CN111570324A - Automatic inspection machine of injection molding flash - Google Patents
Automatic inspection machine of injection molding flash Download PDFInfo
- Publication number
- CN111570324A CN111570324A CN202010511801.XA CN202010511801A CN111570324A CN 111570324 A CN111570324 A CN 111570324A CN 202010511801 A CN202010511801 A CN 202010511801A CN 111570324 A CN111570324 A CN 111570324A
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- China
- Prior art keywords
- product
- inspection machine
- injection molding
- automatic inspection
- defective products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic inspection machine for injection molding part flash, which comprises a profile frame, wherein a robot installation bottom plate is arranged at the upper end of the profile frame, the robot installation bottom plate is horizontally arranged, a robot is arranged at the upper end of the robot installation bottom plate, a detection platform plate is arranged at the upper end of the profile frame, a plurality of first threaded holes are formed in the upper end of the detection platform plate, a fixed block is arranged at the upper end of the detection platform plate, and a support column is arranged at the upper end of the fixed block. According to the invention, good product characteristic parameters and defective product characteristic parameters are input into the control device in advance, each surface of the product to be inspected is identified and compared one by one, defective products are selected and sent into the defective product hopper through the control device and the sorting mechanism, the good products are reserved, and the outflow of the defective products is avoided. The control device is used for collecting the characteristic parameters of the defective products, the function of automatically identifying and screening the flash of the defective products of the engine supporting parts is achieved, and the problems of missing detection and error detection in manual operation are avoided by adopting machine inspection.
Description
Technical Field
The invention relates to a detection device, in particular to an automatic inspection machine for flash of an injection molding part.
Background
During the processing and production of injection-molded products, flash, etc. are often encountered. This occurs in many cases at the parting and joining positions of the mold, such as the parting plane of the mold, the gap of the insert, the slide-fit portion of the slide, and the hole of the ejector pin. Injection molding flash can not only cause permanent damage to the injection molding equipment, but can also have other serious consequences. For example, engine support component flash defects can impact overall vehicle safety. At present, the defective engine supporting part flash products are mainly identified by a manual visual inspection method, but the risks of missing detection, error detection and the like exist.
Disclosure of Invention
The invention aims to provide an automatic inspection machine for flash of injection molding parts, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic inspection machine for injection molding part overflow comprises a profile frame, wherein a robot installation bottom plate is arranged at the upper end of the profile frame, the robot installation bottom plate is horizontally placed, a robot is arranged at the upper end of the robot installation bottom plate, a detection platform plate is arranged at the upper end of the profile frame, a plurality of first threaded holes are formed in the upper end of the detection platform plate, a fixed block is arranged at the upper end of the detection platform plate, a support column is arranged at the upper end of the fixed block, a clamping frame is arranged on the outer side of the support column, and a CCD lens is;
detect the landing slab upper end and be equipped with sorting mechanism, detect the landing slab upper end and be equipped with a plurality of support frame, the support frame upper end is equipped with the tray, the tray upper end is equipped with the product die block, it is equipped with lift platform to detect the landing slab upper end, lift platform is located under the CCD camera lens, be equipped with yields funnel, defective products funnel in the lift platform, yields funnel lower extreme fixedly connected with guide way, the guide way slope is placed, defective products funnel lower extreme is equipped with the defective products collecting box, be equipped with the control box in the section bar frame.
As a further scheme of the invention, a plurality of universal wheels which are uniformly distributed are arranged at the lower end of the section bar frame, and the universal wheels have a braking function.
As a further scheme of the invention, the support column is made of sectional materials, and the bottom end of the support column is drilled with a second threaded hole by adopting a screw tap.
As a further scheme of the present invention, a second countersunk hole corresponding to the second threaded hole is provided in the fixing block, a second bolt is clamped into the second countersunk hole, the second bolt is matched with the second threaded hole, and the second bolt is clamped into the fixing block.
As a further scheme of the invention, a plurality of first countersunk holes are formed in the fixing block, first bolts are clamped in the first countersunk holes, and the first bolts are matched with the first threaded holes.
As a further scheme of the invention, a soft cushion is arranged in the defective product collecting box, and the control box is electrically connected with an external power supply.
As a further scheme of the invention, the lower end of the guide groove is provided with a good product collecting box or a transmission roller way leading to the next step, the outer side of the control box is provided with a plurality of buttons, and the outer side of the control box is provided with a plurality of indicator lamps.
As a further scheme of the invention, the inspection machine comprises the following specific working steps:
firstly, placing a product in a product bottom mould;
secondly, the robot picks up the product and respectively aligns the side surfaces of the surface B and the surface A of the product to the CCD lens, and the surface B is opposite to the surface A;
thirdly, the CCD lens transmits the shooting data of the side surfaces of the surface B and the surface A of the product to the control device;
fourthly, the robot places the product above the lifting platform, and the surface of the product A faces upwards;
fifthly, lifting the product by the lifting platform, transmitting the shooting data of the A surface of the product into the control device by the CCD lens, and driving the product to descend by the lifting platform;
sixthly, the control device compares the received product shooting data with the pre-stored good product characteristic parameters and the pre-stored defective product characteristic parameters to judge whether the product is good or bad, and the sorting mechanism pushes the product into the corresponding hopper.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, good product characteristic parameters and defective product characteristic parameters are input into the control device in advance, each surface of the product to be inspected is identified and compared one by one, defective products are selected and sent into the defective product hopper through the control device and the sorting mechanism, the good products are reserved, and the outflow of the defective products is avoided. The control device is used for collecting the characteristic parameters of the defective products, the function of automatically identifying and screening the flash of the defective products of the engine supporting parts is achieved, and the problems of missing detection and error detection in manual operation are avoided by adopting machine inspection.
Drawings
FIG. 1 is a schematic structural diagram of an automatic engine support component flash inspection machine.
FIG. 2 is a schematic view of a detection platform plate in an automatic inspection machine for engine support component flash.
FIG. 3 is a flow chart of the detection of an automatic checking machine for engine support component flash.
In the figure: 1. a profile frame; 2. a universal wheel; 3. a robot mounting base plate; 4. detecting the platform board; 5. a fixed block; 6. a support pillar; 7. a clamping frame; 8. a robot; 9. a CCD lens; 10. a product bottom die; 11. a tray; 12. a support frame; 14. a lifting platform; 15. a good product hopper; 16. a guide groove; 17. a defective product hopper; 18. a defective product collection box; 19. a control box; 20. a sorting mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, in the embodiment of the invention, an automatic engine supporting part flash inspection machine comprises a profile frame 1, a plurality of universal wheels 2 which are uniformly distributed are arranged at the lower end of the profile frame 1, the universal wheels 2 are provided with a brake function, a robot mounting base plate 3 is arranged at the upper end of the profile frame 1, the robot mounting base plate 3 is horizontally arranged, a robot 8 is arranged at the upper end of the robot mounting base plate 3, a detection platform plate 4 is arranged at the upper end of the profile frame 1, a plurality of first threaded holes are arranged at the upper end of the detection platform plate 4, a fixing block 5 is arranged at the upper end of the detection platform plate 4, a plurality of first countersunk holes are arranged in the fixing block 5, first bolts are clamped in the first countersunk holes and matched with the first threaded holes, a supporting column 6 is arranged at the upper end of the fixing block 5, the supporting column 6 is made of a profile material, a second threaded hole is drilled at the bottom end of the supporting column 6 by adopting, a second bolt is clamped in the second countersunk hole and matched with the second threaded hole, the second bolt is clamped in the fixing block 5, a clamping frame 7 is arranged on the outer side of the supporting column 6, and a CCD lens 9 is arranged on the inner side of the clamping frame 7;
detect 4 upper ends of landing slab and be equipped with sorting mechanism 20, detect 4 upper ends of landing slab and be equipped with a plurality of support frame 12, support frame 12 upper ends are equipped with tray 11, tray 11 upper ends are equipped with product die block 10, detect 4 upper ends of landing slab and be equipped with lift platform 14, lift platform 14 is located CCD camera lens 9 under, be equipped with yields funnel 15 in the lift platform 14, defective products funnel 17, 15 lower extreme fixedly connected with guide way 16 of yields funnel, 16 slopes in the guide way and place, 17 lower extreme of defective products funnel is equipped with defective products collecting box 18, be equipped with the cushion in the defective products collecting box 18, 18 lower extreme of defective products collecting box is equipped with the guide rail, the guide rail run through defective products collecting box 18 and with 18 sliding connection of defective products collecting box, be equipped with control box 19 in the section bar frame 1, be equipped with controlling means in the control box 19.
The working principle of the invention is as follows:
when the device is used, the control box 19 is started to start the robot 8, the robot 8 sequentially aligns the back surface and the side surface of the surface A of the product at the upper end of the bottom die 10 with the CCD lens 9, the control box 19 starts the CCD lens 9 and collects images shot by the CCD lens 9 and compares the images with good product data, then the robot 8 places the product on the lifting platform 14, the surface A of the product faces upwards, the lifting platform 14 is started through the control box 19 to lift the product, the control box 19 starts the CCD lens 9 and collects shot influence data, the control box 19 controls the lifting platform 14 to descend, the control box 19 compares all obtained image data with good product data parameters to judge whether the product is good or bad, and the control box 19 starts the sorting mechanism 20 to push the product into the corresponding hopper.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. An automatic inspection machine for overflow of injection molding parts comprises a profile frame (1) and is characterized in that a robot installation bottom plate (3) is arranged at the upper end of the profile frame (1), the robot installation bottom plate (3) is horizontally placed, a robot (8) is arranged at the upper end of the robot installation bottom plate (3), a detection platform plate (4) is arranged at the upper end of the profile frame (1), a plurality of first threaded holes are formed in the upper end of the detection platform plate (4), a fixing block (5) is arranged at the upper end of the detection platform plate (4), a supporting column (6) is arranged at the upper end of the fixing block (5), a clamping frame (7) is arranged on the outer side of the supporting column (6), and a CCD lens (9) is arranged;
detect landing slab (4) upper end and be equipped with sorting mechanism (20), it is equipped with a plurality of support frame (12) to detect landing slab (4) upper end, support frame (12) upper end is equipped with tray (11), tray (11) upper end is equipped with product die block (10), it is equipped with lift platform (14) to detect landing slab (4) upper end, lift platform (14) are located CCD camera lens (9) under, be equipped with non-defective products funnel (15) in lift platform (14), non-defective products funnel (17), non-defective products funnel (15) lower extreme fixedly connected with guide way (16), guide way (16) slope is placed, non-defective products funnel (17) lower extreme is equipped with defective products collecting box (18), be equipped with control box (19) in section bar frame (1), be equipped with controlling means in the control box 19.
2. The automatic inspection machine of injection molding piece flash according to claim 1, characterized in that the lower end of the profile frame (1) is provided with a plurality of uniformly distributed universal wheels (2), and the universal wheels (2) have a braking function.
3. The automatic inspection machine of injection molding piece flash according to claim 1, characterized in that the support pillar (6) is made of section material, and the bottom end of the support pillar (6) is drilled with a second threaded hole by a screw tap.
4. The automatic inspection machine of injection molding part flash according to claim 1 or 3, characterized in that a second countersunk hole corresponding to the second threaded hole is arranged in the fixing block (5), a second bolt is clamped into the second countersunk hole, the second bolt is matched with the second threaded hole, and the second bolt is clamped into the fixing block (5).
5. The automatic inspection machine of injection molding part flash according to claim 1, characterized in that a plurality of first counter bores are arranged in the fixing block (5), first bolts are clamped into the first counter bores, and the first bolts are matched with the first threaded holes.
6. The automatic inspection machine of injection molding flash according to claim 1, characterized in that a soft cushion is arranged in the defective product collection box (18), and the control device is electrically connected with an external power supply.
7. The automatic inspection machine of injection molding part flash according to claim 1, characterized in that the lower end of the guide groove (16) is provided with a good product collection box or a transmission roller way leading to the next step, the outer side of the control box (19) is provided with a plurality of buttons, and the outer side of the control box (19) is provided with a plurality of indicator lamps.
8. The automatic inspection machine of injection molding piece flash according to claims 1-7, characterized by the following specific working steps:
firstly, placing a product in a product bottom die (10);
secondly, the robot (8) picks up the product and respectively aligns the side surfaces of the surface B and the surface A of the product to the CCD lens, and the surface B is opposite to the surface A;
thirdly, the CCD lens transmits the shooting data of the side surfaces of the surface B and the surface A of the product to the control device;
fourthly, the robot (8) places the product above the lifting platform (14) and the surface of the product A faces upwards;
fifthly, the lifting platform (14) lifts the product, the CCD lens transmits the shooting data of the A surface of the product to the control device, and the lifting platform (14) drives the product to descend;
sixthly, the control device compares the received product shooting data with the pre-stored good product characteristic parameters and the pre-stored defective product characteristic parameters to judge whether the product is good or bad, and the sorting mechanism (20) pushes the product into the corresponding hopper.
9. The automatic inspection machine of injection molded part flash of claim 1 wherein the product is an engine support component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010511801.XA CN111570324A (en) | 2020-06-08 | 2020-06-08 | Automatic inspection machine of injection molding flash |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010511801.XA CN111570324A (en) | 2020-06-08 | 2020-06-08 | Automatic inspection machine of injection molding flash |
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| Publication Number | Publication Date |
|---|---|
| CN111570324A true CN111570324A (en) | 2020-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010511801.XA Pending CN111570324A (en) | 2020-06-08 | 2020-06-08 | Automatic inspection machine of injection molding flash |
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| Country | Link |
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| CN (1) | CN111570324A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5193691A (en) * | 1991-08-26 | 1993-03-16 | Chong Wun C | Can seam inspection apparatus |
| CN203063078U (en) * | 2012-12-21 | 2013-07-17 | 广州市香港科大霍英东研究院 | Multifunctional manipulator device for injection molding machine |
| CN103921394A (en) * | 2014-03-27 | 2014-07-16 | 昆山艾博机器人系统工程有限公司 | Automatic production and detection equipment of insert injection molding product |
| CN108321348A (en) * | 2018-01-16 | 2018-07-24 | 李恒飞 | New energy car battery pole piece automation processing equipment integrating |
| CN208197506U (en) * | 2018-03-28 | 2018-12-07 | 上海戈冉泊精模科技有限公司 | A kind of injecting products mould is automatic outside to detect sorting unit |
| CN109682302A (en) * | 2019-01-30 | 2019-04-26 | 广东斯玛特自动化科技有限公司 | A kind of axial workpiece high-precision full-automatic measuring device |
-
2020
- 2020-06-08 CN CN202010511801.XA patent/CN111570324A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5193691A (en) * | 1991-08-26 | 1993-03-16 | Chong Wun C | Can seam inspection apparatus |
| CN203063078U (en) * | 2012-12-21 | 2013-07-17 | 广州市香港科大霍英东研究院 | Multifunctional manipulator device for injection molding machine |
| CN103921394A (en) * | 2014-03-27 | 2014-07-16 | 昆山艾博机器人系统工程有限公司 | Automatic production and detection equipment of insert injection molding product |
| CN108321348A (en) * | 2018-01-16 | 2018-07-24 | 李恒飞 | New energy car battery pole piece automation processing equipment integrating |
| CN208197506U (en) * | 2018-03-28 | 2018-12-07 | 上海戈冉泊精模科技有限公司 | A kind of injecting products mould is automatic outside to detect sorting unit |
| CN109682302A (en) * | 2019-01-30 | 2019-04-26 | 广东斯玛特自动化科技有限公司 | A kind of axial workpiece high-precision full-automatic measuring device |
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Application publication date: 20200825 |
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| RJ01 | Rejection of invention patent application after publication |