Garrulous glass multiaspect flushing means is used in glass manufacturing
Technical Field
The invention relates to the technical field of glass processing, in particular to a multi-surface washing device for glass cullet for glass manufacturing.
Background
The glass is a substance commonly used in modern life of human beings, and can be made into various appliances, utensils, plate glass and the like. Therefore, the waste is more, and the waste glass and products can be collected for the sustainable utilization of resources, so that the harm is turned into the benefit, and the waste is changed into the valuable.
There are several types of recycling of glass products: as a flux for casting, transformation and utilization, re-melting, raw material recovery and reuse, and the like. The furnace returning and reconstruction mainly refers to the secondary recycling of some broken glass products, the broken glass products need to be subjected to a plurality of preprocessing operations such as glass breaking and washing after the furnace returning and reconstruction, and then the processed broken glass is subjected to furnace returning and melting to manufacture glass containers, glass fibers and the like. The traditional washing mode of the cullet is as follows: workers hold the water pipe to directly wash a large amount of cullet piled together, the washing efficiency is low, only one surface of the cullet can be washed, the washing is not thorough and comprehensive, certain interference can be caused to the following re-melting process, and the re-melted and re-created glass finished product cannot meet the sanitary requirement of secondary utilization; if the other surface needs to be washed, the cullet needs to be turned over manually, and the hand of a worker is easily cut by the cullet in the process, so that certain potential safety hazards exist.
To the shortcoming that manual work washed existence to a large amount of cullet, urgently needed to provide one kind and can carry out quick washing to a large amount of cullet to can wash the upper and lower two sides of cullet, wash comprehensively, thoroughly, more can satisfy cullet secondary recycle's sanitary requirement, can wash the glass manufacturing that the waste water that produces was collected after the cullet was used glass breakage multiaspect flushing arrangement simultaneously.
Disclosure of Invention
The invention aims to provide a multi-surface washing device for glass cullet for glass manufacturing, and aims to solve the problems that the existing manual washing for a large amount of cullet in the background art is low in efficiency and incomplete in washing, so that impurities are still adhered to the surface of the cullet, and the sanitary standard of secondary recycling of the cullet cannot be met.
The technical scheme of the invention is as follows: a broken glass multi-surface washing device for glass manufacturing comprises a bottom plate, supporting plates, limiting plates, supporting seats, a first driving roller, a second driving roller, a net mouth conveying belt, a broken glass flattening device, a servo motor, a first rotating shaft, a water spraying direction adjusting device, a small-diameter gear, a large-diameter gear, a first belt pulley, a first flat belt, a top plate, a discharging frame, a guide frame, a material blocking plate and a second compression spring, wherein a plurality of supporting plates are fixedly arranged on one side surface of the bottom plate, two limiting plates which are arranged in parallel are fixedly arranged at one end of each supporting plate, a sliding chute is formed in each limiting plate, two groups of supporting seats are fixedly arranged on one side surface of the bottom plate, the first driving roller is rotatably arranged on one group of the supporting seats, the second driving roller is rotatably arranged on the other group of the supporting seats, and the net mouth conveying belt is connected between the first driving roller and, the screen mouth conveying belt is internally provided with a filtering layer, the cullet flattening device is arranged on one side face of the bottom plate and is positioned above the screen mouth conveying belt, the servo motor is fixedly arranged on one side face of the bottom plate, the first rotating shaft is arranged on an output shaft of the servo motor, the water spraying direction adjusting device is arranged on one side face of the bottom plate and is connected with the cullet flattening device, the small-diameter gear is fixedly arranged on the first rotating shaft, the large-diameter gear is arranged on one side face of the bottom plate through a rotating shaft and is meshed with the small-diameter gear, one of the first belt pulleys is coaxially arranged with the large-diameter gear, the other first belt pulley is arranged on the second transmission roller, a first flat belt is connected between the two first belt pulleys, the top plate is fixedly arranged on one side face of the bottom plate, the discharging frame is fixedly arranged at one end of the top plate, and the guide frame is fixedly arranged on, one side face of the guide frame is fixedly installed with two second compression springs, and one end of each second compression spring is provided with a material baffle which is in sliding contact with the bottom of the material placing frame.
As preferred, garrulous glass paves the device and includes leading truck, gullet adjustable shelf, swinging arms, link and pave the board, a side fixed mounting of bottom plate has a plurality of leading trucks, and a slotted hole has been seted up to the one end that gullet adjustable shelf and gullet adjustable shelf were installed to the slidingtype in a plurality of leading trucks, swinging arms fixed mounting is in the one end of first axis of rotation, and the other end slidingtype of swinging arms is located the slotted hole of gullet adjustable shelf, link fixed mounting is on the gullet adjustable shelf, the one end fixed mounting of link paves the board and paves the board slidingtype and be located the spout on two limiting plates.
Preferably, the water spraying direction adjusting device comprises a support, a second rotating shaft, an opening disc, a cam, a pushing disc, a first driving gear, a liquid separating pipe, an opening cylinder body, a first compression spring, a movable block, a pushing frame, a first liquid spraying plate, a second liquid spraying plate, a first liquid conveying pipe, a second liquid conveying pipe and a liquid supply pipe, wherein the support is fixedly installed on one side surface of the bottom plate, the second rotating shaft is rotatably installed on the support, the opening disc is installed at one end of the second rotating shaft, the cam is installed at the other end of the second rotating shaft, the pushing disc is installed on the support through a rotating shaft and is in contact with the opening disc, the first driving gear and the pushing disc are coaxially arranged and are meshed with the opening movable frame, the liquid separating pipe is fixedly installed on the support, a square through hole is formed in the two sides of the liquid separating pipe and fixedly connected with the opening cylinder body and the, two all install first compression spring in the opening cylinder body, first compression spring's one end is connected with the movable block, a side fixed mounting of movable block has the promotion frame that passes opening cylinder body bottom, and two promotion frame and cam contact, first hydrojet board fixed mounting is on two limiting plates, second hydrojet board fixed mounting is on two wherein backup pads, be connected with the second transfer line between first hydrojet board and one of them opening cylinder body, be connected with first transfer line between second hydrojet board and another opening cylinder body, the one end at the branch liquid pipe is installed to the feed pipe.
As preferred, still including second belt pulley, the flat belt of second, tooth piece, second drive gear, connecting rod and rack, the second belt pulley is all installed to the one end of first driving roller and the one end of second driving roller, two be connected with the flat belt of second between the second belt pulley, install a plurality of tooth pieces on the flat belt of second, second drive gear installs a side at one of them limiting plate through the pivot and meshes with a plurality of tooth pieces, connecting rod fixed mounting on the striker plate and with guide frame slidingtype contact, rack fixed mounting just meshes with second drive gear at the one end of connecting rod.
Preferably, the material stopping device further comprises a pull rod, wherein the pull rod is fixedly installed on one side face of the material stopping plate and penetrates through the guide frame.
Preferably, the supporting seat further comprises a liquid discharge pipe and a liquid collecting plate, the liquid collecting plate is fixedly mounted on the two groups of supporting seats, a round hole is formed in the left portion of the liquid collecting plate, and the liquid discharge pipe is mounted in the round hole.
The invention has the following advantages: the cullet paving device can be used for paving and dispersing a large amount of cullets piled on the mesh opening conveying belt, so that each piece of cullet on the mesh opening conveying belt can be washed, and the sanitary requirement for glass recycling can be better met.
The upper surface and the lower surface of the cullet can be washed through the first liquid spraying plate and the second liquid spraying plate, so that the cullet is washed more comprehensively and thoroughly, and meanwhile, the first liquid spraying plate and the second liquid spraying plate intermittently spray water to wash the cullet, so that water sources can be effectively saved.
Thirdly, the baffle plate can be driven to move left and right through the rack and the connecting rod, so that the function that the baffle plate controls cullet in the discharging frame to intermittently fall onto the mesh opening conveying belt is realized; the flushed waste water is collected through the liquid collecting plate, so that the damage of the waste water to parts is reduced, and the phenomenon of waste water random discharge can be avoided.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is an enlarged schematic view of the structure of the present invention a.
Fig. 4 is a partial perspective view of the present invention.
Fig. 5 is a schematic diagram of a partially separated perspective structure of the present invention.
Fig. 6 is a schematic perspective view of the mesh opening conveyor belt of the present invention.
Reference numerals: 1 a bottom plate, 2 supporting plates, 3 limiting plates, 4 supporting seats, 5 first driving rollers, 6 second driving rollers, 7 mesh-opening conveying belts, 8 broken glass paving devices, 801 guide frames, 802 toothed movable frames, 803 servo motors, 804 first rotating shafts, 805 swinging rods, 806 connecting frames, 807 paving plates, 9 water spraying direction adjusting devices, 901 supports, 902 second rotating shafts, 903 opening discs, 904 cams, 905 pushing discs, 906 first driving gears, 907 liquid distribution pipes, 908 opening cylinders, 909 first compression springs, 9010 movable blocks, 9011 pushing frames, 9012 first liquid spraying plates, 9013 second liquid spraying plates, 9014 first liquid conveying pipes, 9015 second liquid conveying pipes, 9016 liquid supply pipes, 10 small-diameter gears, 11 large-diameter gears, 12 first belt pulleys, 13 first flat belts, 14 top plates, 15 discharging frames, 16 guide frames, 17 material blocking plates, 18 second compression springs, 19 second belt pulleys and 20 second flat belts, 21 tooth blocks, 22 second driving gears, 23 connecting rods, 24 racks, 25 pull rods, 26 liquid discharge pipes and 27 liquid collection plates.
Detailed Description
It is to be noted that, in the case of the different described embodiments, identical components are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to identical components having the same reference numerals or the same component names in a meaningful manner. The positional references selected in the description, such as upper, lower, lateral, etc., refer also to the directly described and illustrated figures and are to be read into the new position in the sense of a change in position.
Example one
A cullet multi-surface washing device for glass manufacturing is disclosed, as shown in figures 1-6, and comprises a bottom plate 1, a support plate 2, limit plates 3, support seats 4, a first drive roller 5, a second drive roller 6, a mesh opening conveyor belt 7, a cullet flattening device 8, a servo motor 803, a first rotating shaft 804, a water spraying direction adjusting device 9, a small-diameter gear 10, a large-diameter gear 11, a first belt pulley 12, a first flat belt 13, a top plate 14, a discharging frame 15, a guide frame 16, a baffle plate 17 and a second compression spring 18, wherein three support plates 2 are fixedly installed on the upper side surface of the bottom plate 1, two parallel limit plates 3 are fixedly installed at the upper end of the support plates 2, a chute is formed in each limit plate 3, two groups of support seats 4 are fixedly installed at the left end and the right end of the upper side surface of the bottom plate 1, the first drive roller 5 is rotatably installed on one group of the support seats, the second driving roller 6 is rotatably mounted on another group of supporting seats 4, a mesh opening conveying belt 7 is connected between the first driving roller 5 and the second driving roller 6, a filtering layer is arranged in the mesh opening conveying belt 7, the mesh opening conveying belt 7 is used for driving cullet to convey rightwards for washing, two limiting plates 3 are used for limiting cullet on the mesh opening conveying belt 7, a cullet leveling device 8 is arranged at the rear part of the upper side surface of the bottom plate 1 and is positioned above the mesh opening conveying belt 7, a servo motor 803 is fixedly mounted on the rear side surface of the left part of the bottom plate 1 through a motor base, a first rotating shaft 804 is mounted on an output shaft of the servo motor 803, a water spraying direction adjusting device 9 is arranged on the upper side surface of the bottom plate 1 and is connected with the cullet leveling device 8, a small diameter gear 10 is fixedly mounted on the first rotating shaft 804, a large diameter gear 11 is mounted on the upper side surface of the bottom plate 1 through a rotating shaft and is meshed with, one of the first belt pulleys 12 is coaxially arranged with the large-diameter gear 11, the other first belt pulley 12 is arranged on the second transmission roller 6, a first flat belt 13 is connected between the two first belt pulleys 12, the top plate 14 is fixedly arranged on the front side surface of the left part of the bottom plate 1, the discharging frame 15 is fixedly arranged on the upper end of the top plate 14, the discharging frame 15 is used for placing a large amount of glass cullet to be washed, the guide frame 16 is fixedly arranged on the upper side surface of the left ends of the two limiting plates 3 and is positioned below the discharging frame 15, the right side surface of the guide frame 16 is fixedly provided with two second compression springs 18 which are arranged in parallel, the right ends of the two second compression springs 18 are provided with a material baffle plate 17 which is in sliding contact with the bottom of the material placing frame 15, the material baffle 17 is used for controlling the cullet in the material placing frame 15 to intermittently fall onto the mesh opening conveyor belt 7.
As shown in fig. 2-4, the cullet leveling device 8 for leveling and dispersing the cullet piled on the mesh opening conveyor 7 comprises a guide frame 801, a tooth opening movable frame 802, a swinging rod 805, a connecting frame 806 and a leveling plate 807, wherein five guide frames 801 are fixedly installed on the upper side surface of the rear portion of the bottom plate 1, and are all located between two groups of support bases 4, a tooth opening movable frame 802 capable of moving left and right is slidably installed in the five guide frames 801, and a long hole is opened at the left end of the tooth opening movable frame 802, the swinging rod 805 is fixedly installed at the front end of the first rotating shaft 804, and the right end of the swinging rod 805 is slidably located in the long hole of the tooth opening movable frame 802, the connecting frame 806 is fixedly installed on the tooth opening movable frame 802, a leveling plate 807 is fixedly installed at the upper end of the connecting frame 806, and the leveling plate 807 is slidably located in the sliding grooves of two limiting plates 3, the flattening plate 807 serves to spread the glass in a pile so that each cullet is washed during its rightward travel.
As shown in fig. 1-2 and 4-5, the water spray direction adjusting device 9 for performing a washing operation on both upper and lower surfaces of the glass cullet includes a support 901, a second rotating shaft 902, an opening plate 903, a cam 904, a pushing plate 905, a first driving gear 906, a liquid distribution pipe 907, an opening cylinder 908, a first compression spring 909, a movable block 9010, a pushing frame 9011, a first liquid spraying plate 9012, a second liquid spraying plate 9013, a first liquid conveying pipe 9014, a second liquid conveying pipe 9015 and a liquid supply pipe 9016, the support 901 is fixedly installed on the upper side surface of the base plate 1 and located on the right side of the servo motor 803, the second rotating shaft 902 is rotatably installed on the support 901, the opening plate 903 is installed at the rear end of the second rotating shaft 902, the cam 904 is installed at the front end of the second rotating shaft 902, the pushing plate 905 is installed on the support 901 through a rotating shaft, and the pushing plate 905 is in contact with the opening plate, the first driving gear 906 and the pushing disc 905 are coaxially arranged and meshed with the toothed movable frame 802, the liquid distribution pipe 907 is fixedly installed on the support 901, two sides of the liquid distribution pipe 907 are fixedly connected with open cylinder bodies 908, a square through hole is formed in each open cylinder body 908, first compression springs 909 are installed in the two open cylinder bodies 908, the lower end of each first compression spring 909 is connected with a movable block 9010, pushing frames 9011 penetrating through the bottoms of the open cylinder bodies 908 are fixedly installed on the bottom side surfaces of the movable blocks 9010, the two pushing frames 9011 are in contact with the cam 904, the first liquid spraying plate 9012 used for washing the upper surfaces of a large amount of glass cullet is fixedly installed on the two limiting plates 3, the second liquid spraying plates 9013 used for washing the lower surfaces of the large amount of cullet is fixedly installed on two of the supporting plates 2, and a second liquid conveying pipe 9015 is connected between the first liquid spraying plate 9012 and one of the open cylinder bodies 908, a first liquid conveying pipe 9014 is connected between the second liquid spraying plate 9013 and the other open cylinder 908, the liquid supply pipe 9016 is installed at the upper end of the liquid distribution pipe 907, and the liquid supply pipe 9016 is used for conveying water in a tap water pipe into the liquid distribution pipe 907.
In the concrete use, when needing to wash the glass after the breakage, the staff is with liquid supply pipe 9016 with water piping connection earlier, make the water flow into branch liquid pipe 907 through liquid supply pipe 9016, directly pour broken glass into in blowing frame 15, and pulling striker plate 17 and the lower part separation of blowing frame 15 that moves left, at this moment, the cullet in blowing frame 15 can fall down on net gape conveyer belt 7, after a certain amount of cullet falls on net gape conveyer belt 7, loosen striker plate 17, under the auxiliary action of two second compression springs 18, striker plate 17 can reset and move right and contact with the lower part of blowing frame 15, block that the cullet continues to fall down, then place a collection frame in the right part of bottom plate 1, the cullet that conveniently has washed can fall into automatically and collect in the collection frame.
The staff starts servo motor 803 anticlockwise rotation, servo motor 803 can drive path gear 10 and swinging arms 805 anticlockwise rotation through first axis of rotation 804, path gear 10 anticlockwise rotation can drive big footpath gear 11 clockwise rotation, big footpath gear 11 can drive another first belt pulley 12 clockwise rotation through with one of them first belt pulley 12 and first flat belt 13, another first belt pulley 12 can drive second driving roller 6 clockwise rotation, second driving roller 6 can drive first driving roller 5 clockwise rotation through net gape conveyer belt 7, at this moment, net gape conveyer belt 7 can drive the cullet and move to the right. Swing rod 805 anticlockwise rotates and can drive gullet movable shelf 802 and remove about, gullet movable shelf 802 can drive paving board 807 through link 806 and remove about, and at this moment, paving board 807 can carry out the operation of paving to the cullet that transmits on dropping onto net gape conveyer belt 7 for a large amount of piles of cullet can disperse and come, conveniently all wash each cullet.
When the tooth-opening movable frame 802 moves leftwards, the first driving gear 906 meshed with the tooth-opening movable frame rotates anticlockwise for one circle, the first driving gear 906 can drive the opening disc 903 to rotate clockwise through the pushing disc 905, the opening disc 903 can drive the cam 904 to rotate clockwise through the second rotating shaft 902, the cam 904 can push the other pushing frame 9011 to move upwards, the other pushing frame 9011 can drive the other movable block 9010 to move upwards, the other first compression spring 909 compresses upwards, the other movable block 9010 cannot block a square through hole in the other opening cylinder 908, at the moment, water in the liquid distribution pipe 907 can flow into the second liquid spraying plate 9013 through the first liquid conveying pipe 9014, and the second liquid spraying plate 9013 can spray water upwards to flush the bottom surface of glass cullet on the net mouth conveying belt 7; when the tooth-opening movable frame 802 moves rightwards, the first driving gear 906 meshed with the tooth-opening movable frame can rotate clockwise for one circle, the first driving gear 906 can drive the opening disc 903 to rotate anticlockwise through the pushing disc 905, the opening disc 903 can drive the cam 904 to rotate anticlockwise through the second rotating shaft 902, the cam 904 can be separated from the other pushing frame 9011, at the moment, the other movable block 9010 and the other pushing frame 9011 move downwards to reset, the other movable block 9010 can block a square through hole in the other opening cylinder 908, and water in the other opening cylinder 908 cannot flow into the second liquid spraying plate 9013 continuously; the cam 904 rotates counterclockwise to push one of the pushing frames 9011 and one of the movable blocks 9010 to move upward, at this time, the water in the liquid distribution pipe 907 can flow into the first liquid spraying plate 9012 through the second liquid conveying pipe 9015, and the first liquid spraying plate 9012 can spray the water downwards to the upper surface of the glass cullet to flush the glass cullet. When the cam 904 rotates clockwise again, one of the pushing frames 9011 and one of the movable blocks 9010 move downwards to be reset, and at this time, water in the liquid distribution pipe 907 cannot flow into the first liquid spraying plate 9012. Reach the effect that can all wash cullet's two sides, cullet washs more thoroughly, can reach intermittent type nature simultaneously and carry out abluent effect to cullet, can effective water economy resource. The washed cullet can be automatically collected in the collecting frame conveyed by the mesh opening conveying belt 7, manual collection of the cullet is not needed, procedures can be reduced, and meanwhile the cullet can be prevented from cutting hands of workers.
Example two
On the basis of the first embodiment, as shown in fig. 2-3, the device further comprises a second belt pulley 19, a second flat belt 20, a tooth block 21, a second driving gear 22, a connecting rod 23 and a rack 24, wherein the second belt pulley 19 is installed at one end of the first driving roller 5 and the rear end of the second driving roller 6, two second flat belts 20 are connected between the second belt pulleys 19, seven tooth blocks 21 are installed on the second flat belt 20, the second driving gear 22 is installed on the rear side surface of one of the limiting plates 3 through a rotating shaft and meshed with the seven tooth blocks 21, the connecting rod 23 is fixedly installed on the material baffle 17 and in sliding contact with the guide frame 16, and the rack 24 is fixedly installed at the right end of the connecting rod 23 and meshed with the second driving gear 22.
In specific use, the clockwise rotation of the second transmission roller 6 can drive one of the second belt pulleys 19 to rotate clockwise, one of the second belt pulleys 19 can drive the other second belt pulley 19 to rotate clockwise through the second flat belt 20, the second flat belt 20 can drive seven tooth blocks 21 to rotate clockwise, when the tooth blocks 21 are meshed with the second driving gear 22, the second driving gear 22 can drive the second driving gear 22 to rotate anticlockwise, the second driving gear 22 can drive the rack 24 to move leftwards, the rack 24 can drive the baffle plate 17 to move leftwards to be separated from the bottom of the discharge frame 15 through the connecting rod 23, the two second compression springs 18 compress leftwards, and at the moment, cullet in the discharge frame 15 falls onto the mesh opening conveyor belt 7; when the tooth block 21 is disengaged from the second driving gear 22, under the auxiliary action of the two second compression springs 18, the striker plate 17 will move rightwards to reset and contact with the bottom of the discharge frame 15, and further drive the connecting rod 23 and the rack 24 to move rightwards to reset. The function of controlling the glass in the feeding frame 15 to automatically and intermittently fall onto the net mouth conveying belt 7 is realized.
EXAMPLE III
On the basis of the second embodiment, as shown in fig. 2, the striker plate further comprises a pull rod 25, the pull rod 25 is fixedly installed on the left side surface of the striker plate 17 and penetrates through the guide frame 16, and the pull rod 25 is used for facilitating a worker to manually pull the striker plate 17 to move when necessary.
As shown in fig. 2, the glass washing machine further comprises a liquid discharge pipe 26 and a liquid collecting plate 27, wherein the liquid collecting plate 27 for collecting waste water generated by the washing operation of the cullet is fixedly installed on the two groups of supporting seats 4, the liquid collecting plate 27 is located below the mesh opening conveying belt 7, a circular hole is formed in the left portion of the liquid collecting plate 27, the liquid discharge pipe 26 is installed in the circular hole, and the liquid discharge pipe 26 is used for discharging the waste water collected by the liquid collecting plate 27.
In the concrete use, because path gear 10 rotates four rings and can drive big path gear 11 and rotate the round in the use, so the rotational speed of two first belt pulleys 12 is slower, and then lead to the rotational speed of second driving roller 6 and two second belt pulleys 19 to be slower, for cullet in the blowing frame 15 can in time fall on net gape conveyer belt 7 and spread the parallel and level washing operation, cullet when net gape conveyer belt 7 on has accomplished to wash, and when connecting rod 23 has not driven striker plate 17 left migration and the bottom separation of blowing frame 15, the staff can stimulate pull rod 25 and move left, and then drive striker plate 17 and can move left, make the back cullet can in time follow blowing frame 15 on the net gape conveyer belt 7 and carry out the washing operation.
Before using this equipment, the staff need with fluid-discharge tube 26 and waste liquid collecting pipe intercommunication for the waste water that produces after the cullet has washed can flow into the waste liquid collecting pipe through fluid-discharge tube 26, avoids appearing the indiscriminate circumstances of discharging of waste water. The effect of collecting liquid board 27 lies in collecting the waste water after the cullet has been washed, prevents that waste water from spraying to cause spare part to rust on the spare part, and it is impaired to reduce equipment, and the drain pipe 26 can in time get rid of the waste water in collecting liquid board 27, reaches the effect that reduces waste water and pile up in collecting liquid board 27.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.