CN111545426A - Micro-bead scattering device for producing reflective cloth - Google Patents
Micro-bead scattering device for producing reflective cloth Download PDFInfo
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- CN111545426A CN111545426A CN202010416388.9A CN202010416388A CN111545426A CN 111545426 A CN111545426 A CN 111545426A CN 202010416388 A CN202010416388 A CN 202010416388A CN 111545426 A CN111545426 A CN 111545426A
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- rotating shaft
- bevel gear
- component
- conveying hopper
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/04—Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/06—Storage, supply or control of the application of particulate material; Recovery of excess particulate material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention is suitable for the technical field of reflective cloth production equipment, and provides a micro-bead spreading device for reflective cloth production; a base; the feeding roller, the material guiding roller and the material rolling roller are arranged on the base in sequence from the left; the material conveying hopper is fixedly arranged on the base; the material homogenizing part is arranged at the discharge port of the material conveying hopper and comprises a rotating shaft which is rotatably arranged at the discharge port of the material conveying hopper, the rotating shaft is in transmission connection with a material guiding roller, and the material guiding roller provides power for the movement of the material homogenizing part; the material homogenizing part also comprises a dispersing component, an up-and-down vibrating material smashing component and a material distributing component which is arranged in an up-and-down vibrating mode, and the rotating shaft provides power for the dispersing component, the up-and-down vibrating material smashing component and the material distributing component. The invention makes the spreading more uniform; ensuring the quality of the dispersion.
Description
Technical Field
The invention relates to the technical field of reflective cloth production equipment, in particular to a micro-bead spreading device for reflective cloth production.
Background
The reflective fabric is also called reflective fabric and retro-reflective fabric, and is a fabric with safety function by applying glass beads on the fabric and utilizing the optical principle that light rays return after being refracted and reflected in the glass beads, even if the reflected light is mostly returned to the light source direction according to the incident light direction.
At present, in the production and processing process of reflective cloth, glass bead powder needs to be sprinkled on a film for producing the reflective cloth, and the existing reflective cloth bead scattering device has the phenomenon of insufficient uniform scattering in the working process, so that the technical problem needs to be solved by designing a more uniform scattering device for producing the reflective cloth.
Disclosure of Invention
The invention aims to provide a micro-bead spreading device for producing reflective cloth, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a micro-bead spreading device for producing reflective cloth, a base;
the feeding roller, the material guiding roller and the material rolling roller are arranged on the base in sequence from the left;
the material conveying hopper is fixedly arranged on the base;
the material homogenizing part is arranged at the discharge port of the material conveying hopper and comprises a rotating shaft which is rotatably arranged at the discharge port of the material conveying hopper, the rotating shaft is in transmission connection with a material guiding roller, and the material guiding roller provides power for the movement of the material homogenizing part; the material homogenizing part also comprises a dispersing component, an up-and-down vibrating material smashing component and a material distributing component which is arranged in an up-and-down vibrating mode, and the rotating shaft provides power for the dispersing component, the up-and-down vibrating material smashing component and the material distributing component.
As a further scheme of the invention: the material smashing component comprises a material smashing disc arranged at the discharge port of the material conveying hopper, a plurality of material smashing rods for smashing materials are arranged on the material smashing disc, the material smashing disc is elastically arranged on the material conveying hopper through an elastic support A, and the elastic support A is fixedly arranged in the material conveying hopper; the bottom of the tamping disc is further provided with an A driving ring, the bottoms of the A driving rings are symmetrically provided with A arc-shaped bulges, the bottoms of the A driving rings are butted against A driving rods symmetrically arranged on the upper part of the rotating shaft, and the A arc-shaped bulges are arranged on the rotating track of the A driving rods.
As a still further scheme of the invention: the material smashing rods are different in length.
As a still further scheme of the invention: the dispersing component assembly comprises a rotating disc fixedly mounted on the upper portion of the rotating shaft and distributing rods arranged outside the rotating disc in an array mode.
As a still further scheme of the invention: divide the material subassembly to include that elastic mounting divides the material net and the B drive ring of fixed mounting in the pivot lower part in the pivot below, fixed mounting has the B actuating lever that the symmetry set up on the B drive ring, B actuating lever bottom is contradicted on dividing the driven ring on the material net, and the symmetry is provided with the B arc arch on the driven ring, the B arc arch sets up on the rotation orbit of B actuating lever, driven ring fixed mounting divides the material net on.
As a still further scheme of the invention: and two ends of the material distribution net are arranged at the discharge port of the material conveying hopper through elastic supports.
As a still further scheme of the invention: the guide roller and the rotating shaft adopt any one of chain transmission, belt transmission or gear transmission.
As a still further scheme of the invention: the rotating shaft is sleeved with an A bevel gear, the A bevel gear is meshed with a B bevel gear at one end of the rotating shaft A, and a C bevel gear at the other end of the rotating shaft A is meshed with a D bevel gear at one end of the rotating shaft B; and the bevel gear E at the other end of the rotating shaft B is meshed with the bevel gear F on the material guide roller.
As a still further scheme of the invention: the outer side of the material guide roller is provided with a thermal resistor, and the outer side of the thermal resistor is also provided with a heat transfer layer.
Compared with the prior art, the invention has the beneficial effects that: the material guide roller provides rotation power for the homogenizing part, the material guide roller rotates along with the moving of the traveling thin film, and meanwhile, the feeding speed of the homogenizing part is controlled through the material conveying speed of the material guide roller, so that the feeding amount is determined along with the traveling speed of the thin film, and the amount of the microbeads on each position of the thin film is uniform no matter the traveling speed of the thin film is slow or the traveling speed of the thin film is high; ensuring the quality of bead dispersion. Meanwhile, the dispersing assembly and the distributing assembly equally distribute the microbeads, so that the microbeads are more uniformly distributed; ensuring the quality of the dispersion.
Drawings
FIG. 1 is a schematic view showing the structure of a bead dispersing apparatus for producing a reflective fabric.
FIG. 2 is a schematic view showing the structure of a hopper in the microbead scattering apparatus for manufacturing reflective fabric.
FIG. 3 is a schematic view showing the structure of a feed roller in the bead scattering apparatus for producing a reflective fabric.
In the figure: the device comprises a base-1, a material conveying hopper-2, a material conveying roller-3, a material guiding roller-4, a material rolling roller-5, a material smashing disk-6, a material smashing rod-7, an A elastic support-8, an A driving ring-9, an A arc-shaped bulge-10, an A driving rod-11, a material distributing rod-12, a rotating disk-13, a rotating shaft-14, an A bevel gear-15, a B bevel gear-16, an A rotating shaft-17, a C bevel gear-18, a D bevel gear-19, a B rotating shaft-20, an E bevel gear-21, an F bevel gear-22, a B driving ring-23, a B driving rod-24, a driven ring-25, a material distributing net-26, a heat transfer layer-41 and a thermal resistor-42.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, a structure diagram of a micro bead scattering device for producing reflective fabric according to an embodiment of the present invention includes: a base 1;
a material conveying roller 3, a material guiding roller 4 and a material rolling roller 5 which are arranged on the base 1 in sequence from the left;
the material conveying hopper 2 is fixedly arranged on the base 1;
the material homogenizing part is arranged at the discharge port of the material conveying hopper 2 and used for controlling the feeding speed, the material homogenizing part comprises a rotating shaft 14 which is rotatably arranged at the discharge port of the material conveying hopper 2, the rotating shaft 14 is in transmission connection with the material guiding roller 4, and the material guiding roller 4 provides power for the movement of the material homogenizing part; the material homogenizing part also comprises a dispersing component, an up-and-down vibrating material smashing component and a material distributing component which is arranged in an up-and-down vibrating mode, and the rotating shaft 14 provides power for the dispersing component, the up-and-down vibrating material smashing component and the material distributing component.
In this embodiment, the material guide roller 4 provides rotation power for the homogenizing part, the material guide roller 4 rotates along with the moving of the traveling film, and the feeding speed of the homogenizing part is controlled by the material conveying speed of the material guide roller 4, so that the feeding amount is determined along with the traveling speed of the reflective cloth, and the amount of the microbeads on each position of the film is uniform no matter the traveling speed of the film is slow or the traveling speed of the film is fast; ensuring the quality of bead dispersion. Meanwhile, the dispersing assembly and the distributing assembly equally distribute the microbeads, so that the microbeads are more uniformly distributed; ensuring the quality of the dispersion.
As shown in fig. 2, as a preferred embodiment of the present invention, the ramming assembly includes a ramming tray 6 disposed at the discharge port of the material conveying hopper 2, a plurality of ramming rods 7 for ramming are disposed on the ramming tray 6, the ramming tray 6 is elastically mounted on the material conveying hopper 2 through an a elastic support 8, and the a elastic support 8 is fixedly mounted inside the material conveying hopper 2; the bottom of the material smashing disc 6 is further provided with an A driving ring 9, A arc-shaped bulges 10 are symmetrically arranged at the bottom of the A driving ring 9, the bottom of the A driving ring 9 is abutted against an A driving rod 11 symmetrically arranged at the upper part of a rotating shaft 14, the A arc-shaped bulges 10 are arranged on a rotating track of the A driving rod 11, further, the A driving rod 11 is intermittently abutted against the A arc-shaped bulges 10 in the rotating process along with the rotating shaft 14, the A driving ring 9 and the material smashing disc 6 are always abutted against the A driving rod 11 under the action of an A elastic support 8, further, the A driving ring 9 and the material smashing disc 6 are enabled to jump up and down, and the material smashing rod 7 is; the rotating speed of the rotating shaft 14 is controlled, so that the jumping speed of the smashing disc 6 is driven, and the blanking speed is controlled.
In order to enable better blanking, the material tamping rods 7 are therefore of different lengths.
The dispersion assembly comprises a rotating disc 13 fixedly mounted on the upper portion of a rotating shaft 14 and a material distributing rod 12 arranged outside the rotating disc 13 in an array mode, the rotating shaft 14 rotates to drive the rotating disc 13 to drive the material distributing rod 12 to rotate, then microbeads falling on the material conveying hopper 2 are dispersed, uneven material is prevented, the rotating speed of the rotating disc 13 depends on the rotating shaft 14, and then the rotating speed of the rotating disc 13 is matched with the discharged materials. Specifically, the a drive rod 11 is fixedly mounted on the rotating disk 13.
The rotating disc 13 may be a circular disc or may have another shape.
In order to uniformly disperse the micro beads falling onto the reflective cloth, the distributing assembly comprises a distributing net 26 elastically mounted below the rotating shaft 14 and a B driving ring 23 fixedly mounted at the lower part of the rotating shaft 14, wherein B driving rods 24 symmetrically arranged are fixedly mounted on the B driving ring 23, the bottom of the B driving rod 24 abuts against a driven ring 25 on the distributing net 26, B arc-shaped protrusions are symmetrically arranged on the driven ring 25, the B arc-shaped protrusions are arranged on the rotating track of the B driving rod 24, and the driven ring 25 is fixedly mounted on the distributing net 26; when the rotating shaft 14 drives the B driving ring 23 to rotate, the B driving rod 24 on the B driving ring 23 intermittently abuts against the B arc-shaped protrusion on the driven ring 25, and further drives the material distribution net 26 to vibrate up and down, so that the micro beads falling on the material distribution net 26 can be uniformly dispersed and can be well scattered on the reflective cloth.
Preferably, two ends of the material separating net 26 are mounted at the discharge port of the material conveying hopper 2 through an elastic support, so that the driven ring 25 on the material separating net 26 always abuts against the B driving rod 24, and the material separating net 26 is driven to vibrate up and down.
Chain transmission, belt transmission or gear transmission can be adopted between the guide roller 4 and the rotating shaft 14.
Specifically, an A bevel gear 15 is sleeved on the rotating shaft 14, the A bevel gear 15 is meshed with a B bevel gear 16 at one end of an A rotating shaft 17, and a C bevel gear 18 at the other end of the A rotating shaft 17 is meshed with a D bevel gear 19 at one end of a B rotating shaft 20; the E bevel gear 21 at the other end of the B rotating shaft 20 is meshed with the F bevel gear 22 on the material guide roller 4, when the material guide roller 4 rotates, the rotating shaft 14 is driven to rotate through the E bevel gear 21, the F bevel gear 22, the B rotating shaft 20, the D bevel gear 19, the C bevel gear 18, the A rotating shaft 17, the B bevel gear 16 and the A bevel gear 15, power is provided for the rotation of the rotating shaft 14, the rotation of the rotating shaft 14 is enabled to be synchronous with the rotation of the material guide roller 4, and the blanking speed is enabled to be consistent with the traveling speed of the reflective fabric.
The material conveying hopper 2 is fixedly arranged on the base 1 through a support.
As shown in fig. 3, in order to better adhere the micro beads to the film, a thermal resistor 42 is disposed outside the material guiding roller 4, and a heat transfer layer 41 is disposed outside the thermal resistor 42 for protecting the thermal resistor 42; the heat transfer layer 41 may be made of a metal material to facilitate heat transfer. A thermal resistor 42 is provided for heating the film.
The winding of the electric wire supplying the thermal resistance 42 is prevented, and therefore a rotary joint is further provided on the material guide roller 4, and the rotary joint is electrically connected with the thermal resistance 42.
When in use: placing microbeads in a material conveying hopper 2, enabling a film on a material conveying roller 3 to sequentially pass through a material guiding roller 4 and then be coiled on a material coiling roller 5, enabling the material guiding roller 4 to rotate along with the movement of a traveling film, enabling the material guiding roller 4 to drive a rotating shaft 14 to rotate through an E bevel gear 21, an F bevel gear 22, a B rotating shaft 20, a D bevel gear 19, a C bevel gear 18, an A rotating shaft 17, a B bevel gear 16 and an A bevel gear 15, enabling the rotating shaft 14 to drive a material smashing component to vibrate up and down, enabling the rotating speed of the rotating shaft 14 to be controlled by the material guiding roller 4, enabling the vibration speed of the material smashing component to be controlled by the rotation of the rotating shaft 14, achieving flow control, controlling the feeding speed of a material homogenizing component through the material conveying speed of the material guiding roller 4, enabling the feeding amount of the microbeads to be determined along with the traveling speed of the film, and further enabling the amount of the microbeads; ensuring the quality of bead dispersion; meanwhile, the dispersing assembly and the distributing assembly equally distribute the microbeads, so that the microbeads are more uniformly distributed; ensuring the quality of the dispersion.
In the description of the present invention, it is to be understood that the terms "top," "bottom," "inner," "outer," "upper," "lower," and the like are used in the orientations and positional relationships indicated in the drawings, which are used for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus are not to be construed as limiting the present invention. Furthermore, the terms "a", "B", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, in the description of the present invention, "a plurality" means two or more unless otherwise specified. A feature defined as "a," "B," etc. may explicitly or implicitly include one or more of that feature.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A production of reflection of light cloth is with microballon scattering device which characterized in that includes: a base (1);
a material conveying roller (3), a material guiding roller (4) and a material rolling roller (5) which are arranged on the base (1) from the left in sequence;
the material conveying hopper (2) is fixedly arranged on the base (1);
the material homogenizing part is arranged at the discharge port of the material conveying hopper (2) and used for controlling the feeding speed, the material homogenizing part comprises a rotating shaft (14) rotatably arranged at the discharge port of the material conveying hopper (2), the rotating shaft (14) is in transmission connection with the material guide roller (4), and the material guide roller (4) provides power for the movement of the material homogenizing part; the material homogenizing part also comprises a dispersing component, an up-and-down vibrating material smashing component and a material distributing component which is arranged in an up-and-down vibrating mode, and the rotating shaft (14) provides power for the dispersing component, the up-and-down vibrating material smashing component and the material distributing component.
2. The micro-bead scattering device for producing the reflective cloth according to claim 1, wherein the material pounding assembly comprises a material pounding disc (6) arranged at the discharge port of the material conveying hopper (2), the material pounding disc (6) is provided with a plurality of material pounding rods (7) for pounding, the material pounding disc (6) is elastically mounted on the material conveying hopper (2) through an A elastic support (8), and the A elastic support (8) is fixedly mounted inside the material conveying hopper (2); smash charging tray (6) bottom still is provided with A drive ring (9), A arc arch (10) are installed to A drive ring (9) bottom symmetry, the conflict is installed at the A actuating lever (11) on pivot (14) upper portion at symmetry in A drive ring (9) bottom, A arc arch (10) set up on the rotation orbit of A actuating lever (11).
3. The microbead distribution apparatus for reflective cloth production as claimed in claim 2, wherein a plurality of said material pounding rods (7) are different in length.
4. A microbead distribution apparatus as claimed in claim 1, wherein said dispersion assembly comprises a rotary disk (13) fixedly mounted on the upper part of a rotary shaft (14) and distribution rods (12) arranged in an array on the outer side of the rotary disk (13).
5. The micro bead scattering device for producing reflective fabric according to claim 1, wherein the distributing assembly comprises a distributing net (26) elastically installed below the rotating shaft (14) and a B driving ring (23) fixedly installed at the lower part of the rotating shaft (14), symmetrically arranged B driving rods (24) are fixedly installed on the B driving ring (23), the bottoms of the B driving rods (24) are abutted against driven rings (25) on the distributing net (26), B arc-shaped protrusions are symmetrically arranged on the driven rings (25), the B arc-shaped protrusions are arranged on the rotating track of the B driving rods (24), and the driven rings (25) are fixedly installed on the distributing net (26).
6. A micro-bead dispersing device for reflective cloth production according to claim 5, wherein both ends of the material distributing net (26) are installed at the discharge port of the material conveying hopper (2) through elastic supports.
7. A micro-bead dispersing device for reflective cloth production according to any one of claims 1-6, wherein the material guiding roller (4) and the rotating shaft (14) are driven by any one of chain, belt or gear.
8. The micro bead scattering device for reflective fabric production according to claim 7, wherein the rotating shaft (14) is sleeved with an A bevel gear (15), the A bevel gear (15) is engaged with a B bevel gear (16) at one end of the A rotating shaft (17), and a C bevel gear (18) at the other end of the A rotating shaft (17) is engaged with a D bevel gear (19) at one end of a B rotating shaft (20); and the other end E bevel gear (21) of the rotating shaft B (20) is meshed with an F bevel gear (22) on the guide roller (4).
9. A microbead distribution apparatus for reflective fabric production according to claim 1, characterized in that a thermal resistance (42) is arranged outside the material guide roller (4), and a heat transfer layer (41) is arranged outside the thermal resistance (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010416388.9A CN111545426B (en) | 2020-05-17 | 2020-05-17 | Micro-bead scattering device for producing reflective cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010416388.9A CN111545426B (en) | 2020-05-17 | 2020-05-17 | Micro-bead scattering device for producing reflective cloth |
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| CN111545426A true CN111545426A (en) | 2020-08-18 |
| CN111545426B CN111545426B (en) | 2021-09-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112297207A (en) * | 2020-10-27 | 2021-02-02 | 潘浪锋 | Quartz stone plate forming equipment of gradual skinning |
| CN115367541A (en) * | 2022-10-25 | 2022-11-22 | 常州盛沅新材料科技有限公司 | Packaging film conveying device |
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