CN109382899A - A kind of plasterboard cutting machine for gypsum board production line - Google Patents
A kind of plasterboard cutting machine for gypsum board production line Download PDFInfo
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- CN109382899A CN109382899A CN201811406673.1A CN201811406673A CN109382899A CN 109382899 A CN109382899 A CN 109382899A CN 201811406673 A CN201811406673 A CN 201811406673A CN 109382899 A CN109382899 A CN 109382899A
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- driving
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- 238000005520 cutting process Methods 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 23
- 239000010440 gypsum Substances 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 59
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 230000003447 ipsilateral effect Effects 0.000 claims description 6
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 241000132536 Cirsium Species 0.000 abstract description 8
- 239000011505 plaster Substances 0.000 abstract description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052791 calcium Inorganic materials 0.000 abstract description 3
- 239000011575 calcium Substances 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a kind of plasterboard cutting machines for gypsum board production line, belong to plaster board production equipment, the technical problem to be solved in the present invention is the online customized cut-off low efficiency of plasterboard, it is at high cost and due to cutting be still undried Thistle board, calcium plaster is easily stained on cutter, influence the normal use of cutter, the technical solution of use are as follows: its structure includes rack, upper cutter device and incision knife system are provided in rack, upper cutter device and incision knife system are oppositely arranged and the top of upper cutter device and incision knife system have been respectively arranged below a brush unit；Brush unit includes brush axle, and brush roll is socketed on brush axle, and brush roll is fixedly attached on brush axle；Hairbrush driving device is provided with above rack, hairbrush driving device includes hair brush motor, drive sprocket and two driven sprockets, and two driven sprockets are separately positioned at one end of two brush axles, and the output shaft of hair brush motor is rotatablely connected drive sprocket.
Description
Technical field
The present invention relates to a kind of plaster board production equipment, specifically a kind of plasterboard for gypsum board production line is cut
Off line.
Background technique
Thistle board has lightweight, fire-retardant, antidetonation, insulation, beauty etc. excellent as a kind of New Building Materials
Point, and have the function of adjusting space humidity.Therefore, and be widely used in industry and civil buildings internal partition wall, walls it is multiple
Plywood and furred ceiling of various shapes.It is widely used to industrial building and civil buildings, as non-especially in skyscraper
Load-bearing internal partition wall material and decorating and renovating material largely use.Currently, the Thistle board main users in China are in big and medium-sized cities,
But as people are to the further understanding of Thistle board superior function, the paper of small and medium-sized cities and region following the line of the sea rural area
Surface gypsum board Ou Nuo two is swift and violent to be increased.It is contemplated that a Paper-faced gyp for meeting national industrial policies, being brought rapidly up
Plate great market is being reached maturity, it will become the dominant direction of China's New Building Materials development.
Currently, needing to carry out online fixed length to Thistle board still undried after molding in gypsum board manufacturing process
Cutting, then could be sent into drying machine and work is dried.Wherein, cutting machine is one of key equipment on gypsum board production line.
The Thistle board so big in face of demand, there are the following problems:
(1), the online customized cut-off low efficiency of plasterboard, it is at high cost；
(2), due to cutting it is still undried Thistle board, is easily stained with calcium plaster on cutter, influences the normal of cutter
It uses.
Summary of the invention
Technical assignment of the invention, which is to provide, a kind of can quickly, efficiently cut off being used for for plasterboard and high degree of automation
The plasterboard cutting machine of gypsum board production line.
Technical assignment of the invention realizes in the following manner, and a kind of plasterboard for gypsum board production line is cut off
Machine, including rack are provided with upper cutter device and incision knife system in rack, and upper cutter device and incision knife system are oppositely arranged
And upper cutter device top and incision knife system be respectively arranged below a brush unit, brush unit cuts on cleaning
The powder that knife system and incision knife system are stained with when cutting plasterboard, it is ensured that the cleaning of upper cutter device and incision knife system
Degree avoids powder from influencing the normal cutting use of upper cutter device and incision knife system, influences cutting efficiency；
Brush unit includes brush axle, and brush roll is socketed on brush axle, and brush roll is fixedly attached on brush axle, it is ensured that replacement
Brush roll is convenient and efficient；Hairbrush driving device is provided with above rack, hairbrush driving device includes hair brush motor, drive sprocket
With two driven sprockets, two driven sprockets are separately positioned at one end of two brush axles, and the output shaft of hair brush motor is rotatablely connected master
Movable sprocket, drive sprocket are sequentially connected two driven sprockets by chain；Hair brush motor drives drive sprocket rotation, and drive sprocket is logical
The rotation of two driven sprocket of chain-driving is crossed, two driven sprockets drive corresponding brush axle to rotate respectively, and brush roll is with brush axle
It rotates synchronously, realizes that brush roll cleans upper cutter device and incision knife system.
Preferably, the upper cutter device includes upper cutter shaft, the both ends of upper cutter shaft connect respectively with gantry rotation and on
Shell outside is extended to through rack at one end of cutter shaft, the elongated end of upper cutter shaft is provided with knife shaft gear；
Incision knife system includes lower, and the both ends of lower are connect respectively and at one end of lower through machine with gantry rotation
Frame extends to shell outside, and the elongated end of lower and the ipsilateral extension of upper cutter shaft and lower, which is provided with, cuts shaft gear；
The side of rack is provided with cutter actuating device, and the elongated end of cutter actuating device and upper cutter shaft and lower is ipsilateral to be set
It sets.
More preferably, the cutter actuating device includes servo motor, driving pulley, driven pulley, driving shaft, driving tooth
Wheel and cuts shaft transmission gear at upper slitter shaft transmission gear, and the output shaft of servo motor is rotatablely connected driving pulley, and driving pulley is logical
Belt connection driven pulley is crossed, driven pulley and driving gear are respectively separated and are arranged on driving shaft, driving gear and lower
Transmission gear is meshed, cut shaft transmission gear respectively with upper slitter shaft transmission gear and cut shaft gear and be meshed, upper cutter shaft passes
Moving gear is meshed with upper knife shaft gear, realizes a servo motor driving upper cutter device and lower cutter device action, not only
Driving cost is reduced, and ensures that upper cutter device and lower cutter device action are fully synchronized, ensure that cutter cuts stone
Quickly prepare when cream plate, it is high-efficient.
More preferably, one end of driving shaft is arranged in the driving gear, and the other end of driving shaft is provided with encoder, coding
One end of device is provided with flange, and for flange by connection frame and active axis connection, encoder is used to driving shaft angle displacement convert
Servo motor is sent at electric signal, and encoder uses solid shafting incremental encoder, model LEC-500BM-G05D.
More preferably, adjustment axis is provided on the upper slitter shaft transmission gear, adjustment axis and the rotation of upper slitter shaft transmission gear connect
It connects and upper slitter shaft transmission gear is located at one end of adjustment axis, the other end of adjustment axis is provided with adjusting handle, and adjusting handle is used for
The position of upper slitter shaft transmission gear is adjusted, and then adjusts upper slitter shaft transmission gear and cuts the gap between shaft transmission gear, really
Protect upper slitter shaft transmission gear and cut shaft transmission gear can stable engagement, maintenance and repair is convenient, saves labour, reduces maintenance
Cost.
More preferably, it is provided with upper junction plate on the upper cutter shaft, lower connecting plate is provided in lower, upper junction plate is under
Connecting plate center is provided with centre bore, and upper cutter shaft and lower extend through the centre bore of upper junction plate and lower connecting plate；
Upper junction plate and lower connecting plate assume diamond in shape；One end of upper junction plate is provided with upper cutter counterweight, the other end of upper junction plate
It is provided with link block, upper link block is provided with upper cutter at one end far from upper junction plate center；The one of lower connecting plate
End is provided with lower cutter counterweight, and the other end of lower connecting plate is provided with lower connecting block, and lower connecting block is far from lower connecting plate centre bit
Lower cutter is provided at the one end set.
More preferably, the central hole of the upper junction plate is provided with upper slitter plate rail, and the central hole of lower connecting plate is provided with
Plate rail is cut, upper slitter plate rail is provided with cutter adjusting device with position top in the middle part of plate rail is cut.
More preferably, the cutter adjusting device includes two groups of symmetrically arranged lead screw regulating mechanisms, lead screw regulating mechanism packet
Connecting shaft is included, handwheel disk is provided at one end of connecting shaft, position fixing handle is provided on handwheel disk, the side of handwheel disk is provided with
Positioning disk is provided with dial on positioning disk, is rotated by handwheel disk manual actuation connecting shaft, and can be accurate by dial
Rotational angle, it is ensured that the accuracy of adjusting position；Two bevel gears transmission mechanism, Bevel Gear Transmission machine are arranged at intervals in connecting shaft
Structure includes drive bevel gear and driven wheel of differential, and drive bevel gear is rotatably installed in connecting shaft, driven wheel of differential and initiative taper
Gear is meshed, and driven wheel of differential is provided with lead screw, silk far from fixing seat is provided at one end of drive bevel gear in fixing seat
One end of thick stick is arranged in fixing seat by screw, and the other end of lead screw is by backing plate and upper slitter plate rail or cuts plate rail and offsets
Touching.
More preferably, sprocket wheel shield is provided on the outside of the drive sprocket and two driven sprockets；Driving pulley and driven
Belt wheel protection hood is provided on the outside of belt wheel；Driving gear, driven gear, upper slitter shaft transmission gear, cut shaft transmission gear, on
It knife shaft gear and cuts and is provided with gear outer cover on the outside of shaft gear, sprocket wheel shield, belt wheel protection hood and gear outer cover are used for
The sanitation and hygiene for ensuring transmission parts increase the service life of transmission parts, reduce replacement maintenance cost.
More preferably, several carrying rollers being arranged at intervals with are provided in the rack, carrying roller is parallel with upper cutter shaft and lower
Setting, carrying roller are used for the positioning of plasterboard, and when preventing upper cutter and lower cutter from cutting plasterboard, plasterboard is slid, and influence to cut
Efficiency.
Plasterboard cutting machine for gypsum board production line of the invention has the advantage that
(1), the present invention solves the online customized cut-off low efficiency of plasterboard, at high cost and due to cutting be not yet dry
Dry Thistle board, the problem of being easily stained with calcium plaster, influence the normal use of cutter on cutter, can not only quickly, it is high
Effect cutting plasterboard, and high degree of automation；
(2), upper cutter and lower cutter side are respectively mounted brush unit, it is ensured that can clean upper cutter and lower cutter in cutting stone
The powder being stained with when cream plate, it is ensured that the cleannes of upper cutter and lower cutter avoid powder from influencing the normal of upper cutter and lower cutter
Cutting uses, and influences cutting efficiency, both improves cutting effect, in turn ensures plasterboard cut quality；Brush roll is fixed simultaneously
It is socketed on brush axle, it is ensured that replacement brush roll is convenient and efficient and at low cost；
(3), upper cutter device and incision knife system share a servo motor, realize a servo motor driving upper cutter dress
It sets with lower cutter device action, not only reduces cost, and ensure that upper cutter device and lower cutter device action are completely same
Step ensure that and quickly prepare when cutter cuts plasterboard, high-efficient；
(4), it is provided with adjustment axis and adjusting handle on upper slitter shaft transmission gear, upper cutter shaft driving cog is adjusted by adjusting handle
The position of wheel, and then adjust upper slitter shaft transmission gear and cut the gap between shaft transmission gear, it is ensured that upper slitter shaft transmission gear
With cut shaft transmission gear can stable engagement, maintenance and repair is convenient, saves labour, reduces maintenance cost；
(5), triangle upper slitter plate rail and cut and be provided with cutter adjusting device on plate rail, by bevel gear transmission and
Lead screw realizes that upper cutter and incision cutter position are adjusted, not only clever structure, but also easy to operate by handwheel disk；
(6), sprocket wheel shield, belt wheel protection hood and gear outer cover are installed respectively on the outside of transmission mechanism of the invention, it is ensured that transmission
The sanitation and hygiene of component increase the service life of transmission parts, reduce replacement maintenance cost；
(7), carrying roller is provided in rack, carrying roller is used for the positioning of plasterboard, prevents upper cutter and lower cutter from cutting plasterboard
When, plasterboard slides, and influences cutting efficiency.
Therefore the present invention has the spies such as reasonable, simple, easy to process, small in size, the easy to use, multi-purpose content of structure of design
Point, thus, it has good value for applications.
Detailed description of the invention
The following further describes the present invention with reference to the drawings.
Attached drawing 1 is the structural schematic diagram of the plasterboard cutting machine for gypsum board production line；
Attached drawing 2 is the D direction view of attached drawing 1；
Attached drawing 3 is the cross-sectional view of the line A-A along attached drawing 1；
Attached drawing 4 is the cross-sectional view of the line B-B along attached drawing 1；
Attached drawing 5 is the cross-sectional view of the line C-C along attached drawing 1；
Attached drawing 6 is P direction view in attached drawing 3；
Attached drawing 7 is the structural schematic diagram of upper cutter device and incision knife system；
Attached drawing 8 is upper slitter plate rail and the mounting structure schematic diagram for cutting plate rail in attached drawing 6.
In figure: 1, rack, 2, brush axle, 3, brush roll, 4, hair brush motor, 5, drive sprocket, 6, driven sprocket, 7, upper slitter
Axis, 8, upper knife shaft gear, 9, lower, 10, cut shaft gear, 11, servo motor, 12, driving pulley, 13, driven pulley,
14, driving shaft, 15, driving gear, 16, backing plate, 17, upper slitter shaft transmission gear, 18, cut shaft transmission gear, 19, encoder,
20, flange, 21, adjustment axis, 22, adjusting handle, 23, upper junction plate, 24, lower connecting plate, 25, centre bore, 26, upper cutter matches
Weight, 27, upper link block, 28, upper cutter, 29, lower cutter counterweight, 30, lower connecting block, 31, lower cutter, 32, upper slitter plate rail, 33,
Cut plate rail, 34, connecting shaft, 35, handwheel disk, 36, position fixing handle, 37, positioning disk, 38, dial, 39, drive bevel gear,
40, driven wheel of differential, 41, lead screw, 42, sprocket wheel shield, 43, belt wheel protection hood, 44, gear outer cover, 45, carrying roller, 46, connection
Frame, 47, fixing seat.
Specific embodiment
A kind of plasterboard for gypsum board production line of the invention is cut off referring to Figure of description and specific embodiment
Machine is described in detail below.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", " perpendicular
Directly " orientation or positional relationship of the instructions such as "horizontal", "top", "bottom", "inner", "outside" is orientation based on the figure or position
Relationship is merely for convenience of description of the present invention and simplification of the description.Rather than the device or element of indication or suggestion meaning must have
There is specific orientation, be constructed and operated in a specific orientation, therefore should not be understood as limitation of the invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be and be directly connected to, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment:
As shown in Fig. 3, the plasterboard cutting machine for gypsum board production line of the invention, structure include rack 1, rack 1
On upper cutter device and incision knife system be installed, upper cutter device and incision knife system be oppositely arranged and upper cutter device it is upper
A brush unit is separately installed with below side and incision knife system；Brush unit includes brush axle 2, is socketed on brush axle 2
Brush roll 3, brush roll 3 are fixedly attached on brush axle 2；The top of rack 1 is equipped with hairbrush driving device, hairbrush driving device
Including hair brush motor 4, drive sprocket 5 and two driven sprockets 6, two driven sprockets 6 are separately mounted at one end of two brush axles 2,
The output shaft of hair brush motor 4 is rotatablely connected drive sprocket 5, and drive sprocket 5 is sequentially connected two driven sprockets 6 by chain；Hairbrush
Motor 4 drives drive sprocket 5 to rotate, and drive sprocket 5 passes through the rotation of two driven sprocket 6 of chain-driving, two driven sprockets 6 band respectively
It moves corresponding brush axle 2 to rotate, brush roll 3 is rotated synchronously with brush axle 2.The outside of drive sprocket 5 and two driven sprockets 6 peace
Equipped with sprocket wheel shield 42.
As shown in figure 1 and 2, upper cutter device includes upper cutter shaft 7, and the both ends of upper cutter shaft 7 are rotatablely connected with rack 1 respectively
And 1 outside of rack is extended to through rack 1 at one end of upper cutter shaft 7, the elongated end of upper cutter shaft 7 is equipped with knife shaft gear 8；Under
Cutter includes lower 9, and the both ends of lower 9 are rotatablely connected with rack 1 respectively and run through rack at one end of lower 9
1 extends on the outside of rack 1, and the elongated end of lower 7 and the ipsilateral extension of upper cutter shaft 9 and lower 7, which is equipped with, cuts shaft gear
10.The side of rack 1 is equipped with cutter actuating device, and the elongated end of cutter actuating device and upper cutter shaft 7 and lower 9 is ipsilateral to be set
It sets.Cutter actuating device includes servo motor 11, driving pulley 12, driven pulley 13, driving shaft 14, driving gear 15, upper slitter
Shaft transmission gear 17 is rotatablely connected driving pulley 12, driving pulley with shaft transmission gear 18, the output shaft of servo motor 11 is cut
12 connect driven pulley 13 by belt, and driven pulley 13 and driving gear 15 are respectively separated and are mounted on driving shaft 14, actively
Gear 15 is meshed with shaft transmission gear 18 is cut, cut shaft transmission gear 18 respectively with upper slitter shaft transmission gear 17 and lower
Gear 10 is meshed, and upper slitter shaft transmission gear 17 is meshed with upper knife shaft gear 8；The outside of driving pulley 12 and driven pulley 13
Belt wheel protection hood 43 is installed；Driving gear 15, driven gear 13, upper slitter shaft transmission gear 17, cut shaft transmission gear 18, on
Knife shaft gear 8 and the outside for cutting shaft gear 10 are equipped with gear outer cover 44.
As shown in Fig. 5, driving gear 15 is mounted on one end of driving shaft 14, and the other end of driving shaft 14 is equipped with coding
Device 19, one end of encoder 19 are equipped with flange 20, and flange 20 is connect by connection frame 46 with driving shaft 14, and encoder 19 is used for
14 angle displacement of driving shaft is converted into electric signal and sends servo motor 11 to, encoder 19 is encoded using solid shafting increment type
Device, model LEC-500BM-G05D.
As shown in Fig. 4, adjustment axis 21, adjustment axis 21 and upper slitter shaft transmission gear are installed on upper slitter shaft transmission gear 17
17 rotation connections and upper slitter shaft transmission gear 17 are located at one end of adjustment axis 21, and the other end of adjustment axis 21 is equipped with adjusting handle
22.Several carrying rollers 45 for being spaced and being equipped with are installed, carrying roller 45 is arranged in parallel with upper cutter shaft 7 and lower 9 in rack 1.
As shown in Fig. 8, upper junction plate 23 is installed on upper cutter shaft 7, lower connecting plate 24, upper company is installed in lower 9
Fishplate bar 23 and 24 center of lower connecting plate offer centre bore 25, and upper cutter shaft 7 and lower 9 extend through 23 He of upper junction plate
The centre bore 25 of lower connecting plate 24；Upper junction plate 23 and lower connecting plate 24 assume diamond in shape；One end of upper junction plate 23, which is equipped with, cuts
Knife counterweight 26, the other end of upper junction plate 23 are equipped with link block 27, and upper link block 27 is far from 23 center of upper junction plate
One end at upper cutter 28 is installed；One end of lower connecting plate 24 is equipped with lower cutter counterweight 29, the other end of lower connecting plate 24
Lower connecting block 30 is installed, lower connecting block 30 is equipped with lower cutter 31 at one end far from 24 center of lower connecting plate.It is such as attached
Shown in Fig. 6, upper slitter plate rail 32 is installed at the centre bore 25 of upper junction plate 23, is equipped with down at the centre bore 25 of lower connecting plate 24
Cutterhead frame 33, the position top with 33 middle part of plate rail is cut of upper slitter plate rail 32 are mounted on cutter adjusting device.
As shown in Fig. 7, cutter adjusting device includes two groups of symmetrically arranged lead screw regulating mechanisms, lead screw regulating mechanism packet
Connecting shaft 34 is included, handwheel disk 35 is installed at one end of connecting shaft 34, position fixing handle 36, handwheel disk 35 are installed on handwheel disk 35
Side positioning disk 37 is installed, dial 38 is installed on positioning disk 37；Interval is equipped with two bevel gears biography in connecting shaft 34
Motivation structure, bevel gear transmission include drive bevel gear 39 and driven wheel of differential 40,39 company of being rotatably installed in of drive bevel gear
In spindle 34, driven wheel of differential 40 is meshed with drive bevel gear 39, the one end of driven wheel of differential 40 far from drive bevel gear 39
Place is equipped with fixing seat 47, and lead screw 41 is equipped in fixing seat 47, and one end of lead screw 41 is mounted in fixing seat 47 by screw,
The other end of lead screw 41 is by backing plate 16 and upper slitter plate rail 32 or to cut plate rail 33 inconsistent.
Specific work process: firstly, starting servo motor 11, servo motor 11 drive driving pulley 12 to rotate, main belt
Wheel 12 drives driven pulley 13 to rotate by synchronous belt, and driven pulley 13 drives coaxial mounted driving gear 15 to rotate, actively
The drive of gear 15 cuts shaft transmission gear rotation 18, cuts shaft transmission gear 18 while driving upper slitter shaft transmission gear 17 and cutting
Shaft gear 10 rotates, and upper slitter shaft transmission gear 17 drives upper knife shaft gear 8 to rotate, and upper knife shaft gear 8 and cuts shaft gear 10 and divides
It cutter shaft 7 and lower 9 Dai Dong not rotate above, and then upper cutter 28 and lower cutter 31 is driven to rotate, in upper cutter 28 and lower cutter
When 31 points of a knife turn to opposite site, upper cutter shaft 7 also drops to minimum position, completes the cutting of plasterboard.Encoder 19 controls
The revolving speed of the customized cut-off of plasterboard, upper cutter shaft 7 and lower 9 is synchronous with the holding of the movement speed of plasterboard, and every time
Cutter shaft 7 and lower 9 just complete rotation one week in cutting.Due to the blade of cutter be insertion plasterboard after its with it is continuously shaped
Plasterboard embryo disconnect, the edges of boards of the wide two sides of plate become zigzag and irregular, need to saw side after drying, just become plasterboard at
Product.
The adjustment process of cutter adjusting device is as follows: unclamping position fixing handle 36, rotates handwheel disk 35, handwheel disk 35 drives
Connecting shaft 34 rotates, and connecting shaft 34 drives drive bevel gear 39 to rotate, and drive bevel gear 39 drives driven wheel of differential 40 to rotate, from
Dynamic bevel gear 40 drives lead screw 41 mobile by fixing seat 47, and lead screw 41 drives upper slitter plate rail 32 by backing plate 16 or cuts plate rail
33 rotations, and then upper cutter 28 on upper slitter plate rail 32 or the lower cutter 31 cut on plate rail 33 rotate, and realize upper cutter 28
Or the adjusting of 31 position of lower cutter
Meanwhile upper slitter shaft transmission gear 17 can be adjusted by adjusting handle 22 and cut the gap tune between shaft transmission gear 18
Section.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of plasterboard cutting machine for gypsum board production line, which is characterized in that including rack, be provided with and cut in rack
Knife system and incision knife system, upper cutter device and incision knife system are oppositely arranged and the top of upper cutter device and lower cutter fill
That sets has been respectively arranged below a brush unit；
Brush unit includes brush axle, and brush roll is socketed on brush axle, and brush roll is fixedly attached on brush axle；Rack it is upper
Side is provided with hairbrush driving device, and hairbrush driving device includes hair brush motor, drive sprocket and two driven sprockets, two driven sprockets
It is separately positioned at one end of two brush axles, the output shaft of hair brush motor is rotatablely connected drive sprocket, and drive sprocket passes through chain
It is sequentially connected two driven sprockets；Hair brush motor drives drive sprocket rotation, and drive sprocket is rotated by two driven chain of chain-driving
Dynamic, two driven sprockets drive corresponding brush axle to rotate respectively, and brush roll is rotated synchronously with brush axle.
2. the plasterboard cutting machine according to claim 1 for gypsum board production line, which is characterized in that the upper cutter
Device includes upper cutter shaft, and the both ends of upper cutter shaft connect with gantry rotation respectively and extend to machine through rack at one end of upper cutter shaft
On the outside of frame, the elongated end of upper cutter shaft is provided with knife shaft gear；
Incision knife system includes lower, and the both ends of lower are connect respectively and at one end of lower through machine with gantry rotation
Frame extends to shell outside, and the elongated end of lower and the ipsilateral extension of upper cutter shaft and lower, which is provided with, cuts shaft gear；
The side of rack is provided with cutter actuating device, and the elongated end of cutter actuating device and upper cutter shaft and lower is ipsilateral to be set
It sets.
3. the plasterboard cutting machine according to claim 2 for gypsum board production line, which is characterized in that the cutter drives
Dynamic device includes that servo motor, driving pulley, driven pulley, driving shaft, driving gear, upper slitter shaft transmission gear and lower pass
Moving gear, the output shaft of servo motor are rotatablely connected driving pulley, and driving pulley connects driven pulley, driven pulley by belt
It is respectively separated and is arranged on driving shaft with driving gear, driving gear is meshed with shaft transmission gear is cut, lower driving cog
Wheel respectively with upper slitter shaft transmission gear and cut shaft gear and be meshed, upper slitter shaft transmission gear is meshed with upper knife shaft gear.
4. the plasterboard cutting machine according to claim 3 for gypsum board production line, which is characterized in that the driving tooth
One end of driving shaft is arranged in wheel, and the other end of driving shaft is provided with encoder, and one end of encoder is provided with flange, and flange is logical
Connection frame and active axis connection are crossed, encoder sends servo motor to for driving shaft angle displacement to be converted into electric signal, compiles
Code device uses solid shafting incremental encoder, model LEC-500BM-G05D.
5. the plasterboard cutting machine according to claim 3 or 4 for gypsum board production line, which is characterized in that on described
Adjustment axis is provided on cutter shaft transmission gear, adjustment axis is rotatablely connected with upper slitter shaft transmission gear and upper slitter shaft transmission gear is located at
The other end of one end of adjustment axis, adjustment axis is provided with adjusting handle.
6. the plasterboard cutting machine according to claim 5 for gypsum board production line, which is characterized in that the upper cutter shaft
On be provided with upper junction plate, lower connecting plate is provided in lower, upper junction plate and lower connecting plate center are provided with center
Hole, upper cutter shaft and lower extend through the centre bore of upper junction plate and lower connecting plate；
Upper junction plate and lower connecting plate assume diamond in shape；One end of upper junction plate is provided with upper cutter counterweight, the other end of upper junction plate
It is provided with link block, upper link block is provided with upper cutter at one end far from upper junction plate center；The one of lower connecting plate
End is provided with lower cutter counterweight, and the other end of lower connecting plate is provided with lower connecting block, and lower connecting block is far from lower connecting plate centre bit
Lower cutter is provided at the one end set.
7. the plasterboard cutting machine according to claim 6 for gypsum board production line, which is characterized in that the upper connection
The central hole of plate is provided with upper slitter plate rail, and the central hole of lower connecting plate, which is provided with, cuts plate rail, upper slitter plate rail and lower cutterhead
Top position is provided with cutter adjusting device in the middle part of frame.
8. the plasterboard cutting machine according to claim 7 for gypsum board production line, which is characterized in that the cutter tune
Regulating device includes two groups of symmetrically arranged lead screw regulating mechanisms, and lead screw regulating mechanism includes connecting shaft, is set at one end of connecting shaft
It is equipped with handwheel disk, position fixing handle is provided on handwheel disk, the side of handwheel disk is provided with positioning disk, is provided with scale on positioning disk
Disk；It is arranged at intervals with two bevel gears transmission mechanism in connecting shaft, bevel gear transmission includes drive bevel gear and from mantle tooth
Wheel, drive bevel gear are rotatably installed in connecting shaft, and driven wheel of differential is meshed with drive bevel gear, and driven wheel of differential is far from main
It is provided with fixing seat at one end of dynamic bevel gear, lead screw is provided in fixing seat, one end of lead screw is arranged by screw in fixation
On seat, the other end of lead screw is by backing plate and upper slitter plate rail or to cut plate rail inconsistent.
9. the plasterboard cutting machine according to claim 8 for gypsum board production line, which is characterized in that the drive chain
Sprocket wheel shield is provided on the outside of wheel and two driven sprockets；Belt wheel protection is provided on the outside of driving pulley and driven pulley
Cover；Driving gear, upper slitter shaft transmission gear, cuts shaft transmission gear, upper knife shaft gear and cuts the outer of shaft gear driven gear
Side is provided with gear outer cover.
10. the plasterboard cutting machine according to claim 9 for gypsum board production line, which is characterized in that the rack
On be provided with several carrying rollers being arranged at intervals with, carrying roller is arranged in parallel with upper cutter shaft and lower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811406673.1A CN109382899A (en) | 2018-11-23 | 2018-11-23 | A kind of plasterboard cutting machine for gypsum board production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811406673.1A CN109382899A (en) | 2018-11-23 | 2018-11-23 | A kind of plasterboard cutting machine for gypsum board production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109382899A true CN109382899A (en) | 2019-02-26 |
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ID=65429619
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811406673.1A Pending CN109382899A (en) | 2018-11-23 | 2018-11-23 | A kind of plasterboard cutting machine for gypsum board production line |
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| Country | Link |
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| CN (1) | CN109382899A (en) |
Cited By (5)
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| CN111070430A (en) * | 2019-12-11 | 2020-04-28 | 湖北田鑫建材有限公司 | A gypsum board cutter for gypsum board production line |
| CN113478658A (en) * | 2021-06-16 | 2021-10-08 | 淮南北新建材有限公司 | Trimming device |
| CN113733418A (en) * | 2020-06-12 | 2021-12-03 | 杭州力行传动机械有限公司 | Residual glove demoulding and removing machine on hand mould and removing method thereof |
| CN113815100A (en) * | 2021-09-24 | 2021-12-21 | 北新集团建材股份有限公司 | Servo cutter control method and device |
| WO2024060444A1 (en) * | 2022-09-21 | 2024-03-28 | 中建材创新科技研究院有限公司 | Automated high-precision cut-off device and method for paper-faced gypsum board |
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