CN111559145A - 一种抗撕裂涤纶面料的改良工艺 - Google Patents

一种抗撕裂涤纶面料的改良工艺 Download PDF

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CN111559145A
CN111559145A CN202010487183.XA CN202010487183A CN111559145A CN 111559145 A CN111559145 A CN 111559145A CN 202010487183 A CN202010487183 A CN 202010487183A CN 111559145 A CN111559145 A CN 111559145A
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tear
resistant
layer
polyester fabric
proof
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凌平平
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Xinyi Yuanmao Textile Co ltd
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Xinyi Yuanmao Textile Co ltd
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A—HUMAN NECESSITIES
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    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/10—Impermeable to liquids, e.g. waterproof; Liquid-repellent
    • A—HUMAN NECESSITIES
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    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
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  • Woven Fabrics (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明提供了一种抗撕裂涤纶面料，及其改良工艺，所述抗撕裂涤纶面料由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强。本发明所述的抗撕裂涤纶面料的改良工艺制备的面料具有防撕裂，抗菌，抗辐射，耐磨防油等多种功能，适合户外恶劣条件下应用。

Description

一种抗撕裂涤纶面料的改良工艺
技术领域
本发明涉及纺织面料领域，尤其涉及一种抗撕裂涤纶面料的改良工艺。
技术背景
近年来，随着人们健康意识的提高，越来越多的人开始注重运动，也渐渐的将运动范围扩展到户外。户外运动是以自然环境为场地的带有探险和挑战性的体验性运动项目。常见的户外运动有登山、攀岩、蹦极、漂流等等。由于户外运动场所的不同以及环境恶劣程度的不同，对户外运动服装面料提出了更高的要求。涤纶面料是目前户外运动服装的主要面料，目前的涤纶面料很难同时兼顾抗撕裂和防油防水以及耐磨抑菌等功能，因此，急需对抗撕裂涤纶面料进行改良。
发明内容
针对上述不足，本发明提供一种抗撕裂涤纶面料的改良工艺，优化了制备条件，生产流程短，成本低，制得的面料具有防撕裂，抗菌，抗辐射，耐磨防油等多种功能。
为了实现上述目的，本发明提供了如下的技术方案：
一种抗撕裂涤纶面料，其特征在于，由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强。
进一步的，上述一种抗撕裂涤纶面料，所述每根加强筋由若干高强涤纶束和尼龙束1:1的缠绕而成；所述加强筋之间交织，成90度夹角。
进一步的，上述一种抗撕裂涤纶面料，所述加强筋采用“S”捻。采用“S”捻，提高面料的抗撕裂性能
进一步的，上述一种抗撕裂涤纶面料，所述加强筋的直径为50-200微米。
进一步的，上述一种抗撕裂涤纶面料，所述耐磨抑菌复合结构由外而内依次由涤纶层、化纤层、抗菌纱线层、尼龙耐磨层及透气层组成。耐磨抑菌复合结构，具备良好的耐磨、透气、抗菌作用。
进一步的，上述一种抗撕裂涤纶面料，所述抗菌纱线上镀有纳米银。
进一步的，上述一种抗撕裂涤纶面料，所述防油防水复合型结构由外到内依次由防辐射层、PUR热熔胶防水面层、PU薄膜防油面层、面料基层、纯棉亲肤层粘合而成。防油防水复合型结构简单，具有防水、防油、易去污免水洗功能。
进一步的，上述一种抗撕裂涤纶面料，所述防辐射层中含有交织的金属丝。
进一步的，上述一种抗撕裂涤纶面料，所述金属丝直径为25-100微米。
进一步的，上述一种抗撕裂涤纶面料的改良工艺，包括以下步骤：
(1)分别制备耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和
防油防水复合型结构；
(2)将耐磨抑菌复合结构通过环保粘合剂粘合于抗撕裂涤纶面料加强结构上，随后将抗撕裂涤纶面料加强结构粘合于防油防水复合型结构上；进入热压机热压成型。
根据上述技术方案，本发明具有如下有益效果，本发明所公开的抗撕裂涤纶面料，由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强，所制得的涤纶面料具有防撕裂，抗菌，抗辐射，耐磨防油等多种功能，适合户外恶劣条件下应用。
具体实施方式
下面将通过几个具体实施例，进一步阐明本发明，这些实施例只是为了说明问题，并不是一种限制。
实施例1
一种抗撕裂涤纶面料，由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强；所述每根加强筋由3根高强涤纶束和3根尼龙束1:1的缠绕而成；所述加强筋之间交织，成90度夹角；所述加强筋采用“S”捻；所述加强筋的直径为50微米；所述耐磨抑菌复合结构由外而内依次由涤纶层、化纤层、抗菌纱线层、尼龙耐磨层及透气层组成；所述抗菌纱线上镀有纳米银；所述防油防水复合型结构由外到内依次由防辐射层、PUR热熔胶防水面层、PU薄膜防油面层、面料基层、纯棉亲肤层粘合而成；所述防辐射层中含有交织的金属丝；所述金属丝直径为25微米；
上述一种抗撕裂涤纶面料的改良工艺为：
(1)分别制备耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；
(2)将耐磨抑菌复合结构通过环保粘合剂粘合于抗撕裂涤纶面料加强结构上，随后将抗撕裂涤纶面料加强结构粘合于防油防水复合型结构上；进入热压机热压成型。
所述环保粘合剂为热熔胶。
实施例2
一种抗撕裂涤纶面料，由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强；所述每根加强筋由5根高强涤纶束和5根尼龙束1:1的缠绕而成；所述加强筋之间交织，成90度夹角；所述加强筋采用“S”捻；所述加强筋的直径为100微米；所述耐磨抑菌复合结构由外而内依次由涤纶层、化纤层、抗菌纱线层、尼龙耐磨层及透气层组成；所述抗菌纱线上镀有纳米银；所述防油防水复合型结构由外到内依次由防辐射层、PUR热熔胶防水面层、PU薄膜防油面层、面料基层、纯棉亲肤层粘合而成；所述防辐射层中含有交织的金属丝；所述金属丝直径为50微米；
上述一种抗撕裂涤纶面料的改良工艺为：
(1)分别制备耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；
(2)将耐磨抑菌复合结构通过环保粘合剂粘合于抗撕裂涤纶面料加强结构上，随后将抗撕裂涤纶面料加强结构粘合于防油防水复合型结构上；进入热压机热压成型。
所述环保粘合剂为热熔胶。
实施例3
一种抗撕裂涤纶面料，由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强；所述每根加强筋由7根高强涤纶束和7根尼龙束1:1的缠绕而成；所述加强筋之间交织，成90度夹角；所述加强筋采用“S”捻；所述加强筋的直径为200微米；所述耐磨抑菌复合结构由外而内依次由涤纶层、化纤层、抗菌纱线层、尼龙耐磨层及透气层组成；所述抗菌纱线上镀有纳米银；所述防油防水复合型结构由外到内依次由防辐射层、PUR热熔胶防水面层、PU薄膜防油面层、面料基层、纯棉亲肤层粘合而成；所述防辐射层中含有交织的金属丝；所述金属丝直径为100微米；
上述一种抗撕裂涤纶面料的改良工艺为：
(1)分别制备耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；
(2)将耐磨抑菌复合结构通过环保粘合剂粘合于抗撕裂涤纶面料加强结构上，随后将抗撕裂涤纶面料加强结构粘合于防油防水复合型结构上；进入热压机热压成型。
所述环保粘合剂为热熔胶。
实施例4
将实施例1-3制备得到的抗撕裂涤纶面料和市场上的普通复合涤纶面料对比进行性能测试，测试包括如下1-3的内容，测试结果见表1
1、拉伸断裂强力测试：实验仪器为YG065型电子织物强力试验仪，参照标准ISO9073-3-1989《纺织品非织造布试验方法第三部分：拉伸强力及伸长测定》；
2、剥离强度试验：参照GB8808-1998《软质复合塑料材料剥离试验方法》进行；
3、抗菌性实验：参照GB/T20944.1-2007《纺织品抗菌性能的评价第1部分：琼脂平皿扩散法》进行；以金黄色葡萄球菌和大肠杆菌作为实验菌种，实验菌液浓度为1x108CFU/ml。
表1：测试结果
检测项目 拉伸断裂强力(N) 剥离强度(N) 抑菌效果评价
实施例1 390 300 好
实施例2 410 320 好
实施例3 430 340 好
对比例 340 270 一般
根据表1的测试结果可知，本发明所述的抗撕裂涤纶面料的改良工艺制备得到的涤纶面料强度高，防撕裂效果好，抑菌效果好，适合应用在室外恶劣环境下。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进，这些改进也应视为本发明的保护范围。

Claims (10)

1.一种抗撕裂涤纶面料，其特征在于，由外而内依次为耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；所述抗撕裂涤纶面料加强结构包括由上下两层平纹组织和中间的加强筋，所述加强筋穿插设置在上下两层平纹组织之间，用以进行强度的加强。
2.根据权利要求1所述的一种抗撕裂涤纶面料，其特征在于，所述每根加强筋由若干高强涤纶束和尼龙束1:1的缠绕而成；所述加强筋之间交织，成90度夹角。
3.根据权利要求2所述的一种抗撕裂涤纶面料，其特征在于，所述加强筋采用“S”捻。
4.根据权利要求3所述的一种抗撕裂涤纶面料，其特征在于，所述加强筋的直径为50-200微米。
5.根据权利要求1所述的一种抗撕裂涤纶面料，其特征在于，所述耐磨抑菌复合结构由外而内依次由涤纶层、化纤层、抗菌纱线层、尼龙耐磨层及透气层组成。
6.根据权利要求4所述的一种抗撕裂涤纶面料，其特征在于，所述抗菌纱线上镀有纳米银。
7.根据权利要求1所述的一种抗撕裂涤纶面料，其特征在于，所述防油防水复合型结构由外到内依次由防辐射层、PUR热熔胶防水面层、PU薄膜防油面层、面料基层、纯棉亲肤层粘合而成。
8.根据权利要求6所述的一种抗撕裂涤纶面料，其特征在于，所述防辐射层中含有交织的金属丝。
9.根据权利要求7所述的一种抗撕裂涤纶面料，其特征在于，所述金属丝直径为25-100微米。
10.如权利要求1-9任一项所述的抗撕裂涤纶面料的改良工艺，包括以下步骤：
（1）分别制备耐磨抑菌复合结构、抗撕裂涤纶面料加强结构和防油防水复合型结构；
（2）将耐磨抑菌复合结构通过环保粘合剂粘合于抗撕裂涤纶面料加强结构上，随后将抗撕裂涤纶面料加强结构粘合于防油防水复合型结构上；进入热压机热压成型。
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CN115284698A (zh) * 2022-08-18 2022-11-04 高梵(浙江)信息技术有限公司 一种抗撕裂涤纶面料及其生产方法

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