CN111574049B - Glass composition - Google Patents

Glass composition Download PDF

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Publication number
CN111574049B
CN111574049B CN202010460648.2A CN202010460648A CN111574049B CN 111574049 B CN111574049 B CN 111574049B CN 202010460648 A CN202010460648 A CN 202010460648A CN 111574049 B CN111574049 B CN 111574049B
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glass composition
composition according
expressed
percent
glass
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CN111574049A (en
Inventor
毛露路
匡波
刘振禹
聂小兵
范少华
司合帅
王�华
翟玉山
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Huawei Technologies Co Ltd
CDGM Glass Co Ltd
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Huawei Technologies Co Ltd
CDGM Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C03C3/093Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/0085Compositions for glass with special properties for UV-transmitting glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/20Compositions for glass with special properties for chemical resistant glass

Abstract

The invention provides a glass composition, the components of which are expressed by mole percent and comprise: SiO 22:55~80%;B2O3:2~15%;TiO2:0.5~10%;ZnO:0.5~12%;Al2O3:0~10%;Na2O:1~15%;K2O: 1 to 12 percent. Through reasonable component design, the glass composition obtained by the invention has proper thermal expansion coefficient, higher ultraviolet transmittance, excellent water resistance, acid resistance and alkali resistance, meets the requirement of large-caliber high-quality processing, and is suitable for the fields of semiconductor manufacturing and the like.

Description

Glass composition
Technical Field
The present invention relates to a glass composition, and more particularly to a glass composition useful in the field of semiconductor manufacturing.
Background
In the field of semiconductor manufacturing, materials such as metal, ceramic, and single crystal silicon are generally used as substrates for wafers during the manufacturing process, so as to prevent the wafers from being deformed during the processes of photolithography, cleaning, packaging, and the like. Although the substrate material of metal, ceramic and monocrystalline silicon has better mechanical strength and acid-base corrosion resistance, the substrate material is opaque, so a heating stripping process is required in the process of stripping the substrate and the wafer. If a light-transmitting glass composition is used as the production substrate, a photo-lift-off process may be used. Compared with a heating stripping process, the light stripping process can greatly reduce the process time and the stripping cost, simultaneously avoid the chip wafer from being baked at high temperature, and improve the yield of the chip manufacturing process. The optical lift-off process generally uses ultraviolet laser, which requires the glass substrate material to have a high transmittance to the working wavelength.
The substrate material is generally combined with the resin material, which requires that the thermal expansion coefficient of the substrate material is matched with that of the resin material, otherwise, when the wafer undergoes high-temperature and low-temperature changes in the chip manufacturing process, the wafer is warped and deformed, and the chip is discarded. Meanwhile, the glass substrate material is required to have stronger thermal shock resistance when undergoing high and low temperature changes.
The chip manufacturing process can be subjected to acid-base cleaning for many times, so that the glass substrate material is required to have excellent water resistance, acid resistance and alkali resistance, otherwise, the glass substrate can be dissolved in the process solution, and great loss is caused. In addition, for the mainstream large-size manufacturing process in the semiconductor field at present, the material of the glass substrate is preferably selected to meet the requirements of large-size and high-quality processing.
Disclosure of Invention
The invention aims to solve the technical problem of providing a glass composition which has a proper thermal expansion coefficient, higher ultraviolet transmittance, excellent water resistance, acid resistance and alkali resistance and meets the requirements of large-caliber high-quality processing.
The technical scheme adopted by the invention for solving the technical problem is as follows:
a glass composition having the components, expressed in mole percent, comprising: SiO 22:55~80%;B2O3: 2~15%;TiO2:0.5~10%;ZnO:0.5~12%;Al2O3:0~10%;Na2O:1~15%; K2O:1~12%。
Further, the above glass composition, whose components are expressed in mole percent, further comprises: MgO + CaO + SrO + BaO: 0 to 10 percent; li2O:0~5%;P2O5:0~5%;ZrO2: 0 to 5 percent; a clarifying agent: 0 to 1 percent.
Further, the above glass composition has components expressed by mole percent, and the content of each component satisfies one or more of the following 9 cases:
1)B2O3/SiO20.03 to 0.25;
2)Al2O3/B2O30.2 to 2.0;
3)TiO2/Al2O3is 3.0 or less;
4)ZnO/B2O30.1 to 5.0;
5)Na2O+K2o is 4-25%;
6)Na2O/K2o is 0.8 to 5.0;
7)(Na2O+K2O)/Al2O30.5 to 8.0;
8)(Na2O+K2O)/(B2O3+ ZnO) is 0.2 to 5.0;
9)(SiO2+TiO2)/(Na2o + ZnO) of 2.5 to 15.0.
Further, the above glass composition, whose components are expressed in mole percent, contains: SiO 22: 60-78%; and/or B2O3: 3-12%; and/or TiO2: 1-8%; and/or ZnO: 1-10%; and/or Al2O3: 0.5-8%; and/or Na2O: 2-12%; and/or K2O: 2-10%; and/or MgO + CaO + SrO + BaO: 0 to 5 percent; and/or Li2O: 0 to 3 percent; and/or P2O5: 0 to 3 percent; and/or ZrO2: 0 to 3 percent; and/or a clarifying agent: 0 to 0.5 percent.
Further, the above glass composition has components expressed by mole percent, and the content of each component satisfies one or more of the following 9 cases:
1)B2O3/SiO20.04 to 0.2;
2)Al2O3/B2O30.25 to 1.5;
3)TiO2/Al2O3is 2.5 or less;
4)ZnO/B2O30.2 to 4.0;
5)Na2O+K2o is 5-20%;
6)Na2O/K2o is 0.85 to 4.0;
7)(Na2O+K2O)/Al2O31.0 to 6.0;
8)(Na2O+K2O)/(B2O3+ ZnO) is 0.3 to 4.0;
9)(SiO2+TiO2)/(Na2o + ZnO) is 3.0 to 10.0.
Further, the above glass composition, whose components are expressed in mole percent, contains: SiO 22: 65-75%; and/or B2O3: 4-10%; and/or TiO2: 1-5%; and/or ZnO: 1-7%; and/or Al2O3: 1-6%; and/or Na2O: 4-10%; and/or K2O: 3-8%; and/or a clarifying agent: 0 to 0.2 percent.
Further, the above glass composition has components expressed by mole percent, and the content of each component satisfies one or more of the following 9 cases:
1)B2O3/SiO20.05 to 0.15;
2)Al2O3/B2O30.3 to 1.0;
3)TiO2/Al2O3is 2.0 or less;
4)ZnO/B2O30.4 to 3.0;
5)Na2O+K2o is 8-18%;
6)Na2O/K2o is 0.9 to 3.0;
7)(Na2O+K2O)/Al2O32.0 to 5.0;
8)(Na2O+K2O)/(B2O3+ ZnO) is 0.5 to 2.0;
9)(SiO2+TiO2)/(Na2o + ZnO) of 4.0 to 8.0。
Further, the above glass composition has the components expressed in mole percent, wherein: (MgO + CaO + SrO + BaO)/ZnO is 1.0 or less, preferably (MgO + CaO + SrO + BaO)/ZnO is 0.8 or less, more preferably (MgO + CaO + SrO + BaO)/ZnO is 0.5 or less; and/or (MgO + CaO + SrO + BaO)/(Na)2O+K2O) is 1.0 or less, preferably (MgO + CaO + SrO + BaO)/(Na)2O+K2O) is 0.5 or less, more preferably (MgO + CaO + SrO + BaO)/(Na)2O+K2O) is 0.3 or less.
Further, the above glass composition, whose components are expressed in mole percent, contains: MgO: 0-5%, preferably MgO: 0 to 4%, more preferably MgO: 0 to 3 percent; and/or CaO: 0-5%, preferably CaO: 0-4%, more preferably CaO: 0 to 3 percent; and/or SrO: 0 to 5%, preferably SrO: 0 to 4%, more preferably SrO: 0 to 3 percent; and/or BaO: 0-5%, preferably BaO: 0 to 4%, more preferably BaO: 0 to 3 percent.
Further, the above glass composition, whose components are expressed in mole percent, contains: la2O3: 0 to 5%, preferably La2O3: 0 to 3%, more preferably La2O3: 0 to 1 percent; and/or Y2O3: 0 to 5%, preferably Y2O3: 0 to 3%, more preferably Y2O3: 0 to 1 percent; and/or Gd2O3: 0 to 5%, preferably Gd2O3: 0 to 3%, more preferably Gd2O3: 0 to 1 percent; and/or Nb2O5: 0 to 5%, preferably Nb2O5: 0 to 3%, more preferably Nb2O5: 0 to 1 percent; and/or WO3: 0 to 5%, preferably WO3: 0 to 3%, more preferably WO3:0~1%。
Further, the above glass composition has a thermal expansion coefficient α20-300℃Is 60X 10-7/K~90 ×10-7Preferably 65X 10,/K-7/K~85×10-7K, more preferably 68X 10-7/K~80×10-7K; and/or light transmission rate tau360nmIs 75% or more, preferably 80% or more, more preferablyPreferably more than 85%; and/or a Young's modulus E of 6500X 107Pa or more, preferably 6800X 107Pa~8500×107Pa, more preferably 7000X 107Pa~8000×107Pa; and/or transition temperature Tg520 ℃ to 600 ℃, preferably 530 ℃ to 590 ℃, more preferably 540 ℃ to 570 ℃.
Further, the stability of the acid resistance of the above glass composition DAIs 2 or more, preferably 1; and/or stability against water action DWIs 2 or more, preferably 1; and/or alkali action resistance stability the glass samples after measurement according to the test conditions and requirements of ISO 10629 have a weight loss of less than 10mg, preferably a weight loss of less than 8mg, more preferably a weight loss of less than 5 mg.
A package carrier made from any of the glass compositions described above.
A device comprising the glass composition of any of the above.
The invention has the beneficial effects that: through reasonable component design, the glass composition obtained by the invention has proper thermal expansion coefficient, higher ultraviolet transmittance, excellent water resistance, acid resistance and alkali resistance, meets the requirement of large-caliber high-quality processing, and is suitable for the field of semiconductor manufacturing.
Detailed Description
The following describes in detail embodiments of the glass composition of the present invention, but the present invention is not limited to the embodiments described below, and can be carried out with appropriate modifications within the scope of the object of the present invention. Note that, although the description of the duplicate description may be appropriately omitted, the gist of the invention is not limited to this. In the following, the glass composition of the present invention is sometimes referred to simply as glass.
[ glass composition ]
The ranges of the components of the glass composition of the present invention are described below. In the present specification, unless otherwise specified, the contents and total contents of the respective components are all expressed in terms of mole percent (mol%) relative to the total amount of glass substances in terms of composition of oxides. Here, the "composition in terms of oxides" means that when oxides, complex salts, hydroxides, and the like used as raw materials of the constituent components (components) of the glass composition of the present invention are decomposed in the melt and converted into oxides, the total amount of the oxides is defined as 100%.
Unless otherwise indicated herein, the numerical ranges set forth herein include upper and lower values, and the terms "above" and "below" include the endpoints, and all integers and fractions within the range, and are not limited to the specific values listed in the defined range. The term "and/or" as used herein is inclusive, e.g., "a; and/or B "means A alone, B alone, or both A and B.
< essential Components and optional Components >
SiO2Is one of the main components of the glass of the present invention in which an appropriate amount of SiO is present2Can ensure that the glass has higher water resistance and acid resistance, and can realize high ultraviolet transmittance at the same time. If SiO2The content of the glass is less than 55 percent, and the water resistance and the acid resistance of the glass and the ultraviolet transmittance of the glass are lower than the design requirements. If SiO2The content of (b) is more than 80%, the melting temperature of the glass is sharply increased, high-quality glass is not easily obtained in production, and the thermal expansion coefficient of the glass is lower than that expected by design. Thus, SiO in the present invention2The content of (b) is limited to 55 to 80%, preferably 60 to 78%, more preferably 65 to 75%.
Appropriate amount of B2O3When the glass is added into glass, the structure of the glass can be converted to a compact direction, the water resistance and the acid resistance of the glass are improved, and if the content of the glass is lower than 2%, the effect is not obvious. If B is2O3The content of the glass is higher than 15%, and the water resistance and acid resistance of the glass are rapidly reduced. Thus, B2O3The content of (b) is limited to 2 to 15%, preferably 3 to 12%, more preferably 4 to 10%.
In some embodiments of the invention, B2O3/SiO2The value of (A) affects the difficulty of glass production, when B2O3/SiO2When the glass melting temperature is less than 0.03, the glass melting temperature is increased, and the glass is suitable for refractory materialsThe corrosion is intensified, more coloring impurities and inclusions are easily introduced into the glass, the short-wave transmittance of the glass cannot meet the design requirement, and the probability of generating defects on the surface of a product is increased. When B is present2O3/SiO2Above 0.25, the melting temperature does not drop significantly, while B2O3The increased erosion of the refractory material also leads to the easy introduction of more colored impurities and inclusions into the glass, the short-wave transmittance of the glass does not meet the design requirements, and the probability of generating defects on the surface of the product is increased. Thus, in the present invention, B2O3/SiO2When the value of (A) is between 0.03 and 0.25, preferably between 0.04 and 0.2, and more preferably between 0.05 and 0.15, the smelting temperature can be lower, and the corrosion of the glass to refractory materials in the smelting process can be ensured to be lower.
Appropriate amount of P2O5The glass can be added into the glass to increase the strength of the glass, but if the content of the glass exceeds 5 percent, micro-phase is easily generated in the glass, and a part of short-wave wavelength can be scattered by the micro-phase, so that the transmittance can not meet the design requirement. Thus, P2O5The content of (B) is limited to 0 to 5%, preferably 0 to 3%. In some embodiments, it is more preferred not to add P when the glass strength is designed to meet the use requirements2O5
An appropriate amount of Al2O3The addition of the glass into the glass can improve the water resistance and acid resistance of the glass and simultaneously can reduce the thermal expansion coefficient of the glass, especially in the presence of alkali metal oxide. If Al is present2O3The content of (A) is higher than 10%, the thermal expansion coefficient of the glass is rapidly reduced, and the design requirement cannot be met. Thus, Al2O3The content of (b) is limited to 0 to 10%, preferably 0.5 to 8%, more preferably 1 to 6%.
Appropriate amount of TiO2The glass has the advantages of improving the water resistance, acid resistance and alkali resistance of the glass, reducing the thermal expansion coefficient of the glass and improving the thermal shock resistance of the glass when being added into the glass. If TiO2The content of (a) is less than 0.5%, the above effects are not obvious; if TiO2The content of (A) is more than 10%The short-wave transmittance of the glass is rapidly reduced, especially in an environment where the smelting atmosphere is unstable. More importantly, a high content of TiO2The refractive index of the glass can be rapidly increased, the reflection loss of short-wave wavelength can be increased under the condition of not plating an antireflection film, the short-wave transmittance is further reduced, and meanwhile, the thermal expansion coefficient of the glass is reduced, so that the design requirement cannot be met. Thus, TiO in the present invention2The content of (b) is limited to 0.5 to 10%, preferably 1 to 8%. In some embodiments, TiO is more preferred in view of the difficulty of controlling the atmosphere during glass melting2The content of (A) is 1-5%.
Ti ions and Al ions in the glass belong to positive ions with stronger electronegativity, and complex synergistic effect can occur in the alkali-containing glass of the system, and especially the anti-crystallization performance of the glass can be influenced. The inventors have discovered that, in some embodiments, when TiO is used2/Al2O3When the value of (A) is 3.0 or less, the tendency of devitrification of the glass is reduced, which is particularly important in producing a product having a specification exceeding 340mm in width and 50mm in thickness, or a product having a diameter larger than 340mm in which the raw glass blank is press-molded by heat treatment again. Therefore, if it is desired to obtain a low defect product with a caliber of more than 340mm, TiO is preferred2/Al2O3A value of (D) is 3.0 or less, and TiO is more preferable2/Al2O3Is 2.5 or less, and TiO is more preferable2/Al2O3Is 2.0 or less.
Appropriate amount of ZrO2The chemical stability and the thermal shock resistance of the glass can be improved by adding the glass into the glass, but the glass is characterized in that the melting temperature of the glass is obviously increased, and if the content of the glass is higher than 5 percent, inclusion defects are easy to appear in the glass. Thus ZrO2The content of (b) is limited to 5% or less, preferably 3% or less. In some embodiments, where the glass is chemically stable and has a margin in strength, it is more preferred not to add ZrO2
The field strength of ZnO in divalent metal oxide is high, the ZnO added into the glass can improve the acid resistance, water resistance and alkali resistance of the glass, and can reduce the thermal expansion coefficient of the glass, especially in a glass system containing alkali metal. If the content of ZnO is less than 0.5%, the above effect is not significant. If the content of ZnO exceeds 12%, the transition temperature of the glass is rapidly lowered, so that the glass is easily softened and deformed in a high-temperature working environment, thereby adversely affecting the semiconductor manufacturing process. Therefore, the content of ZnO is limited to 0.5 to 12%, preferably 1 to 10%, and more preferably 1 to 7%.
Through a great deal of experimental research of the inventor, the glass contains B2O3In the meantime, the existence of ZnO can further reduce the melting temperature of the glass, and a high-quality product can be more easily obtained, if ZnO/B2O3The above effect is not significant, if the value of (A) is less than 0.1; if ZnO/B2O3Above 5.0, the glass transition temperature is rapidly lowered and the heat resistance does not meet the design requirements. On the other hand, when ZnO/B2O3When the value of (A) is 0.1-5.0, the water resistance, acid resistance and alkali resistance of the glass are compared with those of the glass which is singly added with B2O3The time is more excellent. Thus, ZnO/B in the present invention2O3The value of (b) is 0.1 to 5.0, preferably 0.2 to 4.0, and more preferably 0.4 to 3.0.
MgO, CaO, SrO and BaO belong to alkaline earth metal oxides, and when the MgO, CaO, SrO and BaO are added into glass, the refractive index and the transition temperature of the glass can be improved, and the stability and the thermal expansion coefficient of the glass can be adjusted. However, the addition of the alkaline earth metal oxide causes a rapid increase in the Young's modulus of the glass, and when the glass materials have the same coefficient of thermal expansion, the glass having a low Young's modulus has better thermal shock resistance. Therefore, in view of the above, the total amount of addition of MgO + CaO + SrO + BaO of the alkaline earth metal oxide is preferably 10% or less, more preferably 5% or less. In some embodiments, it is further preferred that no alkaline earth oxide be added if the glass has a stability, coefficient of thermal expansion and transition temperature that meet design requirements.
In some applications of semiconductor processing, higher refractive index is required to achieve matching of the optical system, or higher transition temperature is required, which requires the addition of small amounts of alkaline earth oxides. In order to avoid rapid deterioration of the water-, acid-and alkali-resistance properties of the glass while adding the alkaline earth metal oxide, it is conceivable to add MgO, CaO, SrO, BaO singly or in combination in this order. If the content of the alkaline earth metal oxides such as MgO, CaO, SrO, BaO and the like is more than 5 percent, the devitrification resistance of the glass is rapidly reduced, and a large-caliber high-quality product is not easy to obtain. Therefore, the contents of MgO, CaO, SrO, and BaO are each limited to 5% or less, preferably 4% or less, and more preferably 3% or less.
As a result of extensive experimental studies by the inventors, it has been found that when a certain amount of alkaline earth metal oxide is present in the glass, it is considered that the ZnO content can be adjusted to reduce the loss of the chemical stability and thermal shock resistance of the glass. When the value of (MgO + CaO + SrO + BaO)/ZnO is 1.0 or less, preferably 0.8 or less, more preferably 0.5 or less, a glass having a higher refractive index and satisfying the chemical stability, thermal expansion coefficient, heat resistance and thermal shock resistance required for the design of the present invention can be obtained relatively easily.
In some embodiments of the invention, when it is desired to raise the glass refractive index and transition temperature, a suitable amount of La may be added2O3、Y2O3、Gd2O3、Nb2O5、WO3Etc., but when the content thereof alone or in combination exceeds 5%, devitrification resistance and short-wave transmittance of the glass are deteriorated. Thus, La2O3、 Y2O3、Gd2O3、Nb2O5、WO3The content of (b) is 5% or less, preferably 3% or less, more preferably 1% or less, and further preferably not contained. Further, La is preferable2O3、Y2O3、Gd2O3、Nb2O5、 WO3The total content of (a) is 5% or less, more preferably 3% or less, and still more preferably 1% or less.
Li2O、Na2O、K2O is an alkali metal oxide, and its content in the glass of the present invention is closely related to the thermal expansion coefficient, chemical stability and dielectric constant of the glass.
Li2The addition of O to the glass can lower the glass melting temperature and has chemical stability to the glass compared with other two alkali metal oxidesThe losses are minimal. However, if Li2The content of O is more than 5 percent, and the solidification speed of the glass is slow in the forming process, namely the process flow of cooling the molten glass from a liquid state to a solid state, which is unfavorable for producing products with the width (or diameter) of more than 340mm and the thickness of more than 40mm, and the delamination and the crystallization are easy to occur, which is fatal to the production of large-size high-quality products. On the other hand, the glass transition temperature is lowered, and the heat resistance does not meet the design requirements. Thus, Li2The content of O is limited to 5% or less, preferably 3% or less, and more preferably no Li is added2O。
Na2The addition of O into the glass can obviously improve the thermal expansion coefficient of the glass, and simultaneously can reduce the high-temperature viscosity of the glass, so that the large-caliber high-quality product can be obtained more easily. If however Na2The content of O exceeds 15%, the chemical stability of the glass is rapidly reduced, and the design requirement cannot be met. If Na2The content of O is less than 1%, the thermal expansion coefficient of the glass does not meet the design requirements, and the chemical stability is also deteriorated. Thus, Na2The content of O is limited to 1 to 15%, preferably 2 to 12%, more preferably 4 to 10%.
K2The addition of O to the glass can raise the thermal expansion coefficient of the glass and lower the high temperature viscosity of the glass, especially in the presence of Na2In the case where O coexists, an appropriate amount of K2The addition of O to the glass does not significantly impair the chemical stability of the glass. But if K2The content of O exceeds 12%, and the water resistance, acid resistance and alkali resistance of the glass are deteriorated. If K2The content of O is less than 1%, and the effects of increasing the thermal expansion coefficient and reducing the high-temperature viscosity are not obvious. Thus, K2The content of O is limited to 1 to 12%, preferably 2 to 10%, more preferably 3 to 8%.
In some embodiments of the invention, Na2O and K2If the total content of O exceeds 25%, the thermal expansion coefficient of the glass exceeds the design requirement, and the dielectric constant of the glass rapidly increases, resulting in rapid deterioration of the insulating properties of the glass, which is disadvantageous for some applications requiring insulation. If the total content is less than 4%, the thermal expansion coefficient of the glass does not meet the design requirement, and the glass has a thermal expansion coefficient of less than 4%The coloring capability of the valence-variable components in the glass is enhanced, and the short-wave transmittance of the glass does not meet the design requirement. Thus, Na2O and K2Total content Na of O2O+K2O is preferably 4 to 25%, more preferably 5 to 20%, and further preferably 8 to 18%.
In some embodiments of the invention, (Na) is2O+K2O)/(B2O3+ ZnO) below 0.2, the glass system is deficient in free oxygen, resulting in B2O3And the probability of components such as ZnO entering the glass network is reduced, so that the chemical stability is reduced, and meanwhile, the thermal expansion coefficient of the glass is reduced, and the design requirement cannot be met. When (Na)2O+K2O)/(B2O3+ ZnO) is greater than 5.0, the free oxygen in the glass system is excessive, the chemical stability of the glass is drastically reduced, and the thermal expansion coefficient of the glass exceeds the design requirements. Therefore, (Na) is preferred2O+K2O)/(B2O3+ ZnO) is 0.2 to 5.0, more preferably 0.3 to 4.0, and still more preferably 0.5 to 2.0.
It is generally accepted in the art that the alkaline earth oxides MgO, CaO, SrO, BaO, etc. are added to the glass as compared to the alkali oxides Li2O、Na2O、K2O and the like are more favorable for improving the chemical stability, and the inventor finds through experiments that in the glass of the system, the capability of providing free oxygen is weaker than that of alkali metal oxide due to alkaline earth metal oxide, when (MgO + CaO + SrO + BaO)/(Na)2O+K2O) value greater than 1.0 causes severe breakage of the internal network of the glass, which in turn reduces the chemical stability of the glass, especially if (MgO + CaO + SrO + BaO)/(Na) is immersed in strongly alkaline solutions2O+K2O) is greater than 1.0, alkaline earth metal ions are more easily precipitated by etching, which is very disadvantageous for some processes in semiconductor processing. Thus, in some embodiments of the invention, (MgO + CaO + SrO + BaO)/(Na)2O+K2O) is preferably 1.0 or less, more preferably 0.5 or less, and still more preferably 0.3 or less.
In the present invention, Na is used for obtaining a suitable thermal expansion coefficient2O and K2O is necessary to the glass but leads to a decrease in the chemical stability of the glass. The inventor of the invention has found that Al exists in the glass2O3When present, the type and relative content of alkali metal oxide can change the microstructure of the glass, and have a large influence on the chemical stability of the glass. In some embodiments, when Na is satisfied2O/K2The value of O is 0.8-5.0, preferably 0.85-4.0, and more preferably 0.9-3.0; and/or satisfy (Na)2O+K2O)/Al2O3When the value of (a) is 0.5 to 8.0, preferably 1.0 to 6.0, more preferably 2.0 to 5.0, the chemical stability of the glass can be significantly optimized.
To obtain a high quality glass product, the inventors have found that, in some embodiments, (SiO) is2+TiO2)/(Na2O + ZnO) of more than 15.0, the glass becomes difficult to melt and clarify, and the removal of bubbles, inclusions and the like inside the glass is very difficult, and the inherent quality A cannot be obtained0The glass is a product of grade and above, and the inner stripes of the glass are serious. If (SiO)2+TiO2)/(Na2O + ZnO) is less than 2.5, and the thermal expansion coefficient of the glass rapidly rises and exceeds the design requirement. Therefore, (SiO) is preferred in the present invention2+TiO2)/(Na2O + ZnO) is 2.5 to 15.0, more preferably 3.0 to 10.0, and still more preferably 4.0 to 8.0.
In some embodiments, if the glass contains a relatively high content of alkali oxides, Al2O3And B2O3Complex synergistic effect is formed, and the structure of the glass is subjected to nonlinear change within a certain range. The inventor researches and discovers that when Al is used2O3/B2O3When the value of (A) is 0.2-2.0, the synergistic effect of the two oxides can obviously improve the alkali resistance stability of the glass, and Al is preferred2O3/B2O3The value of (A) is 0.25 to 1.5, more preferably Al2O3/B2O3The value of (b) is 0.3 to 1.0.
In some embodiments of the invention, 0-1% Sb is added2O3、SnO2SnO, NaCl, sulfate and CeO2As a clarifying agent, preferably Sb is used2O3As the clarifying agent, the clarifying effect of the glass can be improved, and 0-0.5% of the clarifying agent is preferably added, and 0-0.2% of the clarifying agent is more preferably added.
F is added into the glass, which can increase the volatilization of glass raw materials, easily cause environmental pollution and poor glass streak degree, so that the glass of the invention preferably does not contain F. Ta2O5Since the addition to the glass greatly increases the cost of the glass and deteriorates the melting property of the glass, it is preferable that Ta is not contained in the glass of the present invention2O5
< component which should not be contained >
In recent years, oxides of Th, Cd, Tl, Os, Be, and Se tend to Be used as harmful chemical substances in a controlled manner, and measures for protecting the environment are required not only in the glass production process but also in the processing process and disposal after commercialization. Therefore, when importance is attached to the influence on the environment, it is preferable that these components are not substantially contained except for inevitable mixing. Thereby, the glass becomes practically free from substances contaminating the environment. Therefore, the glass of the present invention can be manufactured, processed, and discarded without taking special measures for environmental countermeasures.
To achieve environmental friendliness, the glasses according to the invention do not contain As2O3And PbO. Although As2O3Has the effects of eliminating bubbles and better preventing the glass from coloring, but As2O3The addition of (b) increases the platinum attack of the glass on the furnace, particularly on the platinum furnace, resulting in more platinum ions entering the glass, which adversely affects the service life of the platinum furnace. PbO can significantly improve the high-refractivity and high-dispersion properties of the glass, but PbO and As2O3All cause environmental pollution.
The phrase "not containing", "not adding" or "0%" as used herein means that the compound, molecule, element or the like is not intentionally added to the glass of the present invention as a raw material; however, it is also within the scope of the present invention that certain impurities or components, which are not intentionally added, may be present as raw materials and/or equipment for producing the glass, and may be present in small or trace amounts in the final glass.
Next, the properties of the glass composition of the present invention will be described.
< stability against acid Effect >
Stability of the acid resistance of the glass (D)A) (powder method) the test was carried out according to the method prescribed in GB/T17129. Acid resistance stability is sometimes referred to herein simply as acid resistance or acid resistance stability.
Stability of the acid resistance of the glasses according to the invention (D)A) Is 2 or more, preferably 1.
< stability against Water action >
Stability of the glass to Water action (D)W) (powder method) the test was carried out according to the method prescribed in GB/T17129. Stability to hydrolytic action is sometimes referred to herein simply as water resistance or hydrolytic stability.
Stability to Water action of the glasses according to the invention (D)W) Is 2 or more, preferably 1.
< stability of alkali resistance action >
The stability to alkali action of the glass is measured according to the test conditions and requirements of ISO 10629, expressed as the weight loss of the glass sample. Stability to alkali action is sometimes referred to herein simply as alkali resistance or alkali resistance stability.
Processing glass into a test sample with the specification of 30mm multiplied by 2mm, polishing six surfaces, putting the test sample into 2000ml of NaOH solution, wherein the concentration of the NaOH solution is 0.01mol/L, the p H value is 12.0, monitoring the change condition of the p H value of the test solution by a p H meter in the test process, timely replacing the reaction test solution, and measuring the weight loss of the sample by an electronic balance after corroding for 100 hours at the temperature of 50 ℃, wherein the weight loss is expressed in mg.
The weight loss of the glass of the present invention after the above test method is less than 10mg, preferably less than 8mg, and more preferably less than 5 mg.
< coefficient of thermal expansion >
The thermal expansion coefficient of the invention is the average thermal expansion coefficient of the glass at 20-300 ℃, so thatα20-300℃The test is shown to be carried out according to the method specified in GB/T7962.16-2010.
Coefficient of thermal expansion (. alpha.) of the glass of the invention20-300℃) Is 60X 10-7/K~90×10-7Preferably 65X 10,/K-7/K~85×10-7K, more preferably 68X 10-7/K~80×10-7/K。
< light transmittance >
The light transmittance of the invention refers to the internal transmittance at 360nm of a glass sample with the thickness of 10mm, and is shown as tau360nmThe test is shown to be carried out according to the method specified in GB/T7962.12-2010.
Internal transmittance (τ) at 360nm of the glass of the invention360nm) Is 75% or more, preferably 80% or more, and more preferably 85% or more.
< transition temperature >
Transition temperature (T) of glassg) Testing according to the method specified in GB/T7962.16-2010.
Transition temperature (T) of the glasses according to the inventiong) 520 ℃ to 600 ℃, preferably 530 ℃ to 590 ℃, more preferably 540 ℃ to 570 ℃.
< Young's modulus >
The Young's modulus (E) of the glass is calculated by the following formula:
Figure BDA0002510836370000131
wherein G ═ VS 2ρ
In the formula:
e is Young's modulus, Pa;
g is shear modulus, Pa;
VTis the longitudinal wave velocity, m/s;
VSis the transverse wave velocity, m/s;
rho is the density of the glass, g/cm3
The Young's modulus (E) of the glass of the invention is 6500X 107Pa or more, preferably 6800X 107Pa~ 8500×107Pa, more preferably 7000×107Pa~8000×107Pa。
The glass composition of the present invention, because of the excellent properties described above, can be applied to packaging carriers (substrate materials) for semiconductor processes, and can also be used for manufacturing various devices or instruments, such as imaging apparatuses, sensors, microscopes, medical technologies, digital projection, communications, optical communication technologies/information transmission, optics/lighting in the automotive field, photolithography, excimer lasers, wafers, computer chips, and integrated circuits and electronic devices including such circuits and chips, or for camera apparatuses and devices in the automotive field, monitoring security field.
[ production method ]
The method for producing the glass composition of the present invention is as follows: the glass is produced by adopting conventional raw materials and conventional processes, carbonate, nitrate, sulfate, hydroxide, oxide and the like are used as raw materials, the materials are mixed according to a conventional method, the mixed furnace burden is put into a smelting furnace at 1300-1500 ℃ for smelting, and after clarification, stirring and homogenization, homogeneous molten glass without bubbles and undissolved substances is obtained, and the molten glass is cast in a mold and annealed. Those skilled in the art can appropriately select the raw materials, the process method and the process parameters according to the actual needs.
[ examples ]
To further clearly illustrate and explain the technical solution of the present invention, the following non-limiting examples 1 to 20 are provided.
In this example, glass compositions having compositions shown in tables 1 to 2 were obtained by the above-described methods for producing glass compositions. The characteristics of each glass were measured by the test method described in the present invention, and the measurement results are shown in tables 1 to 2.
TABLE 1
Figure BDA0002510836370000141
Figure BDA0002510836370000151
TABLE 2
Figure BDA0002510836370000152
Figure BDA0002510836370000161

Claims (54)

1. Glass composition, characterized in that its components, expressed in mole percentages, contain: SiO 22:55~80%;B2O3:2~15%;TiO2:0.5~10%;ZnO:0.5~12%;Al2O3:0~10%;Na2O:1~15%;K2O: 1 to 12% of ZnO/B2O30.1 to 1.5 (SiO)2+TiO2)/(Na2O + ZnO) is 2.5 to 6.64.
2. The glass composition according to claim 1, further comprising, in mole percent: MgO + CaO + SrO + BaO: 0 to 10 percent; li2O:0~5%;P2O5:0~5%;ZrO2: 0 to 5 percent; a clarifying agent: 0 to 1 percent.
3. The glass composition according to claim 1 or 2, characterized in that its components, expressed in mole percentages, are present in a content satisfying one or more of the following 7 cases:
1)B2O3/SiO20.03 to 0.25;
2)Al2O3/B2O30.2 to 2.0;
3)TiO2/Al2O3is 3.0 or less;
4)Na2O+K2o is 4-25%;
5)Na2O/K2o is 0.8 to 5.0;
6)(Na2O+K2O)/Al2O30.5 to 8.0;
7)(Na2O+K2O)/(B2O3+ ZnO) is 0.2 to 5.0.
4. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: SiO 22: 60-78%; and/or B2O3: 3-12%; and/or TiO2: 1-8%; and/or ZnO: 1-10%; and/or Al2O3: 0.5-8%; and/or Na2O: 2-12%; and/or K2O: 2-10%; and/or MgO + CaO + SrO + BaO: 0 to 5 percent; and/or Li2O: 0 to 3 percent; and/or P2O5: 0 to 3 percent; and/or ZrO2: 0 to 3 percent; and/or a clarifying agent: 0 to 0.5 percent.
5. The glass composition according to claim 1 or 2, wherein the components are present in mole percent in an amount satisfying one or more of the following 9 conditions:
1)B2O3/SiO20.04 to 0.2;
2)Al2O3/B2O30.25 to 1.5;
3)TiO2/Al2O3is 2.5 or less;
4)ZnO/B2O30.2 to 1.5;
5)Na2O+K2o is 5-20%;
6)Na2O/K2o is 0.85 to 4.0;
7)(Na2O+K2O)/Al2O31.0 to 6.0;
8)(Na2O+K2O)/(B2O3+ ZnO) is 0.3 to 4.0;
9)(SiO2+TiO2)/(Na2o + ZnO) is 3.0 to 6.64.
6. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: SiO 22: 65-75%; and/or B2O3: 4-10%; and/or TiO2: 1-5%; and/or ZnO: 1-7%; and/or Al2O3: 1-6%; and/or Na2O: 4-10%; and/or K2O: 3-8%; and/or a clarifying agent: 0 to 0.2 percent.
7. The glass composition according to claim 1 or 2, wherein the components are present in mole percent in an amount satisfying one or more of the following 9 conditions:
1)B2O3/SiO20.05 to 0.15;
2)Al2O3/B2O30.3 to 1.0;
3)TiO2/Al2O3is 2.0 or less;
4)ZnO/B2O30.4 to 1.5;
5)Na2O+K2o is 8-18%;
6)Na2O/K2o is 0.9 to 3.0;
7)(Na2O+K2O)/Al2O32.0 to 5.0;
8)(Na2O+K2O)/(B2O3+ ZnO) is 0.5 to 2.0;
9)(SiO2+TiO2)/(Na2o + ZnO) is 4.0 to 6.64.
8. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: al (Al)2O3/B2O30.2 to 1.0.
9. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: al (Al)2O3/B2O30.2 to 0.88.
10. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: al (Al)2O3/B2O30.25 to 0.53.
11. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: al (Al)2O3/B2O30.25 to 0.45.
12. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: TiO 22/Al2O30.4 to 2.5.
13. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: TiO 22/Al2O30.7 to 2.0.
14. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: TiO 22/Al2O3Is 1.0 to 2.0.
15. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: TiO 22/Al2O31.1 to 1.8.
16. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: ZnO/B2O30.1 to 1.0.
17. Glass composition according to claim 1 or 2, characterised in thatIn that its components are expressed in mole percentages, in which: ZnO/B2O30.2 to 1.0.
18. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: ZnO/B2O30.3 to 0.8.
19. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: ZnO/B2O30.4 to 0.7.
20. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/Al2O3Is 2.8 to 6.0.
21. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/Al2O3Is 3.2 to 5.3.
22. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/Al2O3Is 3.9 to 5.0.
23. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/Al2O3Is 4.1 to 5.0.
24. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/Al2O32.8 to 4.6.
25. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/Al2O3Is 3.2 to 4.6.
26. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/(B2O3+ ZnO) is 0.64 to 1.56.
27. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/(B2O3+ ZnO) is 0.64 to 1.17.
28. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/(B2O3+ ZnO) is 0.78 to 1.15.
29. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/(B2O3+ ZnO) is 0.85 to 1.15.
30. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (Na)2O+K2O)/(B2O3+ ZnO) is 0.85 to 1.
31. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (SiO)2+TiO2)/(Na2O + ZnO) is 3.0 to 6.53.
32. Glass composition according to claim 1 or 2, characterised in thatThe composition is expressed in mole percent, wherein: (SiO)2+TiO2)/(Na2O + ZnO) is 4.0 to 6.53.
33. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (SiO)2+TiO2)/(Na2O + ZnO) is 4.62 to 6.53.
34. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (SiO)2+TiO2)/(Na2O + ZnO) of 5.31 to 6.53.
35. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (SiO)2+TiO2)/(Na2O + ZnO) is 5.73 to 6.53.
36. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (SiO)2+TiO2)/(Na2O + ZnO) is 5.89 to 6.53.
37. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (SiO)2+TiO2)/(Na2O + ZnO) is 6.13 to 6.53.
38. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (MgO + CaO + SrO + BaO)/ZnO is less than 1.0; and/or (MgO + CaO + SrO + BaO)/(Na)2O+K2O) is 1.0 or less.
39. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (MgO + CaO + SrO + BaO)/ZnO is less than 0.8; and/or (a)MgO+CaO+SrO+BaO)/(Na2O+K2O) is 0.5 or less.
40. Glass composition according to claim 1 or 2, characterized in that its components are expressed in mole percentages, in which: (MgO + CaO + SrO + BaO)/ZnO is less than 0.5; and/or (MgO + CaO + SrO + BaO)/(Na)2O+K2O) is 0.3 or less.
41. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: MgO: 0 to 5 percent; and/or CaO: 0 to 5 percent; and/or SrO: 0 to 5 percent; and/or BaO: 0 to 5 percent.
42. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: MgO: 0 to 4 percent; and/or CaO: 0 to 4 percent; and/or SrO: 0 to 4 percent; and/or BaO: 0 to 4 percent.
43. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: MgO: 0 to 3 percent; and/or CaO: 0 to 3 percent; and/or SrO: 0 to 3 percent; and/or BaO: 0 to 3 percent.
44. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: la2O3: 0 to 5 percent; and/or Y2O3: 0 to 5 percent; and/or Gd2O3: 0 to 5 percent; and/or Nb2O5: 0 to 5 percent; and/or WO3:0~5%。
45. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: la2O3: 0 to 3 percent; and/or Y2O3: 0 to 3 percent; and/or Gd2O3: 0 to 3 percent; and/or Nb2O5:0~3Percent; and/or WO3:0~3%。
46. Glass composition according to claim 1 or 2, characterized in that its composition, expressed in mole percentages, comprises: la2O3: 0 to 1 percent; and/or Y2O3: 0 to 1 percent; and/or Gd2O3: 0 to 1 percent; and/or Nb2O5: 0 to 1 percent; and/or WO3:0~1%。
47. Glass composition according to claim 1 or 2, characterized in that the glass composition has a coefficient of thermal expansion α20-300℃Is 60X 10-7/K~90×10-7K; and/or light transmission rate tau360nmIs more than 75 percent; and/or a Young's modulus E of 6500X 107Pa is above; and/or transition temperature TgIs 520-600 ℃.
48. Glass composition according to claim 1 or 2, characterized in that the glass composition has a coefficient of thermal expansion α20-300℃Is 65X 10-7/K~85×10-7K; and/or light transmission rate tau360nmMore than 80 percent; and/or a Young's modulus E of 6800X 107Pa~8500×107Pa; and/or transition temperature TgAt 530-590 ℃.
49. Glass composition according to claim 1 or 2, characterized in that the glass composition has a coefficient of thermal expansion α20-300℃Is 68 x 10-7/K~80×10-7K; and/or light transmission rate tau360nmMore than 85 percent; and/or a Young's modulus E of 7000X 107Pa~8000×107Pa; and/or transition temperature TgIs 540-570 ℃.
50. The glass composition according to claim 1 or 2, characterized in that the glass composition has an acid action resistance stability DAIs more than 2 types; and/or stability against water effectsDWIs more than 2 types; and/or alkali action stability the glass samples have a weight loss of less than 10mg as measured according to the test conditions and requirements of ISO 10629.
51. The glass composition according to claim 1 or 2, characterized in that the glass composition has an acid action resistance stability DAIs of type 1; and/or stability against water action DWIs of type 1; and/or alkali action stability the glass sample loses less than 8mg weight after being measured according to the test conditions and requirements of ISO 10629.
52. Glass composition according to claim 1 or 2, wherein the glass composition has a stability to alkali action of less than 5mg loss in a glass sample as measured according to the test conditions and requirements of ISO 10629.
53. A package carrier made of the glass composition according to any one of claims 1 to 52.
54. A device comprising the glass composition of any of claims 1 to 52.
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