CN111592430A - Full-automatic internal circulation amino acid liquid fertilizer production device and production method - Google Patents
Full-automatic internal circulation amino acid liquid fertilizer production device and production method Download PDFInfo
- Publication number
- CN111592430A CN111592430A CN202010571927.6A CN202010571927A CN111592430A CN 111592430 A CN111592430 A CN 111592430A CN 202010571927 A CN202010571927 A CN 202010571927A CN 111592430 A CN111592430 A CN 111592430A
- Authority
- CN
- China
- Prior art keywords
- tank
- amino acid
- feeding
- circulation
- full
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000004087 circulation Effects 0.000 title claims abstract description 54
- 239000003337 fertilizer Substances 0.000 title claims abstract description 47
- 150000001413 amino acids Chemical class 0.000 title claims abstract description 45
- 239000007788 liquid Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 55
- 239000011550 stock solution Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 28
- 150000001875 compounds Chemical class 0.000 claims abstract description 19
- 239000007787 solid Substances 0.000 claims abstract description 18
- 235000013619 trace mineral Nutrition 0.000 claims abstract description 17
- 239000011573 trace mineral Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 230000009920 chelation Effects 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000009423 ventilation Methods 0.000 claims description 18
- 239000013522 chelant Substances 0.000 claims description 15
- 239000002826 coolant Substances 0.000 claims description 14
- 238000004332 deodorization Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 4
- 239000012527 feed solution Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 10
- 238000005903 acid hydrolysis reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 238000004090 dissolution Methods 0.000 description 8
- 238000001914 filtration Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000002457 bidirectional effect Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 235000021120 animal protein Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000009313 farming Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 238000010907 mechanical stirring Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003895 organic fertilizer Substances 0.000 description 2
- 244000144977 poultry Species 0.000 description 2
- 238000003307 slaughter Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- CKUAXEQHGKSLHN-UHFFFAOYSA-N [C].[N] Chemical compound [C].[N] CKUAXEQHGKSLHN-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 235000021190 leftovers Nutrition 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 230000007065 protein hydrolysis Effects 0.000 description 1
- 230000017854 proteolysis Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/20—Liquid fertilisers
- C05G5/23—Solutions
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05C—NITROGENOUS FERTILISERS
- C05C11/00—Other nitrogenous fertilisers
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/80—Soil conditioners
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Pest Control & Pesticides (AREA)
- Soil Sciences (AREA)
- Fertilizers (AREA)
Abstract
The invention discloses a full-automatic internal circulation amino acid liquid fertilizer production device, which comprises a stock solution storage tank, a circulation dissolving and feeding tank, a chelating tank and a finished product storage tank which are sequentially communicated along the material flow direction, wherein the top end of the circulation dissolving and feeding tank is provided with a solid raw material feeding port, and a discharge port of the chelating tank is communicated with the circulation dissolving and feeding tank through a circulation return pipeline. The circulating feeding dissolving tank of the invention is added with a large amount of amino acid hydrolysis stock solution while adding compounds such as trace elements and the like to inhibit the rapid rise of the temperature, and the internal circulation can ensure that the compounds such as trace elements and the like gradually reach saturation and simultaneously can not cause the chelation exothermic reaction to be too violent; the internal circulation can also accelerate chelation, and the chelation time is shortened by 1-2 hours under the same reaction condition.
Description
Technical Field
The invention relates to the technical field of amino acid chelated fertilizers, in particular to a full-automatic internal circulation amino acid liquid fertilizer production device and a production method.
Background
The application of fertilizers in agricultural production to promote plant growth, increase yield and improve plant quality has become one of important measures, chemical fertilizers are widely applied by farmers at present, the chemical fertilizers have single components, high active ingredient content and good dispersibility, are easy to be absorbed and utilized by plants and are also called as 'quick-acting fertilizers', however, with the long-time and unreasonable application of the chemical fertilizers, the carbon-nitrogen ratio of soil is seriously disordered, the soil is hardened, the farming performance is poor, and some farmlands are even not suitable for secondary farming.
The amino acid fertilizer as a novel fertilizer can improve soil, solves the problem that the negative effects brought by chemical fertilizers are more and more widely accepted by people, particularly, the amino acid fertilizer prepared by hydrolyzing animal protein of dead livestock and poultry and slaughter wastes with diseases or unknown reasons has quick-acting function as well as chemical fertilizers, the implementation of the technical process can effectively consume the waste livestock and poultry and slaughter leftovers and produce high-quality amino acid organic fertilizer, the healthy development of upstream breeding industry can be effectively guaranteed, the production cost of the amino acid fertilizer and the bio-organic fertilizer can be greatly reduced, the development of downstream organic (class) fertilizer industry is promoted, and the sustainable cyclic utilization of resources is realized.
The chelation process of amino acid stock solution and compounds such as trace elements is accompanied with a certain amount of exothermic phenomenon, especially the exothermic reaction is violent in the feeding process, so that the temperature in the chelation tank is increased sharply. The temperature is one of the very important external conditions in the process of chelating trace elements by using the animal protein hydrolysis stock solution, and when the temperature exceeds a certain limit value, the quality of a chelated product is reduced and even the chelated product is scrapped. In addition, in the prior art, the animal proteolysis stock solution chelated trace element liquid fertilizer is generally fed by a conveying device or a high platform, namely, the material is conveyed to a chelating tank operation platform by the conveying device or a lifting device, 4-5 inorganic compounds are sequentially fed in a manual or mechanical mode according to the required amount, then a stirrer in the chelating tank is started to heat and stir, and the chelation is slowly carried out, wherein the chelation time is generally 4-6 hours. Because inorganic element has the hydroscopicity, lead to conveying equipment and high platform bonding material and be difficult for wasing and shovel off, cause the huge waste of manpower and financial resources, on the other hand is unfavorable for going on of extensive and automated production.
Disclosure of Invention
One of the objectives of the present invention is to overcome the drawbacks of the prior art, and to provide a full-automatic apparatus for producing liquid fertilizer with amino acids and internal circulations, which can gradually saturate the compounds such as trace elements in the mixed raw materials and simultaneously prevent the exothermic reaction from being too violent.
In order to achieve the technical effects, the technical scheme of the invention is as follows: the utility model provides a full-automatic inner loop amino acid liquid fertilizer apparatus for producing, includes along stoste storage tank, circulation that the material flow direction communicates in proper order dissolves feeding tank, chelate jar and produces the finished product storage tank, the top that the feeding tank was dissolved in the circulation is provided with the solid raw materials dog-house, the discharge gate of chelate jar with the feeding tank is dissolved in the circulation still through circulation feed back pipeline intercommunication. The pipeline which needs to overcome the gravity to lift the materials is connected with a lift pump.
The preferable technical scheme is that a cooling and stirring mechanism is arranged in the stock solution storage tank and/or the finished product storage tank. When the temperature in the tank is higher than a fixed value or the suspension degree of the materials is not enough, the cooling and stirring mechanism is started to fully stir the materials, so that the heat dissipation of the materials in the tank is accelerated correspondingly or the suspension degree of the materials is improved. As an equivalent alternative, it is also possible to provide stirring elements in the stock solution tank and/or the finished product tank and cooling units in the respective tank or on the pipe wall.
The cooling and stirring mechanism comprises a ventilation pipe, the ventilation pipe is communicated with an air outlet of the air blower through an air inlet pipe, and tangential ventilation holes are formed in the ventilation pipe. The wind hole of ventilation pipe is located under the liquid level, and the air current that the wind hole produced drives the liquid around the ventilation pipe and rotates around it, has the effect of accelerating heat dissipation and mixing material concurrently.
The preferable technical scheme is that a feed pipeline of the stock solution storage tank and a communicating pipeline between the chelating tank and the finished product storage tank are provided with filter components. Specifically, a coarse filter is arranged on a feed pipeline of the stock solution storage tank, and a fine filter is arranged on a communicating pipeline between the chelating tank and the finished product storage tank. The coarse filter and the fine filter are both filter devices for solid-liquid separation. Furthermore, in order to prevent the filter device from being blocked, a backflushing pipeline is further communicated with the filter assembly and comprises a single-backflushing liquid inlet pipe and a backflushing liquid outlet pipe, and backflushing fluid in the filter assembly is opposite to the flow direction of normal filtered fluid.
The preferable technical scheme is that a heating unit is arranged in the chelating tank or on the wall of the chelating tank. The heating unit can promote the material temperature in the chelate jar, promotes going on of compound and amino acid stoste chelation reaction such as microelement. The heating unit is a known component, and the selection range includes but is not limited to a steam pipe, an electric heating unit, a heat conduction oil pipe and a heating jacket.
The preferable technical scheme is that the heating unit comprises a jacket arranged on the wall of the chelating tank, an upper opening and a lower opening are arranged on the jacket, the upper opening is connected with a heating medium feeding pipe and a cooling medium returning pipe, and the lower opening is connected with the cooling medium feeding pipe and the heating medium returning pipe; the top of pressing from both sides the cover still is provided with the overflow pipe, be provided with the overflow valve on the overflow pipe. The jacket is used for heating and cooling, and the flow directions of the heating medium and the cooling medium in the jacket are opposite. When the cooling state of the chelating tank is switched to the heating state, the heating medium with higher temperature rises to the top of the jacket, and the cooling medium is driven to be discharged through the lower opening; when chelate jar heating state switches to cooling state, because the requirement for chelate reaction ambient temperature is high, consequently cold and hot medium switching time need tend to shorten the control, and coolant is detained at the clamp cover top by the feeding of clamp cover bottom, and part heating medium is detained in the actual production, derives this part heating medium through the overflow pipe, can reach rapid cooling's effect.
The compounds such as trace elements are generally inorganic fertilizers, are usually easy to dissolve in water, are easy to absorb moisture in the air to damp and agglomerate, and are blocked by using conveying equipment and lifting equipment, particularly in rainy days, and the damp performance of materials causes the belt or the spiral wall to be more viscous and thicker, so that equipment fails. The preferable technical scheme is that the circulating dissolving feeding tank is arranged in a pit, a solid raw material feeding mechanism is arranged on the ground, and the solid raw material feeding mechanism is connected with a solid raw material feeding port. The distance between the feed inlet and the solid raw material feeding mechanism can be shortened by the structure. Furthermore, the solid raw material feeding mechanism is an electronic metering conveying device suitable for solid materials, such as a spiral electronic scale, and a discharge port is in full-sealed flexible connection with a feed port of the circulating dissolving and feeding tank. Furthermore, the chelating tanks are added in parallel in a limited amount of modularization, and 6-20 chelating tanks can be circulated by one circulating dissolving feeding tank and the solid raw material feeding mechanism, so that large-scale automatic production is facilitated, feeding points of inorganic elements and exposure points in air can be reduced as far as possible, the feeding flow is shortened, the labor input and bonding waste are reduced, and the feeding mechanism is more convenient to clean and maintain.
The preferable technical scheme is that the periphery of a discharge pipeline and a circulating feed back pipeline between the circulating dissolving feeding tank and the chelating tank are respectively provided with a heat insulation layer.
The preferable technical proposal is that a one-way breather valve which is communicated from the outside of the tank to the inside of the tank is arranged on the circulating dissolving feeding tank and/or the chelating tank; and the stock solution storage tank, the finished product storage tank, the circulating dissolving feeding tank and the chelating tank are communicated with the deodorization system. The pressure of the air in the raw liquid storage tank and the finished product storage tank in the feeding process is larger than the pressure outside the tank, the pressure of the air in the tank in the discharging process is smaller than the pressure outside the tank, and the two-way breather valve can adjust the pressure inside and outside the tank in time. The stock solution storage tank, the circulating dissolving feeding tank, the chelating tank and the finished product storage tank are communicated with the deodorization system, and gas in the tanks is introduced into the deodorization system for treatment, so that the cleanness of the production environment is ensured. An exhaust pump can be arranged on an exhaust pipeline communicated with the deodorization system, so that the aim of active exhaust is fulfilled.
The invention also aims to provide a production method of the full-automatic internal circulation amino acid liquid fertilizer, and the production device based on the full-automatic internal circulation amino acid liquid fertilizer comprises the following steps: introducing the solid raw materials and the amino acid stock solution in the stock solution storage tank into a circulating dissolving and feeding tank, discharging the mixed feed solution into a chelating tank, and carrying out internal circulating chelation on the chelating tank and the feed solution in the circulating dissolving and feeding tank; the solid feedstock comprises a compound of a trace element. Further, the solid raw material also comprises a pH value regulator.
The invention has the advantages and beneficial effects that:
the invention relates to a closed internal circulation structure of a circulating dissolving feeding tank and a chelating tank in a full-automatic internal circulation amino acid liquid fertilizer production device, wherein the material dissolving and chelating processes are accompanied with heat release phenomena, particularly the heat release reaction in the feeding process is relatively violent so as to enable the temperature of a chelating material to rise sharply;
the internal circulation can accelerate chelation, and the chelation time is shortened by 1-2 hours under the same reaction condition; the compounds which are not completely dissolved in the chelating tank can be returned to the circulating feeding dissolving tank through internal circulation, and the feeding amount of the amino acid stock solution can be adjusted to promote the amino acid stock solution to be fully dissolved, so that the content of the compounds which are not completely dissolved in the liquid fertilizer is reduced.
Drawings
FIG. 1 is a schematic view showing the construction of a full-automatic internal circulation amino acid liquid fertilizer production apparatus according to example 1;
FIG. 2 is a schematic view of the construction of the vent;
FIG. 3 is a cross-sectional view taken along A-A in FIG. 2;
FIG. 4 is a cross-sectional view taken along line B-B of FIG. 2;
FIG. 5 is a schematic structural view of a full-automatic internal circulation amino acid liquid fertilizer production apparatus according to example 2;
FIG. 6 is a schematic view showing the construction of a circulating dissolving tank and an electronic metering device in example 3;
FIG. 7 is a schematic configuration diagram of a full-automatic internal circulation amino acid liquid fertilizer production apparatus according to example 4;
in the figure: 1. a stock solution storage tank; 2. a circulating dissolving feeding tank; 3. a chelating tank; 4. a finished product storage tank is produced; 5. a coarse filter; 6. a fine filter; 7. a spiral electronic scale; 8. an overflow pipe; 9. a vent pipe; 10. a blower.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example 1
As shown in fig. 1 to 4, the full-automatic internal circulation amino acid liquid fertilizer production apparatus of embodiment 1 includes a stock solution storage tank 1, a circulation dissolution feeding tank 2, a chelating tank 3, and a finished product storage tank 4, which are sequentially communicated along a material flow direction, wherein a solid material feeding port 21 is provided at a top end of the circulation dissolution feeding tank 2, and a discharge port of the chelating tank 3 is communicated with the circulation dissolution feeding tank 2 through a circulation return pipeline.
A ventilation pipe 9 is arranged in the stock solution storage tank 1, the ventilation pipe 9 is communicated with an air outlet of an air blower 10 through an air inlet pipe, tangential air holes are formed in the pipe wall of the ventilation pipe 9, a bidirectional breather valve is arranged at the top of the stock solution storage tank 1, and the stock solution storage tank 1 is also communicated with a deodorization system; a discharge port on the side wall of the stock solution storage tank 1 is connected with a stock solution discharge pipe, and the stock solution discharge pipe is connected with a circulating dissolving feeding tank;
the top of the circulating dissolving and feeding tank 2 is provided with a one-way breather valve, a feed inlet for feeding compounds such as trace elements and the like and an exhaust port communicated with a deodorization system, and the one-way breather valve is communicated with the outside of the circulating dissolving and feeding tank 2 to the inside of the tank; a mechanical stirring piece is arranged in the circulating dissolving and feeding tank 2 to accelerate the dispersion and dissolution of compounds such as trace elements; the discharge port at the bottom of the circulating dissolving feeding tank 2 is communicated with the chelating tank 3 through a pipeline (connected with a discharge pump);
the wall of the chelating tank 3 is provided with a jacket, and the top of the chelating tank is also provided with a one-way breather valve communicated from the outside of the tank to the inside of the tank and an exhaust port communicated with the deodorization system; an upper opening of a jacket of the chelating tank 3 is connected with a heating medium feeding pipe and a cooling medium returning pipe, a lower opening of the jacket is connected with the cooling medium feeding pipe and the heating medium returning pipe, an overflow pipe 8 is further arranged at the top of the jacket, and an overflow valve is arranged on the overflow pipe 8; a discharge pipe communicated with a finished product storage tank 4 is arranged at the bottom of the chelating tank 3, a branch (a circulating feed back pipeline) of the discharge pipe is connected with a feed pipe of the circulating dissolving and feeding tank 2, and a mechanical stirring piece is arranged in the chelating tank to accelerate the dispersion and dissolution of compounds such as trace elements;
the top of the finished product storage tank 4 is provided with a bidirectional breather valve which is the same as the stock solution storage tank 1, the finished product storage tank 4 is communicated with a deodorization system, a ventilation pipe 9 is arranged in the tank body, and the ventilation pipe 9 is also communicated with an air outlet of an air blower 10 through an air inlet pipe.
In embodiment 1, the jacket is a heating and cooling common jacket, the heating medium introduced into the jacket is heating oil or steam, the cooling medium introduced into the jacket is cooled heat transfer oil or water, a heat exchange pipe is arranged in the cooling water tank, groundwater or water is injected into the cooling water tank, and the cooling medium feed pipe and the cooling medium return pipe are both connected with the heat exchange pipe. The amount of water in the cooling water tank must be sufficient to absorb the heat carried over by the cooling medium.
The compound feed of trace elements and the like in example 1 is a high-level feed using a screw electronic metering feed device, and the circulating dissolution feed tank 2 is located on the ground.
And heat insulation layers are arranged outside the discharge pipe from the circulating dissolving feeding tank 2 to the chelating tank 3 and the circulating return pipeline from the chelating tank 3 to the circulating dissolving feeding tank 2.
Example 2
As shown in fig. 5, embodiment 2 is based on embodiment 1, and is different in that a feed pipe of a stock solution storage tank 1 is communicated with a coarse filter 5, a discharge pipe between a chelating tank 3 and a finished product storage tank 4 is connected with a fine filter 6, and both the coarse filter 5 and the fine filter 6 are back-flushing filters, so that blockage faults can be timely treated. Through rough filtration and fine filtration, the solid content in the finished product of the amino acid chelated liquid fertilizer is reduced, and the liquid fertilizer is convenient for mechanized application and spraying of agricultural fertilization.
As known technique, a pump body is provided in the lifting line that needs to overcome the gravity of the material to ensure the normal supply of the material.
Example 3
As shown in FIG. 6, example 3 is based on example 1 except that in example 3, a circulating dissolution feeding tank 2 is provided in a pit, and a feed port for feeding a compound such as a trace element is directly connected to a screw electronic balance 7. Compared with the embodiment 1, the material conveying path in the embodiment 3 is short, the amount of moisture absorbed in the air is small, and the probability of equipment failure caused by the fact that the material is wetted and adhered to the wall is low.
Example 4
As shown in fig. 7, example 4 is based on example 3, except that the production apparatus of example 4 comprises a plurality of chelate tanks 3 (three in fig. 7), the chelate tanks 3 each forming an internal circulation with a circulating dissolving feed tank 2, and a plurality of product storage tanks 4 (two in fig. 7) communicating with the chelate tanks 3.
The production process of the amino acid liquid fertilizer comprises the following steps: the amino acid stock solution led out from the previous procedure enters a stock solution storage tank 1, and the liquid level height of the stock solution storage tank 1 is controlled; when the temperature of the material in the stock solution storage tank 1 is too high, the air blower 10 blows air into the stock solution storage tank 1 through the air inlet pipe and the ventilation pipe 9, the airflow of the ventilation pipe 9 is ejected along the tangential direction of the wall of the ventilation pipe to drive the material to rotate, and the accelerated motion of the material is beneficial to the acceleration of heat dissipation; air is blown in to cause the gas pressure in the stock solution storage tank 1 to increase, and the gas (containing amino acid peculiar smell generated by materials) in the stock solution storage tank 1 is discharged into a deodorization system through a deodorization pipeline; when the pressure in the stock solution storage tank 1 is increased due to the activity of microorganisms, the bidirectional breather valve exhausts outwards; when the gas pressure in the stock solution storage tank 1 is smaller than the pressure outside the tank, the two-way breather valve supplies air into the tank to enable the pressure inside and outside the tank to tend to be balanced;
adding amino acid stock solution (discharged from a stock solution storage tank 1) and solid trace element compounds (fed at a certain feeding speed by a spiral electronic scale 7) into the circulating dissolving and feeding tank 2 in proportion, starting a mechanical stirrer in the circulating dissolving and feeding tank 2, dissolving and mixing the amino acid stock solution and the trace element compounds in the tank, and discharging the mixture into a chelating tank 3; the unidirectional breather valve replenishes air outside the tank into the tank, and when the pressure in the tank is higher than the pressure outside the tank, gas is continuously discharged through a pressure reducing valve on the top of the tank, and the circulating dissolving feeding tank 2 is communicated with the deodorization pipeline;
the liquid fertilizer which is completely reacted in the chelating tank 3 is discharged into a finished product storage tank, the liquid fertilizer is the same as the raw liquid storage tank 1, the temperature of materials in the finished product storage tank 4 is adjusted through a vent pipe 9, the air pressure is adjusted through a bidirectional breather valve, and a deodorization system processes air discharged from the finished product storage tank 4.
The production method of example 2 is based on example 1, with the difference that the amino acid stock solution entering the stock solution storage tank is first subjected to rough filtration; the liquid fertilizer discharged from the bottom of the chelating tank 3 is subjected to fine filtration. When the coarse filtering equipment and the fine filtering equipment are blocked, the filtered materials are led out for backflushing.
The production method of example 3 is the same as example 1.
Example 4 during operation, the discharge of circulation dissolving feeding tank 2 is led into a plurality of chelating tanks 3, and a plurality of chelating tanks 3 and circulation dissolving feeding tank 2 respectively form an internal circulation. Example 4 meets the requirements of large-scale production based on the same capacity of the chelation tank 3 and the recycle dissolution feed tank 2.
The amino acid liquid fertilizer introduced into the product tank 4 in examples 1 to 4 was further introduced into a packaging line.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic inner loop amino acid liquid fertilizer apparatus for producing, includes along the stoste storage tank, circulation that the material flow direction communicates in proper order dissolves feeding tank, chelate jar and produces the finished product storage tank, the top that the feeding tank was dissolved in the circulation is provided with solid raw materials dog-house, its characterized in that, the discharge gate of chelate jar with the feeding tank is dissolved in the circulation still feeds through circulation feed back pipeline.
2. The full-automatic internal circulation amino acid liquid fertilizer production device of claim 1, wherein a cooling and stirring mechanism is arranged in the stock solution storage tank and/or the finished product storage tank.
3. The full-automatic internal circulation amino acid liquid fertilizer production device according to claim 2, wherein the cooling and stirring mechanism comprises a ventilation pipe, the ventilation pipe is communicated with an air outlet of an air blower through an air inlet pipe, and tangential ventilation holes are formed in the ventilation pipe.
4. The apparatus for producing amino acid liquid fertilizer with full-automatic internal circulation according to claim 1, wherein a feed pipeline of the stock solution storage tank and a communication pipeline between the chelate tank and the product storage tank are provided with a filter assembly.
5. The full-automatic internal circulation amino acid liquid fertilizer production device according to claim 1, wherein the inside of the chelate tank or the wall of the chelate tank is provided with a heating unit.
6. The full-automatic internal circulation amino acid liquid fertilizer production device according to claim 5, wherein the heating unit comprises a jacket arranged on the wall of the chelating tank, the jacket is provided with an upper opening and a lower opening, the upper opening is connected with the heating medium feeding pipe and the cooling medium returning pipe, and the lower opening is connected with the cooling medium feeding pipe and the heating medium returning pipe; the top of pressing from both sides the cover still is provided with the overflow pipe, be provided with the overflow valve on the overflow pipe.
7. The full-automatic internal circulation amino acid liquid fertilizer production device according to claim 1, wherein the circulation dissolving feeding tank is arranged in a pit, and the ground is provided with a solid raw material feeding mechanism which is connected with the solid raw material feeding port.
8. The full-automatic production device of amino acid liquid fertilizer with internal circulation as claimed in claim 1, wherein the discharge pipeline and the circulation return pipeline between the circulation dissolving feeding tank and the chelating tank are provided with heat insulation layers on the periphery.
9. The full-automatic production device of amino acid liquid fertilizer with internal circulation as claimed in claim 1, wherein the circulating dissolving and feeding tank and/or the chelating tank is provided with a one-way breather valve for communicating the outside of the tank to the inside of the tank; and the stock solution storage tank, the finished product storage tank, the circulating dissolving feeding tank and the chelating tank are communicated with the deodorization system.
10. A method for producing a full-automatic internal circulation amino acid liquid fertilizer, which is characterized in that the full-automatic internal circulation amino acid liquid fertilizer production device based on any one of claims 1 to 9 comprises the following steps: introducing the solid raw materials and the amino acid stock solution in the stock solution storage tank into a circulating dissolving and feeding tank, discharging the mixed feed solution into a chelating tank, and carrying out internal circulating chelation on the chelating tank and the feed solution in the circulating dissolving and feeding tank; the solid feedstock comprises a compound of a trace element.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010571927.6A CN111592430A (en) | 2020-06-22 | 2020-06-22 | Full-automatic internal circulation amino acid liquid fertilizer production device and production method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010571927.6A CN111592430A (en) | 2020-06-22 | 2020-06-22 | Full-automatic internal circulation amino acid liquid fertilizer production device and production method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN111592430A true CN111592430A (en) | 2020-08-28 |
Family
ID=72185815
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010571927.6A Pending CN111592430A (en) | 2020-06-22 | 2020-06-22 | Full-automatic internal circulation amino acid liquid fertilizer production device and production method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN111592430A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112521216A (en) * | 2020-12-16 | 2021-03-19 | 珠海市地标绘农科技农业有限公司 | Water-soluble fertilizer production system of chelate microelement |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203360311U (en) * | 2013-07-29 | 2013-12-25 | 江苏汉菱肥业有限责任公司 | Novel device for producing high-potassium water flush fertilizer containing amino acid chelated secondary and micro elements |
CN205815689U (en) * | 2016-06-24 | 2016-12-21 | 山东金鼎环保科技有限公司 | Synthesizing heavy metal chelating agen response system is crystallized without wall built-up |
CN206688548U (en) * | 2017-02-09 | 2017-12-01 | 天津明泽亚科技发展有限公司 | A kind of Multiple Cycle formula water-soluble fertilizer grey matter hybrid process equipment |
CN212315975U (en) * | 2020-06-22 | 2021-01-08 | 江阴市鹏鹞联业生物科技有限公司 | Full-automatic inner loop amino acid liquid fertilizer apparatus for producing |
CN212632577U (en) * | 2020-06-22 | 2021-03-02 | 江阴市鹏鹞联业生物科技有限公司 | Amino acid liquid fertilizer production control system |
-
2020
- 2020-06-22 CN CN202010571927.6A patent/CN111592430A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203360311U (en) * | 2013-07-29 | 2013-12-25 | 江苏汉菱肥业有限责任公司 | Novel device for producing high-potassium water flush fertilizer containing amino acid chelated secondary and micro elements |
CN205815689U (en) * | 2016-06-24 | 2016-12-21 | 山东金鼎环保科技有限公司 | Synthesizing heavy metal chelating agen response system is crystallized without wall built-up |
CN206688548U (en) * | 2017-02-09 | 2017-12-01 | 天津明泽亚科技发展有限公司 | A kind of Multiple Cycle formula water-soluble fertilizer grey matter hybrid process equipment |
CN212315975U (en) * | 2020-06-22 | 2021-01-08 | 江阴市鹏鹞联业生物科技有限公司 | Full-automatic inner loop amino acid liquid fertilizer apparatus for producing |
CN212632577U (en) * | 2020-06-22 | 2021-03-02 | 江阴市鹏鹞联业生物科技有限公司 | Amino acid liquid fertilizer production control system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112521216A (en) * | 2020-12-16 | 2021-03-19 | 珠海市地标绘农科技农业有限公司 | Water-soluble fertilizer production system of chelate microelement |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10239776B2 (en) | Organics and nutrient recovery from anaerobic digester residues | |
CN201308045Y (en) | Feeding system of pigsty | |
CN110668848A (en) | Thermal cycle excrement and urine aerobic fermentation jar | |
CN210237481U (en) | Livestock and poultry manure fermenting device | |
CN212315975U (en) | Full-automatic inner loop amino acid liquid fertilizer apparatus for producing | |
CN111704331A (en) | Environment-friendly livestock and poultry manure treatment device | |
CN101928163A (en) | Controlled composting system for removing teracycline antibiotic residues from livestock manures | |
KR100723066B1 (en) | Fertilizing process for livestock excretion and system thereof | |
CN111592430A (en) | Full-automatic internal circulation amino acid liquid fertilizer production device and production method | |
DE102010005253B4 (en) | Method and device for treating and/or processing liquid digestate from a secondary fermenter and/or fermenter of a biogas plant | |
CN104326775A (en) | Organic fertilizer production process, production line and organic fertilizer production equipment | |
CN104941554B (en) | A kind of high efficiency reactor | |
CN212632577U (en) | Amino acid liquid fertilizer production control system | |
CN112877205A (en) | Movable, multifunctional and interconnectable intelligent control biological fermentation equipment | |
CN208234802U (en) | A kind of air-flow auxiliary hybrid composting device | |
CN106830985B (en) | Method for preparing slow-release groove and liquid fertilizer by using livestock and poultry manure | |
CN214654978U (en) | Movable, multifunctional and interconnectable intelligent control biological fermentation equipment | |
CN209885554U (en) | Fertilizer tail gas treatment system of environment-friendly | |
CN109081473A (en) | Anaerobic fermentation liquid treating system and processing method | |
CN210765081U (en) | Production device of urotropine | |
CN210229589U (en) | Fertilizer production tail gas processing apparatus | |
CN208964685U (en) | Anaerobic fermentation liquid treating system | |
CN208440540U (en) | A kind of fulvic acid phosphoric acid urine compound fertilizer preparation system | |
CN202297440U (en) | Continuous production system of polytrimethylene terephthalate | |
CN221847146U (en) | Processing reaction kettle for nitro fertilizer containing fulvic acid |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |