CN111602764A - Rice cadmium-removing processing equipment - Google Patents

Rice cadmium-removing processing equipment Download PDF

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Publication number
CN111602764A
CN111602764A CN202010484855.1A CN202010484855A CN111602764A CN 111602764 A CN111602764 A CN 111602764A CN 202010484855 A CN202010484855 A CN 202010484855A CN 111602764 A CN111602764 A CN 111602764A
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China
Prior art keywords
aeration
cadmium
rice
opener
ring
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CN202010484855.1A
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Chinese (zh)
Inventor
方敏
伊爱蓉
吴娴
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Fangjiapuzi Putian Green Food Co ltd
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Fangjiapuzi Putian Green Food Co ltd
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Priority to CN202010484855.1A priority Critical patent/CN111602764A/en
Publication of CN111602764A publication Critical patent/CN111602764A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/27Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/28Removal of unwanted matter, e.g. deodorisation or detoxification using microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/198Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Microbiology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention relates to the technical field of rice deep processing, in particular to rice cadmium removing processing equipment which comprises a shell, a feeding regulation and control device, a crushing device, an acid liquor aeration cadmium removing device, a first centrifugal dehydrator, a fermentation aeration cadmium removing device and a second centrifugal dehydrator, wherein the feeding regulation and control device is arranged at the top end of the shell, the crushing device, the acid liquor aeration cadmium removing device, the first centrifugal dehydrator, the fermentation aeration cadmium removing device and the second centrifugal dehydrator are sequentially arranged in the shell from top to bottom, and the feeding regulation and control device, the crushing device, the acid liquor aeration cadmium removing device, the first centrifugal dehydrator, the fermentation aeration cadmium removing device and the second centrifugal dehydrator are communicated with each other.

Description

Rice cadmium-removing processing equipment
Technical Field
The invention relates to the technical field of rice deep processing, in particular to rice cadmium-removing processing equipment.
Background
As a main producing country of rice in China, the rice yield accounts for about 30% of the total global yield, and according to incomplete statistics, more than 60% of people in China use rice as staple food. With the rapid development of modern industry, heavy metal cadmium invades rice through polluted soil, the pollution problem of cadmium in rice becomes more serious day by day, and the cadmium is one of the major food safety problems facing the world. Investigation and analysis of rice in pollution areas and markets in Hunan province by thunder (2010) show that 36% of rice samples have cadmium exceeding conditions; 2010 reports that cultivated land of China 1/5 is polluted by heavy metal cadmium, and relates to 25 areas of 11 provinces, mainly areas of south of the Yangtze river such as Hunan and Jiangxi. Heavy metal cadmium is a food pollutant which is determined by the world health organization to be a priority study, rice has strong enrichment capacity on cadmium, the heavy metal cadmium can be accumulated in a human body through a food chain, and long-term accumulation can cause certain damage to liver and kidney, reproductive system, hoof forming tissue and the like, even generate 'three-cause effect', so the study on how to remove the heavy metal cadmium in the rice needs to be solved urgently.
At present, reports and technical achievements about treatment of heavy metal cadmium pollution in rice are quite numerous, but the main focus is on the processing technology of rice, such as soaking, cooking, rice hulling, rice milling, extraction of rice starch, extraction of rice protein and the like. Because heavy metal cadmium is mainly concentrated in rice endosperm, the rice hulling and milling method has no obvious cadmium removal effect; the fact that the leaching amount of cadmium is increased when the soaking temperature of the Liu crystal (2013) is increased in the rice soaking process is found, but the cadmium removal rate is only 33.71% when the rice is soaked for 30 hours at 30 ℃, and the soaking effect of water has a certain effect on removing cadmium in the rice, but the effect is not obvious. Some scholars prove that the cadmium content in the rice can be reduced to a certain extent by heating treatment through tests, but the cadmium removal rate is low; the rice starch product is extracted by the field sun (2013) by an alkaline process, under the optimal process condition, the removal rate of cadmium can reach 84.77%, but the starch product prepared by the method has larger quality difference with the original starch and lower starch extraction rate.
Chinese patent CN201510453076.4 discloses a method for removing cadmium from rice by acid-dissolution combined fermentation, which comprises the steps of crushing and sieving rice with excessive cadmium content, adding acid solution into the rice flour obtained by sieving according to a certain proportion, uniformly mixing, and then carrying out constant-temperature oscillation treatment, washing the rice flour soaked in the acid solution with deionized water and carrying out centrifugal dehydration to preliminarily remove the free cadmium from the rice; and adding deionized water into the centrifuged rice flour, inoculating the activated lactobacillus plantarum suspension and pediococcus pentosaceus suspension into the rice flour, standing at a constant temperature for fermentation, washing the fermented rice flour with deionized water and performing centrifugal dehydration to further remove cadmium ions dissociated from the rice, and finally drying the dehydrated rice flour.
The method has no equipment capable of removing cadmium integrally.
Disclosure of Invention
The technical problem to be solved by the invention is to provide rice cadmium removing processing equipment, and the technical scheme solves the problem of the rice cadmium removing integrated machine.
In order to solve the technical problems, the invention provides the following technical scheme:
a rice cadmium removing processing device comprises a shell, a feeding regulation and control device, a crushing device, an acid liquor aeration cadmium removing device, a first centrifugal dehydrator, a fermentation aeration cadmium removing device and a second centrifugal dehydrator, wherein the feeding regulation and control device is arranged at the top end of the shell, the crushing device, the acid liquor aeration cadmium removing device, the first centrifugal dehydrator, the fermentation aeration cadmium removing device and the second centrifugal dehydrator are sequentially arranged inside the shell from top to bottom, and the feeding regulation and control device, the crushing device, the acid liquor aeration cadmium removing device, the first centrifugal dehydrator, the fermentation aeration cadmium removing device and the second centrifugal dehydrator are communicated with one another.
Preferably, feeding regulation and control device is including feeder hopper, oblique slide and slide, and the wide mouth of feeder hopper upwards sets up and communicates on shell top and slot and reducing mechanism top, and oblique slide slope symmetry sets up in feeder hopper inner wall both sides, and the slide runs through the feeder hopper and slides and set up on oblique slide.
Preferably, the crushing device comprises a circular casing, a grinding sieve plate, a main shaft, a bracket, a semicircular grinding block, a material receiving hopper, a synchronous belt transmission mechanism and a servo motor, wherein the circular casing is axially and horizontally arranged at the top end inside the casing, the top end and the bottom end of the circular casing are respectively provided with a feeding hole and a discharging hole, the feeding hole is communicated with the bottom end of the feeding regulation and control device, the discharging hole is communicated with the top end of the material receiving hopper, and in a working state, the material holding hopper is communicated with the top end of the acid liquor aeration cadmium removal device, the grinding sieve plate is coaxially arranged at the bottom end inside the circular casing and is abutted against the discharge port, the main shaft is coaxially rotated and arranged in the circular casing, one end of the main shaft is connected with the output shaft of the servo motor in a synchronous transmission mode through a synchronous belt transmission mechanism, the support is uniformly distributed on the main shaft along the axial direction, the semicircular grinding block is arranged at the other end of the support along the axial direction, and the circular surface of the semicircular grinding block is in sliding fit with the inner arc surface of the.
Preferably, the round surface of the semicircular grinding block is uniformly distributed with grinding strips along the axial direction.
Preferably, the acid liquid aeration cadmium removal device comprises a treatment chamber, a first opener, a second opener, an aeration mixer, a first driving piece and a second driving piece, wherein the first opener and the second opener are arranged at the upper end and the lower end of the treatment chamber; the fermentation aeration cadmium removing device and the acid liquor aeration cadmium removing device have the same structure.
Preferably, the processing chamber is including a sealed section of thick bamboo, first communicating pipe, first manual valve, second communicating pipe, the manual valve of second, third communicating pipe and air valve, and first shutter and second shutter set up lower extreme on a sealed section of thick bamboo, and first communicating pipe, second communicating pipe and the manual valve of second all one end run through the shell other end and the inside intercommunication of a sealed section of thick bamboo, and first manual valve, the manual valve of second and air valve set up respectively in first communicating pipe, second communicating pipe and third communicating pipe one end.
Preferably, the first opening and closing device comprises a bearing ring, a first fixing ring, a second fixing ring, a blade plate, an arc-shaped connecting rod, an outer gear ring, a rotating ring and a rotating seat, wherein the bearing ring is coaxially arranged at the bottom end of the bearing hopper, the first fixing ring is coaxially and fixedly arranged at the bottom end of the bearing ring, the second fixing ring is coaxially arranged at the bottom end of the first fixing ring, the blade plate is rotatably connected with one end of the second fixing ring along one axial corner, in a working state, a convex arc surface and a concave arc surface of the blade plate are mutually abutted, the rotating seat is coaxially and fixedly arranged in the shell, the rotating ring is coaxially arranged at the bottom end of the outer gear ring, the outer gear ring is coaxially and rotatably arranged on the rotating seat through the rotating ring, one end of the arc-shaped connecting rod is hinged with the peripheral surface of the inner and outer gear ring, the other end of the arc-shaped connecting; the second opener and the first opener are completely the same in structure.
Preferably, the aeration mixer includes annular aeration pipe, fourth communicating pipe, gas row and air inlet, and annular aeration pipe sets up in the inside bottom of sealed section of thick bamboo along the axial equidistant, and fourth communicating pipe and annular aeration pipe intercommunication and one end run through sealed section of thick bamboo and shell and gas row intercommunication, air inlet and aeration generating device work end intercommunication.
Preferably, the first driving piece comprises a fixed support, a fixed shaft, a gear, a worm and a rocker, the fixed support is fixedly connected with the inner wall of the shell, the gear is rotatably arranged on the fixed support through the fixed shaft and is meshed with the outer gear ring, the worm is rotatably arranged in the shell through the fixed support and is meshed with the worm, and the rocker penetrates through the shell and is coaxially and fixedly connected with one end of the worm; the second driving member has the same structure as the first driving member.
Preferably, the aeration mixer further comprises an anti-accumulation plate, the anti-accumulation plate is coaxially arranged between the annular aeration pipes, and the inclined plane is tangent to the outer circumferential surface of the annular aeration pipe.
Compared with the prior art, the invention has the beneficial effects that:
the shell is used for fixedly mounting a feeding regulation and control device, a crushing device, an acid liquor aeration cadmium removal device, a first centrifugal dehydrator, a fermentation aeration cadmium removal device and a second centrifugal dehydrator; the working personnel can put the rice into the feeding regulation and control device and regulate the working end of the feeding regulation and control device so as to control the speed of the rice falling into the crushing device, and the crushing device is used for crushing the rice so as to conveniently remove cadmium from the rice flour; the method comprises the steps of opening the top end of an acid liquor aeration cadmium removal device before rice is crushed and closing the bottom end of the acid liquor aeration cadmium removal device, so that the crushed rice meal can fall into the acid liquor aeration cadmium removal device directly, driving the top end of the acid liquor aeration cadmium removal device to be closed after a certain amount of rice meal is contained in the acid liquor aeration cadmium removal device, so that the acid liquor aeration cadmium removal device is relatively sealed, adding an acid solution (the acid solution is generally prepared by mixing one or more of food grade lactic acid, citric acid, tartaric acid, malic acid and glacial acetic acid) into the acid liquor aeration cadmium removal device according to a certain proportion, the prior art is mature and is not described here), enabling the acid solution aeration cadmium removal device to enable the acid solution and the rice meal to be stirred and mixed continuously and fully, reducing cadmium in the rice meal through acid dissolution, opening and closing the bottom end of the acid treatment cadmium removal device after one end of the acid treatment, and enabling the acid treated rice meal slurry to flow into a first centrifugal dehydrator (the first Mature technology, which is not described herein), a first centrifugal dehydrator centrifugalizes rice flour slurry to remove an acid solution to obtain rice flour, the top end of a fermentation aeration cadmium removal device is opened to enable the rice flour to enter the fermentation aeration cadmium removal device, the top end of the fermentation aeration cadmium removal device is closed to enable the fermentation aeration cadmium removal device to be relatively sealed after the rice flour completely enters the fermentation aeration cadmium removal device, a certain amount of lactobacillus plantarum suspension and pediococcus pentosaceus suspension are added into the fermentation aeration cadmium removal device, the suspension and the rice flour are uniformly mixed, the fermentation aeration cadmium removal device is completely sealed, after the rice flour is fermented in the fermentation aeration cadmium removal device for a period of time, the suspension is dissolved with cadmium remained in the rice flour, the bottom end of the fermentation aeration cadmium removal device is opened, so that the rice flour slurry flows into a second centrifugal dehydrator, and the centrifugal suspension is removed through the second centrifugal dehydrator, thereby obtaining rice flour, and drying the rice flour for a period of time.
The device is simple to operate, and the cadmium content in the rice can be effectively reduced by removing cadmium through acid liquor and removing cadmium through fermentation.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a cross-sectional view at section A-A of FIG. 2;
FIG. 4 is a perspective view of the feed conditioning apparatus and comminuting device of the present invention;
FIG. 5 is a side view of the feed conditioning apparatus and comminuting device of the present invention;
FIG. 6 is a cross-sectional view at section B-B of FIG. 5;
FIG. 7 is a perspective view of the acid aeration cadmium removal device of the present invention;
FIG. 8 is a perspective view of a process chamber of the present invention;
FIG. 9 is a perspective view of an aeration mixer of the present invention;
fig. 10 is a perspective view of a first shutter and a first driver of the present invention;
fig. 11 is a partial exploded perspective view of the first shutter of the present invention;
fig. 12 is a partial perspective exploded view of the first opening and closing device of the present invention.
The reference numbers in the figures are:
1. a housing;
2. a feed regulation device; 2a, a feed hopper; 2b, an inclined slideway; 2c, a sliding plate;
3. a crushing device; 3a, a circular shell; 3a1, feed inlet; 3a2, a discharge hole; 3b, grinding the sieve plate; 3c, a main shaft; 3d, a bracket; 3e, semi-circle grinding blocks; 3e1, abrasive strips; 3f, a material receiving hopper; 3g, a synchronous belt transmission mechanism; 3h, a servo motor;
4. an acid liquor aeration cadmium removal device; 4a, a processing chamber; 4a1, sealed cartridge; 4a2, a first communication pipe; 4a3, first manual valve; 4a4, a second communication pipe; 4a5, second manual valve; 4a6, a third communication pipe; 4a7, air valve; 4b, a first opening and closing device; 4b1, a receiving ring; 4b2, a first retainer ring; 4b3, second retainer ring; 4b4, leaf pattern; 4b5, arc link; 4b6, outer gear ring; 4b7, rolling circle; 4b8, a rotating seat; 4c, a second opening and closing device; 4d, an aeration mixer; 4d1, ring-shaped aeration pipe; 4d2, a fourth communication pipe; 4d3, air exhaust; 4d4, air intake; 4d5, anti-stacking plate; 4e, a first driving member; 4e1, fixed bracket; 4e2, fixed axis; 4e3, gear; 4e4, worm; 4e5, rocker; 4f, a second driving member;
5. a first centrifugal dehydrator;
6. a fermentation aeration cadmium removal device;
7. and a second centrifugal dehydrator.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 12, the rice cadmium removing processing equipment comprises a shell 1, a feeding regulation and control device 2, a crushing device 3, an acid liquor aeration cadmium removing device 4, a first centrifugal dehydrator 5, a fermentation aeration cadmium removing device 6 and a second centrifugal dehydrator 7, wherein the feeding regulation and control device 2 is arranged at the top end of the shell 1, the crushing device 3, the acid liquor aeration cadmium removing device 4, the first centrifugal dehydrator 5, the fermentation aeration cadmium removing device 6 and the second centrifugal dehydrator 7 are sequentially arranged in the shell 1 from top to bottom, and the feeding regulation and control device 2, the crushing device 3, the acid liquor aeration cadmium removing device 4, the first centrifugal dehydrator 5, the fermentation aeration cadmium removing device 6 and the second centrifugal dehydrator 7 are communicated with one another.
The shell 1 is used for fixedly mounting a feeding regulation and control device 2, a crushing device 3, an acid liquor aeration cadmium removing device 4, a first centrifugal dehydrator 5, a fermentation aeration cadmium removing device 6 and a second centrifugal dehydrator 7; the working personnel can put the rice into the feeding regulation and control device 2 and regulate the working end of the feeding regulation and control device 2 so as to control the speed of the rice falling into the crushing device 3, and the crushing device 3 is used for crushing the rice so as to conveniently carry out cadmium removal treatment on the rice flour; the top end of the acid liquor aeration cadmium removing device 4 is opened before rice is crushed, the bottom end is closed, so that the crushed rice powder can fall into the acid liquor aeration cadmium removing device 4 directly, after a certain amount of rice powder is contained in the acid liquor aeration cadmium removing device 4, the top end of the acid liquor aeration cadmium removing device 4 is driven to be closed, so that the acid liquor aeration cadmium removing device 4 is relatively sealed, an acid solution (the acid solution is generally prepared by mixing one or more of food grade lactic acid, citric acid, tartaric acid, malic acid and glacial acetic acid) is added into the acid aeration cadmium removing device 4 according to a certain proportion, the prior art is mature and is not described in the specification), the acid liquor aeration cadmium removing device 4 can enable the acid solution and the rice powder to be stirred and mixed continuously, so that cadmium in the rice powder is reduced through acid dissolution, after one end of acid treatment, the bottom end of the acid liquor cadmium removing device 4 is opened and closed, so that the rice flour slurry after acid treatment flows into a first centrifugal dehydrator 5 (the first centrifugal dehydrator 5 is mature in the prior art and is not introduced), the first centrifugal dehydrator 5 centrifuges the rice flour slurry to remove an acid solution to obtain rice flour, the top end of a fermentation aeration cadmium removal device 6 is opened to enable the rice flour to enter the fermentation aeration cadmium removal device 6, the rice flour completely enters the fermentation aeration cadmium removal device 6, the top end of the fermentation aeration cadmium removal device 6 is closed to enable the fermentation aeration cadmium removal device 6 to be relatively sealed, a certain amount of lactobacillus plantarum suspension and pediococcus pentosaceus suspension are added into the fermentation aeration cadmium removal device 6, the fermentation aeration cadmium removal device 6 is completely sealed after the suspension and the rice flour are uniformly mixed, and the rice flour is dissolved with the residual cadmium in the rice flour after the rice flour is fermented for a period in the fermentation aeration cadmium removal device 6, and starting the bottom end of the fermentation aeration cadmium removal device 6, so that the rice flour slurry flows into the second centrifugal dehydrator 7, the suspension is centrifugally removed through the second centrifugal dehydrator 7, rice flour is obtained, and the rice flour is dried for a period of time.
As shown in fig. 4 and 6, the feeding regulation and control device 2 comprises a feeding hopper 2a, an inclined slideway 2b and a sliding plate 2c, wherein a wide opening of the feeding hopper 2a is upwards arranged at the top end of the shell 1 and a narrow opening is communicated with the top end of the crushing device 3, the inclined slideway 2b is obliquely and symmetrically arranged at two sides of the inner wall of the feeding hopper 2a, and the sliding plate 2c penetrates through the feeding hopper 2a and is arranged on the inclined slideway 2b in a sliding manner.
Feeder hopper 2a wide mouth sets up upwards at 1 top of shell and slot and 3 top intercommunications of reducing mechanism, and oblique slide 2b slope symmetry sets up in feeder hopper 2a inner wall both sides, and slide 2c runs through feeder hopper 2a and slides and set up on oblique slide 2b, before the work begins, slide 2c slides to the closed feeder hopper 2a in bottom completely, the staff puts in the rice to the feeder hopper 2a back, thereby open feeder hopper 2a bottom through slide 2c, thereby be convenient for the rice under the action of gravity through the clearance of opening to during falling to reducing mechanism 3, and can control the clearance size through slide 2c, thereby interval control rice whereabouts volume.
As shown in fig. 4, 5 and 6, the crushing device 3 comprises a circular casing 3a, a grinding sieve plate 3b, a main shaft 3c, a support 3d, a semicircular grinding block 3e, a material holding hopper 3f, a synchronous belt transmission mechanism 3g and a servo motor 3h, the circular casing 3a is axially and horizontally arranged at the top end inside the shell 1, the top end and the bottom end of the circular casing 3a are respectively provided with a material inlet 3a1 and a material outlet 3a2, the material inlet 3a1 is communicated with the bottom end of the feeding regulation device 2, the material outlet 3a2 is communicated with the top end of the material holding hopper 3f, in a working state, the material holding hopper 3f is communicated with the top end of the acid liquor aeration cadmium removing device 4, the grinding sieve plate 3b is coaxially arranged at the bottom end inside the circular casing 3a and abutted against the material outlet 3a2, the main shaft 3c is coaxially and rotatably arranged in the circular casing 3a, one end of the main shaft, support 3d is along axial equipartition on main shaft 3c, and semicircle grinding piece 3e sets up at the support 3d other end along the axial, and under operating condition, semicircle grinding piece 3e disc and grinding sieve 3b intrados sliding fit.
The circular casing 3a is axially and horizontally arranged at the top end in the shell 1, the top end and the bottom end of the circular casing 3a are respectively provided with a feed port 3a1 and a discharge port 3a2, the feed inlet 3a1 is communicated with the bottom end of the feed regulating device 2, the discharge outlet 3a2 is communicated with the top end of the material receiving hopper 3f, and in a working state, the material receiving hopper 3f is communicated with the top end of the acid liquor aeration cadmium removal device 4, the grinding sieve plate 3b is coaxially arranged at the bottom end inside the circular machine shell 3a and is abutted against the discharge port 3a2, the main shaft 3c is coaxially and rotatably arranged in the circular machine shell 3a, one end of the main shaft 3c is in synchronous transmission connection with an output shaft of a servo motor 3h through a synchronous belt transmission mechanism 3g, the supports 3d are axially and uniformly distributed on the main shaft 3c, the semicircular grinding block 3e is axially arranged at the other end of the support 3d, and the circular surface of the semicircular grinding block 3e is in sliding fit with the inner arc surface of the grinding sieve plate 3b in a; the rice is controlled by feeding regulation and control device 2 and falls from feed inlet 3a1 to circular casing 3a, start servo motor 3h, thereby make servo motor 3h pass through synchronous belt drive mechanism 3g and drive main shaft 3c coaxial rotation on circular casing 3a, thereby make semicircle grinding block 3e constantly stir the rice, make the rice smash under grinding sieve plate 3b and semicircle grinding block 3e grinding effect, the rice flour that is less than grinding sieve plate 3b mesh falls to the cadmium removal device 4 of acid liquor aeration from discharge gate 3a2, the rice flour that is greater than grinding sieve plate 3b mesh continues to grind, thereby make the ground rice flour that grinds finely broken bits guide by holding hopper 3f and get into acid liquor aeration cadmium removal device 4, thereby be convenient for remove cadmium.
As shown in FIG. 6, the grinding strips 3e1 are uniformly distributed on the circular surface of the semicircular grinding block 3e along the axial direction.
The semicircular grinding block 3e is provided with grinding strips 3e1 uniformly distributed along the axial direction on the circular surface, and the grinding strips 3e1 are helpful to increase the grinding degree between the semicircular grinding block 3e and the grinding sieve plate 3b, so that the rice can be conveniently and quickly ground into powder.
As shown in fig. 7, the acid liquor aeration cadmium removal device 4 comprises a treatment chamber 4a, a first opener 4b, a second opener 4c, an aeration mixer 4d, a first driving member 4e and a second driving member 4f, wherein the first opener 4b and the second opener 4c are arranged at the upper end and the lower end of the treatment chamber 4a, in a working state, the first opener 4b and the second opener 4c are respectively communicated with the bottom end of the crushing device 3 and the feeding end at the top of the first centrifugal dehydrator 5, the working end of the aeration mixer 4d is coaxially arranged at the bottom end inside the 45a0, and the first driving member 4e and the second driving member 4f are respectively arranged at one side of the first opener 4b and the second opener 4c and are in transmission connection with the driving end thereof; the fermentation aeration cadmium removing device 6 and the acid liquor aeration cadmium removing device 4 have the same structure.
The first opener 4b and the second opener 4c are arranged at the upper end and the lower end of the processing chamber 4a, in a working state, the first opener 4b and the second opener 4c are respectively communicated with the bottom end of the crushing device 3 and the feeding end at the top of the first centrifugal dehydrator 5, the working end of the aeration mixer 4d is coaxially arranged at the bottom end in the 45a0, and the first driving piece 4e and the second driving piece 4f are respectively arranged at one sides of the first opener 4b and the second opener 4c and are in transmission connection with the driving end of the first opener 4b and the second opener 4 c; the fermentation aeration cadmium removing device 6 and the acid liquor aeration cadmium removing device 4 have the same structure; the rice drops to the treatment chamber 4a through first opening and closing ware 4b, make first opening and closing ware 4b closed through first driving piece 4e, thereby make the treatment chamber 4a be in relative seal state, thereby be convenient for add the acid solution and carry out the acid washing to the rice flour and remove cadmium in the treatment chamber 4a, aeration blender 4d is used for continuous aeration from the inside bottom of treatment chamber 4a to the top, thereby make acid solution and rice flour misce bene, thereby be convenient for remove cadmium, the pickling is accomplished the back, rotate second driving piece 4f thereby open second opening and closing ware 4c, thereby make mixture integrated flow to inside the first centrifugal dehydrator 5, thereby be convenient for first centrifugal dehydrator 5 will dissolve the acid solution that has cadmium and get rid of.
As shown in fig. 8, the treatment chamber 4a includes a seal tube 4a1, a first communication tube 4a2, a first manual valve 4a3, a second communication tube 4a4, a second manual valve 4a5, a third communication tube 4a6, and an air valve 4a7, the first opening/closing device 4b and the second opening/closing device 4c are provided at the upper and lower ends of the seal tube 4a1, one end of each of the first communication tube 4a2, the second communication tube 4a4, and the second manual valve 4a5 penetrates the housing 1 and the other end thereof communicates with the inside of the seal tube 4a1, and the first manual valve 4a3, the second manual valve 4a5, and the air valve 4a7 are provided at one end of the first communication tube 4a2, the second communication tube 4a4, and the third communication tube 4a6, respectively.
The first shutter 4b and the second shutter 4c are provided at the upper and lower ends of the sealing cylinder 4a1, and the first communication pipe 4a2, the second communication pipe 4a4, and the second manual valve 4a5 have one end penetrating the other end of the housing 1 to communicate with the inside of the sealing cylinder 4a1, and the first manual valve 4a3, the second manual valve 4a5, and the air valve 4a7 are provided at one ends of the first communication pipe 4a2, the second communication pipe 4a4, and the third communication pipe 4a6, respectively, so that the rice flour falls into the sealing cylinder 4a1, the first shutter 4b is closed to keep the processing chamber 4a in a relatively sealed state, and different solutions can be added through the manual valves, and the air valve 4a7 is used to keep the pressure inside and outside of the processing chamber 4a constant and prevent the sealing cylinder 4a1 from bursting apart when the aeration mixer 4d is operated.
As shown in fig. 10, 11 and 12, the first opening and closing device 4b includes a receiving ring 4b1, a first fixed ring 4b2, a second fixed ring 4b3, a vane type plate 4b4, an arc-shaped connecting rod 4b5, an outer ring gear 4b6, a rotating ring 4b7 and a rotating seat 4b8, the receiving ring 4b1 is coaxially disposed at the bottom end of the hopper 3f, the first fixed ring 4b2 is coaxially and fixedly disposed at the bottom end of the receiving ring 4b1, the second fixed ring 4b3 is coaxially disposed at the bottom end of the first fixed ring 4b2, the vane type plate 4b4 is rotatably connected with one end of the second fixed ring 4b3 along an axial angle, in an operating state, the convex arc surface and the concave arc surface of the vane type plate 4b4 are abutted with each other, the rotating seat 4b8 is coaxially disposed inside the housing 1, the rotating ring 4b7 is disposed at the bottom end of the outer ring gear 4b6, the outer ring 4b 8253 is coaxially disposed at one end of the rotating ring 864 b 867 and is hinged with the other end of the outer ring 847 b 8658, the working end of the first driving member 4e is engaged with the outer ring gear 4b 6; the second shutter 4c has the same structure as the first shutter 4b.
The receiving ring 4b1 is coaxially arranged at the bottom end of the receiving hopper 3f, the first fixed ring 4b2 is coaxially and fixedly arranged at the bottom end of the receiving ring 4b1, the second fixed ring 4b3 is coaxially arranged at the bottom end of the first fixed ring 4b2, the vane-shaped plate 4b4 is rotatably connected with one end of the second fixed ring 4b3 along one axial angle, in an operating state, the convex cambered surface and the concave cambered surface of the vane-shaped plate 4b4 are abutted against each other, the rotating seat 4b8 is coaxially and fixedly arranged in the housing 1, the rotating ring 4b7 is coaxially arranged at the bottom end of the outer gear ring 4b6, the outer gear ring 4b6 is coaxially and rotatably arranged on the rotating seat 4b8 through the rotating ring 4b7, one end of the arc-shaped connecting rod 4b5 is hinged with the inner circumferential surface of the outer gear ring 4b6 and the other end of the outer gear ring 4b6, and the operating end of the first driving member 4e is meshed; the second shutter 4c is identical to the first shutter 4b in structure, and when the first shutter 4b needs to be closed, the outer gear ring 4b6 is coaxially rotated by rotating the working end of the aeration mixer 4d, so that one end of the arc-shaped connecting rod 4b5 pulls the leaf-shaped plates 4b4 to expand outwards, and the plurality of leaf-shaped plates 4b4 are expanded to communicate the bottom end of the crushing device 3 with the top end of the treatment chamber 4 a. The rotating seat 4b8 is used for supporting the outer gear ring 4b6 to rotate coaxially.
As shown in fig. 9, the aeration mixer 4d includes an annular aeration pipe 4d1, a fourth communication pipe 4d2, an air outlet 4d3 and an air inlet 4d4, the annular aeration pipe 4d1 is arranged at the bottom end of the interior of the sealed cylinder 4a1 along the axial direction at equal intervals, the fourth communication pipe 4d2 is communicated with the annular aeration pipe 4d1, one end of the fourth communication pipe penetrates through the sealed cylinder 4a1 to be communicated with the housing 1 and the air outlet 4d3, the air inlet 4d4 is communicated with the air outlet 4d3, and the air inlet 4d4 is communicated with the working end of the aeration generating device.
Annular aeration pipes 4d1 are arranged at the bottom end in the sealing cylinder 4a1 at equal intervals along the axial direction, a fourth communication pipe 4d2 is communicated with the annular aeration pipe 4d1, one end of the fourth communication pipe penetrates through the sealing cylinder 4a1 to be communicated with the shell 1 and the air outlet 4d3, an air inlet 4d4 is communicated with the air outlet 4d3, an air inlet 4d4 is communicated with the working end of an aeration generating device, the aeration generating device is started, so that air sequentially passes through the air inlet 4d4, the air outlet 4d3, the fourth communication pipe 4d2 and the annular aeration pipe 4d1, the annular aeration pipe 4d1 aerates outwards, the air continuously impacts rice pulp in the processing chamber 4a, and rice flour and acid solution are uniformly mixed.
As shown in fig. 10, the first driving member 4e includes a fixed bracket 4e1, a fixed shaft 4e2, a gear 4e3, a worm 4e4 and a rocker 4e5, the fixed bracket 4e1 is fixedly connected with the inner wall of the housing 1, the gear 4e3 is rotatably disposed on the fixed bracket 4e1 through the fixed shaft 4e2, the gear 4e3 is engaged with the external gear ring 4b6, the worm 4e4 is rotatably disposed inside the housing 1 through the fixed bracket 4e1, the worm 4e4 is engaged with the worm 4e4, and the rocker 4e5 penetrates through the housing 1 and is coaxially and fixedly connected with one end of the worm 4e 4; the second driving member 4f is identical in structure to the first driving member 4 e.
The fixed bracket 4e1 is fixedly connected with the inner wall of the shell 1, the gear 4e3 is rotatably arranged on the fixed bracket 4e1 through a fixed shaft 4e2, the gear 4e3 is meshed with the outer gear ring 4b6, the worm 4e4 is rotatably arranged in the shell 1 through the fixed bracket 4e1, the worm 4e4 is meshed with the worm 4e4, and the rocker 4e5 penetrates through the shell 1 and is coaxially and fixedly connected with one end of the worm 4e 4; the second driving member 4f has the same structure as the first driving member 4e, and when the first opening and closing device 4b needs to be closed or opened, the rocker 4e5 is rotated, so that the worm 4e4 rotates coaxially, and the gear 4e3 drives the outer gear ring 4b6 to rotate, so as to close or open the first opening and closing device 4b.
As shown in fig. 9, the aeration mixer 4d further includes an anti-stacking plate 4d5, the anti-stacking plate 4d5 is coaxially disposed between the annular aeration pipes 4d1, and the inclined surface is tangential to the outer circumferential surface of the annular aeration pipe 4d 1.
The accumulation preventing plate 4d5 is coaxially arranged between the annular aeration pipes 4d1, the inclined plane is tangent to the outer circumferential surface of the annular aeration pipe 4d1, rice flour is easy to accumulate between the annular aeration pipes 4d1, and the accumulation preventing plate 4d5 tangent to the annular aeration pipes 4d1 is filled between the annular aeration pipes 4d1, so that the rice flour is prevented from accumulating.
The working principle of the invention is as follows:
the shell 1 is used for fixedly mounting a feeding regulation and control device 2, a crushing device 3, an acid liquor aeration cadmium removing device 4, a first centrifugal dehydrator 5, a fermentation aeration cadmium removing device 6 and a second centrifugal dehydrator 7; the working personnel can put the rice into the feeding regulation and control device 2 and regulate the working end of the feeding regulation and control device 2 so as to control the speed of the rice falling into the crushing device 3, and the crushing device 3 is used for crushing the rice so as to conveniently carry out cadmium removal treatment on the rice flour; the top end of the acid liquor aeration cadmium removing device 4 is opened before rice is crushed, the bottom end is closed, so that the crushed rice powder can fall into the acid liquor aeration cadmium removing device 4 directly, after a certain amount of rice powder is contained in the acid liquor aeration cadmium removing device 4, the top end of the acid liquor aeration cadmium removing device 4 is driven to be closed, so that the acid liquor aeration cadmium removing device 4 is relatively sealed, an acid solution (the acid solution is generally prepared by mixing one or more of food grade lactic acid, citric acid, tartaric acid, malic acid and glacial acetic acid) is added into the acid aeration cadmium removing device 4 according to a certain proportion, the prior art is mature and is not described in the specification), the acid liquor aeration cadmium removing device 4 can enable the acid solution and the rice powder to be stirred and mixed continuously, so that cadmium in the rice powder is reduced through acid dissolution, after one end of acid treatment, the bottom end of the acid liquor cadmium removing device 4 is opened and closed, so that the rice flour slurry after acid treatment flows into a first centrifugal dehydrator 5 (the first centrifugal dehydrator 5 is mature in the prior art and is not introduced), the first centrifugal dehydrator 5 centrifuges the rice flour slurry to remove an acid solution to obtain rice flour, the top end of a fermentation aeration cadmium removal device 6 is opened to enable the rice flour to enter the fermentation aeration cadmium removal device 6, the rice flour completely enters the fermentation aeration cadmium removal device 6, the top end of the fermentation aeration cadmium removal device 6 is closed to enable the fermentation aeration cadmium removal device 6 to be relatively sealed, a certain amount of lactobacillus plantarum suspension and pediococcus pentosaceus suspension are added into the fermentation aeration cadmium removal device 6, the fermentation aeration cadmium removal device 6 is completely sealed after the suspension and the rice flour are uniformly mixed, and the rice flour is dissolved with the residual cadmium in the rice flour after the rice flour is fermented for a period in the fermentation aeration cadmium removal device 6, and starting the bottom end of the fermentation aeration cadmium removal device 6, so that the rice flour slurry flows into the second centrifugal dehydrator 7, the suspension is centrifugally removed through the second centrifugal dehydrator 7, rice flour is obtained, and the rice flour is dried for a period of time.

Claims (10)

1. The rice cadmium removing processing equipment is characterized by comprising a shell (1), a feeding regulation and control device (2), a crushing device (3), an acid liquor aeration cadmium removing device (4), a first centrifugal dehydrator (5), a fermentation aeration cadmium removing device (6) and a second centrifugal dehydrator (7), wherein the feeding regulation and control device (2) is arranged at the top end of the shell (1), the crushing device (3), the acid liquor aeration cadmium removing device (4), the first centrifugal dehydrator (5), the fermentation aeration cadmium removing device (6) and the second centrifugal dehydrator (7) are sequentially arranged inside the shell (1) from top to bottom, and the feeding regulation and control device (2), the crushing device (3), the acid liquor aeration cadmium removing device (4), the first centrifugal dehydrator (5), the fermentation aeration cadmium removing device (6) and the second centrifugal dehydrator (7) are communicated with one another.
2. The rice cadmium removing processing equipment according to claim 1, wherein the feeding regulation and control device (2) comprises a feeding hopper (2a), an inclined slideway (2b) and a sliding plate (2c), the wide opening of the feeding hopper (2a) is upwards arranged at the top end of the shell (1) and the narrow opening is communicated with the top end of the crushing device (3), the inclined slideway (2b) is obliquely and symmetrically arranged at two sides of the inner wall of the feeding hopper (2a), and the sliding plate (2c) penetrates through the feeding hopper (2a) and is slidably arranged on the inclined slideway (2 b).
3. The rice cadmium removing processing equipment according to claim 1, wherein the crushing device (3) comprises a circular casing (3a), a grinding sieve plate (3b), a main shaft (3c), a bracket (3d), a semicircular grinding block (3e), a material receiving hopper (3f), a synchronous belt transmission mechanism (3g) and a servo motor (3h), the circular casing (3a) is axially and horizontally arranged at the top end inside the casing (1), the top end and the bottom end of the circular casing (3a) are respectively provided with a material inlet (3a1) and a material outlet (3a2), the material inlet (3a1) is communicated with the bottom end of the feeding regulation device (2), the material outlet (3a2) is communicated with the top end of the material receiving hopper (3f), in the working state, the material receiving hopper (3f) is communicated with the top end of the acid liquor aeration cadmium removing device (4), the grinding sieve plate (3b) is coaxially arranged at the bottom end inside the circular casing (3a) and is abutted against the material outlet (3a2), the main shaft (3c) is coaxially and rotatably arranged in the circular casing (3a), one end of the main shaft (3c) is connected with an output shaft of the servo motor (3h) in a synchronous transmission mode through a synchronous belt transmission mechanism (3g), the supports (3d) are uniformly distributed on the main shaft (3c) along the axial direction, the semicircular grinding blocks (3e) are axially arranged at the other end of the supports (3d), and in the working state, the circular surfaces of the semicircular grinding blocks (3e) are in sliding fit with the inner arc surfaces of the grinding sieve plates (3 b).
4. The rice cadmium-removing processing equipment as claimed in claim 1, wherein the round surface of the semicircular grinding block (3e) is provided with grinding strips (3e1) uniformly distributed along the axial direction.
5. The rice cadmium-removing processing equipment according to claim 1, wherein the acid liquor aeration cadmium-removing device (4) comprises a processing chamber (4a), a first opener (4b), a second opener (4c), an aeration mixer (4d), a first driving member (4e) and a second driving member (4f), the first opener (4b) and the second opener (4c) are arranged at the upper end and the lower end of the processing chamber (4a), and in the working state, the first opener (4b) and the second opener (4c) are communicated with the bottom end of the crushing device (3) and the feeding end of the top of the first centrifugal dehydrator (5) respectively, the working end of the aeration mixer (4d) is coaxially arranged at the bottom end inside the 45a0, and the first driving piece (4e) and the second driving piece (4f) are arranged on one side of the first opener (4b) and one side of the second opener (4c) respectively and are in transmission connection with the driving ends of the first opener (4b) and the second opener (4 c); the fermentation aeration cadmium removing device (6) and the acid liquor aeration cadmium removing device (4) have the same structure.
6. The rice cadmium removal processing equipment according to claim 5, wherein the processing chamber (4a) comprises a sealing cylinder (4a1), a first communicating pipe (4a2), a first manual valve (4a3), a second communicating pipe (4a4), a second manual valve (4a5), a third communicating pipe (4a6) and an air valve (4a7), the first open-close device (4b) and the second open-close device (4c) are arranged at the upper end and the lower end of the sealing cylinder (4a1), and the uniform ends of the first communicating pipe (4a2), the second communicating pipe (4a4) and the second manual valve (4a5) penetrate through the other end of the shell (1) and are communicated with the inside of the sealing cylinder (4a1), the first manual valve (4a3), the second manual valve (4a5), and the air valve (4a7) are provided at one end of the first communication pipe (4a2), the second communication pipe (4a4), and the third communication pipe (4a6), respectively.
7. The rice cadmium removing processing equipment according to claim 5, wherein the first opening and closing device (4b) comprises a receiving ring (4b1), a first fixed ring (4b2), a second fixed ring (4b3), a vane plate (4b4), an arc connecting rod (4b5), an outer gear ring (4b6), a rotating ring (4b7) and a rotating seat (4b8), the receiving ring (4b1) is coaxially arranged at the bottom end of the receiving hopper (3f), the first fixed ring (4b2) is coaxially and fixedly arranged at the bottom end of the receiving ring (4b1), the second fixed ring (4b3) is coaxially arranged at the bottom end of the first fixed ring (4b2), the vane plate (4b4) is rotatably connected with one end of the second fixed ring (4b3) along one angle in the axial direction, in the working state, the convex arc surface of the vane (4b4) is mutually abutted with the concave arc surface, the rotating seat (4b) is coaxially arranged inside the rotating seat (8) and is arranged at the outer shell (361), the rotating ring (4b7) is coaxially arranged at the bottom end of the outer gear ring (4b6), the outer gear ring (4b6) is coaxially and rotatably arranged on the rotating seat (4b8) through the rotating ring (4b7), one end of the arc-shaped connecting rod (4b5) is hinged with the inner circumferential surface of the outer gear ring (4b6), the other end of the arc-shaped connecting rod is hinged with the other outer corner of the outer gear ring (4b6), and the working end of the first driving piece (4e) is meshed with the outer gear ring (4b 6); the second opener (4c) and the first opener (4b) have the same structure.
8. The rice cadmium removal processing equipment according to claim 5, wherein the aeration mixer (4d) comprises an annular aeration pipe (4d1), a fourth communicating pipe (4d2), an air outlet (4d3) and an air inlet (4d4), the annular aeration pipe (4d1) is arranged at the bottom end of the inside of the sealed cylinder (4a1) at equal intervals along the axial direction, the fourth communicating pipe (4d2) is communicated with the annular aeration pipe (4d1), one end of the fourth communicating pipe penetrates through the sealed cylinder (4a1) to be communicated with the shell (1) and the air outlet (4d3), the air inlet (4d4) is communicated with the air outlet (4d3), and the air inlet (4d4) is communicated with the working end of the aeration generating device.
9. The rice cadmium removing processing equipment as claimed in claim 5, wherein the first driving member (4e) comprises a fixed bracket (4e1), a fixed shaft (4e2), a gear (4e3), a worm (4e4) and a rocker (4e5), the fixed bracket (4e1) is fixedly connected with the inner wall of the casing (1), the gear (4e3) is rotatably arranged on the fixed bracket (4e1) through the fixed shaft (4e2), the gear (4e3) is meshed with an external gear ring (4b6), the worm (4e4) is rotatably arranged in the casing (1) through the fixed bracket (4e1), the worm (4e4) is meshed with the worm (4e4), and the rocker (4e5) penetrates through the casing (1) and is coaxially and fixedly connected with one end of the worm (4e 4); the second driving member (4f) and the first driving member (4e) have the same structure.
10. The rice cadmium-removing processing equipment according to claim 5, wherein the aeration mixer (4d) further comprises an anti-accumulation plate (4d5), the anti-accumulation plate (4d5) is coaxially arranged between the annular aeration pipes (4d1) and the inclined plane is tangential to the outer circumferential surface of the annular aeration pipe (4d 1).
CN202010484855.1A 2020-06-01 2020-06-01 Rice cadmium-removing processing equipment Pending CN111602764A (en)

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