CN111601759A - Controlled atmosphere storage system for traditional Chinese medicinal materials and control method thereof - Google Patents

Controlled atmosphere storage system for traditional Chinese medicinal materials and control method thereof Download PDF

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Publication number
CN111601759A
CN111601759A CN201880074302.XA CN201880074302A CN111601759A CN 111601759 A CN111601759 A CN 111601759A CN 201880074302 A CN201880074302 A CN 201880074302A CN 111601759 A CN111601759 A CN 111601759A
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airtight
enclosures
gas
humidity
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CN111601759B (en
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不公告发明人
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Tianjin CNRO Science Technology Co Ltd
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    • AHUMAN NECESSITIES
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    • A01N3/00Preservation of plants or parts thereof, e.g. inhibiting evaporation, improvement of the appearance of leaves or protection against physical influences such as UV radiation using chemical compositions; Grafting wax
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
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    • B01DSEPARATION
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    • B01D53/26Drying gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/74Large containers having means for heating, cooling, aerating or other conditioning of contents
    • B65D88/744Large containers having means for heating, cooling, aerating or other conditioning of contents heating or cooling through the walls or internal parts of the container, e.g. circulation of fluid inside the walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/74Large containers having means for heating, cooling, aerating or other conditioning of contents
    • B65D88/745Large containers having means for heating, cooling, aerating or other conditioning of contents blowing or injecting heating, cooling or other conditioning fluid inside the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/74Large containers having means for heating, cooling, aerating or other conditioning of contents
    • B65D88/747Large containers having means for heating, cooling, aerating or other conditioning of contents dehumidifying, dewatering or draining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/48Arrangements of indicating or measuring devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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    • HELECTRICITY
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/08Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • H04L67/125Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network

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  • Toxicology (AREA)
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  • Computer Hardware Design (AREA)
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Abstract

A traditional Chinese medicinal material controlled atmosphere storage system and a control method thereof comprise: a central control device (130); and one or more traditional Chinese medicine controlled atmosphere storage subsystems (110-; the central control device (130) is configured to monitor the one or more modified atmosphere storage subsystems (110) and (120) of the Chinese medicinal materials in real time and control the oxygen content and humidity in the one or more airtight enclosures (113). The central control device (130) can realize multi-system and multi-space centralized control, can be connected with user terminal equipment, and transmits data to a terminal user in real time; meanwhile, the method can also realize the insecticidal or maintenance requirements of different kinds of medicinal materials, automatically generate the most suitable maintenance storage or insecticidal regulation and control parameters, meet the storage requirements of large and medium-sized Chinese medicinal materials, reduce unnecessary manual operation and improve the quality assurance of the Chinese medicinal materials.

Description

Controlled atmosphere storage system for traditional Chinese medicinal materials and control method thereof
Technical Field
The invention relates to the field of traditional Chinese medicine storage, in particular to a traditional Chinese medicine controlled atmosphere storage system and a control method thereof.
Background
The traditional Chinese medicinal materials are used as crops with high medicinal value, play a great role in disease prevention and health care, have important relation with the production area, storage mode and environment of the traditional Chinese medicinal materials, and are influenced by factors such as temperature, humidity, air, illumination, mould, pests and the like in the storage process, so that the traditional Chinese medicinal materials often have the phenomena of mildew, worm damage, color change, oil bleeding, weathering and the like, the medicinal effect is reduced, the traditional Chinese medicinal materials disappear and even toxic and side effects are generated, particularly the storage of a large number of traditional Chinese medicinal materials, the problem is more serious, the economic benefit of the traditional Chinese medicinal materials is influenced, and the effectiveness and the safety of the clinical application of the traditional Chinese medicinal materials are further ensured.
The controlled atmosphere disinsection/maintenance technology is an effective method for storage by regulating and controlling the oxygen concentration in the storage environment of the traditional Chinese medicinal materials. Researches show that the controlled atmosphere curing method not only can kill insects and prevent mildew, but also can keep the original appearance characteristics of the medicinal materials and reduce the loss of the medicinal effect, and is considered to be a scientific curing method. The core clause of the Chinese herbal medicine storage management standard (SB/T11094-2014) clearly stipulates that the Chinese herbal medicine is not required to be fumigated by aluminum phosphide or sulfur abuse in the storage process, and the Chinese herbal medicine stored for more than 30 days is required to be subjected to maintenance methods such as modified atmosphere storage and the like.
For medicine enterprises, in the face of the problems of various types of medicines, large storage capacity and the like, how to adopt a modern technical means to meet the requirements of' insect killing and prevention, mildew prevention and bacteriostasis, character preservation, moisture control and the like in the storage process of traditional Chinese medicinal materials is urgent to realize economical, safe and efficient storage management of the traditional Chinese medicinal materials.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a traditional Chinese medicinal material controlled atmosphere storage system, which comprises: a central control device; one or more Chinese medicinal material controlled atmosphere storage subsystems, wherein one Chinese medicinal material controlled atmosphere storage subsystem manages one or more airtight enclosing structures for storing Chinese medicinal materials; wherein, the central control device is configured to monitor one or more Chinese medicinal material modified atmosphere storage subsystems in real time and control the oxygen content and the humidity in one or more airtight building envelopes.
The system as described above, wherein the central control device is configured to monitor and control the temperature of the one or more airtight enclosures.
The system as described above, wherein the central control device is configured to monitor and control carbon dioxide content of the one or more air tight enclosures.
The system as described above, wherein the modified atmosphere storage subsystem of traditional Chinese medicine comprises: an integrated monitoring and control device configured to generate execution instructions based on information from one or more sensors; and one or more execution devices configured to receive execution instructions to adjust one or more of oxygen content, humidity, temperature, and carbon dioxide content of the one or more airtight enclosures.
The system as above, wherein the integrated monitoring device is configured to send information from the one or more sensors to the central control device.
The system as described above, wherein the integrated monitoring device is configured to compare with a corresponding predetermined threshold based on information from the one or more sensors.
The system as above, wherein the integrated monitoring device is configured to receive an instruction of the central control device to update the predetermined threshold.
The system as above, wherein the one or more actuators comprise one or more of a hypoxic device, a humidity control device, an air conditioning system, a control valve.
The system as described above, wherein the modified atmosphere storage subsystem of traditional Chinese medicine materials comprises a plurality of airtight enclosures, and the oxygen content and humidity of each airtight enclosure can be controlled independently.
The system comprises a plurality of groups of airtight enclosing structures, each group of airtight enclosing structures comprises one or more airtight enclosures, and the oxygen content and the humidity of each group of airtight enclosing structures can be controlled independently.
The system comprises a plurality of groups of airtight enclosing structures, each group of airtight enclosing structures comprises one or more airtight enclosures, the oxygen content of each group of airtight enclosing structures can be controlled independently, and the humidity of each airtight enclosing structure in at least one group of airtight enclosing structures can be controlled independently.
A control method of a traditional Chinese medicinal material controlled atmosphere storage system comprises the following steps: monitoring one or more traditional Chinese medicine controlled atmosphere storage subsystems in real time, wherein one traditional Chinese medicine controlled atmosphere storage subsystem manages one or more airtight enclosing structures for storing traditional Chinese medicines; and controlling the oxygen content and humidity in the one or more airtight enclosures in real time.
The method as described above, further comprising: generating execution instructions based on information from one or more sensors; and receiving execution instructions to adjust one or more of oxygen content, humidity, temperature, and carbon dioxide content of the one or more airtight enclosures.
The method as described above, further comprising transmitting information from the one or more sensors to a central control device.
The method as described above, further comprising comparing to a corresponding predetermined threshold based on information from the one or more sensors.
The method as described above, further comprising receiving an instruction of the central control apparatus to update the predetermined threshold.
The invention can realize multi-system and multi-space centralized control through the central control device, and can be connected with the user terminal equipment to transmit data to the terminal user in real time. Meanwhile, the most suitable maintenance storage or insecticidal regulation and control parameters are automatically generated according to the insecticidal or maintenance requirements of different kinds of medicinal materials, the storage requirements of large and medium-sized Chinese medicinal materials are met, unnecessary manual operation is reduced, the requirements on the professional level of storage management personnel are lowered, the management efficiency is improved, the traceable management of a storage system can be realized, the whole process of the Chinese medicinal materials is controlled, the enterprise operation cost is lowered, and the quality assurance of the Chinese medicinal materials is improved.
Drawings
Preferred embodiments of the present invention will now be described in further detail with reference to the accompanying drawings, in which:
FIG. 1 is a schematic view of a modified atmosphere storage system for traditional Chinese medicinal materials according to an embodiment of the present invention;
FIG. 2 is a schematic control diagram of a controlled atmosphere storage system for traditional Chinese medicinal materials according to an embodiment of the invention;
FIG. 3 is a schematic view of a modified atmosphere storage subsystem for traditional Chinese medicinal materials according to an embodiment of the present invention;
FIG. 4A is a schematic diagram of a purity adjustment unit according to one embodiment of the invention;
FIG. 4B is a schematic diagram of a purity adjustment unit according to another embodiment of the invention;
FIG. 5 is a schematic diagram of the connection of the independent parallel type traditional Chinese medicine modified atmosphere storage subsystems according to one embodiment of the invention;
FIG. 6 is a schematic diagram of connection of a grouped parallel type traditional Chinese medicine modified atmosphere storage subsystem according to one embodiment of the invention;
FIG. 7 is a schematic diagram of the connection of the grouped parallel type traditional Chinese medicine modified atmosphere storage subsystems according to another embodiment of the invention;
FIG. 8 is a schematic diagram of the connection of a group series connection type controlled atmosphere storage subsystem for traditional Chinese medicinal materials according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of the connection of a group series connection type controlled atmosphere storage subsystem for traditional Chinese medicinal materials according to another embodiment of the present invention;
FIG. 10 is a flow diagram of a gas conditioning method according to an embodiment of the invention;
FIG. 11 is a schematic of a gas distribution apparatus according to one embodiment of the invention;
FIG. 12 is a flow chart of a hypoxia method according to an embodiment of the invention;
FIG. 13 is a block diagram of a configuration of a smart warehouse expert system, according to one embodiment of the invention;
FIG. 14 is a block diagram of a parameter setting module according to one embodiment of the invention;
FIG. 15 is a block diagram of the structure of an information query module according to one embodiment of the invention;
FIG. 16 is a block diagram of a real-time display module according to one embodiment of the invention;
FIG. 17 is a block diagram of a fault information module according to one embodiment of the invention;
FIG. 18 is a block diagram of a data storage module according to one embodiment of the invention;
FIG. 19 is a block diagram of the structure of a remote control module according to one embodiment of the invention; and
FIG. 20 is a block diagram of a custom warehouse management module, according to one embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following detailed description, reference is made to the accompanying drawings that form a part hereof and in which is shown by way of illustration specific embodiments of the application. In the drawings, like numerals describe substantially similar components throughout the different views. Various specific embodiments of the present application are described in sufficient detail below to enable those skilled in the art to practice the teachings of the present application. It is to be understood that other embodiments may be utilized and structural, logical or electrical changes may be made to the embodiments of the present application.
Fig. 1 is a schematic view of a traditional Chinese medicine modified atmosphere storage system according to an embodiment of the invention. As shown in fig. 1, according to the limitation conditions of the area of the traditional Chinese medicine storage warehouse and the floor where the storage warehouse is located, a plurality of areas can be arranged on the traditional Chinese medicine controlled atmosphere storage system 100, and one or more traditional Chinese medicine controlled atmosphere storage subsystems 110-120 and the like can be arranged in each area.
Fig. 2 is a schematic control diagram of a controlled atmosphere storage system for traditional Chinese medicinal materials according to an embodiment of the invention. Referring to fig. 1 and 2, the central control device 130 is in communication connection with the comprehensive detection and control device 221-.
As shown in FIG. 2, 221-223 represent the integrated monitoring devices of the modified atmosphere storage subsystem of a single Chinese medicinal material. Taking a traditional Chinese medicine modified atmosphere storage subsystem as an example, the traditional Chinese medicine modified atmosphere storage subsystem comprises an integrated detection and control device 221 which receives various sensors in the traditional Chinese medicine modified atmosphere storage subsystem, such as a temperature and humidity sensor 231, a pressure sensor and an O2Sensor, CO2The sensors, gas flow sensors, etc. or other related detection devices, analyze the information content and compare the data with the built-in parameters, and send instructions to each device to control the flow rate, composition, etc. of the gas at each location. The devices that receive the instructions and deliver the gas include, but are not limited to, a hypoxic device 241, a humidity control device 242, an air conditioning system 243, a control valve 244, a valve actuator 245, and the like. Meanwhile, the integrated monitoring and control device 221 transmits the received information of each sensor and the related detection device, and the result of analyzing, comparing and processing the data to the central control device 210. All other air-conditioning maintenance and storage subsystems work in the mode.
The central control device 130 is in communication connection with the terminal users 140, and transmits the real-time data of the controlled atmosphere storage system of traditional Chinese medicinal materials to each terminal user 141-142. One or more end users 141 and 142 can be set according to the user requirements and the monitoring management requirements. The terminal user in the invention can be PC, mobile phone, Pad, etc.
The gas parameters in the airtight enclosure space of each active controlled atmosphere maintenance storage subsystem are set through an intelligent storage expert system or other software, systems and the like in the central control device 210, the information sent by each controlled atmosphere maintenance storage subsystem 110 and the other storage subsystems 120 is received, and the information is analyzed and the real-time and centralized monitoring is carried out on each traditional Chinese medicine controlled atmosphere storage subsystem 110 and the other storage subsystems 120. Intelligent storage familyThe system or other software, system, etc. automatically controls the operation state of the hypoxia device 241 to ensure the preparation of clean hypoxic gas after drying, purification, filtration and nitrogen-oxygen separation. PID accurate humidity control regulation is carried out according to the humidity required by maintenance and storage of the traditional Chinese medicinal materials in each airtight enclosure space, and the proportion of humidified gas and non-humidified gas is regulated through a humidity control device 242, an air conditioning system 243, a control valve 244, a valve actuator 245 and the like. The low-oxygen gas with proper humidity is sent to the airtight enclosure space through a pipeline, a gas on-off control valve and the like. The terminal detection device in the airtight enclosure is provided with various sensors, such as temperature and humidity sensor 231, pressure sensor 232, and O2Sensor 232, CO2The sensors, the gas flow sensor 235 and the like detect various parameters of gas in the airtight enclosure in real time, transmit the detection values to the comprehensive detection and control device 221 and 223 in real time, and then upload the detection values to the central control device 210. The data of the active controlled atmosphere maintenance storage subsystems are uploaded to the central control system 210 through the respective comprehensive detection and control devices 221 and 223, and are communicated with user terminal equipment (such as a PC, a mobile phone or a Pad) and the like to check the operation data of each subsystem in real time. The number of the user terminal equipment can be set to be one or more according to the user requirement.
Fig. 3 is a schematic view of a modified atmosphere storage subsystem of traditional Chinese medicinal materials according to an embodiment of the invention. Taking the modified atmosphere storage subsystem 300 of traditional Chinese medicinal materials as an example, as shown in fig. 1 and 3, one modified atmosphere storage subsystem 300 of traditional Chinese medicinal materials comprises a set of hypoxia devices 111, humidity control devices 112, airtight space enclosing structures 113 and comprehensive detection and control devices 114 as shown in the figure.
The hypoxia device 111 may include a gas compression unit 301, a nitrogen-oxygen separation unit 302, and the like. The gas compression unit 301 and the nitrogen-oxygen separation unit 302 together form the main body of the hypoxia device 111 and provide a power gas source for other equipment. Of course, the hypoxic device 111 can also include other elements or be implemented with other techniques in the art. Further, the gas compression unit 301 may be a reciprocating piston type, a rotary vane type, a rotary screw type, or the like. Nitrogen-oxygen separation unit 302 includes a molecular sieve nitrogen plant, a membrane nitrogen plant, or other nitrogen plant.
According to an embodiment of the present invention, an air cleaning device (not shown) is included between the gas compression unit 301 and the nitrogen-oxygen separation unit 302 to clean the gas output from the gas compression unit 301. For example, the air cleaning apparatus includes a multi-stage filtering device and/or an air drying device.
According to an embodiment of the present invention, the controlled atmosphere storage subsystem 300 may further include a gas conditioning device. According to one embodiment of the present invention, the gas conditioning section may include a purity conditioning unit 303 and a gas distribution unit 304; wherein, the purity adjusting unit 303 and the gas distribution unit 304 are respectively connected between two outlets of the nitrogen-oxygen separation unit 302 and a gas inlet 305 of the air-tight enclosure 113. This type of connection is only one possible connection and other connections are possible. For example, the purity conditioning unit 303 and the gas distribution unit 304 may be connected to one outlet of the nitrogen-oxygen separation unit 302, or to two gas inlets of the airtight enclosure 113, respectively. Further, according to another embodiment of the present invention, the purity regulating unit 303 and the gas distribution unit 304 may be integrated in the same apparatus.
According to one embodiment of the present invention, the humidity control device 112 includes a dehumidification unit and a humidification unit, or a device having both functions. The humidity control device 112 adjusts the humidity of the gas entering the airtight enclosure 113. According to one embodiment of the invention, the humidity control device 112 may be placed anywhere on the pipeline between the hypoxic device 111 and the air tight enclosure 113.
According to one embodiment of the present invention, the humidity control device 112 may be controlled to provide gases of different humidities. PID (proportion integration differentiation) accurate control is carried out on the humidity of the gas entering the airtight enclosure space according to the traditional Chinese medicinal material maintenance and storage requirements, and the proportion of the humidified gas and the non-humidified gas is adjusted so as to maintain the humidity stability in the space and keep the water content of the medicinal materials constant.
In particular, when the humidity in the airtight enclosure 113 is above a first predetermined value/below a second predetermined value, the humidity control device 112 is controlled to provide gas of the first humidity to lower/gas of the second humidity to raise the humidity in the airtight enclosure 113. When the humidity in the airtight enclosure 113 is lower than the third predetermined value/higher than the fourth predetermined value, the humidity control device 112 is controlled to stop the operation or to supply the gas of the third humidity to maintain the humidity in the airtight enclosure 113, thereby controlling the humidity of the airtight enclosure 113 to be in the set range.
According to an embodiment of the present invention, the controlled atmosphere storage system 100 for traditional Chinese medicine materials may include one or more airtight enclosures 1131 and 1134. Multiple airtight enclosures 1131 and 1134 may be used in combination. The airtight envelope 113 may be an airtight container such as a warehouse, a file cabinet, a safe deposit box, and a flexible tent, a bag, etc. of various volumes and forms. According to the number, the type, the grade, the maintenance time, the maintenance purpose and other conditions of the Chinese medicinal materials to be stored, more than one or more than one airtight enclosing structures 113 can be selected for combined use.
The volume of the airtight enclosing structures 113 is different, and the bottom, the vertical face, the top and the like of the enclosing structures are subjected to airtight treatment; more importantly, the matched airtight door, cables, pipelines and the like also need to be processed. Generally, the air exchange rate of the airtight storehouse and the airtight tent should be not more than 0.05/d, and it is preferably controlled to 0.02/d according to a preferred embodiment of the present invention; the ventilation rate of the airtight storage cabinet should be not more than 0.02/d, and it is preferable to control it to 0.01/d according to a preferred embodiment of the present invention.
According to an embodiment of the invention, when the volume of the airtight enclosure 113 is large, e.g. more than 100m3In the above, in order to facilitate safe taking and placing of the medicinal materials, the system may be configured with an oxygen increasing device 117 to ensure the content of various gases in the airtight enclosure 113. According to another embodiment of the invention, when the volume of the airtight enclosure 113 is 500m3In the above, the controlled atmosphere storage system for traditional Chinese medicinal materials can be provided with a breathing device (not shown in the figure) for the safe entry and exit of workers.
A gas detection device 115 may also be included within the airtight enclosure 113 to detect the temperature, humidity, pressure, oxygen content, carbon dioxide content, etc. of the gas within the airtight enclosure 113. According to one embodiment of the invention, each of the gas-tight enclosures 1131 and 1134 includes a gas detection device 1151 and 1154 therein.
The signals collected by the gas detection devices 1151 and 1154 in the airtight enclosures 1131 and 1134 are all uploaded to the comprehensive detection and control device 114 in the respective sub-regions. The comprehensive monitoring device 114 compares the received data with a set value, and automatically controls the operation states of the hypoxia device 111, the humidity control device 112, the air conditioning system 116, the control valve 118 and the like through feedback instructions; the integrated monitoring device 114 uploads all monitoring data to the central control device 130 for data integration.
According to an embodiment of the present invention, the controlled atmosphere storage subsystem 300 may further include a control valve 118. According to an embodiment of the present invention, each of the controlled atmosphere storage subsystems 300 for traditional Chinese medicine materials includes one or more control valves 1181 and 1184, and the control valve 118 may be disposed between the humidity control device 112 and the air outlet 105 of each of the airtight enclosures 113. The control valve 118 is connected to the processor 108, and the processor 108 controls the switch to control the volume and flow rate of the gas flowing into the airtight enclosure 113.
When the modified atmosphere storage subsystem of traditional Chinese medicine materials comprises a plurality of airtight enclosures 1131 and 3314, the connection modes of the airtight enclosures 1131 and 1134 can be various, for example, independent parallel connection, grouped serial connection, etc. When a plurality of airtight enclosing structures 1131 and 1134 are combined for use, the drift diameters of the on-off control valves 1181 and 1184 are matched with the air quantity, the connection form and the like of the air-conditioning maintenance humidity control system. For example, when the gas-tight enclosures 1131 and 1134 are connected in parallel, independently or in groups, the gas flow rate can be controlled to be 5-10 m/s; when the gas-tight enclosures 1131 and 1134 are connected in a grouped series, the gas flow can be controlled to be 3-5 m/s. Each controlled atmosphere storage subsystem 300 is provided with one or more control valves 118 or branch valve actuators (not shown) for controlling the flow, discharge, etc. of the gas. According to an embodiment of the invention, the airtight enclosure is not an essential feature.
The integrated monitoring and control device 114 may include a gas detection unit 307, a processor 308, a display screen 309, and the like. The comprehensive detection and control device 114 can perform program control on the running state, the starting and stopping sequence and the like of the matched equipment in the branch system, can realize independent setting, display, storage and the like of parameters in a plurality of traditional Chinese medicine airtight enclosure spaces, controls the running of the gas regulating system and the starting and stopping of the corresponding airtight enclosure space on-off control valve 118, and realizes centralized and independent detection and control of storage environment parameters and the like in the airtight enclosure structure 113.
The gas detection unit 307 receives a signal from the gas detection device 115 to perform gas detection. The gas detection device 115 and the gas detection unit 307 may be implemented in a variety of ways. For example, the gas detection device 115 may be only one sensor that samples gas and sends an electrical signal, an infrared signal, or the like detected for the sampled gas to the gas detection unit for processing. Alternatively, the gas detection device 115 may include a processing portion of an electric signal or an infrared signal, and the processed signal is transmitted to the gas detection unit 307. The gas detection unit 307 converts the received signals to corresponding concentrations or other measures of one or more gases and sends them to the processor 308.
The processor 308 controls the start/stop of the gas compression unit and the nitrogen-oxygen separation unit according to the concentration of oxygen and/or other gases in the airtight enclosure 113; and controlling the purity adjustment device and the gas distribution device to displace gas in the gas tight enclosure 113. Further, the processor 308 displays the concentration of oxygen and/or other gases in the airtight enclosure 113 to the user via the display 309.
The processor 308 controls the humidity adjustment device to provide gas of different humidity to replace the gas in the airtight enclosure 113 according to the humidity of the airtight enclosure 113. Further, the processor presents the humidity of the airtight enclosure 113 to the user via the display screen 309.
According to an embodiment of the present invention, the integrated monitoring and controlling device 114 may further include an input unit (not shown in the figure). The user can control the controlled atmosphere storage subsystem 300 of the traditional Chinese medicinal materials through interaction between the input unit and the display screen 309. For example, setting a desired concentration of oxygen and/or other gases in the gas-tight enclosure 113; setting working procedures of a gas compression unit 301, a nitrogen-oxygen separation unit 302, a control purity regulation unit 303 and a gas distribution unit 304; or controlling the sensitivity of the gas detection device 115, etc. According to one embodiment of the invention, the display 309 may be a touch screen, which has both display and input functions.
According to an embodiment of the present invention, the controlled atmosphere storage subsystem 300 may further comprise an air conditioning system 116. The air conditioning system 116 includes an air conditioning control device 1161, an air conditioning compressor 1162, a heat exchanger, a fan 117, and the like. The heat exchangers and fans are mounted within the air tight enclosure 113 and each air conditioning system 116 includes one or more heat exchangers and fans 1171 and 1174. The climate control device 1161 is connected to the comprehensive inspection and control device 114, and the comprehensive inspection and control device 114 sends an instruction to the climate control device 1161 according to the distribution of the gas in the airtight enclosure 113. The air conditioner control device 1161 receives the instruction, and controls the air conditioner compressor 1162, the heat exchanger and the fan 117 to work, so as to further regulate and control the temperature of the gas in the airtight enclosure 113.
FIG. 4A is a schematic diagram of a purity adjustment unit according to one embodiment of the invention. As shown in fig. 4A, the purity adjustment unit 400 includes a gas inlet 401, a gas outlet 402, and a conduit 403 between the gas inlet 401 and the gas outlet 402. The gas inlet 401 is connected to the gas outlet of the nitrogen-oxygen separation unit 302. According to one embodiment of the invention, nitrogen-oxygen separation unit 302 is capable of providing nitrogen at different flow rates and at different concentrations. Further, one or more bypass valves are included on the line 403, such as: a first bypass valve 407, a second bypass valve 408, and a third bypass valve 409. One end of each branch 404 and 406 is connected to each branch valve 407 and 409 in sequence, and the other end is connected to the air outlet 402.
Fig. 4B is a schematic diagram of a purity adjustment unit according to another embodiment of the invention. As shown in fig. 4B, the purity adjustment unit 400 includes a gas inlet 401, a gas outlet 402, and a conduit 403 between the gas inlet 401 and the gas outlet 402. The gas inlet 401 is connected to the gas outlet of the nitrogen-oxygen separation unit 302. According to one embodiment of the invention, nitrogen-oxygen separation unit 302 is capable of providing nitrogen at different flow rates and at different concentrations. Further, one or more branches 404 and 406 are included on the conduit 403, such as: a first branch 304, a second branch 405, and a third branch 406. One end of each of the plurality of pipes 404 and 406 includes a branch valve 407 and 409. A plurality of branches 404 and 406 may be connected to a gas source 420. The gas source 420 may be the nitrogen-oxygen separation unit 302 or other gas source.
According to one embodiment of the present invention, the plurality of branches 404 and 406 may provide nitrogen at different concentrations and different flow rates. For example, the branches 404 and 406 may have different tube diameters; or the valves 407 and 409 may have different sizes. The processor 308 may control the opening and closing of the valves 407 and 409.
According to an embodiment of the present invention, the purity adjusting unit 400 includes a gas detecting unit 411 for detecting the concentration of gas such as oxygen in the gas. The gas detection unit 411 may be provided in the gas outlet 402, or may be provided in the pipe 403. According to another embodiment of the present invention, the gas detection unit 411 may be disposed on a gas line outside the purity adjusting unit 400.
According to an embodiment of the present invention, the purity regulating unit 400 includes a flow rate detecting unit (not shown in the drawings) for detecting a flow rate of the gas supplied from the purity regulating device. The flow detection device may be disposed in the air outlet 402 or in the conduit 403. According to another embodiment of the present invention, the flow rate detection unit may be disposed on the gas line outside the purity adjusting unit 400. According to an embodiment of the present invention, the gas detection unit 411 and the flow rate detection unit may be integrated with each other.
According to one embodiment of the invention, the processor 308 controls the concentration and flow rate of the gas provided by the nitrogen oxygen separation unit 302 and the concentration and flow rate of the gas provided by the plurality of branches 404 and 406 to provide the desired flow rate and concentration of the gas in the purity adjustment device 400. Because the gas compression unit 301 and the nitrogen-oxygen separation unit 302 are main energy consumption devices in the controlled atmosphere storage system of the traditional Chinese medicinal materials, the low-oxygen replacement efficiency in the airtight enclosure space is improved, and nitrogen replacement with various purities can be adopted, so that the operation time of the gas compression unit 301 and the nitrogen-oxygen separation unit 302 is reduced, and the energy consumption is reduced. The purity adjustment unit 400 of the present invention cooperates with the nitrogen-oxygen separation unit 302 to enable fine adjustment of the gas entering the gas-tight enclosure 113.
Fig. 5 is a schematic connection diagram of the independent parallel type traditional Chinese medicine modified atmosphere storage subsystem according to one embodiment of the invention. As shown in FIG. 5, a plurality of airtight enclosures 531 and 534 share a comprehensive monitoring device 510, a hypoxia device and a humidity control device. Here, the hypoxia device and the humidity control device can be combined into one hypoxia humidity control device 520. The control valve 541 and 544 are included between each airtight enclosure 531 and 534 and the low oxygen humidity control device 520 to control the flow rate of the gas flowing into and out of the airtight enclosure 531 and 534. Each airtight enclosure 531 and 534 further includes a gas detection device 551 and 554 therein for detecting the temperature, humidity, pressure, oxygen content, carbon dioxide content, etc. of the gas in the airtight enclosure, and sending all the data to the comprehensive inspection and control device 510.
When different types of traditional Chinese medicinal materials are respectively stored in the plurality of airtight enclosing structures and the storage conditions required by the various traditional Chinese medicinal materials are consistent, namely the low-oxygen device, the humidity control device, the control valve and the like are matched, the airtight enclosing structures can be connected in an independent parallel mode.
As shown in fig. 5, when a plurality of traditional Chinese medicine airtight enclosures 531 and 534 need to be independently adjusted, for example, when the airtight enclosures 531 need to be independently adjusted, the comprehensive inspection and control device 510 sends an instruction to close the control valve 542 and 544, open the control valve 541, and send an instruction to perform oxygen reduction and humidity control processing on the airtight enclosures 531. The other airtight enclosing spaces are processed in a similar mode so as to realize independent adjustment of parameters in each airtight enclosing space. The parameters in each airtight enclosure are transmitted to the comprehensive detection and control device 510 through the gas detection devices in the airtight enclosures, and data processing, display and storage are completed.
Fig. 6 is a schematic connection diagram of a grouped parallel type traditional Chinese medicine modified atmosphere storage subsystem according to one embodiment of the invention. As shown in FIG. 6, a plurality of airtight enclosures 631, 633,641, 643,651, 653 share a comprehensive monitoring device 610, a hypoxia device and a humidity control device. Here, the hypoxia device and the humidity control device can be combined into one hypoxia humidity control device 620. The plurality of airtight enclosures are divided into a plurality of groups, for example, the first group comprises the airtight enclosures 631 and 633; the second group comprises airtight enclosures 641 and 643; the Nth group comprises an airtight enclosure structure 651 and 653 and the like.
According to one embodiment of the present invention, each of the airtight enclosures 631 and 633 further comprises a gas detection device therein. For example, the airtight enclosure 631 includes a gas detection device 6911, the airtight enclosure 632 includes a gas detection device 6912, and the airtight enclosure 633 includes a gas detection device 6913. So as to detect the temperature, humidity, pressure, oxygen content, carbon dioxide content and the like of the gas in the airtight envelope structure where the airtight envelope structure is located, and send all the data to the comprehensive detection and control device 610. As shown in fig. 6, an on-off control valve may be provided on each group of branches or an independent humidity control unit may be configured as required, and the opening degree of the branch control valve of each airtight enclosure space is adjusted to make parameter areas in the same group of storehouses consistent as much as possible. For example, the first group comprising the airtight enclosure 631 and 633 comprises the control valve 660; the second group comprises the airtight enclosure 641 and 643 comprises a control valve 670; the nth group includes airtight enclosures 651 and 653 including control valves 680, etc. Control valve 660 and 680 are the master control valves of all groups of airtight building envelopes.
In each group of airtight enclosures, the air inlet of each airtight enclosure also comprises a control valve. Take first group airtight envelope 631 and 633 as an example, include branch control valve 661 on the pipeline of airtight envelope 632 air inlet, include branch control valve 662 on the pipeline of airtight envelope 641 air inlet, and include branch control valve 663 on the pipeline of airtight envelope 633 air inlet, etc. The structures in other groups of airtight enclosing structures are similar to the structures in the first group of airtight enclosing structures.
When the parameters in a certain Chinese medicinal material storage space are detected to reach the standard, the system can automatically cut off the branch control valve. In order to ensure the use safety, when a plurality of spaces in the same group are qualified, only one or a plurality of spaces in the same group are unqualified, the system can automatically carry out the safety detection of the pressure in the space according to the terminal pressure detection sensor in the space, and when the pressure exceeds a set value, the system can automatically discharge partial nitrogen or adjust the working frequency of the nitrogen making system.
When the low-oxygen humidity control device 620 has strong oxygen reduction and humidity control capability and the storage conditions required by various medicinal materials are basically consistent, the grouped parallel oxygen reduction and humidity control operation can be performed on a plurality of spaces at a time in order to avoid resource waste.
Fig. 7 is a schematic connection diagram of a grouped parallel type traditional Chinese medicine modified atmosphere storage subsystem according to another embodiment of the invention. The structure and the connection mode are similar to those of fig. 6, except that a plurality of humidity control devices 731-733 are included in the same controlled atmosphere storage subsystem of traditional Chinese medicinal materials. Each group of airtight enclosures comprises a moisture control device. For example, the first group comprises an airtight enclosure comprising a first moisture control device 731; the second group includes the airtight enclosure including a second moisture control device 732; the nth group of the airtight enclosures includes an nth humidity control device 733 and the like. The humidity control device is installed between the low oxygen device 720 and the master control valve of each group of airtight enclosure structures.
In order to realize the rapid oxygen reduction and humidity control of each airtight space, on the basis of fig. 6, a set of humidity control devices 731-733 with adjustable humidification amount is configured on each group of main pipelines. When a few of unqualified space parameters of the multi-group airtight enclosure space occur, the system can independently adjust the gas in the multi-group space with the unqualified parameters. When the parameters in one or more air-conditioned spaces in the same group are qualified, the system can automatically switch to other air-conditioned maintenance spaces of the corresponding branch.
Fig. 8 is a schematic connection diagram of a group series connection type traditional Chinese medicine modified atmosphere storage subsystem according to an embodiment of the invention. As shown in fig. 8, a plurality of airtight enclosures and the like share one integrated inspection and control device 810, a hypoxia device and a humidity control device. Here, the hypoxic device and humidity control device can be combined into one hypoxic and humidity control device 820. The plurality of airtight enclosures are divided into a plurality of groups, such as the first group including the airtight enclosures 831-.
According to an embodiment of the present invention, each airtight enclosure 831-. For example, the airtight enclosure 831 includes a gas detection device 841 therein, the airtight enclosure 832 includes a gas detection device 842 therein, the airtight enclosure 833 includes a gas detection device 843 therein, and so on. So as to detect the temperature, humidity, pressure, oxygen content, carbon dioxide content, etc. of the gas in the airtight enclosure structure where the airtight enclosure structure is located, and send all the data to the comprehensive detection and control device 810.
As shown in fig. 8, an on-off control valve may be provided on each group of branches or an independent humidity control unit may be configured as required, and the opening degree of the branch control valve of each airtight enclosure space is adjusted to make parameter areas in the same group of storehouses consistent as much as possible. Such as the first group comprising the airtight enclosure 831 and 833 comprising the control valve 850, etc. The control valve 850 is a master control valve for the first group of airtight enclosures. The other groups are similar in structure to the first group and include device units.
When the types of the traditional Chinese medicinal materials stored in the multiple air-conditioned maintenance spaces are the same or similar and do not interfere with each other, the traditional Chinese medicinal materials can be connected in a grouping and series manner as shown in fig. 8, so that the oxygen reduction and humidity control rate is increased. As shown in fig. 8, the number of the airtight enclosures connected in series is not too large, so as to avoid increasing the control difficulty. In order to avoid the interference of oxygen reduction and humidity control on the parameters of other groups of airtight enclosure spaces, each group of airtight enclosure structures can be independently regulated and controlled, or several groups of air-conditioned maintenance spaces with the same storage parameters can be simultaneously regulated and controlled under the permission of the oxygen reduction and humidity control capacities of the hypoxia device and the humidity control device. In the airtight enclosure spaces connected in a grouping series mode, all parameters of the same group of airtight enclosure spaces are the same.
Fig. 9 is a schematic connection diagram of a group series connection type traditional Chinese medicine modified atmosphere storage subsystem according to another embodiment of the invention. The structure and connection method are similar to those in FIG. 8, except that the same modified atmosphere storage subsystem for Chinese medicinal materials comprises a plurality of humidity control devices 931 and 934. Each group of airtight enclosures comprises a moisture control device. For example, the first group comprises an airtight enclosure comprising a first humidity control device 931; the second group comprises an airtight enclosure comprising a second moisture control device 932; the nth group includes an airtight enclosure including an nth humidity control device 934, and the like. The humidity control device is installed between the low oxygen device 920 and the master control valve of each group of airtight enclosure structures.
Under the condition that the low-oxygen device and the control device are enough to reduce oxygen and control humidity of the controlled atmosphere maintenance structure, when the types of the traditional Chinese medicinal materials stored in each group of controlled atmosphere maintenance devices are the same or similar and do not interfere with each other, the traditional Chinese medicinal materials can be connected in a grouped series connection mode, so that the efficiency and the flexibility of system application are improved. On the basis of the connection form shown in fig. 8, a set of humidity control device is respectively configured on each group of main pipelines connected in series, and the humidity, the content of various gases and the like in a plurality of groups of airtight building envelopes can be independently regulated and controlled. In the airtight enclosure spaces connected in a grouping series mode, all parameters of the same group of airtight enclosure spaces are the same.
Fig. 10 is a flow chart of a gas regulating method of a controlled atmosphere storage subsystem of traditional Chinese medicinal materials according to an embodiment of the invention. As shown in fig. 10, the gas conditioning method 1000 includes the steps of: at step 1010, providing a first gas at a first concentration using a nitrogen-oxygen separation unit; at step 1020, a valve in the line is controlled to provide a variable flow or concentration of the by-pass gas.
According to one embodiment of the invention, nitrogen is provided in different concentrations in a gradient manner at step 1020. Specifically, according to an embodiment of the present invention, step 1020 may include: at step 1021, a valve in the line is controlled to provide a first flow of bypass gas. Optionally, at step 1022, after a period of time has elapsed, a valve on the line is controlled to provide a second flow of bypass gas. Optionally, at 1023, after a period of time, a valve on the line is controlled to provide a third flow of bypass gas. Wherein the first flow rate is less than the second flow rate, and the second flow rate is less than the third flow rate. According to one embodiment of the present invention, the valves on the branches may be controlled to open simultaneously or partially; either partially or fully closed, so that a variety of different flow rates of the bypass gas can be provided for selection.
According to another embodiment of the present invention, step 1020 may comprise: at step 1022, a valve in the line is controlled to provide a bypass gas at a first concentration. Optionally, at step 1022, after a period of time has elapsed, a valve on the line is controlled to provide a second concentration of by-pass gas. Optionally, at 1023, after a period of time, a valve in the line is controlled to provide a third concentration of by-pass gas. Wherein the first concentration is less than the second concentration, and the second concentration is less than the third concentration. According to one embodiment of the invention, the valves on the multiple branches may be controlled to open simultaneously or partially; either partially or fully closed, so that a variety of different concentrations of the by-pass gas can be provided for selection. According to one embodiment of the present invention, the adjustment of the flow rate and the concentration can be performed simultaneously to achieve the effect of rapid replacement.
Providing a second gas at a second concentration using the nitrogen-oxygen separation unit at step 1030; in step 1040, the valves on the line, the variable flow of the by-pass gas, are controlled; wherein the second concentration is greater than the first concentration. Because the oxygen concentration required in the airtight enclosure is usually very low, if high-concentration nitrogen is directly provided for replacement, the replacement efficiency is not high, and the energy consumption is easy to increase. And the adoption of a gradient oxygen reduction mode can reduce energy consumption to the maximum extent and provide replacement efficiency. In the method of the present invention, the nitrogen gas with different concentrations provided by the nitrogen-oxygen separation unit is a gradient mode, and the branch gas with variable flow rate is also a gradient mode. Therefore, the Chinese medicinal material modified atmosphere storage subsystem can achieve the purposes of high efficiency and energy conservation.
At step 1050, providing a third gas at a third concentration using a nitrogen-oxygen separation unit; at step 1060, the valves on the lines, the variable flow of the bypass gas, are controlled; wherein the third concentration is greater than the second concentration. And a multi-gradient mode is adopted, so that the low oxygen content required by the airtight enclosure structure is gradually achieved, and a low oxygen environment is formed.
According to an embodiment of the invention, the gas conditioning method further comprises: after a predetermined period of time, the valves on the nitrogen-oxygen separation unit and/or the multiple branches are adjusted to provide gases of different concentrations.
According to an embodiment of the invention, the gas conditioning method further comprises: and detecting the concentration of the gas in the airtight enclosure structure, and adjusting the valves on the nitrogen making machine and/or the multiple branches according to the detected concentration. For example: adjusting a valve on the nitrogen generator and/or the pipeline to provide gas with a first concentration when the concentration of the gas in the airtight enclosure reaches a first value; when the concentration of the gas in the airtight enclosure reaches a second value, adjusting a valve on the nitrogen generator and/or the pipeline to provide the gas with a second concentration; and the rest can be done in the same way until the gas in the airtight enclosure structure reaches the required concentration.
According to an embodiment of the invention, the gas conditioning method further comprises: the concentration of the gas provided by the purity regulating device is detected, and the valves on the nitrogen making machine and/or the branches are adjusted according to the detected concentration and flow. For example: adjusting a valve on the nitrogen generator and/or the pipeline to provide gas of a first concentration when the concentration of the gas of the purity regulating device reaches a first value; when the concentration of the gas of the purity adjustment device reaches a second value, the valves on the nitrogen generator and/or the piping are adjusted to provide a second concentration of gas.
According to an embodiment of the invention, the concentration of the gas in the gas-tight enclosure and the concentration of the gas provided by the purity regulating device and the corresponding time can be integrated to more accurately control the valves on the nitrogen generator and/or the multiple branches. For example, the concentration of the nitrogen-oxygen separation unit output gas is adjusted according to the concentration of the gas in the airtight enclosure. The valves on the plurality of branches are adjusted according to the concentration or time of the gas provided by the purity adjusting device. Therefore, the invention provides a very flexible gas purity adjusting mode, which can improve the gas replacement efficiency in the airtight enclosure structure to the maximum extent and reduce the energy consumption.
FIG. 11 is a schematic diagram of a gas distribution apparatus according to one embodiment of the invention. As shown in fig. 11, the gas distribution apparatus 1100 includes a gas inlet 1101, a gas outlet 1102, and a conduit 1103 between the gas inlet 1101 and the gas outlet 1102. The gas inlet 1101 is connected to the gas outlet of the nitrogen-oxygen separation unit 1102. According to one embodiment of the invention, the nitrogen oxygen separation unit 1102 is capable of providing nitrogen gas at different flow rates and at different concentrations. Further, one or more branches are included on the pipeline, such as: a first leg 1104, a second leg 1105, and a third leg 1106. The air lines 1104 and 1106 are connected to the line 1104 at one end and connected to the same or different gas sources, such as a first gas source, a second gas source and a third gas source, at the other end through the valves 1107 and 1109, respectively. According to one embodiment of the invention, the plurality of gas sources may be carbon dioxide, argon, or other gas. According to one embodiment of the present invention, the gases of each gas source are subjected to a cleaning process and/or a drying process.
According to one embodiment of the present invention, the multiple branches 1104 and 1106 may be connected to the same or different gas sources. Processor 308 may control the opening and closing of valves 1107 and 1109 to provide gas from the various gas sources to line 1104. When multiple branches 1104 and 1106 are connected to the same type of gas source, a control method such as a purity adjustment device can also be applied to the gas distribution device 1100 to provide more accurate gas distribution according to an embodiment of the present invention.
According to one embodiment of the invention, the outlet of the air distribution device is combined with the pipeline behind the outlet of the purity adjusting device, and then enters the airtight enclosure to reduce the inlet of the airtight enclosure. Of course, the air distribution device can also be independently accessed into the airtight enclosure. According to one embodiment of the invention, a flow meter is included prior to entering the airtight enclosure to measure the total flow into the airtight enclosure.
According to another embodiment of the invention, the gas distribution device may be integrated with the purity regulating device in one and the same device. For example, the lines from different sources may be brought into proximity with the lines from the purity adjustment mechanism to combine the two into the same device. According to one embodiment of the invention, the individual lines can be connected both to compressed air and to different air sources so that they can be used more flexibly. According to an embodiment of the present invention, each valve has a different ID, and in the control section, which kind of air source the valve is connected to can be set according to the ID, thereby realizing different control.
Fig. 12 is a flow chart of a method for preserving a herbal material according to an embodiment of the present invention. As shown, the saving method 1200 includes the following steps: at step 1210, a first concentration of gas is provided using a low oxygen device. At step 1220, a gas regulating device is used to provide different concentrations, flows, and/or types of gases, such as carbon dioxide, argon, or other types of gases. In step 1230, the humidity of the gas is adjusted using a humidity control device. At step 1240, a second concentration of gas is provided using the low oxygen device; wherein the second concentration is greater than the first concentration. The method of the present embodiment provides a method of reducing the oxygen content within an airtight enclosure in a gradient manner. An auxiliary gas, such as carbon dioxide, argon or other gas, is provided to enhance the insecticidal effect at step 1220, so as to reduce the time of hypoxia and save energy.
According to an embodiment of the invention, the method of the invention further comprises: and adjusting the humidity of the gas entering the airtight enclosure.
According to an embodiment of the invention, the method of the invention further comprises: the bypass gas is provided by a gas conditioning section. The bypass gas may be compressed air. The provision of the bypass gas may reduce the gas flow rate provided by the hypoxic device, thereby reducing energy consumption. Further, providing the bypass gas does not reduce the efficiency of gas displacement.
According to an embodiment of the invention, the method of the invention further comprises: the nitrogen-producing portion is utilized to provide a second concentration of gas or to vary the flow of the by-pass gas in response to a period of time or information from the gas regulating device or a gas detecting device of the gas tight enclosure subsequent to the gas regulating device. The invention provides a very flexible control mode, which can control the nitrogen generator to provide nitrogen with different concentrations or control valves on a plurality of branches to provide branch gas with different flow rates in response to a preset program or the change of the gas concentration output by the gas regulating device or the change of the gas concentration of the airtight enclosure.
For example, one embodiment of the invention may provide a second concentration of gas with the nitrogen-producing portion in response to information from a gas detection device of the gas-tight enclosure; and changing the flow rate of the by-pass gas in response to a period of time or information from the gas regulating device or a gas detecting device subsequent to the gas regulating device.
The same control scheme can be applied to the supply of different kinds of gases. According to an embodiment of the invention, the method of the invention further comprises: the gas regulating section is used to change the flow rates of the different kinds of gases in response to a period of time or information from the gas regulating device or a gas detecting device of the gas detecting device or the gas tight enclosure after the gas regulating device.
In order to realize the method flow, the invention also provides an intelligent storage expert system which can realize the functions of controlled atmosphere maintenance, controlled atmosphere disinsection and the like and can also realize other auxiliary storage management functions. The central control device 110 sets parameters for the controlled atmosphere storage system of Chinese medicinal materials through the intelligent storage expert system and manages the system in real time. The specific implementation mode is as follows:
fig. 13 is a block diagram of a smart warehouse expert system according to one embodiment of the invention. As shown in fig. 13, the smart warehouse expert system 1300 includes, but is not limited to, a parameter setting module 1310, an information query module 1320, a real-time display module 1330, a data storage module 1340, a fault information module 1350, a remote monitoring module 1360, and a custom warehouse management module 1370. The functions of the modules will be described in detail below. The equipment mentioned in the system is the traditional Chinese medicinal material controlled atmosphere storage system or the traditional Chinese medicinal material controlled atmosphere storage subsystem.
FIG. 14 is a block diagram of a parameter setting module according to one embodiment of the invention. According to an embodiment of the present invention, the parameter setting module 1400 may set various parameters of the controlled atmosphere storage system for traditional Chinese medicinal materials, such as selecting an operation mode, setting the quantity, time, cargo number or batch number of the stored traditional Chinese medicinal materials, and parameters of oxygen content, temperature, humidity, pressure, etc. in the airtight enclosure. According to other embodiments of the invention, the system may also automatically generate corresponding modified atmosphere parameters by selecting drug classes in the smart warehousing expert system. For example: selecting medlar, and automatically generating air-conditioning parameters by a system: oxygen content of 3%, temperature of 5 ℃, humidity value of 50% RH and the like; selecting centipedes, and automatically generating controlled atmosphere parameters by a system: oxygen content 5%, temperature 5 ℃, humidity value: 50% RH, etc. The parameters listed herein are merely references and are not intended to limit the scope of the present invention. Of course, the user can also manually input modified atmosphere parameters according to the actual storage requirement.
As shown in fig. 14, the parameter setting module 1400 includes selecting a working mode and a warehouse 1410, setting an oxygen content 1420, setting a temperature and humidity 1430, setting a warehousing time 1440, selecting a drug material variety and a warehousing quantity 1450, selecting a lot number and an inspector 1460, and the like.
The selecting of the working mode and the storage 1410 may include selecting a specific storage, setting an insect killing mode, a maintenance mode or other working modes. Meanwhile, the oxygen content 1420, the temperature and humidity 1430 and the warehousing time 1440 are set correspondingly according to the selected working mode.
Selecting the type of the drug and the amount of the drug to be put in the warehouse 1450, the type of the drug to be stored can be selected from the types of the drug stored in the system. For example: after selecting the medlar, the system automatically generates a gas-regulating parameter with the oxygen content of 3-5%, preferably 3%, the temperature of 5-20 ℃, preferably below 5 ℃; humidity range: 35% -60% RH, preferably 50% etc.; the controlled atmosphere parameters of the centipedes are 3-5 percent, preferably 5 percent, the temperature is 5-20 ℃, preferably below 5 ℃, 35-65 percent RH, preferably 50 percent and the like. The staff preferably sets various parameters according to experience and system recommendation. The parameters listed herein are merely references and are not intended to limit the scope of the present invention.
Fig. 15 is a block diagram of the structure of an information query module according to an embodiment of the present invention. The information query module 1500 is a large database of collections of information. As shown in fig. 15, the information query module 1500 includes, but is not limited to, a medicinal material basic information query 1510, an insecticidal modified atmosphere parameter query 1520, a maintenance modified atmosphere parameter query 1530, a medicinal material storability query 1540, an optimal time query 1550, and a different medicinal material common pest query 1560.
The basic information inquiry 1510 comprises the inquiry of the main producing area, growth habit, harvesting season, main drug property components, lower limit value, common storage problems, other similar medicinal materials, and the like of the medicinal materials. The insecticidal modified atmosphere parameter query 1520 and the maintenance modified atmosphere parameter query 1530 can realize the query of the optimal insecticidal and maintenance modified atmosphere parameters of hundreds or even thousands of Chinese medicinal materials. According to an embodiment of the invention, the insecticidal/curing modified atmosphere query mode of the pickled vegetables can be as follows: and inquiring according to name, classification, origin and the like. For example, the classification query may include: plant tissue medicinal materials such as roots, rhizomes, flowers, fruits, seeds and grass leaves; animal medicinal materials; and (5) carrying out classified query on mineral medicines and the like.
Further, for example: the root and rhizome classes include: dendrobe, ginseng, dried ginger, codonopsis pilosula, angelica, rehmannia root, Chinese yam, pseudo-ginseng and the like; the flowers include: flos Sophorae Immaturus, flos Lonicerae, flos Chrysanthemi, flos Jasmini sambac, etc.; the seed classes include: coix seed, peach seed, platycladi seed, bitter apricot seed and the like; the animal medicine comprises: clam, hedgehog skin, dog kidney, penis et testis cervi, pilose antler, venison, long-noded pit viper, zaocys dhumnade, aspongopus, gecko, cricket, centipede, earthworm, ground beeltle, turtle shell, leech, human placenta, endothelium corneum gigeriae galli, scorpion, stiff silkworm, pangolin scales, honeycomb, mantis egg-case, buffalo horn, snake slough and the like; the mineral medicine comprises: borax, Chalcanthitum, Magnetitum, Haematitum, and Cinnabaris.
Further, for example, the parameters of the nourishing insect killing/protecting atmosphere of the medlar are that the oxygen content is 3% -5%, the temperature is 5 ℃ -20 ℃, the humidity range is: 35% -60% RH, optimal storage time 3-6 months; the insecticidal/curing controlled atmosphere parameters of the platycladi seeds are that the oxygen content is 2-4%, the temperature is 5-20 ℃, the RH is 35-60%, and the optimal storage time is 3-6 months; the insect killing/curing controlled atmosphere parameters of the centipedes are that the oxygen content is 3-5%, the temperature is 5-20 ℃, and the optimal storage time is 6-12 months at 35-65% RH. The parameters are only one embodiment of the present invention, and do not limit the scope of the present invention in any way. It is worth to say that the insecticidal controlled atmosphere parameters and the maintenance controlled atmosphere parameters of the medicinal materials can be different.
The medicinal materials which are mutually restricted or compatible are inquired according to the names of the medicinal materials, namely the storage property of two or more medicinal materials is the same. Inquiring the storability 1540 of the medicinal materials can prevent another Chinese medicinal material from generating insects, mildewing, deterioration and the like by utilizing the special odor and the moisture absorption performance emitted by different Chinese medicinal materials or the properties of the special insect-repelling and mildew-removing chemical components, so that the storage cost of the medicinal materials is saved. For example: the cortex moutan and the rhizoma alismatis are stored together, so that the cortex moutan is not easy to discolor, and the rhizoma alismatis is not easy to generate worms; the scorpion, the hippocampus, the human placenta and the pepper are stored together, and have the insect prevention effect and the like. The module has an editing function, and can add medicinal material types and related information according to requirements and enlarge a database through set permission levels.
The optimal time query 1550 includes an optimal time to kill insects and an optimal time to maintain query. The insecticidal maintenance time is strictly controlled, the integrity of the medicinal materials can be preserved, and the medicinal properties of the medicinal materials are kept. The common pest query 1560 can be combined with the medicinal material storability query 1540, so that the medicinal material storage cost is reduced, and the quality of the medicinal material is improved.
Fig. 16 is a block diagram of the structure of an information query module according to an embodiment of the present invention. According to the requirement, the real-time display module 1600 can display the above mentioned various parameters on a display screen or a terminal device in real time, such as the working mode 1610 of the device, the oxygen content 1620 of the airtight maintenance structure, the temperature and humidity 1630 of the airtight maintenance structure, the running state 1640 of the device, the accumulated running time 1650 of the device, the number of the warehouse and the corresponding warehouse area 1660.
For example, the real-time display module may display information: the working mode is an insecticidal working mode, the storehouse is No. 1, the belonged storehouse area is an insecticidal 1 area, the stored medicinal materials are medlar, the storage capacity is 100 stacks, the controlled atmosphere parameters are oxygen content 3%, temperature 10 ℃ and relative humidity 55%, the operation state of the equipment is a nitrogen charging and oxygen reduction stage, and the accumulated operation time of the equipment is information such as 12 hours. The display information is only one embodiment of the present invention, and other parameter information may be displayed according to different devices, different seasons for storing the medicinal materials, different medicinal materials to be stored, and the like.
Fig. 17 is a block diagram of a structure of a fault information module according to an embodiment of the present invention. The fault information module 1700 includes various parameter index early warning values and alarm values for the controlled atmosphere storage system of traditional Chinese medicines. As shown in fig. 17, the fault information module 1700 includes, but is not limited to, pre-warning information 1710, alarm information 1720, maintenance information 1730, inter-equipment and trans-hall hypoxia alarms 1740, warehouse emergency call alarm 1750, and the like. The fault information module 1700 monitors the operation state of the equipment and the safe state of the storehouse through information of each part, and protects the safety of the equipment.
In the working process of the traditional Chinese medicine controlled atmosphere storage system, the comprehensive detection and control device sends the received information to an expert control system of the central control device. The sending mode can be 4-20mA analog quantity signals, 485 communication signals or wireless network and the like. When one or more parameter indexes in the traditional Chinese medicine controlled atmosphere storage system reach the early warning or alarm value, the alarm gives out early warning prompt, audible and visual alarm or stops alarming to prompt staff. According to one embodiment of the invention, when the parameter index seriously exceeds the preset value and is lower than the preset value, the controlled atmosphere storage system of the traditional Chinese medicinal materials can be automatically stopped. For example, when the corridor and the equipment room of the warehouse are in a low oxygen state and the oxygen content is lower than 17%, the alarm gives an alarm prompt to ensure the safety of the traditional Chinese medicine modified atmosphere storage system, the warehouse and workers.
FIG. 18 is a block diagram of a data storage module according to one embodiment of the invention. As shown in fig. 18, the data storage module 1800 may implement a function of storing the contents of the device accumulated operation information 1810, the storehouse air-conditioning parameter accumulated information 1820, the accumulated alarm information 1830, the recorded information 1840, the accumulated pest control quantity and variety 1850, the staff information 1860 in work, and the like.
The warehouse and equipment cumulative operation information 1810 may include: the traditional Chinese medicine controlled atmosphere storage system comprises the temperature and humidity, the oxygen content, the start/stop state, the accumulated operation time of the system, fault alarm information and the like. According to one embodiment of the invention, data storage module 1810 may derive data tables or graphs as needed. The data storage module 1800 can record all information of the whole process from storage to delivery of the medicinal materials, so as to realize traceable management of medicinal material storage.
FIG. 19 is a block diagram of a data storage module according to one embodiment of the invention. As shown in fig. 19, the remote monitoring module 1900 can implement the following functions: modules such as equipment state and accumulated time 1910, warehouse related parameters 1920, alarm information 1930, parameter query and setting 1940 and the like can be added according to the required information.
According to an embodiment of the present invention, the remote monitoring module 1900 may upload the data mentioned above, such as 1910-. The user terminal receives the data, and the user can check the system running state and perform operations such as parameter query and data analysis. According to one embodiment of the invention, different users have different levels of viewing and analyzing operation authority.
According to an embodiment of the present invention, the remote monitoring module 1900 may be implemented as: and transmitting the data collected by the terminal to the remote equipment. Further, an industrial router 1970 is installed at each insecticidal or maintenance storehouse so that it can be connected to the internet through 4G/WIFI/broadband, etc. Each insecticidal or maintenance storehouse is equipped with a cloud box 1980 for collecting and storing data of all sensors in the storehouse. The internal communication parameters of the cloud box 1980 are configured so that the important parameters of gas production can be pushed to corresponding staff. According to the needs, a camera and a hard disk video recorder can be installed in each insecticidal or maintenance storehouse, equipment room, corridor and other places, and the state of the storehouse can be remotely checked; a private cloud may be installed in the central control center 1950, configuration software and data software that are configured with a cloud box may be installed in the private cloud, and all collected data may be stored in a database and accessed according to a permission setting (e.g., a senior user or a general user). The network security of the data center is protected by adding an industrial firewall 1960 at the network outlet of the central data center 1950 for intercepting network attacks of external networks to the central data center. The industrial router 1970 can realize that the device establishes network connection with the central information center 1950, and data software of the information center can directly read all data in the cloud box 1980, store the data in the data center and perform data analysis.
FIG. 20 is a block diagram of a custom warehouse management module, according to one embodiment of the invention. As shown in fig. 20, the custom warehouse management module includes: a personnel management module 2010, a warehouse management module 2020, a bank division module 2030, a fire safety precaution module 2040, and the like. According to an embodiment of the invention, the corresponding sub-modules can be expanded according to the actual application situation. The self-defined storage management module is open, relevant information can be implanted according to requirements, module division can be carried out according to requirements, management of personnel is facilitated, the quality of work is guaranteed, and meanwhile the quality of traditional Chinese medicinal materials can be further guaranteed.
For example, according to an embodiment of the present invention, the staff management module 2010 may enter the name, job number, post, daily work record, post attendance, etc. of the staff, and store or upload the information for gear shifting and viewing as required. The warehousing management module 2020 can record the names of the traditional Chinese medicinal materials, the stock quantity, the goods lifting amount, the residual quantity, the goods lifting time, the goods lifters and the like according to the divided stock areas, so that the later information tracing and the like are facilitated. Other modules can customize specific functions according to needs.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the scope of the present invention, and therefore, all equivalent technical solutions should fall within the scope of the present invention.

Claims (20)

1. A controlled atmosphere storage system for traditional Chinese medicinal materials comprises:
a central control device; and
one or more Chinese medicinal material controlled atmosphere storage subsystems, wherein one Chinese medicinal material controlled atmosphere storage subsystem manages one or more airtight enclosing structures for storing Chinese medicinal materials;
wherein, the central control device is configured to monitor one or more Chinese medicinal material modified atmosphere storage subsystems in real time and control the oxygen content and the humidity in one or more airtight building envelopes.
2. The system of claim 1, wherein the central control device is configured to monitor and control the temperature of one or more airtight enclosures.
3. The system of claim 1, wherein the central control device is configured to monitor and control carbon dioxide content of one or more airtight enclosures.
4. The system of claim 1, wherein the modified atmosphere storage subsystem of traditional Chinese medicinal materials comprises:
an integrated monitoring and control device configured to generate execution instructions based on information from one or more sensors; and
one or more execution devices configured to receive execution instructions to adjust one or more of oxygen content, humidity, temperature, and carbon dioxide content of the one or more airtight enclosures.
5. The system of claim 4, wherein the one or more actuators comprise one or more of a hypoxic device, a humidity control device, an air conditioning system, a control valve.
6. The system of claim 5, wherein the modified atmosphere storage subsystem comprises a plurality of airtight enclosures, and the oxygen content and humidity of each airtight enclosure can be controlled individually.
7. The system of claim 5, wherein the modified atmosphere storage subsystem comprises a plurality of airtight enclosures, each airtight enclosure comprising one or more airtight enclosures, wherein oxygen content and humidity of each airtight enclosure can be controlled independently.
8. The system of claim 5, wherein the modified atmosphere storage subsystem comprises a plurality of airtight enclosures, each airtight enclosure comprising one or more airtight enclosures, the oxygen content of each airtight enclosure being independently controllable, and the humidity of each airtight enclosure of at least one airtight enclosure being independently controllable.
9. The system of claim 5, wherein the modified atmosphere storage subsystem comprises a plurality of airtight enclosures, each of which is connected to the hypoxia device and/or the humidity control device through a separate control valve to form a separate parallel structure.
10. The system of claim 5, wherein the modified atmosphere storage subsystem comprises a plurality of groups of airtight enclosures, each group of airtight enclosures comprising one or more airtight enclosures, each group of airtight enclosures comprising an independent group control valve, each airtight enclosure comprising an independent control valve, each airtight enclosure connected to the hypoxic apparatus and/or the humidity control apparatus through its control valve and group control valve to form a group parallel structure.
11. The system of claim 10, wherein each group of airtight enclosures comprises a separate group of humidification devices, each airtight enclosure being connected to a group of humidification devices through its control valve and group control valve, and to a common hypoxia device.
12. The system of claim 5, wherein the modified atmosphere storage subsystem comprises a plurality of groups of airtight enclosures, each group of airtight enclosures comprising one or more airtight enclosures, each group of airtight enclosures comprising an independent group control valve, each airtight enclosure connected to the hypoxic device and/or the humidity control device through the group control valve to form a group series configuration.
13. The system of claim 12, wherein each group of airtight enclosures includes a separate group humidification device, each airtight enclosure connected to its group humidification device through a group control valve and then to a common hypoxia device.
14. A control method of a traditional Chinese medicinal material controlled atmosphere storage system comprises the following steps:
monitoring one or more traditional Chinese medicine controlled atmosphere storage subsystems in real time, wherein one traditional Chinese medicine controlled atmosphere storage subsystem manages one or more airtight enclosing structures for storing traditional Chinese medicines; and
and controlling the oxygen content and humidity in one or more airtight building envelopes in real time.
15. The method of claim 14, further comprising:
generating execution instructions based on information from one or more sensors; and
receiving execution instructions adjusts one or more of oxygen content, humidity, temperature, and carbon dioxide content of the one or more airtight enclosures.
16. The method of claim 15, further comprising transmitting information from the one or more sensors to a central control device.
17. The method of claim 16, further comprising comparing to a corresponding predetermined threshold based on information from one or more sensors.
18. The method of claim 17, further comprising receiving an instruction from the central control device to update the predetermined threshold.
19. The method of claim 15, wherein the modified atmosphere storage subsystem comprises a plurality of sets of air-tight enclosures, each set of air-tight enclosures comprising one or more air-tight enclosures, and wherein the method further comprises individually controlling the oxygen content and humidity of each set of air-tight enclosures.
20. The method of claim 15, wherein the modified atmosphere storage subsystem comprises a plurality of sets of air-tight enclosures, each set of air-tight enclosures comprising one or more air-tight enclosures, wherein the method further comprises individually controlling the oxygen content of each set of air-tight enclosures; and individually controlling the humidity of each of the at least one group of airtight enclosures.
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