CN111688043A - Automatic stone plate guiding mechanism - Google Patents

Automatic stone plate guiding mechanism Download PDF

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Publication number
CN111688043A
CN111688043A CN202010585925.2A CN202010585925A CN111688043A CN 111688043 A CN111688043 A CN 111688043A CN 202010585925 A CN202010585925 A CN 202010585925A CN 111688043 A CN111688043 A CN 111688043A
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CN
China
Prior art keywords
arc
stone
frame
roller
stone plate
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CN202010585925.2A
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Chinese (zh)
Inventor
王兰芳
辛冬群
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Individual
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Individual
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Priority to CN202010585925.2A priority Critical patent/CN111688043A/en
Publication of CN111688043A publication Critical patent/CN111688043A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to an automatic stone plate guiding-out mechanism, which comprises a push head arranged on one side of a convex block, wherein the push head is connected with a power mechanism, the power mechanism drives the push head to move horizontally and drives an arc-shaped stone plate to move along the width direction of the convex block, after the stone plate is pushed onto the convex block by a material stacking roller, the lower end of the arc-shaped stone plate is clamped on a dividing material belt, the dividing material belt is freely and rotatably arranged on a supporting roller frame, so that the arc-shaped stone plate is positioned on the dividing material belt and well arranged in the pushing process, after one side end of the arc-shaped stone plate is cut by a side cutting mechanism, the push head is started, the cut arc-shaped stone plate moves along the width direction of the convex block, namely the arc-shaped stone plate moves along the length direction vertical to a dividing material frame, so that the cut arc-shaped stone plate is pushed out to finish the guiding-out operation of the arc-shaped stone plate, so as to realize the next material swinging operation of the arc stone plate.

Description

Automatic stone plate guiding mechanism
Technical Field
The invention relates to the technical field of stone processing, in particular to an automatic stone slab guiding-out mechanism.
Background
The arc-shaped decorative stone is widely applied to the market, for example, on buildings such as main support columns in halls of public large buildings, in order to improve the aesthetic measure, the arc-shaped decorative stone is coated by the arc-shaped stone, so that the aesthetic measure can be effectively improved, and simultaneously, the function of avoiding personnel injury caused by edges and corners on the support columns can be achieved, when the arc-shaped decorative stone is actually processed, a whole base material is generally cut into a plurality of gaps along the length direction by a linear cutting device, in the process of cutting the base material by the linear cutting device, the cutting line of the cutting device is arranged according to the width direction of the base material, an arc-shaped gap is cut along the height direction of the base material, and along with the movement of the cutting device, so that the base material is cut into a plurality of gaps along the length direction, the arc-shaped decorative stone can be formed between adjacent gaps, and then the, realize the separation to arc slabstone material, arc slabstone material takes off the back, utilize subsequent wire-electrode cutting equipment to implement going on with cutting operation to arc slabstone material hammer-off position, make the hammer-off position of arc slabstone material keep straight, and then accomplish the further processing to arc slabstone material, processing finishes the back, for implementing the transportation to slabstone material, need hang one by one with slabstone material and send to on depositing the work or material rest, thereby accomplish depositing and transporting to arc slabstone material board, in the follow-up course of working of above-mentioned stone material, the problem that machining efficiency is low has all the time, and arc slabstone material inconvenient problem of operation when actual centre gripping cutting.
Disclosure of Invention
The invention aims to provide an automatic stone plate guiding mechanism which can effectively aim at the subsequent processing of arc stone plates, improve the processing efficiency and simultaneously can effectively implement accurate cutting, shaping and transferring of the arc stone plates.
The technical scheme adopted by the invention is as follows.
An automatic stone plate guiding mechanism comprises a stone plate stacking mechanism, wherein an automatic stone plate guiding mechanism is arranged at an outlet of the stone plate stacking mechanism and used for separating stones and guiding the stones into a storage rack;
the stone slab stacking mechanism comprises a stacking frame, wherein a convex block for clamping the arc-shaped stone slab is arranged on the stacking frame, the convex block forms sliding fit along the length direction of the stacking frame, and the convex block is used for supporting the arc-shaped stone slab and enabling the opening to incline downwards;
the below of lug is provided with cuts apart the material area, divide material area level and top to be provided with the draw-in groove that is used for the card to put arc stone material board one end, it sets up in the frame to cut apart the material area rotary type, automatic stone material board derivation mechanism is including setting up the pusher head in lug one side, the pusher head is connected with power unit, power unit drive pusher horizontal migration and the removal of interlock arc stone material board along the width direction of lug to release arc stone material board from the opposite side of lug.
The invention also has the following features:
a material guide frame is arranged on one side of the pushing head moving direction, the material guide frame is integrally in a trough plate shape, the notch of the material guide frame faces upwards, and a first material guide roller rod is arranged at the bottom of the material guide frame.
The two ends of the first material guide roller rod are arranged on the lifting mechanism, and the lifting mechanism is used for driving the first material guide roller rod to vertically move and lifting the arc-shaped stone plate.
The two ends of the first material guide roller rod are provided with roller frames, the roller frames are provided with lifting rollers, the roller frames are vertically arranged on the lifting frames in a sliding mode, the lifting rollers are matched with wedge blocks, the wedge blocks are connected with piston rods of lifting hydraulic cylinders, and the piston rods of the lifting hydraulic cylinders are horizontal and are linked with the lifting rollers to vertically lift.
The one end export of work or material rest is provided with derives the frame, it sets up on the derivation roller to derive the frame, the derivation roller level is arranged, derive the whole frid column structure that is of frame and with derivation roller parallel arrangement derive the roller, the tank bottom and the derivation roller shaft of deriving the frame are connected.
The tank bottom of deriving the frame is provided with second guide roller pole, second guide roller pole is arranged with deriving frame notch length direction vertical, the second guide roller pole is along deriving a plurality of interval arrangements of frame length direction.
The circumference direction of derivation roller is provided with keeps off the material circle, keep off the material circle and arrange with the derivation roller is concentric, keep off the material circle and support with the up end of arc stone material board and lean on, keep off the material circle below and be provided with the export that the breach just constitutes arc stone material board and derive.
A guiding track is arranged below an outlet of the material blocking ring, and a material storage rack used for storing the arc-shaped stone plates is arranged on the guiding track.
Be provided with the track on the windrow, the lower extreme and the track of lug constitute sliding fit, one side that the windrow is close to the windrow roller is provided with spacing lug, the articulated setting of one end of spacing lug is on the windrow, the articulated shaft level of spacing lug just is perpendicular with the track, be provided with the torsional spring on the articulated shaft, the torsional spring makes the protruding face of putting on the shelf that goes out the windrow of spacing lug's upper end, spacing lug is implemented and is blockked the arc stone slab lower extreme, the inboard of spacing lug sets up into vertical face, vertical face is implemented and is leaned on the spacing of arc stone slab lower extreme.
The both ends rotary type setting of windrow roller is in the frame, the frame slidingtype setting is on pushing away the material track, it pushes away the material hydro-cylinder to be provided with on the material track, the piston rod level that pushes away the material hydro-cylinder just with push away material track parallel arrangement.
The one end of lug is provided with the slide bar, the slide bar constitutes sliding fit with the track, the rod end of slide bar constitutes the sliding fit of horizontal direction with the frame board, the rod end of slide bar stretches out the frame board and sets to "T" shape, the cover is equipped with extrusion spring on the slide bar, extrusion spring's both ends are supported with one side of frame board and lug respectively and are leaned on.
The improved rack is characterized in that a driving nut is arranged on the projection, a driving screw rod is arranged on the driving nut, the driving screw rod is horizontally arranged and arranged in parallel with the sliding rod, and a driving motor is arranged on the rack plate and connected with the driving screw rod.
The articulated setting of one end of lug is on the sliding seat, the sliding seat slides and sets up on the track, the articulated shaft level of lug and arrange perpendicularly with the track, drive nut sets up on the sliding seat, be provided with the lift hydro-cylinder on the sliding seat, the articulated setting of cylinder body of lift hydro-cylinder is on the sliding seat, the piston rod of lift hydro-cylinder is articulated with the other end of lug.
The invention has the technical effects that: the stone material board passes through foretell windrow roller propelling movement back on to the lug, the lower extreme card of arc stone material board is put on cutting apart the material area, it sets up on the supporting roller frame to cut apart material area free rotary type, the groove width of the draw-in groove that sets up on the material area is greater than the width of arc stone material board slightly, thereby make arc stone material board at the in-process of propelling movement, make arc stone material board be located the branch material and take and arrange, utilize side cutting mechanism to implement behind the cutting of an arc stone material board side, the pusher starts, make the arc stone material board that cuts remove along the width direction of lug, make arc stone material board remove along the length direction that the work or material rest was cut apart to the perpendicular to promptly, thereby release the arc stone material board that will cut, in order to accomplish the derivation operation of arc stone material board, in order to realize the pendulum material operation on next step of arc stone material board.
Drawings
Fig. 1 and 2 are a plan view and an end view, respectively, of a stone plate blanking device;
FIG. 3 is a front view of a stone panel blanking apparatus;
fig. 4 and 5 are schematic diagrams of two visual structures of the stone plate blanking device;
FIG. 6, FIG. 7 and FIG. 8 are schematic views of three-view structures of the blanking roller respectively;
FIGS. 9 and 10 are schematic views of the stone plate blanking device after being moved out of the receiving roller;
fig. 11 and 12 are schematic structural views of a material receiving arc plate of the stone slab blanking device;
fig. 13 to 16 are schematic views of four viewing angle structures of the stone plate stacking mechanism, the side edge cutting mechanism and the automatic stone plate guiding mechanism;
fig. 17-20 are four views of the stone plate stacking mechanism;
figures 21 to 24 are schematic views of the stone plate stacking mechanism from four views with the middle broken away;
FIGS. 25-30 are schematic views of six views of the side cutting mechanism;
FIGS. 31 and 32 are schematic views of a partial perspective view of the side cutting mechanism;
fig. 33 is a partial schematic structural view of an automated stone slab guiding mechanism;
fig. 34 is a schematic view of a material guiding frame of the automatic stone slab guiding mechanism;
fig. 35 is a schematic view showing the state of the feed-out rollers of the automatic stone slab feed-out mechanism.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency;
the automatic stone slab guiding mechanism of the invention is explained in detail below by combining the whole arc stone processing system for buildings:
the present invention will be described in detail with reference to the accompanying drawings 1 to 35, wherein:
an arc stone processing system for buildings comprises a stone plate blanking device 10, wherein a stone plate stacking mechanism 20 is arranged at an outlet of the stone plate blanking device 10, the stone plate stacking mechanism 20 is used for stacking stone plates in order, a side edge cutting mechanism 30 is arranged beside the stone plate stacking mechanism 20, the side edge cutting mechanism 30 is used for cutting one side of the stone plates to be flush, an automatic stone plate guiding mechanism 40 is arranged at the outlet of the stone plate stacking mechanism 20, and the automatic stone plate guiding mechanism 40 is used for separating stones and guiding the stones into a storage rack 50;
the blank that is used for processing arc stone slab that present rostone produced is mostly the cuboid structure, cut into a plurality of curved panel column structures with the material through the line cutting equipment, make arc slab arrange along the base material of cuboid equidistant, then utilize stone slab unloader 10 to implement the unloading to single arc stone slab, then the arc stone slab of deriving derives to stone slab windrow mechanism 20 in, it is neat to implement the stone slab pile after the unloading, the stone slab after the pile is neat implements the cutting operation to arc stone slab one side through side cutting mechanism 30, make arc stone slab one side keep straight state, then utilize automatic stone slab derivation mechanism 40 to derive the arc stone slab that one side cutting is neat, and be located and pile on material frame 50, and then accomplish the further processing to the stone slab;
this arc stone material blank is at the actual processing, when implementing arc stone material board and base material board unloading operation, adopt the mode of hammering more to realize and the base material board between the hammer-off operation, consequently one side of arc stone material board presents the fracture form of nature and constitutes, can't directly regard as off-the-shelf arc stone material to use, consequently can effectively implement the cutting to arc stone material board one side natural fracture face through foretell side cutting mechanism 30, make arc stone material one side keep straight, and then implement the further processing operation to arc stone material.
As a preferred embodiment of the present invention, referring to fig. 1 to 8, the stone plate blanking device 10 includes a blanking roller 11, the blanking roller 11 is horizontally disposed, a blanking arm 12 for supporting an arc-shaped stone plate is disposed on the blanking roller 11, the blanking arm 12 is disposed along a radial direction of the blanking roller 11, a plurality of the blanking arms 12 are disposed at intervals along a length direction of the blanking roller 11, a driving mechanism drives the blanking roller 11 to rotate and transfer the stone plate onto a material receiving belt 13, material receiving plates 14 are disposed on two sides of the material receiving belt 13, and the material receiving plates 14 are used for carrying out a receiving operation on the arc-shaped stone plate;
above-mentioned stone material board is at the in-process of actual processing, in the 11 pivoted constitutions of unloading roller, make one side of unloading arm 12 and arc stone material board support and lean on, and then realize the operation of tearing apart between arc stone material board and the substrate faying face, thereby realize the unloading operation to arc stone material board, utilize material receiving plate 14 to implement accepting to the stone material board after the stone material board unloading, utilize material receiving belt 13 to implement the guide to arc stone material board, make arc stone material board derive, in order to implement the further processing to arc stone material board.
Furthermore, the material receiving plate 14 is provided with a material sliding frame 141, the material sliding frame 141 forms a sliding fit along the length direction of the material receiving plate 14, the material sliding frame 141 is arranged at the side positions of two ends of the blanking roller 11, the material receiving plate 14 is arranged in an inclined manner, and the material sliding frame 141 is arranged along the length direction of the material receiving plate 14;
after the arc-shaped stone plate is torn off from the base material and fed, the arc-shaped stone plate is positioned on the feeding roller 11 and turned over and guided to the sliding frame 141, so that feeding operation of the arc-shaped stone plate is implemented, in the process that the feeding roller 11 rotates for feeding, the sliding frame 141 slides along the length direction of the material receiving plate 14, so that the feeding roller 11 rotates to avoid, and feeding operation of the arc-shaped stone plate is further implemented, and the arc-shaped stone plate after feeding is positioned on the sliding frame 141 and normal rotation of the feeding roller 11 is not influenced;
referring to fig. 3, a push rod 111 is arranged at a roller end of the blanking roller 11, a roller 1111 is arranged on the push rod 111, a wheel center of the roller 1111 is arranged in parallel with the blanking roller 11, and the roller 1111 is abutted against or separated from one side of the sliding rack 141 to push the sliding rack 141, so as to avoid blanking;
more specifically, the material catching plate 14 is provided with a material driving rod 15 at the outer side thereof, the material driving rod 15 is integrally provided with an arc-shaped mechanism and is hinged to a material driving slider 151, a hinged shaft of the material driving rod 15 is horizontal and is arranged perpendicular to the material catching belt 13, a torsion spring is sleeved on the material driving rod 15, the torsion spring enables the material driving rod 15 to be in a vertical state and a horizontal state, a limiting part is arranged at a combined position of the material driving rod 15 and the material driving slider 151, and the limiting part enables the material driving rod 15 to be in the vertical state;
in order to implement the guiding operation of the arc-shaped stone plates, the material driving rod 15 is connected with a horizontal driving screw rod, the horizontal driving screw rod is linked with the material driving rod 15 to slide along the sliding direction of the sliding frame 141, so that the arc-shaped stone plates are driven, and the arc-shaped stone plates are driven out;
more specifically, as shown in fig. 11 and 12, a material receiving arc plate 16 is disposed at an outlet of the material receiving plate 14, a rim of the material receiving arc plate 16 is matched with an end profile of the arc-shaped stone plate, a gap is disposed in a circumferential direction of the material receiving arc plate 16, an adjusting roller 161 is disposed in the gap, a wheel core of the adjusting roller 161 is horizontal and perpendicular to a length direction of the material receiving arc plate 16, a wheel carrier of the adjusting roller 161 is connected with a lifting mechanism, and the lifting mechanism drives an upper rim of the adjusting roller 161 to extend out of or into the gap and abut against or separate from an outer side plate surface of the arc-shaped stone plate;
foretell arc stone material board is derived to connect on the material arc board 16, then the both ends card of arc stone material board is put in connecing material arc board 16, and utilize adjustment gyro wheel 161 to stretch out and connect in the material arc board 16, in order to realize the support to the arc stone material board outer fringe outside, and then make arc stone material board be located and connect the rotation of material arc board 16 freedom, until making arc stone material board arrange with the mode that the opening faces upward in connecing material arc board 16, in order to ensure the gesture of arc stone material board, and then make things convenient for follow-up implementation to cut the operation to the one end that arc stone material board was torn absolutely, in order to ensure that arc stone material board one side keeps straight.
More specifically, in order to realize position adjustment of the arc-shaped stone plate in the material receiving arc plate 16, so that the arc-shaped stone plate is attached to the side wall of the material receiving arc plate 16, a lifting ring 162 is arranged at the lower end of the adjusting roller 161, the lifting ring 162 is vertically and slidably arranged in a gap of the material receiving arc plate 16, a lifting roller 163 is arranged on the lifting ring 162, a wheel core of the lifting roller 163 is horizontal and abuts against a lifting wedge block 164, the lifting wedge block 164 is connected with a piston rod of a lifting oil cylinder 165, and the piston rod of the lifting oil cylinder 165 is horizontal and is linked with the lifting ring 162 to lift;
after the export that connects flitch 14 exports the arc stone material board to exporting to connect the material arc board 16 back in, start lift cylinder 165, make lift voussoir 164 vertical rise, and then make the rim of lift gyro wheel 163 stretch out the gap position who connects material arc board 16, thereby realize the support to the arc stone material board, the arc stone material board is under the effect of self gravity, make the arc stone material board can with opening gesture up with the laminating of connecing the interior anchor ring of material arc board 16, and then implement the adjustment to the arc stone material board gesture.
More specifically, a material piling roller 17 is arranged beside the material receiving arc plate 16, the material piling roller 17 is horizontal and is arranged along the length direction of the material receiving arc plate 16, a notch 166 is arranged on the material receiving arc plate 16, a material receiving plate 171 is arranged on the material piling roller 17, the material piling roller 17 is arranged at intervals along the length direction of the material piling roller 17, the material receiving plate 171 and the notch 166 form avoidance and push the arc-shaped stone plate to the stone plate material piling mechanism 20, a material piling connecting rod 170 is arranged at one end of the material piling roller 17, the material piling connecting rod 170 is hinged to a piston rod of a material piling oil cylinder 172, and a hinged shaft of the piston rod of the material piling oil cylinder 172 is horizontal and is arranged in parallel to the material piling roller 17;
foretell arc stone material board is located and connects the interior pendulum of arc board 16 just in time back, foretell windrow hydro-cylinder 172 starts, make windrow roller 17 rotate, thereby make the outside that connects flitch 171 and arc stone material board to support and lean on, and then realize accepting the operation to the arc stone material, connect flitch 171 to pass breach 166, accept to the arc stone material board with the realization, and derive arc stone material board to stone material board windrow mechanism 20 on, in order to realize the windrow operation to the arc stone material board, make the arc stone material board pile together, convenient subsequent processing operation.
More specifically, as shown in fig. 17 to 24, in order to stack the arc-shaped stone plates along the length direction of the stone plate stacking mechanism 20, the stone plate stacking mechanism 20 includes a stacking frame 21, a protruding block 22 for clamping the arc-shaped stone plates is disposed on the stacking frame 21, the protruding block forms a sliding fit along the length direction of the stacking frame 21, and the protruding block 22 is used for supporting the arc-shaped stone plates and making the opening incline downwards;
the whole cambered surface profile of the indent of foretell lug 22 and arc stone material board coincide, consequently, can effectively realize the support to arc stone material board, and windrow roller 17 lasts on deriving monolithic arc stone material board to windrow frame 21's lug 22, and then realize the support to monolithic arc stone material board, along with putting of arc stone material board, thereby realize the support to multi-disc arc stone material board, and lug 22 is when supporting arc stone material board, make the open end slope of arc stone material board downwards, and then can effectively realize the support to arc stone material board, avoid the problem of empting that arc stone material board appears.
More specifically, as shown in fig. 21 to 23, a rail 211 is provided on the stacking rack 21, the lower end of the bump 22 and the rail 211 form a sliding fit, a limiting bump 23 is provided on one side of the stacking rack 21 close to the stacking roller 17, one end of the limiting bump 23 is hinged to the stacking rack 21, a hinged shaft of the limiting bump 23 is horizontal and perpendicular to the rail 211, a torsion spring is provided on the hinged shaft, the torsion spring enables the upper end of the limiting bump 23 to protrude out of an upper rack surface of the stacking rack 21, the limiting bump 23 blocks the lower end of the arc-shaped stone plate, the inner side of the limiting bump 23 is provided with a vertical surface, and the vertical surface limits and abuts against the lower end of the arc-shaped stone plate;
the lug 22 is arranged on the track 211 in a sliding manner, so that the lug 22 can freely slide on the track 211, when the stacking roller 17 is turned over and guides the arc-shaped stone plate to the position of the lug 22, a single arc-shaped stone plate is guided to the lug 22, the lug 22 supports the arc-shaped stone plate, and the limit lug 23 can be used for limiting the abutting of the other side of the lower end of the arc-shaped stone plate, so that the arc-shaped stone plate is prevented from falling off and moving out of the lug 22, and the arc-shaped stone plate is supported;
when foretell windrow roller 17 led the single slice arc stone material board to lug 22 on, overcome the torsion of torsional spring to on deriving arc stone material board to lug 22, and under the effect of torsional spring, make lug 22 stretch out the gap, and then realize spacing to arc stone material board one side position, avoid arc stone material board to slide from lug 22 and fall down.
The two ends of the material piling roller 17 are rotatably arranged on a rack 173, the rack 173 is slidably arranged on a material pushing track 174, a material pushing cylinder 175 is arranged on the material pushing track 174, and a piston rod of the material pushing cylinder 175 is horizontal and arranged in parallel with the material pushing track 174;
as shown in fig. 3, after the single arc-shaped stone plate is led out and turned by the material stacking roller 17, the material pushing cylinder 175 is started to horizontally push the material stacking roller 17 to the position of the protrusion 22, and the material stacking roller 17 is turned continuously, so that the single arc-shaped stone plate is led out to the position of the protrusion 22, and the single arc-shaped stone plate is released.
More specifically, one end of the projection 22 is provided with a slide rod 221, the slide rod 221 forms a sliding fit with the rail 211, a rod end of the slide rod 221 forms a sliding fit with the frame plate 222 in the horizontal direction, a rod end of the slide rod 221 extends out of the frame plate 222 to form a "T" shape, the slide rod 221 is sleeved with an extrusion spring 223, and two ends of the extrusion spring 223 respectively abut against one side of the frame plate 222 and one side of the projection 22;
for implementing the clamp of arc stone material board, make the multi-disc arc stone material board present the cutting operation that the unanimous state realized one side, foretell extrusion spring 223 makes lug 22 be close to with spacing lug 23 under the normality, and then realize putting of monolithic arc stone material board, under the propelling movement power of pushing away material hydro-cylinder 175 as windrow roller 17, make monolithic stone material board propelling movement to the clearance between spacing lug 23 and the lug 22 in, and then effectively realize putting the stone material board, make arc stone material board progressively lie in the clearance between spacing lug 23 and the lug 22 and put, then carry out one side cutting operation on next step.
More specifically, in order to accurately grasp the moving distance of the bump 22 and ensure that a single arc-shaped stone plate can be clamped between the gap between the limiting bump 23 and the bump 22, a driving nut 224 is arranged on the bump 22, a driving screw 225 is arranged on the driving nut 224, the driving screw 225 is horizontally arranged and parallel to the sliding rod 221, a driving motor 226 is arranged on the frame plate 222, and the driving motor 226 is connected with the driving screw 225;
the driving motor 226 is started, the driving screw 225 is used for driving the lug 22 to slide along the track 211, so that the distance between the lug 22 and the limiting lug 23 can be accurately controlled, the distance between the lug 22 and the limiting lug 23 is always kept to be slightly larger than the thickness of a single arc-shaped stone plate, the clamping operation of the single arc-shaped stone plate can be effectively realized, after the single arc-shaped stone plate is fully arranged between the lug and the limiting lug 23, the driving motor 226 is started, the lug 22 and the limiting lug 23 are close to each other, the arc-shaped stone plates are stacked neatly, and the linear cutting operation of the upper end tearing section of the arc-shaped stone plate is conveniently implemented;
more specifically, one end of the projection 22 is hinged to a sliding seat 227, the sliding seat 227 is slidably disposed on the rail 211, a hinge shaft of the projection 22 is horizontal and is perpendicular to the rail 211, the driving nut 224 is disposed on the sliding seat 227, a lifting cylinder 228 is disposed on the sliding seat 227, a cylinder body of the lifting cylinder 228 is hinged to the sliding seat 227, and a piston rod of the lifting cylinder 228 is hinged to the other end of the projection 22;
referring to fig. 19 and 22, after the plurality of arc-shaped stone plates are stacked on the support of the protruding block 22 and the limiting protruding block 23, in order to adjust the posture of the protruding block 22, one side of the arc-shaped stone plate is vertically upward, the lifting oil cylinder 228 is started, so that the protruding block 22 is positioned on the sliding seat 227 and overturned, and then the arc-shaped stone plate is positioned in the gap between the protruding block 23 and the limiting protruding block 23 until one side of the arc-shaped stone plate is upward, and then the posture of the arc-shaped stone plate is adjusted, so as to ensure the linear cutting operation of the arc-shaped stone plate at the position of the fracture surface, and further ensure the straightness of one side of the arc-shaped stone plate.
Referring to fig. 25 to 32, how the side edge cutting mechanism 30 performs a cutting operation on one side of the stone material is described in detail below, where the side edge cutting mechanism 30 includes a cutting truss 31 disposed on the stacking rack 21, a cutting line 32 is disposed on the cutting truss 31, the cutting line 32 is disposed on a swinging mechanism, the swinging mechanism is disposed on a traversing mechanism, the traversing mechanism drives the swinging mechanism to reciprocate along a length direction of the cutting truss 31, the traversing mechanism drives a moving direction of the swinging mechanism to be perpendicular to the cutting line 32, and a discharging mechanism for guiding out the cut stone material plate is disposed on the cutting truss 31;
when the cutting operation to arc stone plate one side is implemented, foretell swing mechanism drive cutting line 32 reciprocal swing for swing mechanism is located reciprocating motion on cutting truss 31, and then realizes the swing to cutting line 32, thereby realizes the line cutting operation to stone plate one side, with the straightness that ensures arc stone plate one side.
The swing mechanism comprises a carriage 321, the carriage 321 is slidably arranged on the cutting truss 31, two groups of supporting rollers 320 for supporting the cutting line 32 are arranged on the carriage 321, the supporting rollers 320 are vertically arranged, the carriage 321 is slidably arranged on a sliding rail 330, a first connecting rod 322 is arranged on the carriage 321, the other end of the first connecting rod 322 is hinged with one end of a second connecting rod 323, the other end of the second connecting rod 323 is hinged with one end of a driving swing rod 324, and the other end of the driving swing rod 324 is connected with a driving unit;
the second connecting rod 323 is a right-angle plate-shaped structure, one end of the second connecting rod 323 is rotatably connected with the driving swing rod 324 through a hinge shaft, the middle section of the second connecting rod 323 is hinged with one end of a third connecting rod 325, the other end of the third connecting rod 325 is hinged with the frame 326, the driving unit comprises a gear 3241 arranged at one end of the hinge shaft of the driving swing rod 324, the gear 3241 is engaged with a driven gear 3242, and the driven gear 3242 is connected with a driving motor 3243;
when the cutting line 32 is driven to reciprocate, the driving motor 3243 rotates at a high speed, and then the swing link 324 rotates at a high speed, so that the carriage 321 slides on the cutting truss 31 in a reciprocating manner by the swinging of the first link 322 and the second link 323, thereby performing a cutting operation on one side of the arc-shaped stone plate to cut an opening on the one side of the arc-shaped stone plate and ensuring the straightness of the one side of the arc-shaped stone plate.
More specifically, in order to realize clamping operation on two sides of the cut waste material and avoid insufficient stability of the linear cutting conducted by hard contact of the cutting line 32, the movable frame 33 is provided with the clamping roller 34, the upper end and the lower end of the clamping roller 34 are provided with roller frames, the roller frames are provided with the clamping slide bar 341, the clamping slide bar 341 is horizontal and forms sliding fit with the movable frame 33, the clamping slide bar 341 is sleeved with the clamping spring 342, two ends of the clamping spring 342 are respectively abutted against the roller frames and the movable frame 33, and the length direction of the clamping slide bar 341 is perpendicular to the moving direction of the movable frame 33. (ii) a
In the process of horizontally moving the cutting line 32, the cutting operation on one side of the arc-shaped stone plate is performed, and the clamping roller 34 can clamp the arc-shaped stone plate and simultaneously clamp the cut stone strips under the elastic action of the clamping spring 342, so that the cut stone strips are prevented from falling off from one side of the arc-shaped stone plate;
the clamping thin plate 343 is arranged on the rear side of the clamping roller 34, and the clamping thin plate can effectively absorb and discharge the cut strip stone waste, so that the waste is led out, and the interference of the waste on the whole stone processing is avoided.
More specifically, the cutting truss 31 is provided with an elastic rod 311, the elastic rod 311 is arranged in parallel with the moving direction of the cutting truss 31, the elastic rod 331 is slidably arranged on the moving frame 33, the elastic rod 311 is sleeved with a feeding spring 312, two ends of the feeding spring 312 are respectively abutted against the moving frame 33 and the cutting truss 31, the moving frame 33 is provided with a feeding nut 331, the feeding nut 331 is provided with a feeding screw rod 332, the feeding screw rod 332 is arranged horizontally and in parallel with the moving direction of the cutting truss 31, and one end of the feeding screw rod 332 is connected with a motor 3321;
when the cutting operation is performed on one side of the arc-shaped stone plate, the motor 3321 is started, so that the moving rack 33 moves, the cutting line 32 abuts against one end of the arc-shaped stone plate, the cutting operation on the arc-shaped stone plate is performed along with the slow movement of the motor 353, the feeding operation on the cutting line 32 is realized, the cutting line 32 performs elastic cutting on the arc-shaped stone plate under the elastic action of the feeding spring 312, and the deflection problem of the cutting line 32 and the fracture problem of the cutting line 32 caused by stress concentration of the cutting line 32 are avoided;
the motor 3321 is provided on the guide carriage 3322, and the moving frame 33 is slidably provided on the guide carriage 3322 to slidably guide the cutting wire 32.
The arc-shaped stone plate is cut off by the cutting line 32, the cut-off materials are discharged from the arc-shaped stone plate, the discharging mechanism comprises a discharging roller 333 arranged on a movable rack 33, two ends of the discharging roller 333 are rotatably arranged on a roller frame, the roller frame is hinged on the movable rack 33 through a cantilever 3331, a hinged shaft of the cantilever 3331 is horizontal and vertical to the moving direction of the movable rack 33, a torsional spring is sleeved on the hinged shaft of the cantilever 3331, the torsional spring enables the cantilever 3331 to be in a vertically hanging state, a limiting block is arranged on the movable rack 33 and used for limiting the rotation of the cantilever 3331;
when the cutting line 32 performs cutting operation on the stone plate, the roller body of the discharging roller 333 is abutted against one end of the arc-shaped stone plate and the cantilever 3331 is enabled to rotate around the shaft, the roller body of the discharging roller 333 is abutted against the upper end of the stone plate, after the cutting line 32 horizontally cuts one end of the stone plate, the cantilever 3331 of the discharging roller 333 is vertically downward, the roller body of the discharging roller 333 is abutted against one end of the cut waste material, and in the process that the cutting line 32 returns, the cut waste material is led out by the discharging roller 333 so as to avoid the influence of the cut waste material on the normal production of the arc-shaped stone plate;
after foretell cutting line 32 cuts the stone material board, the in-process of motor 353 reversal when pushing out the waste material, can be fast with the reversal speed regulation of motor 353, when can realizing backing back cutting line 32 fast, can also be fast push out the waste material from the one end of arc stone material board, the waste material of pushing out drops to on arranging material belt 35 to and derive in time.
More specifically, a cutting material belt 24 is arranged below the protruding block 22, a clamping groove for clamping one end of the arc-shaped stone plate is arranged horizontally and above the cutting material belt 24, the cutting material belt 24 is rotatably arranged on the rack, the automatic stone plate guiding mechanism 40 comprises a pushing head 41 arranged on one side of the protruding block 22, the pushing head 41 is connected with a power mechanism, and the power mechanism drives the pushing head 41 to horizontally move and drives the arc-shaped stone plate to move along the width direction of the protruding block 22 so as to push the arc-shaped stone plate out of the other side of the protruding block 22;
after the stone plate is pushed to the convex block 22 by the material piling roller 17, the lower end of the arc-shaped stone plate is clamped on the cutting material belt 24, the cutting material belt 24 is freely and rotatably arranged on the supporting roller frame, the groove width of the clamping groove arranged on the cutting material belt 24 is slightly larger than the width of the arc-shaped stone plate, so that the arc-shaped stone plate is well arranged on the cutting material belt 24 in the pushing process, after one side end of the arc-shaped stone plate is cut by the side cutting mechanism 30, the pushing head 41 is started, the cut arc-shaped stone plate moves along the width direction of the convex block 22, namely the arc-shaped stone plate moves along the length direction vertical to the cutting material frame 24, the cut arc-shaped stone plate is pushed out, the guiding operation of the arc-shaped stone plate is completed, and the next material swinging operation of the arc-shaped stone plate is realized;
combine fig. 21 and fig. 22 to show, it sets up on the support body to cut apart material belt 24 rotary type, the support body below is provided with drive wedge plate 241, drive wedge plate 241 below and the cooperation of drive roller 242, drive roller 242 passes through the gyro wheel frame and is connected with the piston rod of drive cylinder 243, through starting drive cylinder 243 for cut apart the work or material rest 24 and lift up or descend, in order to realize lifting up or descending to the arc stone material board, thereby conveniently separate arc stone material board and material pushing frame 21, in order to conveniently release.
More specifically, a material guide frame 42 is arranged on one side of the pushing head 41 in the moving direction, the material guide frame 42 is integrally in a trough plate shape, the notch of the material guide frame is upward, and a first material guide roller rod 421 is arranged at the bottom of the material guide frame 42;
one end of the pushing head 41 is connected with the truss 411, a driving screw 412 is arranged on the truss 411, one end of the driving screw 412 is connected with an output shaft of the pushing motor 413, and the truss 411 is arranged on the sliding rod in a sliding mode, so that pushing of a single arc-shaped stone plate is achieved.
In the process of starting the pushing head 41, the single arc-shaped stone plate is guided out to the material guide frame 42, and the material guide frame 42 is used for moving and guiding the single arc-shaped stone plate until the stone plate is pushed out from the stacking mechanism;
two ends of the first material guiding roller rod 421 are arranged on a lifting mechanism, and the lifting mechanism is used for driving the first material guiding roller rod 421 to vertically move and lifting the arc-shaped stone plate;
after the pusher 41 pushes one end of the arc-shaped stone plate to one end of the material guiding frame 42, the lifting mechanism lifts the first material guiding roller 421, so as to conveniently move the arc-shaped stone plate.
Specifically, as shown in fig. 34, two ends of the first material guiding roller 421 are provided with roller frames, the roller frames are provided with lifting rollers 422, the roller frames are vertically slidably disposed on the lifting frames, the lifting rollers 422 are matched with wedges 423, the wedges 423 are connected with a piston rod of a lifting hydraulic cylinder 424, and the piston rod of the lifting hydraulic cylinder 424 is horizontal and is linked with the lifting rollers 422 to vertically lift.
For putting the monolithic stone material board, the one end export of guide frame 42 is provided with derives the frame 43, it sets up on deriving roller 431 to derive the frame 43, derive roller 431 horizontal arrangement, it is whole that the frame 43 is the frid column structure and with derive roller 431 parallel arrangement to derive roller 431, the tank bottom and the roller body of deriving roller 431 of deriving the frame 43 are connected.
After the single stone plates are guided out of the guide frame 43, the arc-shaped stone plates are prevented from moving randomly under the supporting force of the single stone plates, in order to guide the arc-shaped stone plates conveniently, a second material guide roller rod 432 is arranged at the bottom of the groove of the guide frame 43, the second material guide roller rods 432 are vertically arranged in the length direction of the groove opening of the guide frame 43, and a plurality of second material guide roller rods 432 are arranged at intervals along the length direction of the guide frame 43;
the profile of the groove wall on one side of the guiding-out frame 43 is consistent with the bending radian of the arc-shaped stone plate, so that the support of the single arc-shaped stone plate can be effectively realized;
the derivation roller 431 for avoiding the upset drops from deriving the frame 43, the circumferential direction of deriving the roller 431 is provided with keeps off material ring 44, keep off material ring 44 and derive roller 431 concentric arrangement, keep off material ring 44 and the up end of arc stone material board and support and lean on, keep off material ring 44 below and be provided with the breach and constitute the export that arc stone material board was derived.
A leading-out crawler belt 45 is arranged below an outlet of the material blocking ring 44, and a material storage rack 50 for storing arc-shaped stone plates is arranged on the leading-out crawler belt 45;
referring to fig. 35, the above-mentioned delivery roller 431 is in two states of forward rotation and reverse rotation, when the pushing head 41 places a plurality of arc-shaped stone plates on the delivery frame 43, the delivery roller 431 rotates forward, and deflects the single arc-shaped stone plate to the position of the material storage frame 50 above the delivery crawler 45, when the single arc-shaped stone plate falls off from the support segment, the material storage frame 50 on the delivery crawler 45 is arranged with an upward opening, when the arrangement number is 4 to 6, the delivery roller 431 rotates backward, so that the single arc-shaped stone plate deflects to the position above the delivery crawler 45, and the single arc-shaped stone plate is clamped above two adjacent stone plates with the downward opening, so as to implement the arrangement operation of the arc-shaped stone plates, when the arc-shaped stone plates are arranged on the material storage frame 50, the material on the material storage frame 50 is hoisted to the transfer device for storage or directly transferred to the transfer vehicle by using the hoisting device, the problem of fracture that appears together in the extrusion of multi-disc stone material board can effectively be avoided carrying out the accurate fortune.
The processing method of the arc stone plate for the building is characterized by comprising the following steps of: the processing method of the arc stone plate for the building comprises the following steps:
firstly, cutting a base material into a plurality of arc-shaped stone plate blanks which are arranged at equal intervals by utilizing linear cutting equipment;
secondly, taking down a plurality of arc-shaped stone plates which are distributed at equal intervals on the base material singly by using the stone plate blanking device 10, and enabling the single arc-shaped stone plate to be positioned on a blanking roller 11 of the stone plate blanking device 10 to rotate so as to guide the single arc-shaped stone plate to a material receiving plate 14 of the stone plate blanking device 10;
thirdly, starting a material receiving belt 13 and a material driving rod 15 of the stone plate blanking device 10 to guide the arc-shaped stone plates into a material receiving arc plate 16;
fourthly, starting a lifting mechanism to enable an adjusting roller 161 in the material receiving arc plate 16 to rise upwards, and enable the adjusting roller 161 to abut against the outer wall of the arc-shaped stone plate, so that the arc-shaped stone plate is automatically guided and arranged in a mode that the opening faces upwards;
fifthly, starting a stacking roller 17 of the stone plate blanking device 10, lifting a single arc-shaped stone plate from a material receiving arc plate 16, turning over and guiding the single arc-shaped stone plate out to a bump 21 on a stone plate stacking mechanism 20 until a plurality of arc-shaped stone plates are distributed on the bump 21;
sixthly, starting the side edge cutting mechanism 30, performing cutting operation on one side of the arc-shaped stone plates in multiple rows, and discharging cut waste materials;
the seventh step, start the pusher 41 of the automatic stone material board guiding mechanism 40 of arc for on the multirow arc stone material board released the derivation roller 43 to the automatic stone material board guiding mechanism 40, and make the arc stone material board card put on support frame 423, start derivation roller 43, make monolithic arc stone material board derive to the storage frame 50 of deriving track 44 on, the completion is to putting the operation of arc stone material board.

Claims (10)

1. The utility model provides an automatic change stone material board and derive mechanism which characterized in that: the stone material stacking mechanism (20) is included, an automatic stone material plate guiding-out mechanism (40) is arranged at an outlet of the stone material stacking mechanism (20), and the automatic stone material plate guiding-out mechanism (40) is used for separating stones and guiding the stones into the material storage rack (50);
the stone slab stacking mechanism (20) comprises a stacking frame (21), wherein a convex block (22) for clamping the arc-shaped stone slabs is arranged on the stacking frame (21), the convex block is in sliding fit along the length direction of the stacking frame (21), and the convex block (22) is used for supporting the arc-shaped stone slabs and enabling the opening to incline downwards;
the below of lug (22) is provided with cuts apart material area (24), divide material area (24) level and top to be provided with the draw-in groove that is used for the card to put arc stone material board one end, it sets up in the frame again to cut apart material area (24) rotary type, automatic stone material board derivation mechanism (40) is including setting up pusher head (41) in lug (22) one side, pusher head (41) are connected with power unit, power unit drive pusher head (41) horizontal migration and the width direction removal of interlock arc stone material board along lug (22) to release arc stone material board from the opposite side of lug (22).
2. The automated stone plate derivation mechanism of claim 1, wherein: a material guide frame (42) is arranged on one side of the push head (41) along the moving direction, the material guide frame (42) is integrally in a trough plate shape, the notch of the material guide frame is upward, and a first material guide roller rod (421) is arranged at the bottom of the material guide frame (42); the two ends of the first material guide roller rod (421) are arranged on the lifting mechanism, and the lifting mechanism is used for driving the first material guide roller rod (421) to vertically move and lift the arc-shaped stone plate.
3. The automated stone plate derivation mechanism of claim 2, wherein: the both ends of first guide roller pole (421) are provided with the roller frame, the roller frame is provided with lifting roller (422), the vertical slip setting of roller frame is on the lifting frame, lifting roller (422) and voussoir (423) cooperation, voussoir (423) are connected with the piston rod that promotes pneumatic cylinder (424), the piston rod level and the vertical lift of interlock lifting roller (422) that promote pneumatic cylinder (424).
4. An automated stone plate derivation mechanism as claimed in claim 3, wherein: the one end export of guide frame (42) is provided with derives frame (43), it sets up on deriving roller (431) to derive frame (43), derive roller (431) horizontal arrangement, derive frame (43) whole be the frid column structure and with derive roller (431) parallel arrangement derive roller (431), the tank bottom and the roller body of deriving roller (431) of derivation frame (43) are connected.
5. The automated stone plate derivation mechanism of claim 4, wherein: the groove bottom of the guide-out frame (43) is provided with a second material guide roller rod (432), the second material guide roller rod (432) is perpendicular to the length direction of the notch of the guide-out frame (43), and the second material guide roller rods (432) are arranged at intervals along the length direction of the guide-out frame (43).
6. An automated stone plate derivation mechanism as claimed in claim 5, wherein: a material blocking ring (44) is arranged in the circumferential direction of the guide-out roller (431), the material blocking ring (44) and the guide-out roller (431) are concentrically arranged, the material blocking ring (44) abuts against the upper end face of the arc-shaped stone plate, and a notch is arranged below the material blocking ring (44) and forms an outlet for guiding out the arc-shaped stone plate; the export below of dam ring (44) is provided with derives track (45), it is provided with storage frame (50) that are used for depositing arc stone material board on track (45) to derive.
7. The automated stone plate derivation mechanism of claim 1, wherein: be provided with track (211) on windrow frame (21), the lower extreme and track (211) of lug (22) constitute sliding fit, one side that windrow frame (21) is close to windrow roller (17) is provided with spacing lug (23), the articulated setting on windrow frame (21) of one end of spacing lug (23), the articulated shaft level of spacing lug (23) and perpendicular with track (211), be provided with the torsional spring on the articulated shaft, the torsional spring makes the protruding face of putting on the shelf of windrow frame (21) of stretching out in the upper end of spacing lug (23), spacing lug (23) are implemented and are blockked the arc stone slab lower extreme, the inboard of spacing lug (23) sets into vertical face, vertical face is implemented and is leaned on the spacing of arc stone slab lower extreme.
8. The automated stone plate derivation mechanism of claim 7, wherein: the driving mechanism is characterized in that a driving nut (224) is arranged on the bump (22), a driving screw rod (225) is arranged on the driving nut (224), the driving screw rod (225) is horizontal and arranged in parallel with the sliding rod (221), a driving motor (226) is arranged on the frame plate (222), and the driving motor (226) is connected with the driving screw rod (225).
9. The automated stone plate derivation mechanism of claim 8, wherein: the one end of lug (22) is articulated to be set up on sliding seat (227), sliding seat (227) slide to be set up on track (211), the articulated shaft level of lug (22) just arranges perpendicularly with track (211), drive nut (224) set up on sliding seat (227), be provided with on sliding seat (227) and lift hydro-cylinder (228), the cylinder body of lifting hydro-cylinder (228) is articulated to be set up on sliding seat (227), the piston rod of lifting hydro-cylinder (228) is articulated with the other end of lug (22).
10. Arc stone material system of processing for building, its characterized in that: the arcuate stone working system for construction comprising the automated stone slab derivation mechanism of any one of claims 1 to 9.
CN202010585925.2A 2020-06-24 2020-06-24 Automatic stone plate guiding mechanism Withdrawn CN111688043A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010585925.2A CN111688043A (en) 2020-06-24 2020-06-24 Automatic stone plate guiding mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010585925.2A CN111688043A (en) 2020-06-24 2020-06-24 Automatic stone plate guiding mechanism

Publications (1)

Publication Number Publication Date
CN111688043A true CN111688043A (en) 2020-09-22

Family

ID=72483761

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010585925.2A Withdrawn CN111688043A (en) 2020-06-24 2020-06-24 Automatic stone plate guiding mechanism

Country Status (1)

Country Link
CN (1) CN111688043A (en)

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