CN111573250A - Ampoule bottle tray filling machine and tray filling method thereof - Google Patents

Ampoule bottle tray filling machine and tray filling method thereof Download PDF

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Publication number
CN111573250A
CN111573250A CN202010560586.2A CN202010560586A CN111573250A CN 111573250 A CN111573250 A CN 111573250A CN 202010560586 A CN202010560586 A CN 202010560586A CN 111573250 A CN111573250 A CN 111573250A
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CN
China
Prior art keywords
bottle
pushing
tray
feeding
bottles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010560586.2A
Other languages
Chinese (zh)
Inventor
易周德
周飞跃
陈华明
田波
贺建权
张博庭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Truking Technology Ltd
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Truking Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Truking Technology Ltd filed Critical Truking Technology Ltd
Priority to CN202010560586.2A priority Critical patent/CN111573250A/en
Publication of CN111573250A publication Critical patent/CN111573250A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2045Mechanical means for guiding or retaining the load on the load-carrying surface
    • B65G21/2063Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0244Bottles

Abstract

The invention discloses an ampoule bottle tray filling machine which comprises a rack, a bottle feeding mechanism, a tray filling area and a tray discharging conveying mechanism, wherein the bottle feeding mechanism, the tray filling area and the tray discharging conveying mechanism are arranged on the rack, the rack is also provided with a bottle pushing mechanism used for pushing bottles on the bottle feeding mechanism to the tray filling area, a bottle pushing and protecting mechanism used for protecting bottles when the bottle pushing mechanism pushes the bottles, and a bottle feeding and protecting mechanism capable of lifting. Also discloses a tray loading method of the ampoule bottle tray loader, which comprises the following steps: placing the sterilization tray in a tray loading area; feeding bottles in a single row; pushing the bottle; repeating the steps until the bottle filling area is filled with a set of bottles, and pushing the collected bottles into a sterilization disc of the bottle filling area by the bottle pushing mechanism; and starting the tray-out conveying mechanism to send out the sterilization tray filled with the bottles. The ampoule bottle tray filling machine and the tray filling method thereof are convenient to operate and can prevent the ampoule bottle from falling.

Description

Ampoule bottle tray filling machine and tray filling method thereof
Technical Field
The invention relates to the technical field of food and medicine packaging mechanism equipment, in particular to an ampoule bottle tray filling machine and a tray filling method thereof.
Background
With the popularization of plastic ampoule Bottles (BFS), corresponding terminal sterilization equipment also needs to be put into the market correspondingly, and a tray loader is an indispensable automatic device. The existing tray filling machine is easy to fall bottles in the processes of bottle feeding, bottle pushing and tray filling, so that product waste is caused; and when the tray is loaded, the staggered arrangement of the bottles in each row can not be realized, so that the bottles in the sterilization tray are not arranged tightly enough, and the bottles are easy to shake in the conveying process.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an ampoule bottle tray filling machine which is convenient to operate and can prevent bottles from being turned over and a tray filling method thereof.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides an ampoule sabot machine, includes the frame and locates bottle feeding mechanism, dress panel and play dish conveying mechanism in the frame, still be equipped with in the frame and be used for pushing away bottle mechanism, the bottle that pushes away that is used for protecting the bottle when bottle pushing away bottle mechanism pushes away the bottle that bottle feeding mechanism pushed away to the sabot district pushes away bottle and protects bottle mechanism and the bottle that advances that can go up and down and protect bottle mechanism, bottle feeding mechanism and the bottle that pushes away protect bottle mechanism and be located the double-phase offside in dress panel respectively, bottle feeding protects bottle mechanism and is located between bottle feeding mechanism and the sabot district, play dish conveying mechanism and sabot district butt joint and be located bottle feeding mechanism and push away between the bottle and protect bottle mechanism.
As a further improvement of the above technical solution:
the bottle feeding and protecting mechanism comprises a lifting cylinder and a bottle feeding and protecting plate, the lifting cylinder is fixed on the frame and positioned above the bottle feeding mechanism, and the bottle feeding and protecting plate is arranged on the lifting cylinder.
The bottle pushing and protecting mechanism comprises a guide rail, a sliding frame and a bottle pushing and protecting plate, the guide rail is fixed on the rack, the sliding frame is arranged on the guide rail in a sliding mode, the bottle pushing and protecting plate is arranged on the sliding frame, and when the bottle pushing mechanism is pushed to one side of the bottle body, the bottle pushing and protecting plate is arranged on the other side of the bottle body and moves along with the movement of the bottle body.
And the tail end of the bottle feeding mechanism is provided with a staggered arrangement mechanism for limiting the stop position of the bottle body on the bottle feeding mechanism.
The staggered arrangement mechanism comprises a staggered cylinder and a bottle blocking barrier, the staggered cylinder is fixed on the rack, and the bottle blocking barrier is arranged on the staggered cylinder.
The bottle pushing mechanism comprises a bottle pushing cylinder and a bottle pushing barrier, the bottle pushing cylinder is fixed on the rack, and the bottle pushing barrier is arranged on the bottle pushing cylinder.
The bottle feeding mechanism comprises a bottle conveying net belt and a bottle protecting barrier, the bottle protecting barrier is arranged at the upstream section of the bottle conveying net belt, the downstream section of the bottle conveying net belt is a bottle pushing section, and the bottle pushing mechanism and the tray loading section are respectively positioned at two sides of the bottle pushing section.
And a fixed disc opening mechanism is arranged above the disc loading area of the rack.
The tray feeding and conveying mechanism is arranged below the tray discharging and conveying mechanism of the rack, and the pushing mechanism used for pushing the sterilization tray on the tray feeding and conveying mechanism to the tray loading area is arranged below the tray loading area of the rack.
The tray filling method of the ampoule bottle tray filling machine comprises the following steps:
s1: placing the sterilization tray in a tray loading area;
s2: a single-row bottle feeding mechanism, wherein a lifting cylinder drives a bottle feeding and protecting plate to descend to a low position, so that the bottle feeding and protecting plate is blocked between a bottle feeding mechanism and a sterilization disc of a tray loading area, and the bottle feeding and protecting plate is started to convey single-row bottles to a position between a bottle pushing mechanism and the bottle feeding and protecting plate;
s3: the bottle pushing mechanism is driven by the lifting cylinder to move down to the middle position, the bottom surface of the bottle protecting plate is lower than the top surface of the bottles when the bottle protecting plate is at the middle position, the bottle pushing mechanism returns to the initial position, and the lifting cylinder drives the bottle feeding protecting plate to continue to move down to the low position;
s4: repeating S2 and S3 until the containing area is full of a set of bottles, and pushing the whole set of bottles into a sterilizing tray of the containing area by a bottle pushing mechanism;
s5: and starting the tray-out conveying mechanism to send out the sterilization tray filled with the bottles.
Compared with the prior art, the invention has the advantages that:
the ampoule bottle tray filling machine comprises a rack, a bottle feeding mechanism, a tray filling area and a tray discharging conveying mechanism, wherein the bottle feeding mechanism, the tray filling area and the tray discharging conveying mechanism are arranged on the rack, the rack is also provided with a bottle pushing mechanism used for pushing bottles on the bottle feeding mechanism to the tray filling area, a bottle pushing and protecting mechanism used for protecting the bottles when the bottle pushing mechanism pushes the bottles, and a bottle feeding and protecting mechanism capable of lifting. When the bottle feeding mechanism feeds bottles, the bottle feeding and protecting mechanism is protected on one side of the bottles facing the tray loading area to prevent the bottles from toppling towards one side of the tray loading area, when the bottle pushing mechanism pushes the bottles, the bottle pushing and protecting mechanism is protected on one side of the bottles, and the bottle pushing mechanism pushes the other side of the bottles to prevent the bottles from toppling in the pushing process. This ampoule sabot machine convenient operation with can prevent to fall the bottle.
The tray filling method of the ampoule bottle tray filling machine comprises the following steps: s1: placing the sterilization tray in a tray loading area; s2: a single-row bottle feeding mechanism, wherein a lifting cylinder drives a bottle feeding and protecting plate to descend to a low position, so that the bottle feeding and protecting plate is blocked between a bottle feeding mechanism and a sterilization disc of a tray loading area, and the bottle feeding and protecting plate is started to convey single-row bottles to a position between a bottle pushing mechanism and the bottle feeding and protecting plate; s3: the bottle pushing mechanism is driven by the lifting cylinder to move down to the middle position, the bottom surface of the bottle protecting plate is lower than the top surface of the bottles when the bottle protecting plate is at the middle position, the bottle pushing mechanism returns to the initial position, and the lifting cylinder drives the bottle feeding protecting plate to continue to move down to the low position; s4: repeating S2 and S3 until the containing area is full of a set of bottles, and pushing the whole set of bottles into a sterilizing tray of the containing area by a bottle pushing mechanism; s5: and starting the tray-out conveying mechanism to send out the sterilization tray filled with the bottles. When the bottle feeding mechanism feeds bottles, the bottle feeding protection plate of the bottle feeding protection mechanism protects one side of the bottles facing the tray loading area, so that the bottles are prevented from toppling towards one side of the tray loading area.
Drawings
Fig. 1 is a perspective view of an ampoule tray filler of the present invention.
Fig. 2 is an enlarged view at a in fig. 1.
Fig. 3 is an enlarged view at B in fig. 1.
Fig. 4 is a side view of the ampoule racking machine of the present invention.
Fig. 5 is a front view of the ampoule racking machine of the present invention.
Fig. 6 is an enlarged view at C in fig. 5.
Fig. 7 is a schematic structural diagram of a bottle pushing mechanism of the ampoule bottle tray filler.
Fig. 8 is a schematic structural diagram of a bottle feeding mechanism of the ampoule bottle tray filler.
Fig. 9 is a schematic structural diagram of the misalignment arrangement mechanism of the ampoule bottle tray filler of the present invention.
Fig. 10 is a schematic view of the ampoule bottle tray filler of the present invention during bottle feeding.
Fig. 11 is a schematic view of the ampoule bottle tray filler of the present invention when pushing the bottles.
Fig. 12 is a schematic view of the ampoule bottle tray filler of the present invention when the ampoule bottle tray filler is fully loaded with the ampoule bottles.
The reference numerals in the figures denote:
1. a frame; 2. a bottle feeding mechanism; 21. a bottle conveying net belt; 22. a bottle protection barrier; 3. loading a disc area; 31. a fixed disc opening mechanism; 4. a disc discharging conveying mechanism; 5. a bottle pushing mechanism; 51. a bottle pushing cylinder; 52. a bottle pushing barrier; 6. a bottle pushing and protecting mechanism; 61. A guide rail; 62. a sliding frame; 63. pushing the bottle to protect the bottle board; 7. a bottle feeding and protecting mechanism; 71. a lifting cylinder; 72. a bottle feeding and protecting plate; 8. a staggered arrangement mechanism; 81. a dislocation cylinder; 82. a bottle barrier; 9. a tray feeding and conveying mechanism; 91. a pushing mechanism; 92. and (5) sterilizing the tray.
Detailed Description
The invention will be described in further detail below with reference to the drawings and specific examples.
Fig. 1 to 9 show an embodiment of an ampoule bottle tray filler of the present invention, which includes a frame 1, and a bottle feeding mechanism 2, a tray loading area 3, and a tray discharging conveying mechanism 4, which are disposed on the frame 1, wherein the frame 1 is further provided with a bottle pushing mechanism 5 for pushing the bottles on the bottle feeding mechanism 2 to the tray loading area 3, a bottle pushing and protecting mechanism 6 for protecting the bottles when the bottle pushing mechanism 5 pushes the bottles, and a bottle feeding and protecting mechanism 7 capable of lifting, the bottle feeding mechanism 2 and the bottle pushing and protecting mechanism 6 are respectively disposed on two opposite sides of the tray loading area 3, the bottle feeding and protecting mechanism 7 is disposed between the bottle feeding mechanism 2 and the tray loading area 3, and the tray discharging conveying mechanism 4 is abutted to the tray loading area 3 and is disposed between the bottle feeding mechanism 2 and the bottle pushing and protecting mechanism 6. When bottle feeding mechanism 2 advances the bottle, advance bottle and protect bottle mechanism 7 and protect in the bottle towards the one side of sabot 3, prevent that the bottle from toppling over towards sabot 3 one side, when bottle pushing mechanism 5 pushes away the bottle, push away bottle and protect bottle mechanism 6 and protect in one side of bottle, push away bottle mechanism 5 and push away in the opposite side of bottle, prevent that the bottle from toppling over at the propelling movement in-process. This ampoule sabot machine convenient operation with can prevent to fall the bottle.
In this embodiment, as shown in fig. 1, 4 and 6, the bottle feeding and protecting mechanism 7 includes a lifting cylinder 71 and a bottle feeding and protecting plate 72, the lifting cylinder 71 is fixed on the frame 1 and located above the bottle feeding mechanism 2, and the bottle feeding and protecting plate 72 is disposed on the lifting cylinder 71. When the bottle feeding mechanism 2 is started to feed bottles, the lifting cylinder 71 drives the bottle feeding protecting plate 72 to descend to one side of the bottle feeding mechanism 2 close to the tray loading area 3, and the bottle pushing mechanism 5 is protected to the other side of the bottle feeding mechanism 2 to prevent the bottles from toppling over in the bottle feeding process. When pushing the bottle, the lifting cylinder 71 drives the bottle feeding protecting plate 72 to ascend, so as to prevent the bottle feeding protecting plate 72 from obstructing the bottle pushing action of the bottle pushing mechanism 5.
The working process is as follows: firstly, the sterilization tray 92 is arranged on the tray containing area 3; secondly, the lifting cylinder 71 drives the bottle feeding and protecting plate 72 to descend to a low position, so that the bottle feeding and protecting plate 72 is blocked between the bottle feeding mechanism 2 and the sterilizing tray 92 of the tray loading area 3, and the bottle feeding and protecting plate 72 is started to convey a single row of bottles to a position between the bottle pushing mechanism 5 and the bottle feeding and protecting plate 72; then, the lifting cylinder 71 drives the bottle feeding protecting plate 72 to rise to a high position, the bottle pushing protecting mechanism 6 is protected on one side of the single-row bottles, the bottle pushing mechanism 5 is pushed on the other side of the single-row bottles, the single-row bottles are pushed towards the tray loading area 3 for a bottle distance, the bottle pushing protecting mechanism 6 moves for a bottle distance along with the movement, then the lifting cylinder 71 drives the bottle feeding protecting plate 72 to fall to a middle position, the bottom surface of the bottle feeding protecting plate 72 is lower than the top surface of the bottles when the bottle feeding protecting plate 72 is at the middle position (the pushed single-row bottles are prevented from falling towards the falling direction of the bottle pushing mechanism 5 when the bottle pushing mechanism 5 falls back), the bottle pushing mechanism 5 falls back to an initial position, and the lifting cylinder 71 drives the bottle feeding protecting plate 72 to continue to fall to a low position; thus, the above steps are repeated until the holding area 3 is filled with a set of bottles, and the bottle pushing mechanism 5 pushes the whole set of bottles into the sterilizing tray 92 of the holding area 3; finally, the tray-out conveying mechanism 4 is started to discharge the sterilizing tray 92 filled with the bottles.
In this embodiment, as shown in fig. 1 and fig. 2, the bottle pushing and protecting mechanism 6 includes a guide rail 61, a sliding frame 62 and a bottle pushing and protecting plate 63, the guide rail 61 is fixed on the frame 1, the sliding frame 62 is slidably disposed on the guide rail 61, the bottle pushing and protecting plate 63 is disposed on the sliding frame 62, and when the bottle pushing mechanism 5 is pushed to one side of the bottle body, the bottle pushing and protecting plate 63 is protected to the other side of the bottle body and moves along with the movement of the bottle body. Specifically, the bottle pushing mechanism 5 and the bottle pushing and protecting mechanism 6 are respectively located on two opposite sides of the tray loading area 3, in the bottle pushing process of the bottle pushing mechanism 5, the bottle pushing and protecting plate 63 is protected on the other side of the bottle body, and the bottle pushing and protecting plate 63 moves along with the movement of the bottle body. The guide rail 61 can select the damping type guide rail 61, the bottle pushing and protecting plate 63 slides along the guide rail 61 along with the sliding frame 62, the guide rail 61 has damping force on the sliding frame 62, and the damping force acts on the bottle body through the bottle pushing and protecting plate 63, so that the bottle protecting effect is achieved.
In this embodiment, as shown in fig. 1, 3 and 9, the end of the bottle feeding mechanism 2 is provided with a dislocation arrangement mechanism 8 for defining the stop position of the bottle bodies on the bottle feeding mechanism 2. Specifically, the misalignment arrangement mechanism 8 includes a misalignment cylinder 81 and a bottle blocking barrier 82, the misalignment cylinder 81 is fixed on the frame 1, and the bottle blocking barrier 82 is disposed on the misalignment cylinder 81 and blocks at the end of the bottle feeding mechanism 2. When the first row of bottles are conveyed between the bottle pushing mechanism 5 and the tray loading area 3 through the bottle feeding mechanism 2 and abut against the bottle blocking barrier 82, the dislocation cylinder 81 is in a contraction state, and the bottle pushing mechanism 5 pushes the first row of bottles towards the tray loading area 3 by the distance of one bottle; when the second row of bottles are conveyed to the position between the bottle pushing mechanism 5 and the tray loading area 3 through the bottle feeding mechanism 2 and are supported on the bottle blocking barriers 82, the dislocation cylinders 81 are in an extension state, at the moment, the bottle blocking barriers 82 are located at the positions of the flat bottles translated towards the bottle body direction, even if the second row of bottles and the first row of bottles are staggered by the distance of the flat bottles, the second row of bottles and the first row of bottles are integrally pushed by the bottle pushing mechanism 5 towards the tray loading area 3 by the distance of one bottle. From this analogize, finally, the bottle parallel and level of odd-numbered row, the bottle parallel and level of even-numbered row, whole bottle are odd-even dislocation and draw close together for inseparabler between the bottle, the whole steady movement of the bottle of being convenient for.
In this embodiment, as shown in fig. 1, 5 and 7, the bottle pushing mechanism 5 includes a bottle pushing cylinder 51 and a bottle pushing barrier 52, the bottle pushing cylinder 51 is fixed on the frame 1, and the bottle pushing barrier 52 is disposed on the bottle pushing cylinder 51. Specifically, the bottle feeding mechanism 2 comprises a bottle conveying net belt 21 and a bottle protecting barrier 22, the bottle protecting barrier 22 is arranged at the upstream section of the bottle conveying net belt 21, the downstream section of the bottle conveying net belt 21 is a bottle pushing section, and the bottle pushing mechanism 5 and the tray loading area 3 are respectively positioned at two sides of the bottle pushing section. When the bottle conveying mesh belt 21 of the bottle pushing mechanism 2 pushes bottles, the bottle pushing barrier 52 and the bottle pushing protecting plate 72 of the bottle pushing mechanism 5 are respectively located on two sides of the bottle pushing section to achieve the effect of bottle pushing and protecting, when the bottles are pushed to the bottle pushing section, the lifting cylinder 71 drives the bottle pushing protecting plate 72 to rise to a high position (the bottle pushing barrier 52 cannot be obstructed in the bottle pushing height), and the bottle pushing cylinder 51 drives the bottle pushing barrier 52 to push the bottles to the direction of the tray loading area 3 for the distance of one bottle.
In this embodiment, as shown in fig. 1, a fixed disk opening mechanism 31 is disposed above the disk loading area 3 of the rack 1. The fixed disc opening mechanism 31 has the functions of fixing and opening the gate of the sterilization disc 92, when the empty sterilization disc 92 is arranged on the disc loading area 3, the fixed disc opening mechanism 31 fixes the sterilization disc 92, and opens the gate of the bottle feeding side of the sterilization disc 92, so that the bottles can conveniently enter.
In this embodiment, as shown in fig. 1 and 4, a tray feeding conveying mechanism 9 is disposed below the tray discharging conveying mechanism 4 of the rack 1, and a pushing mechanism 91 for pushing a sterilization tray 92 on the tray feeding conveying mechanism 9 to the tray loading area 3 is disposed below the tray loading area 3 of the rack 1. Specifically, the empty sterilization tray 92 is conveyed to the pushing mechanism 91 through the tray feeding conveying mechanism 9, the pushing mechanism 91 pushes the empty sterilization tray 92 to the tray loading area 3, and after the bottle bodies are filled with the empty sterilization tray 92, the empty sterilization tray is output through the tray discharging conveying mechanism 4.
Fig. 10 to 12 show an embodiment of a tray loading method of an ampoule tray loader according to the present invention, the tray loading method of the ampoule tray loader including the steps of:
s1: placing the sterilization tray 92 in the tray containing area 3; specifically, the empty sterilization tray 92 is conveyed to the pushing mechanism 91 through the tray feeding conveying mechanism 9, and the pushing mechanism 91 pushes the empty sterilization tray 92 to the tray loading area 3; when the empty sterilization tray 92 is placed on the tray loading area 3, the tray fixing and opening mechanism 31 fixes the sterilization tray 92, and opens the gate at the bottle feeding side of the sterilization tray 92, so that the bottles can conveniently enter;
s2: as shown in fig. 10, the bottles are fed in a single row, the lifting cylinder 71 drives the bottle feeding protecting plate 72 to descend, so that the bottle feeding protecting plate 72 is blocked between the bottle feeding mechanism 2 and the sterilizing tray 92 of the tray loading area 3, and the bottle feeding protecting plate 72 is started to convey the single row of bottles between the bottle pushing mechanism 5 and the bottle feeding protecting plate 72;
s3: as shown in fig. 11, when the bottle is pushed, the lifting cylinder 71 drives the bottle feeding protection plate 72 to rise to the high position, then the bottle pushing and protecting plate 63 of the bottle pushing and protecting mechanism 6 is protected at one side of the single row of bottles, the bottle pushing barrier 52 of the bottle pushing mechanism 5 is pushed at the other side of the single row of bottles, the single row of bottles are pushed towards the tray loading area 3 for a bottle body distance, the bottle pushing and protecting mechanism 6 moves for a bottle body distance along with the movement, then the lifting cylinder 71 drives the bottle feeding and protecting plate 72 to descend to the middle position, when the bottle feeding and protecting plate 72 is at the middle position, the bottom surface of the bottle feeding and protecting plate 72 is lower than the top surface of the bottle body (preventing the pushed single-row bottle body from falling to the retracting direction of the bottle pushing barrier 52 when the bottle pushing barrier 52 retracts), the bottle pushing barrier 52 of the bottle pushing mechanism 5 retracts to the initial position, and the lifting cylinder 71 drives the bottle feeding and protecting plate 72 to continue to descend to the low position (for bottle protection when the next row of bottle body is fed);
s4: as shown in fig. 12, S2 and S3 are repeated until the holding section 3 holds a set of bottles, and the bottle pushing mechanism 5 pushes the set of bottles in its entirety onto the sterilizing tray 92 of the holding section 3; then, the fixed disc opening mechanism 31 releases the fixation of the sterilization disc 92, and the gate at the bottle inlet side of the sterilization disc 92 is closed;
s5: the tray-out conveying mechanism 4 is started to discharge the sterilizing tray 92 filled with the bottles.
According to the tray loading method of the ampoule bottle tray loader, when the bottle feeding mechanism 2 feeds bottles, the bottle feeding and protecting plate 72 of the bottle feeding and protecting mechanism 7 protects one side of the bottles facing the tray loading area 3, the bottles are prevented from toppling towards one side of the tray loading area 3, when the bottle pushing mechanism 5 pushes the bottles, the bottle pushing and protecting mechanism 6 protects one side of the bottles, and the bottle pushing mechanism 5 pushes the other side of the bottles, so that the bottles are prevented from toppling in the pushing process.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.

Claims (10)

1. The utility model provides an ampoule sabot machine which characterized in that: including frame (1) and locate bottle feeding mechanism (2), sabot district (3) and play dish conveying mechanism (4) on frame (1), still be equipped with on frame (1) and be used for pushing away bottle mechanism (5) that bottle on bottle feeding mechanism (2) pushed to sabot district (3), be used for when pushing away bottle mechanism (5) and pushing away the bottle that bottle protects bottle push away bottle protection mechanism (6) and bottle protection mechanism (7) that can go up and down, bottle feeding mechanism (2) and bottle protection mechanism (6) that pushes away are located the double-phase offside of sabot district (3) respectively, bottle feeding protection mechanism (7) are located between bottle feeding mechanism (2) and sabot district (3), play dish conveying mechanism (4) and sabot district (3) butt joint and are located between bottle feeding mechanism (2) and the bottle protection mechanism (6) that pushes away.
2. The ampoule tray filler of claim 1, wherein: the bottle feeding and protecting mechanism (7) comprises a lifting cylinder (71) and a bottle feeding and protecting plate (72), the lifting cylinder (71) is fixed on the rack (1) and positioned above the bottle feeding mechanism (2), and the bottle feeding and protecting plate (72) is arranged on the lifting cylinder (71).
3. The ampoule tray filler of claim 2, wherein: push away bottle and protect bottle mechanism (6) and include guide rail (61), slide frame (62) and push away the bottle and protect bottle board (63), guide rail (61) are fixed in frame (1), slide frame (62) are slided and are located on guide rail (61), it protects on bottle board (63) locates slide frame (62) to push away the bottle, works as it pushes away bottle mechanism (5) when pushing away one side of bottle, it protects the opposite side of bottle to push away bottle board (63) and protect in the opposite side of bottle to remove along with the removal of bottle.
4. The ampoule tray filler of claim 1, wherein: the tail end of the bottle feeding mechanism (2) is provided with a dislocation arrangement mechanism (8) used for limiting the stop position of the bottle body on the bottle feeding mechanism (2).
5. The ampoule tray filler of claim 4, wherein: the dislocation arrangement mechanism (8) comprises a dislocation cylinder (81) and bottle blocking barriers (82), the dislocation cylinder (81) is fixed on the rack (1), and the bottle blocking barriers (82) are arranged on the dislocation cylinder (81).
6. The ampoule tray filler of claim 1, wherein: the bottle pushing mechanism (5) comprises a bottle pushing cylinder (51) and a bottle pushing barrier (52), the bottle pushing cylinder (51) is fixed on the rack (1), and the bottle pushing barrier (52) is arranged on the bottle pushing cylinder (51).
7. The ampoule tray filler of claim 1, wherein: the bottle feeding mechanism (2) comprises a bottle conveying net belt (21) and a bottle protecting barrier (22), the bottle protecting barrier (22) is arranged at the upstream section of the bottle conveying net belt (21), the downstream section of the bottle conveying net belt (21) is a bottle pushing section, and the bottle pushing mechanism (5) and the bottle containing area (3) are respectively positioned at two sides of the bottle pushing section.
8. The ampoule tray filler of claim 1, wherein: and a fixed disc opening mechanism (31) is arranged above the disc loading area (3) of the frame (1).
9. The ampoule tray filler of any of claims 1 to 8, characterized in that: frame (1) is equipped with into a set conveying mechanism (9) in the below of a set conveying mechanism (4), frame (1) is equipped with in the below of sabot district (3) and is used for pushing away thrusting mechanism (91) in sabot district (3) with sterilization dish (92) on the dish conveying mechanism (9).
10. A method of loading the ampoule bottle tray loader according to any one of claims 2 to 9, characterized in that: the method comprises the following steps:
s1: placing the sterilization tray (92) in the tray containing area (3);
s2: a single-row bottle feeding mechanism, wherein a lifting cylinder (71) drives a bottle feeding and protecting plate (72) to descend to a low position, so that the bottle feeding and protecting plate (72) is blocked between a bottle feeding mechanism (2) and a sterilizing tray (92) of a tray loading area (3), and the bottle feeding and protecting plate (72) is started to convey single-row bottles to a position between a bottle pushing mechanism (5) and the bottle feeding and protecting plate (72);
s3: the bottle pushing method comprises the steps that firstly, a lifting cylinder (71) drives a bottle feeding and protecting plate (72) to ascend to a high position, then a bottle pushing and protecting mechanism (6) is protected on one side of a single row of bottles, a bottle pushing mechanism (5) is pushed to the other side of the single row of bottles, the single row of bottles are pushed to a tray installing area (3) for a bottle distance, the bottle pushing and protecting mechanism (6) moves for a bottle distance along with the movement of the bottle, then the lifting cylinder (71) drives the bottle feeding and protecting plate (72) to descend to a middle position, the bottom surface of the bottle protecting plate (72) is lower than the top surface of the bottles when the bottle protecting plate (72) is at the middle position, the bottle pushing mechanism (5) retracts to an initial position, and the lifting cylinder (71) drives the bottle feeding and protecting plate (72) to continue to descend to the;
s4: repeating S2 and S3 until the containing area (3) is full of a set of bottles, and pushing the whole set of bottles onto a sterilizing tray (92) of the containing area (3) by a bottle pushing mechanism (5);
s5: and starting the tray-out conveying mechanism (4) to send out the sterilization tray (92) filled with the bottles.
CN202010560586.2A 2020-06-18 2020-06-18 Ampoule bottle tray filling machine and tray filling method thereof Pending CN111573250A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010560586.2A CN111573250A (en) 2020-06-18 2020-06-18 Ampoule bottle tray filling machine and tray filling method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010560586.2A CN111573250A (en) 2020-06-18 2020-06-18 Ampoule bottle tray filling machine and tray filling method thereof

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Publication Number Publication Date
CN111573250A true CN111573250A (en) 2020-08-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010560586.2A Pending CN111573250A (en) 2020-06-18 2020-06-18 Ampoule bottle tray filling machine and tray filling method thereof

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Country Link
CN (1) CN111573250A (en)

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