CN111590053A - 一种易加工、可修复高耐磨金属陶瓷复合磨辊的制造方法 - Google Patents
一种易加工、可修复高耐磨金属陶瓷复合磨辊的制造方法 Download PDFInfo
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- CN111590053A CN111590053A CN202010321802.8A CN202010321802A CN111590053A CN 111590053 A CN111590053 A CN 111590053A CN 202010321802 A CN202010321802 A CN 202010321802A CN 111590053 A CN111590053 A CN 111590053A
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- ceramic
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- 239000000919 ceramic Substances 0.000 title claims abstract description 175
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 117
- 239000002184 metal Substances 0.000 title claims abstract description 117
- 238000000227 grinding Methods 0.000 title claims abstract description 76
- 239000002131 composite material Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000002245 particle Substances 0.000 claims abstract description 53
- 239000000203 mixture Substances 0.000 claims abstract description 28
- 238000003466 welding Methods 0.000 claims abstract description 23
- 239000000956 alloy Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 20
- 238000005266 casting Methods 0.000 claims abstract description 19
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 17
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 16
- 239000010962 carbon steel Substances 0.000 claims abstract description 16
- 239000000843 powder Substances 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 238000001465 metallisation Methods 0.000 claims abstract description 9
- 239000011230 binding agent Substances 0.000 claims abstract description 7
- 238000011068 loading method Methods 0.000 claims abstract description 7
- 229910002065 alloy metal Inorganic materials 0.000 claims abstract description 6
- 229910000851 Alloy steel Inorganic materials 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 17
- 229910001018 Cast iron Inorganic materials 0.000 claims description 15
- 229910052804 chromium Inorganic materials 0.000 claims description 15
- 239000011651 chromium Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 229910000954 Medium-carbon steel Inorganic materials 0.000 claims description 12
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 10
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 7
- 239000007769 metal material Substances 0.000 claims description 7
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 244000035744 Hura crepitans Species 0.000 claims description 6
- 238000003723 Smelting Methods 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 6
- 229910001141 Ductile iron Inorganic materials 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 4
- 229910052580 B4C Inorganic materials 0.000 claims description 4
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 4
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims description 4
- 239000005011 phenolic resin Substances 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 235000019353 potassium silicate Nutrition 0.000 claims description 4
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 4
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 239000008279 sol Substances 0.000 claims description 2
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000003245 coal Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 4
- 238000001764 infiltration Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
- B22D23/04—Casting by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Continuous Casting (AREA)
Abstract
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CN202010321802.8A CN111590053B (zh) | 2020-04-22 | 2020-04-22 | 一种易加工、可修复高耐磨金属陶瓷复合磨辊的制造方法 |
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CN202010321802.8A CN111590053B (zh) | 2020-04-22 | 2020-04-22 | 一种易加工、可修复高耐磨金属陶瓷复合磨辊的制造方法 |
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CN111590053B CN111590053B (zh) | 2021-09-03 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112973882A (zh) * | 2021-02-09 | 2021-06-18 | 南通理工学院 | 一种金属陶瓷复合钢渣磨辊及制造方法 |
CN113369463A (zh) * | 2021-07-12 | 2021-09-10 | 南通高欣耐磨科技股份有限公司 | 一种磨辊及衬板的蜂窝状陶瓷网格的装配方法 |
CN114349518A (zh) * | 2022-01-11 | 2022-04-15 | 松山湖材料实验室 | 多孔陶瓷预制体及其制备方法、锤头及其制备方法 |
CN114505135A (zh) * | 2022-01-21 | 2022-05-17 | 郑州机械研究所有限公司 | 一种金属基陶瓷复合磨辊及其制备方法 |
CN114833338A (zh) * | 2022-04-25 | 2022-08-02 | 西安交通大学 | 一种化学镀覆NiMo改性的TiB2-TiC颗粒增强高锰钢基复合材料及其制备方法 |
CN115518736A (zh) * | 2022-06-30 | 2022-12-27 | 华能海南发电股份有限公司东方电厂 | 一种金属陶瓷的磨辊辊套和磨盘衬板及铸造方法 |
FR3140381A1 (fr) * | 2022-09-30 | 2024-04-05 | Claude Secchi | Procédé permettant d’optimiser le coût et le poids des matériaux utilisés notamment pour les coques de navires et les rails de chemin de fer. |
Citations (11)
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EP0476496A1 (fr) * | 1990-09-20 | 1992-03-25 | Magotteaux International | Procédé de fabrication d'une pièce de fonderie bimétallique et pièce d'usure réalisée par ce procédé |
CN101899585A (zh) * | 2010-07-23 | 2010-12-01 | 西安交通大学 | 复合耐磨件的预制体及用该预制体制造耐磨件的方法 |
CN102513520A (zh) * | 2011-12-28 | 2012-06-27 | 昆明理工大学 | 一种耐热疲劳的耐磨层状颗粒增强复合材料的制备方法 |
CN104439192A (zh) * | 2014-11-04 | 2015-03-25 | 昆明理工大学 | 一种蜂窝状陶瓷-金属复合材料立磨磨辊制备方法 |
CN105149875A (zh) * | 2015-08-28 | 2015-12-16 | 南通高欣耐磨科技股份有限公司 | 一种低成本、高耐磨陶瓷合金复合衬板的制造方法 |
CN205008044U (zh) * | 2015-08-28 | 2016-02-03 | 南通高欣耐磨科技股份有限公司 | 一种可拆卸式陶瓷合金复合磨辊 |
CN205056139U (zh) * | 2015-09-29 | 2016-03-02 | 重庆罗曼新材料科技有限公司 | 组合立式耐磨辊辊体 |
CN106986666A (zh) * | 2017-03-17 | 2017-07-28 | 昆明理工大学 | 一种无烧结陶瓷预制体复合材料的制备方法 |
CN107008535A (zh) * | 2017-05-31 | 2017-08-04 | 南通高欣耐磨科技股份有限公司 | 一种低成本、可修复hp型陶瓷复合磨辊及制造方法 |
CN206980854U (zh) * | 2017-05-31 | 2018-02-09 | 南通高欣耐磨科技股份有限公司 | 一种低成本、可修复hp型陶瓷复合磨辊 |
CN207187849U (zh) * | 2017-08-03 | 2018-04-06 | 郑州大学 | 装配式耐磨磨辊 |
-
2020
- 2020-04-22 CN CN202010321802.8A patent/CN111590053B/zh active Active
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0476496A1 (fr) * | 1990-09-20 | 1992-03-25 | Magotteaux International | Procédé de fabrication d'une pièce de fonderie bimétallique et pièce d'usure réalisée par ce procédé |
CN101899585A (zh) * | 2010-07-23 | 2010-12-01 | 西安交通大学 | 复合耐磨件的预制体及用该预制体制造耐磨件的方法 |
CN102513520A (zh) * | 2011-12-28 | 2012-06-27 | 昆明理工大学 | 一种耐热疲劳的耐磨层状颗粒增强复合材料的制备方法 |
CN104439192A (zh) * | 2014-11-04 | 2015-03-25 | 昆明理工大学 | 一种蜂窝状陶瓷-金属复合材料立磨磨辊制备方法 |
CN105149875A (zh) * | 2015-08-28 | 2015-12-16 | 南通高欣耐磨科技股份有限公司 | 一种低成本、高耐磨陶瓷合金复合衬板的制造方法 |
CN205008044U (zh) * | 2015-08-28 | 2016-02-03 | 南通高欣耐磨科技股份有限公司 | 一种可拆卸式陶瓷合金复合磨辊 |
CN205056139U (zh) * | 2015-09-29 | 2016-03-02 | 重庆罗曼新材料科技有限公司 | 组合立式耐磨辊辊体 |
CN106986666A (zh) * | 2017-03-17 | 2017-07-28 | 昆明理工大学 | 一种无烧结陶瓷预制体复合材料的制备方法 |
CN107008535A (zh) * | 2017-05-31 | 2017-08-04 | 南通高欣耐磨科技股份有限公司 | 一种低成本、可修复hp型陶瓷复合磨辊及制造方法 |
CN206980854U (zh) * | 2017-05-31 | 2018-02-09 | 南通高欣耐磨科技股份有限公司 | 一种低成本、可修复hp型陶瓷复合磨辊 |
CN207187849U (zh) * | 2017-08-03 | 2018-04-06 | 郑州大学 | 装配式耐磨磨辊 |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112973882A (zh) * | 2021-02-09 | 2021-06-18 | 南通理工学院 | 一种金属陶瓷复合钢渣磨辊及制造方法 |
CN112973882B (zh) * | 2021-02-09 | 2023-10-24 | 南通理工学院 | 一种金属陶瓷复合钢渣磨辊及制造方法 |
CN113369463A (zh) * | 2021-07-12 | 2021-09-10 | 南通高欣耐磨科技股份有限公司 | 一种磨辊及衬板的蜂窝状陶瓷网格的装配方法 |
CN114349518A (zh) * | 2022-01-11 | 2022-04-15 | 松山湖材料实验室 | 多孔陶瓷预制体及其制备方法、锤头及其制备方法 |
CN114505135A (zh) * | 2022-01-21 | 2022-05-17 | 郑州机械研究所有限公司 | 一种金属基陶瓷复合磨辊及其制备方法 |
CN114833338A (zh) * | 2022-04-25 | 2022-08-02 | 西安交通大学 | 一种化学镀覆NiMo改性的TiB2-TiC颗粒增强高锰钢基复合材料及其制备方法 |
CN115518736A (zh) * | 2022-06-30 | 2022-12-27 | 华能海南发电股份有限公司东方电厂 | 一种金属陶瓷的磨辊辊套和磨盘衬板及铸造方法 |
FR3140381A1 (fr) * | 2022-09-30 | 2024-04-05 | Claude Secchi | Procédé permettant d’optimiser le coût et le poids des matériaux utilisés notamment pour les coques de navires et les rails de chemin de fer. |
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