CN111591045B - Improved control of plate surface jet printing optimization device - Google Patents
Improved control of plate surface jet printing optimization device Download PDFInfo
- Publication number
- CN111591045B CN111591045B CN202010365741.5A CN202010365741A CN111591045B CN 111591045 B CN111591045 B CN 111591045B CN 202010365741 A CN202010365741 A CN 202010365741A CN 111591045 B CN111591045 B CN 111591045B
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- jet printing
- encoder
- gypsum board
- power roller
- printing equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
Abstract
The embodiment of the invention discloses a gypsum board surface spray printing sampling adjusting method which is characterized by comprising the following steps: s100, connecting a trigger and an encoder which simultaneously control the operation of the jet printing equipment on a jet printing execution control component of the jet printing equipment; s200, when the gypsum board does not need to be sampled, the encoder continuously works, and when the trigger detects the surface of the gypsum board, the jet printing equipment jet prints information on the surface of the gypsum board; s300, when the gypsum board needs to be sampled, the delay disconnection of the encoder signal is controlled to be fixed and preset time through the control system to input a sampling signal, the jet printing equipment is out of work in the preset time, and the jet printing device is controlled to work through the trigger and the encoder, so that the jet printing device is out of work when the board is sampled, and the completeness and the attractiveness of jet printing information on the board are guaranteed.
Description
Technical Field
The embodiment of the invention relates to the technical field of plate production, in particular to improved control of a plate surface spray printing optimization device.
Background
The paper-surface gypsum board is a light building sheet made up by using natural gypsum and face-protecting paper as main raw materials and adding proper quantity of fibre, starch, coagulant, foaming agent and water. The paper-surface gypsum board has the advantages of light weight, fire resistance, sound insulation, heat preservation, heat insulation, strong processability (capable of being planed, nailed and sawed), convenient construction, good detachability, enlarged use area and the like, so the paper-surface gypsum board can be widely applied to various industrial buildings and civil buildings, and can be used as an inner wall material and a decorative finishing material in high-rise buildings.
The production of the gypsum board mainly comprises a batching and forming stage, a cutting and drying stage and a finished product conveying stage, wherein in the cutting and drying stage of the gypsum board, a two-control cutting system is a second processing procedure of the board, and comprises a cutting system, a board surface spray printing system, a conveying system and the like. In the face spouts seal system, spout the seal requirement to panel be that the gypsum board spout seal information be located the position on the upper side between two parties of panel, but the panel need take a sample when normally producing, sample panel 1 meter, can lead to the gypsum board face after the sample panel to spout the seal position and not be in the position between two parties like this, and has a plurality of incompleteness on a board and spout the seal, influences the pleasing to the eye degree of some panel.
Disclosure of Invention
Therefore, the embodiment of the invention provides improved control of a board spray printing optimization device, and the spray printing device does not work when a board is sampled by controlling the spray printing device, so that the problem of discontinuous spray printing information on a finished gypsum board due to spray printing of a board spray printing system during sampling in the prior art is solved.
In order to achieve the above object, an embodiment of the present invention provides the following:
a gypsum board surface spray printing sampling adjusting method comprises the following steps:
s100, connecting a trigger and an encoder which simultaneously control the operation of the jet printing equipment on a jet printing execution control component of the jet printing equipment;
s200, when the gypsum board does not need to be sampled, the encoder continuously works, and when the trigger detects the surface of the gypsum board, the jet printing equipment jet prints information on the surface of the gypsum board;
s300, when the gypsum board needs to be sampled, a control system inputs a sampling signal to control the delayed disconnection of an encoder signal for fixed preset time, and the jet printing equipment does not work in the preset time;
s400, after sampling of the gypsum board is finished and the preset time is over, normally transmitting the encoder signal to the jet printing equipment, namely, the jet printing equipment works.
A gypsum board secondary control processing system comprises a transmission system, a spray printing system and a cutting device, wherein the spray printing system and the cutting device are sequentially arranged on the transmission system according to a processing process, and the spray printing system and the cutting device are connected with a control system;
the conveying system comprises a rack, a main shaft and a plurality of transmission rollers are arranged on the rack, the main shaft is in transmission connection through belts between the transmission rollers, the main shaft is connected with a power device, and the cutting device and the jet printing system are fixed on the rack;
the jet printing system comprises jet printing equipment, a trigger and an encoder, wherein the trigger and the encoder are connected with a jet printing execution control part of the jet printing equipment and simultaneously control the work of the jet printing equipment, the trigger is used for detecting the surface of a gypsum board on a conveying line and sending a trigger signal to the jet printing equipment, the encoder is connected with the control system, and the control system is used for inputting a sampling signal for controlling the working state of the encoder;
the encoder is connected with the cutting device, and the cutting device executes plate sampling operation when the signal of the encoder is delayed and disconnected.
The cutting device is characterized by comprising an installation frame transversely erected on the rack, wherein a power roller is rotatably installed on the installation frame close to the rack, the power roller is in transmission connection with an output shaft of a cutting motor, a cutting knife is installed on the power roller, and a knife position detection sensor is arranged on the installation frame.
The embodiment of the invention is further characterized in that an auxiliary roller is arranged on the rack and is positioned right below the power roller, the auxiliary roller is parallel to the power roller and is eccentrically and rotatably connected with the rack, the auxiliary roller is in meshing transmission connection with a rotating shaft of the power roller through a gear, and the rotating directions of the auxiliary roller and the power roller are opposite.
An embodiment of the invention is further characterized in that the direction of rotation of the power roller is opposite to the direction of rotation of the driving roller.
The embodiment of the invention is further characterized in that the cutting motor is electrically connected with the control system through a relay, and the knife position detection sensor is electrically connected with the control system.
The embodiment of the invention is also characterized in that the cutting knife comprises a knife mounting seat arranged in parallel with the power roller, the knife mounting seat is provided with a cutting knife, and the knife mounting seat is provided with a plurality of hoops sleeved on the power roller.
The embodiment of the invention is further characterized in that the hoop comprises two arc-shaped clamping flaps, the two clamping flaps are respectively and rotatably connected with the cutter mounting seat, the two clamping flaps are fixedly connected through bolts, and anti-skid teeth are arranged on the clamping end surfaces of the clamping flaps.
The cutting tool mounting seat is characterized by comprising a mounting seat, wherein a sliding cavity is formed in the mounting seat, a clamping seat is slidably mounted in the sliding cavity, a clamping groove is formed in the clamping seat, the cutting tool is mounted in the clamping groove and fixed through a plurality of positioning bolts screwed on the clamping seat, and a plurality of spring parts connected with the clamping seat are arranged in the sliding cavity.
The embodiment of the invention has the following advantages:
(1) according to the invention, through the control system, the trigger, the encoder, the spray printing system and the cutting device which are electrically connected with the control system, the spray printing equipment is ensured not to work when the plate is sampled, the fixed-length sampling of the plate can be realized, the spray printing is not carried out in the sampling process, and the integrity and the attractiveness of the spray printing information on the plate are ensured;
(2) the cutting device can cut the plate when the plate moves, avoids the trouble of cutting when the plate is stopped, improves the transmission efficiency of the plate and improves the production efficiency;
(3) in addition, the auxiliary roller is arranged on the rack and corresponds to the power roller, and the auxiliary roller and the power roller rotate in opposite directions, so that the cutting effect of the cutting knife is improved, the abrasion of the cutting knife is reduced, and the service life of the cutting knife is effectively prolonged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1 is a schematic diagram of an overall top view configuration of an embodiment of the present invention;
FIG. 2 is a schematic side view of a cutting device according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a power roller according to an embodiment of the present invention;
in the figure:
1-a frame; 2-a flip-flop; 3-a main shaft; 4-driving rollers; 5-a cutting device; 6-spray printing equipment; 7-an encoder;
51-a mounting frame; 52-powered rollers; 53-switching off the motor; 54-an auxiliary roller; 55-a tool position detection sensor; 56-tool mounting seat; 57-a cuff; 58-a cutter;
561-mounting seat; 562-a sliding cavity; 563-a holder; 564-a snap groove; 565-set screw; 566-spring member;
571-a clamping flap; 572-bolt; 573-antiskid teeth.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the invention provides a gypsum board two-control processing system, which comprises a transmission system, and a jet printing system and a cutting device 5 which are sequentially arranged on the transmission system according to a processing process, wherein the jet printing system and the cutting device 5 are connected with a control system;
the jet printing system comprises jet printing equipment 6, a trigger 2 and an encoder 7, wherein the trigger 2 and the encoder 7 are connected with a jet printing execution control part of the jet printing equipment 6 and simultaneously control the work of the jet printing equipment 6, the trigger 2 is used for detecting the surface of a gypsum board on a conveying line and sending a trigger signal to the jet printing equipment 6, the encoder 7 is connected with a control system, and the control system is used for inputting a sampling signal for controlling the working state of the encoder 7.
The invention also provides a gypsum board surface spray printing sampling adjusting method, which comprises the following steps:
s100, connecting a trigger and an encoder which simultaneously control the operation of the jet printing equipment on a jet printing execution control component of the jet printing equipment;
s200, when the gypsum board does not need to be sampled, the encoder continuously works, and when the trigger detects the surface of the gypsum board, the jet printing equipment jet prints information on the surface of the gypsum board;
s300, when the gypsum board needs to be sampled, a control system inputs a sampling signal to control the delayed disconnection of an encoder signal for fixed preset time, and the jet printing equipment does not work in the preset time;
s400, after sampling of the gypsum board is finished and the preset time is over, normally transmitting the encoder signal to the jet printing equipment, namely, the jet printing equipment works.
Therefore, the control system, the trigger 2 electrically connected with the control system, the encoder 7, the spray printing system and the cutting device 5 ensure that the spray printing equipment does not work when the plate is sampled, so that the fixed-length sampling of the plate can be realized, the spray printing is not carried out in the sampling process, and the integrity and the attractiveness of the spray printing information on the plate are ensured.
As shown in fig. 1, the conveying system of the present invention includes a frame 1, a cutting device 5 and a jet printing system are fixed on the frame 1, a main shaft 3 and a plurality of transmission rollers 4 for conveying a plate are arranged on the frame 1, the main shaft 3 is connected through a belt transmission between the transmission rollers 4, the main shaft 3 is connected with a power device, the main shaft 3 is connected with an output shaft of a transmission motor, the main shaft 3 and the plurality of transmission rollers 4 drive the main shaft 3 to rotate through the transmission motor, so as to drive the plate erected above the main shaft 3 to move for transmission, the plate is driven to move along with the transmission of the transmission system, and the plate is cut and jet printed through the cutting device 5 and the jet printing system fixed on the frame 1.
The encoder 7 of the invention is connected with the cutting device 5, and the cutting device 5 executes the plate sampling operation when the signal of the encoder 7 is disconnected in a delayed way.
As shown in fig. 1 and 2, the cutting device 5 of the present invention includes a mounting bracket 51 transversely erected on the frame 1, a power roller 52 is rotatably installed on the mounting bracket 51 near the frame 1, the power roller 52 is in transmission connection with an output shaft of a cutting motor 53, a cutting knife is installed on the power roller 52, the cutting motor 53 is electrically connected to the controller 2 through a relay, when the cutting motor 53 receives a cutting signal sent by the controller 2, the relay turns on the cutting motor 53 to drive the power roller 52 to rotate, and the cutting knife installed on the power roller 52 cuts the plate in the rotating process.
The mounting frame 51 is provided with the cutter position detection sensor 55, the cutter position detection sensor 55 is electrically connected with the control system, the cutter position detection sensor 55 is a position sensor and is used for detecting the stop position of the cutting cutter on the power roller 52, the control system is convenient to control the next work of the cutting device 5, the cutting cutter is prevented from influencing the transmission of the plate, and the cutting cutter is protected to a certain extent.
According to the invention, the rotating direction of the power roller 52 is opposite to that of the transmission roller 4, the rotating speed of the power roller 52 is greater than the transmission speed of the plate, the rotating direction of the power roller 52 above the plate is opposite to that of the transmission roller 4, and one side of the power roller 52 close to the plate rotates along the moving direction of the plate, so that after the plate is cut by the cutting knife, the cut plate is pushed forward along with the rotation of the power roller 52, and the plate overlapping problem is avoided.
As shown in fig. 2, an auxiliary roller 54 is mounted on the frame 1 directly below the power roller 52, the auxiliary roller 54 is parallel to the power roller 52, the auxiliary roller 54 is eccentrically and rotatably connected with the frame 1, the rotating shafts of the auxiliary roller 54 and the power roller 52 are in meshing transmission connection through gears, and the rotating directions of the auxiliary roller 54 and the power roller 52 are opposite.
When cutting off motor 53 and drive power roller 52 and rotate, auxiliary roller 54 rotates with power roller 52 through gear drive in step, and when the protruding end of auxiliary roller 54 rotated to the peak, the sword that cuts on the power roller 52 contacted with the protruding end of auxiliary roller 54 to tailor panel, can effectively improve the effect of cutting of sword through the effect of auxiliary roller 54, guarantee that panel separates completely, and separate the panel after will cutting, avoid panel to take place the stack problem.
As shown in fig. 2 and 3, the cutting knife of the present invention comprises a knife mounting seat 56 disposed parallel to the power roller 52, a cutting knife 58 is mounted on the knife mounting seat 56, a plurality of hoops 57 sleeved on the power roller 52 are disposed on the knife mounting seat 56, and the knife mounting seat 56 is tightly mounted on the power roller 52 through the plurality of hoops 57, such that the mounting and dismounting of the cutting knife are facilitated, and the later maintenance and replacement of the cutting knife 58 are facilitated.
The hoop 57 comprises two clamping petals 571, the clamping petals 571 are of arc structures attached to the power roller 52, the mounting stability of the clamping petals 571 relative to the power roller 52 is guaranteed, the two clamping petals 571 are respectively and rotatably connected with the cutter mounting seat 56, the two clamping petals 571 are tightly connected through bolts 572, the hoop 57 is convenient to detach and mount, the maintenance and replacement are convenient, the adjustment according to the power roller 52 is facilitated through the bolts 572, the hoop is suitable for the power rollers 52 with different sizes, and the practicability is high.
In addition, the anti-slip teeth 573 are arranged on the clamping end surface of the clamping lobe 571, namely on the end surface close to the power roller 52, so that the connection stability of the hoop 57 and the power roller 52 is effectively improved through the anti-slip teeth 573, and the phenomenon that the hoop 57 slips in the rotating process is avoided.
As shown in fig. 3, the cutter mounting seat 56 includes a mounting seat 561, a sliding cavity 562 is arranged on the mounting seat 561, a clamping seat 563 is arranged in the sliding cavity 562, a plurality of sliders are arranged in the sliding cavity 562, a sliding groove for embedding the sliders is formed in the clamping seat 563, the clamping seat 563 slides up and down in the sliding cavity 562, the position of a plurality of spring pieces 566 connected with the clamping seat 563 through the sliding cavity 562 is fixed, a clamping groove 564 is formed in the clamping seat 563, and the cutter 58 is arranged in the clamping groove 564.
When the power roller 52 drives the cutting knife to rotate, and the cutting knife 58 is contacted with the auxiliary roller 54, the auxiliary roller 54 pushes the cutting knife 58 upwards, so that the clamping seat 563 connected with the cutting knife 58 slides towards the sliding cavity 562, and the spring part 566 helps the cutting knife 58 to reset.
The cutting knife 58 is fixed by a plurality of positioning bolts 565 screwed on the clamping seat 563, so that the installation and the disassembly of the cutting knife 58 are convenient, and the later maintenance and the replacement of the cutting knife 58 are convenient.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (2)
1. A gypsum board secondary control processing system comprises a transmission system, a spray printing system and a cutting device (5), wherein the spray printing system and the cutting device (5) are sequentially arranged on the transmission system according to a processing process, and the spray printing system and the cutting device (5) are connected with a control system;
the conveying system comprises a rack (1) and is characterized in that a main shaft (3) and a plurality of transmission rollers (4) for conveying plates are arranged on the rack (1), the main shaft (3) is in transmission connection with the transmission rollers (4) through a belt, the main shaft (3) is connected with a power device, and the cutting device (5) and the jet printing system are fixed on the rack (1);
the jet printing system comprises jet printing equipment (6), a trigger (2) and an encoder (7), wherein the trigger (2) and the encoder (7) are connected with a jet printing execution control part of the jet printing equipment (6) and simultaneously control the work of the jet printing equipment (6), the trigger (2) is used for detecting a gypsum board surface on a conveying line of the conveying system and sending a trigger signal to the jet printing equipment (6), the encoder (7) is connected with the control system, and the control system is used for inputting a sampling signal for controlling the working state of the encoder (7);
the encoder (7) is connected with the cutting device (5), and the cutting device (5) performs plate sampling operation when the signal of the encoder (7) is delayed and disconnected;
when the gypsum board does not need to be sampled, the encoder continuously works, and when the trigger detects the surface of the gypsum board, the jet printing equipment jet prints information on the surface of the gypsum board;
when the gypsum board needs to be sampled, a sampling signal is input through a control system to control the delay disconnection of an encoder signal for a fixed preset time, and the jet printing equipment does not work in the preset time;
after the gypsum board is sampled and the preset time is over, normally transmitting the encoder signal to the jet printing equipment, namely, the jet printing equipment works;
the cutting device (5) comprises a mounting frame (51) transversely erected on the rack (1), a power roller (52) is rotatably mounted on the mounting frame (51) close to the rack (1), the power roller (52) is connected with an output shaft of a cutting motor (53) in a transmission mode, a cutting knife is mounted on the power roller (52), and a knife position detection sensor (55) is arranged on the mounting frame (51);
an auxiliary roller (54) is arranged on the rack (1) and is positioned under the power roller (52), the auxiliary roller (54) is arranged in parallel to the power roller (52), the auxiliary roller (54) is eccentrically and rotatably connected with the rack (1), a rotating shaft of the auxiliary roller (54) and the power roller (52) is in meshing transmission connection through a gear, and the rotating directions of the auxiliary roller (54) and the power roller (52) are opposite;
the rotating direction of the power roller (52) is opposite to the rotating direction of the transmission roller (4);
the cutting knife comprises a knife tool mounting seat (56) which is arranged in parallel to the power roller (52), a cutting knife (58) is arranged on the knife tool mounting seat (56), and a plurality of hoops (57) which are sleeved on the power roller (52) are arranged on the knife tool mounting seat (56);
the hoop (57) comprises two arc-shaped clamping petals (571), the two clamping petals (571) are respectively connected with the cutter mounting seat (56) in a rotating mode, the two clamping petals (571) are fixedly connected through bolts (572), and anti-skidding teeth (573) are arranged on the clamping end faces of the clamping petals (571);
cutter mount pad (56) include mount pad (561), be provided with sliding chamber (562) on mount pad (561), sliding chamber (562) slidable mounting has holder (563), be provided with joint groove (564) on holder (563), cutter (58) install in joint groove (564) and through close soon a plurality of positioning bolt (565) on holder (563) are fixed, be provided with a plurality of connections in sliding chamber (562) spring part (566) of holder (563).
2. A gypsum board double-control processing system according to claim 1, wherein the cutting motor (53) is electrically connected with the control system through a relay, and the knife position detection sensor (55) is electrically connected with the control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010365741.5A CN111591045B (en) | 2020-04-30 | 2020-04-30 | Improved control of plate surface jet printing optimization device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010365741.5A CN111591045B (en) | 2020-04-30 | 2020-04-30 | Improved control of plate surface jet printing optimization device |
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| CN111591045B true CN111591045B (en) | 2022-04-22 |
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| GB2351699A (en) * | 1999-03-31 | 2001-01-10 | Fuji Photo Film Co Ltd | Digital printing lithographic plate-making method and apparatus |
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|---|---|
| CN111591045A (en) | 2020-08-28 |
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