CN111579256A - Multifunctional comprehensive environment test box capable of conveniently switching functions - Google Patents
Multifunctional comprehensive environment test box capable of conveniently switching functions Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及用于进行产品试验的试验箱领域,尤其是涉及一种可方便切换功能的多功能综合环境试验箱。The invention relates to the field of test chambers used for product testing, in particular to a multifunctional comprehensive environmental test chamber with convenient switching functions.
背景技术Background technique
随着各类型公路车辆、军用车辆等整车的环境试验需求,包括高低温、湿度、光照、淋雨等,需建立大型步入式试验箱,因为试件(整车)的体积较大,试验箱又需要满足各类型大型车辆的试验的通用性,所以其占地面积、高度均比较大,在这种情况下,试验箱对各试验需求的功能的综合性的提升变得越来越重要。With the environmental test requirements of various types of road vehicles, military vehicles and other vehicles, including high and low temperature, humidity, light, rain, etc., it is necessary to establish a large walk-in test box, because the volume of the test piece (the vehicle) is large, The test box also needs to meet the versatility of the test of various types of large vehicles, so its floor space and height are relatively large. In this case, the comprehensive improvement of the functions of the test box for each test requirement becomes more and more. important.
试验箱的功能模块大多安装于同一安装面上,从而导致试验箱的占用面积与高度,例如淋雨与光照的功能模块均位于试验箱顶部,同时其分布必须具有一定的距离,而当功能模块较多时,会导致占用面积及高度增大,浪费资源。Most of the functional modules of the test box are installed on the same installation surface, which leads to the occupation area and height of the test box. For example, the functional modules of rain and light are located on the top of the test box, and their distribution must have a certain distance. If there are too many, it will lead to an increase in the occupied area and height and waste of resources.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种根据需要调整功能模块位置且减少占用面积与高度的可方便切换功能的多功能综合环境试验箱。The technical problem to be solved by the present invention is to provide a multifunctional comprehensive environmental test box which can adjust the position of the functional modules according to the needs and can easily switch the function of reducing the occupied area and height.
本发明解决其技术问题所采取的技术方案是:一种可方便切换功能的多功能综合环境试验箱,包括箱体、设置于箱体上的门板组件以及设置于箱体顶部的承重框架,在所述的承重框架上设置若干移动组件,在每个所述的移动组件上设置至少两种用于改变箱体内部环境的环境组件,所述的移动组件将至少一种环境组件旋转至承重框架的工作区域,由一种或者多种环境组件进行组合形成一种试验环境或多种混合试验环境。The technical solution adopted by the present invention to solve the technical problem is: a multifunctional comprehensive environmental test box with convenient switching functions, which includes a box body, a door panel assembly arranged on the box body, and a load-bearing frame arranged on the top of the box body. The load-bearing frame is provided with several moving components, and at least two kinds of environmental components for changing the internal environment of the box are arranged on each of the mobile components, and the mobile component rotates at least one environmental component to the load-bearing frame The working area is composed of one or more environmental components to form a test environment or a variety of mixed test environments.
进一步具体的,所述的环境组件为两种,分别为光照组件及淋雨组件。More specifically, there are two types of environmental components, namely, a lighting component and a rain shower component.
进一步具体的,所述的移动组件包括设置于承重框架上的导轨支架、设置于导轨支架上的坦克链、驱动坦克链围绕导轨支架运动的转动组件以及驱动转动组件的第一电机,所述的环境组件设置于坦克链上。Further specifically, the moving assembly includes a guide rail bracket arranged on the load-bearing frame, a tank chain arranged on the guide rail bracket, a rotating assembly that drives the tank chain to move around the guide rail bracket, and a first motor that drives the rotating assembly. The environment component is set on the tank chain.
进一步具体的,所述的转动组件包括设置于承重框架上的皮带轮、设置于皮带轮上的第一皮带,所述的第一皮带固定于坦克链上,在所述的皮带轮上设置第二皮带,所述的第一电机通过第二皮带驱动皮带轮转动。More specifically, the rotating assembly includes a pulley arranged on the load-bearing frame, a first belt arranged on the pulley, the first belt is fixed on the tank chain, and a second belt is arranged on the pulley, The first motor drives the pulley to rotate through the second belt.
进一步具体的,在所述的承重框架上设置第一电机,在每一个所述的移动组件上均设置转动组件,若干所述的转动组件均通过同一个第一电机驱动。More specifically, a first motor is arranged on the load-bearing frame, a rotating component is arranged on each of the moving components, and a plurality of the rotating components are all driven by the same first motor.
进一步具体的,所述的移动组件包括设置于承重框架上的导轨支架、设置于导轨支架上的坦克链、驱动坦克链围绕导轨支架运动的转动组件以及驱动转动组件的第一电机,所述的转动组件包括设置于承重框架上的皮带轮及设置于皮带轮上的第一皮带,所述的第一皮带固定于坦克链上,所述的环境组件设置于坦克链上,若干所述的皮带轮上设置一驱动轴,所述的第一电机带动的驱动轴转动。Further specifically, the moving assembly includes a guide rail bracket arranged on the load-bearing frame, a tank chain arranged on the guide rail bracket, a rotating assembly that drives the tank chain to move around the guide rail bracket, and a first motor that drives the rotating assembly. The rotating assembly includes a pulley set on the load-bearing frame and a first belt set on the pulley, the first belt is fixed on the tank chain, the environmental component is set on the tank chain, and some of the pulleys are set on the A drive shaft, which is driven by the first motor to rotate.
进一步具体的,在所述的箱体顶部与承重框架之间设置升降组件。More specifically, a lifting assembly is arranged between the top of the box body and the load-bearing frame.
进一步具体的,所述的升降组件包括若干固定于承重框架上的丝杆、设置于箱体顶部的第二电机以及设置于第二电机与丝杆之间的减速机组件,所述的减速机组件接收第二电机的动力输出至丝杆上,所述的丝杆上下运动。More specifically, the lifting assembly includes a number of screw rods fixed on the load-bearing frame, a second motor disposed on the top of the box, and a reducer assembly disposed between the second motor and the screw rod. The assembly receives the power of the second motor and outputs it to the lead screw, and the lead screw moves up and down.
进一步具体的,所述的减速机组件包括固定于箱体顶部的减速机、设置于丝杆上的转向器以及连接减速机与转向器之间的连接杆,所述的第二电机通过减速机输出动力至连接杆,连接杆通过转向器驱动丝杆转动。More specifically, the reducer assembly includes a reducer fixed on the top of the box, a steering gear arranged on the screw rod, and a connecting rod connecting the reducer and the steering gear, and the second motor passes through the reducer. The power is output to the connecting rod, and the connecting rod drives the screw to rotate through the steering gear.
进一步具体的,所述的丝杆有6个且均匀分为两排,在每排位于两侧的丝杆上设置单输出转向器,位于中间的丝杆上设置双输出转向器,在每排所述的单输出转向器与双输出转向器之间通过第一连接杆连接,在每排所述的第一连接杆上均设置一涡轮组件,所述的减速机通过第二连接杆连接至涡轮组件上,所述的涡轮组件驱动第一连接杆转动。More specifically, there are 6 screw rods and they are evenly divided into two rows, a single output steering gear is set on the screw rods located on both sides of each row, and a double output steering gear is set on the screw rod located in the middle, and each row is provided with a single output steering gear. The single-output steering gear and the dual-output steering gear are connected through a first connecting rod, a turbine assembly is arranged on the first connecting rod in each row, and the speed reducer is connected to the second connecting rod through a second connecting rod. On the turbine assembly, the turbine assembly drives the first connecting rod to rotate.
本发明的有益效果是:通过上述结构,将环境组件设置在移动组件上,在需要的时候将其移动至所需位置,能够节省空间,同时能够根据需要调整所需环境组件的数量,调整试验箱内部环境,并通过多种环境组件进行组合可以实现不同环境的叠加,能够模拟实际中的真实环境,提高资源的利用率。The beneficial effects of the present invention are: through the above structure, the environmental components are arranged on the moving components, and they are moved to the required positions when needed, which can save space, and at the same time can adjust the number of required environmental components and adjust the test according to the needs. The internal environment of the box, and the combination of various environmental components can realize the superposition of different environments, which can simulate the real environment in practice and improve the utilization of resources.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明承重框架与移动组件的组装结构示意图;2 is a schematic diagram of the assembly structure of the load-bearing frame and the moving assembly of the present invention;
图3是本发明移动组件的结构示意图;Fig. 3 is the structural representation of the mobile assembly of the present invention;
图4是图3中A部分的放大结构示意图;Fig. 4 is the enlarged structural representation of A part among Fig. 3;
图5是本发明坦克链的结构示意图;Fig. 5 is the structural representation of the tank chain of the present invention;
图6是图5中B部分的放大结构示意图;Fig. 6 is the enlarged structural representation of part B in Fig. 5;
图7是本发明导轨支架的结构示意图;Fig. 7 is the structural representation of the guide rail bracket of the present invention;
图8是本发明导轨支架的截面结构示意图;Fig. 8 is the sectional structure schematic diagram of the guide rail bracket of the present invention;
图9是本发明升降组件的结构示意图;Fig. 9 is the structural representation of the lifting assembly of the present invention;
图10是本发明承重框架的结构示意图。FIG. 10 is a schematic structural diagram of the load-bearing frame of the present invention.
图中:1、箱体;2、移动组件;3、淋雨组件;4、光照组件;5、升降组件;6、门洞;7、承重框架;21、导轨支架;22、坦克链;23、第一电机;24、皮带轮;25、第一皮带;26、第二皮带;27、T型支架;28、滚轮;211、第一支架;212、第二支架;213、第三支架;214、第四支架;215、T型槽;51、丝杆;52、第二电机;53、减速机;54、单输出转向器;55、双输出转向器;56、涡轮组件;57、第一连接杆;58、第二连接杆;71、X向型材;72、Y向型材。In the picture: 1. Box body; 2. Mobile component; 3. Rain shower component; 4. Lighting component; 5. Lifting component; 6. Door opening; 7. Load-bearing frame; 21. Rail bracket; 22. Tank chain; 23. The first motor; 24, the pulley; 25, the first belt; 26, the second belt; 27, the T-shaped bracket; 28, the roller; 211, the first bracket; 212, the second bracket; 213, the third bracket; 214, Fourth bracket; 215, T-slot; 51, lead screw; 52, second motor; 53, reducer; 54, single output steering gear; 55, dual output steering gear; 56, turbine assembly; 57, first connection rod; 58, the second connecting rod; 71, X-direction profiles; 72, Y-direction profiles.
具体实施方式Detailed ways
下面结合附图对本发明作详细的描述。The present invention will be described in detail below with reference to the accompanying drawings.
如图1与图2所示一种可方便切换功能的多功能综合环境试验箱,包括箱体1、设置于箱体1上的门板组件以及设置于箱体1顶部的承重框架7,门板组件用于开启和关闭箱体1,以方便试验车辆驶入和驶出,箱体1呈长方体,在长方体相对的两个侧面上开设门洞6,门板组件设置在门洞6上,门板组件设置为自动开闭,可以从侧方或者上方进行开闭;在所述的承重框架7上设置若干移动组件2,在每个所述的移动组件2上设置至少两种用于改变箱体1内部环境的环境组件,环境组件用于模拟真实环境,例如光照组件4模拟太阳光对试验车辆的照射,淋雨组件3模拟下雨天气对试验车辆的影响,冰雹组件模拟冰雹天气对试验车辆的影响等,所述的移动组件2将至少一种环境组件旋转至承重框架7的工作区域,当为一种环境组件时,所模拟的试验环境为一种,当由两种及以上的环境组件时,可将试验箱分区域进行不同功能的试验,适用于占地相对较小的试件,做到一箱多用。As shown in Figures 1 and 2, a multifunctional comprehensive environmental test box with convenient switching functions includes a box body 1, a door panel assembly arranged on the box body 1, and a load-bearing
上述的环境组件也可以包括加热组件、制冷组件、加湿组件等,这些环境组件根据需要可设置于箱体1顶部上、承重框架7上或者箱体1侧壁上,同时使用模拟混合试验环境,在本方案中主要针对在承重框架7上设置光照组件4及淋雨组件3两种环境组件进行说明,而三种、四种以及更多种环境组件其结构可在同一面或其余面上通过类似结构实现,或可在其余面上作为固定组件同时存在,并通过循环风道的带动,达到试验条件;光照组件4与淋雨组件3可以间隔排布或者集中排布,例如间隔排布为淋雨组件3设置一个或者两个,再设置一个光照组件4;集中排布为将所有的光照组件4集中连续设置在一起,将淋雨组件3集中连续设置在一起;淋雨组件3包括喷头及连接喷头的软管,水泵通过软管向喷头供水;光照组件4包括灯及电线,电池或电网通过电线向灯提供电能。The above-mentioned environmental components can also include heating components, refrigeration components, humidification components, etc. These environmental components can be arranged on the top of the box body 1, on the load-bearing
如图3与图4所示移动组件2包括设置于承重框架7上的导轨支架21、设置于导轨支架21上的坦克链22、驱动坦克链22围绕导轨支架21运动的转动组件以及驱动转动组件的第一电机23,所述的环境组件设置于坦克链22上,淋雨组件3的软管及光照组件4的电线安装在坦克链22旁并能够随着坦克链22移动与转弯;转动组件包括设置于承重框架7上的皮带轮24、设置于皮带轮24上的第一皮带25,所述的第一皮带25固定于坦克链22上,通过驱动皮带轮24的转动带动第一皮带25,而第一皮带25与坦克链22固定连接,故第一皮带25带动坦克链22围绕导轨支架21转动;其驱动结构有不同形式,第一种,在所述的皮带轮24上设置第二皮带26,所述的第一电机23通过第二皮带26驱动皮带轮24转动,此时的第一电机23的数量与移动组件2的数量相同,即每一个第一电机23控制一个移动组件2;第二种,在所述的承重框架7上设置第一电机23,将所有的皮带轮24通过同一个驱动轴进行驱动,第一电机23驱动该驱动轴即可,实现一台电机同时控制所有的移动组件2;第三种,通过一个电机控制多个移动组件2,例如一个电机对应3个移动组件2,故只需要配备几个电机即可;在本方案中采用第一种结构形式,单独对应控制,其中第一电机23采用步进电机。As shown in FIG. 3 and FIG. 4 , the moving
如图7与图8所示导轨支架21由上部的第一支架211、下部的第二支架212、左侧半弧形的第三支架213以及右侧半弧形的第四支架214组成,在所述的第一支架211、第二支架212、第三支架213以及第四支架214上设置一T型槽215,T型槽215的开口向外;在所述的坦克链22内部设置有T型支架27(如图5与图6所示),所述的T型支架27卡设在T型槽215内,同时为了方便坦克链22的转动,在T型支架27上设置滚轮28,所述的滚轮28设置在T型槽215内并在T型槽215内滚动,使得坦克链22运转的更加顺畅;滚轮28的直径选择略小于T型槽215的高度,同时,滚轮28采用橡胶材料,在顺畅滑动中不会出现上下运动,减少异响。As shown in FIG. 7 and FIG. 8 , the
由于试验车辆的大小与高度不一,为了方便对不同高度的试验车辆进行环境模拟,故在所述的箱体1顶部与承重框架7之间设置升降组件5,通过升降组件5将承重框架7以及承重框架7上的各种部件上升或者下降,以此来实现高度的调整;由于升降组件5的结构形式多样,为了适应本试验箱,本方案采用通过电机带动丝杆的方式实现。Due to the different sizes and heights of the test vehicles, in order to facilitate the environmental simulation of the test vehicles of different heights, a lifting assembly 5 is arranged between the top of the box 1 and the load-
如图9所示升降组件5包括若干固定于承重框架7上的丝杆51、设置于箱体1顶部的第二电机52以及设置于第二电机52与丝杆51之间的减速机组件,所述的减速机组件接收第二电机52的转动输出至丝杆51上,所述的丝杆51上下运动,所述的减速机组件包括固定于箱体1顶部的减速机53、设置于丝杆51上的转向器以及连接减速机53与转向器之间的连接杆,所述的第二电机52通过减速机53输出动力至连接杆,连接杆通过转向器驱动丝杆51转动;丝杆51的数量根据需要进行设置,需要均匀分布,使得丝杆51拉动承重框架的力均匀分布,平衡的上升与下降,在本方案中丝杆51的数量采用6个,而第二电机51的数量也有多种方案,第一种,第二电机52的数量也为6个,每个丝杆51对应1个第二电机52,分别控制6个第二电机52来控制6个丝杆51的上下运动,这种方式必须保证6个第二电机52同步运动,若其中一个第二电机52发生故障将导致升降组件5不平衡,影响使用效果;第二种,采用一个第二电机52同时驱动6个丝杆51,丝杆51均匀分为两排,在每排位于两侧的丝杆51上设置单输出转向器54,位于中间的丝杆51上设置双输出转向器55,在每排所述的单输出转向器54与双输出转向器55之间通过第一连接杆57连接,在每排所述的第一连接杆57上均设置一涡轮组件56,所述的减速机53通过第二连接杆58连接至涡轮组件56上,所述的涡轮组件56驱动第一连接杆57转动,第二电机52输出的动力进入减速机53,减速机53通过第二连接杆58将动力输出至两个涡轮组件56上,两个涡轮组件56分别对应两排的丝杆51;而涡轮组件56有一个输入端和两个输出端,两个输出端分成两路动力,第一路直接将动力输出至一侧的单输出转向器54上,单输出转向器54驱动丝杆51上下运动,第二路将动力输出至中间的双输出转向器55上;双输出转向器55也分为两路,第一路将动力输出至中间的丝杆51并控制丝杆51上下运动,第二路通过第一连接杆57输出至另一侧的单输出转向器54上,单输出转向器54驱动丝杆51上下运动。As shown in FIG. 9 , the lifting assembly 5 includes a plurality of
如图10所示承重框7架由若干相互垂直的型材组合而成,在水平面上包括若干X向型材71及若干Y向型材72,若干X向型材71等间距排列,若干Y向型材72位于X向型材71上也为等间距排列,通过若干固定件将X向型材71及Y向型材72拼接。As shown in FIG. 10, the load-
综上,本发明通过导轨支架21与坦克链22的配合,实现对环境组件位置的移动,可以根据需求选择所需模拟的环境,同时由于在工作时才将需要的环境组件移动至工作面,可以大大节省空间的利用率;采用多种环境组件组合使用,可以实现在试验箱内多种环境的叠加,模拟出综合环境的效果;通过升降组件5对承重框架7实现上升与下降,可以对不同高度的试验车辆进行模拟试验,而升降组件5采用单个电机控制,能够更好的实现丝杆51升降的同步性及平衡性;整体结构使用方便,节省资源,提高效率。To sum up, the present invention realizes the movement of the position of the environmental components through the cooperation of the
需要强调的是:以上仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。It should be emphasized that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are Still belong to the scope of the technical solution of the present invention.
Claims (10)
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