Metal piece orthopedic mould
Technical Field
The invention relates to the field of metal reshaping, in particular to a metal piece reshaping die.
Background
The metal material is a general name of metal elements or materials which mainly consist of the metal elements and have metal characteristics, wherein the metal copper is widely used in production because of the good metal characteristics of the metal copper, and the copper material is often manufactured into a copper strip pattern for transportation in order to facilitate transportation.
The existing copper belt often has the following problems in the orthopedic operation: after the existing copper strip is subjected to shape correcting operation, the copper strip is usually restored to the original shape after shape correcting due to the elastic action of metal, and then the shape correcting is required to be carried out for multiple times to meet the production requirement, so that the workload of staff is greatly increased; b: the existing copper strip is often led to the condition of copper strip fish tail to take place when drawing the copper strip when carrying out the plastic operation to influence the back copper strip and experience in the use of follow-up in-process, and then influence the product quality after producing.
In order to make up for the defects of the prior art, the invention provides a metal piece orthopedic mould.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: the utility model provides an orthopedic mould of metalwork, includes mounting bracket, carries external member and plastic external member, is provided with on the mounting bracket and carries the external member, carries external member upper end to be provided with the plastic external member, wherein:
the conveying external member comprises a driving box, a first motor, a driving half gear, traction racks, reset springs, traction clamping plates and a material pulling frame, wherein the driving box is installed on an installation frame in a welding mode, the first motor is installed on a motor base of the driving box, the driving half gear is installed on an output shaft of the first motor, the upper end of the driving half gear is provided with the traction racks which are matched with each other for use, the traction racks are installed on the driving box in a sliding connection mode, the reset springs are connected between the traction racks and the driving box, the traction clamping plates are symmetrically installed on the traction racks in a welding mode, the number of the traction clamping plates is two, the material pulling frames are installed on the inner sides of the traction clamping plates, when the conveying external member works, a copper strip to be corrected penetrates through the traction external member and the shaping external member manually, the rear material pulling frame works, the copper strip is fixed, the first material frame works, the traction rack is driven to move, so that the copper strip is driven to move through the material pulling frame, and the purpose of pulling the copper strip to perform circulating operation is achieved.
The shaping external member comprises a supporting connecting plate, an installation cover plate, a first hydraulic cylinder, a shaping cover plate, a shaping bottom plate and a shaping block, the supporting connecting plate is symmetrically installed on the side wall of the driving box in a welding mode, the number of the supporting connecting plates is four, the supporting connecting plates are provided with mounting cover plates in a welding mode, the mounting cover plates are provided with a first hydraulic cylinder, the output shaft of the first hydraulic cylinder is provided with a shaping cover plate, the lower end of the shaping cover plate is provided with a shaping bottom plate, the shaping bottom plate is arranged on a driving box in a welding mode, the right end of the shaping bottom plate is provided with a shaping block in a welding mode, during work, a copper strip to be shaped is manually placed on the shaping bottom plate, and the copper strip reshaping device passes through the reshaping block, the latter hydraulic cylinder works to drive the reshaping cover plate to fall down and reshape the copper strip through the reshaping cover plate and the reshaping bottom plate, so that the purpose of reshaping the copper strip is fulfilled.
As a preferred technical scheme of the invention, the material pulling frame comprises a material placing frame, a material clamping lower plate, a second hydraulic cylinder, a material clamping upper plate, a guiding column and a return spring, wherein the material placing frame is arranged on a traction rack in a welding mode and is positioned at the inner side of a traction clamping plate, the material clamping lower plate is arranged on the material placing frame in a welding mode, a through hole A is formed in the material clamping lower plate, the second hydraulic cylinder is arranged on the material placing frame, an output shaft of the first hydraulic cylinder penetrates through the through hole A, the material clamping upper plate is arranged on an output shaft of the second hydraulic cylinder in a welding mode, through holes B are symmetrically formed in the left end and the right end of the material clamping upper plate, the guiding column is arranged in the through hole B, the guiding column is arranged on the material clamping lower plate in a welding mode, the return spring is arranged between the guiding column and the material clamping upper plate, when the material pulling frame works, the, the copper strip is clamped by the clamping action of the material clamping upper plate and the material clamping lower plate.
As a preferred technical scheme of the invention, the shaping cover plate comprises a second motor, a driving gear, a driven gear, a transmission toothed belt, a rotating gear and a rolling wheel, the second motor is arranged on the outer wall of the shaping cover plate through a motor base, the output shaft of the second motor is uniformly provided with the driving gear, the left end of the driving gear is provided with the driven gear, the driven gear is arranged on the inner wall of the shaping cover plate in a bearing connection mode, the outer sides of the driving gear and the driven gear are provided with the transmission toothed belt which is mutually matched, the lower end of the transmission toothed belt is uniformly provided with the rotating gear which is mutually matched, the rotating gear is provided with the rolling wheel, when, the second motor starts to work to drive the driving gear to work, and drives the rotating gear to rotate under the action of the transmission toothed belt, and then the rolling column is driven to rotate, so that the purpose of repairing the deformation of the copper strip through extrusion is achieved.
As a preferred technical scheme of the invention, the rolling wheel is uniformly provided with annular chutes C, the annular chutes are provided with Y-shaped frames in a sliding connection mode, the Y-shaped frames are provided with auxiliary rolling rollers in a bearing connection mode, and the surfaces of the auxiliary rolling rollers and the rolling wheel are wrapped with rubber protective layers.
As a preferred technical scheme of the invention, the shaping bottom plate is uniformly provided with the material guiding grooves D, the material guiding grooves D are of a step-shaped structure, and the surfaces of the material guiding grooves D are in a mirror surface state and have no sharp areas.
As a preferred technical scheme of the invention, the plastic block is uniformly provided with the guiding rollers in a bearing connection mode, the surfaces of the guiding rollers are wrapped by rubber layers, the guiding rollers are provided with rotating ratchet wheels, the outer sides of the rotating ratchet wheels are provided with limiting pawls, and the limiting pawls are arranged on the inner wall of the plastic block.
Compared with the prior art, the invention has the following advantages:
1. the invention can solve the following problems of the existing copper strip in the orthopedic operation: after the existing copper strip is subjected to shape correcting operation, the copper strip is usually restored to the original shape after shape correcting due to the elastic action of metal, and then the shape correcting is required to be carried out for multiple times to meet the production requirement, so that the workload of staff is greatly increased; b: the existing copper strip is often led to the condition of copper strip fish tail to take place when drawing the copper strip when carrying out the plastic operation to influence the back copper strip and experience in the use of follow-up in-process, and then influence the product quality after producing.
2. According to the invention, the shaping block is designed, when the copper belt passes through the shaping block and passes through the material guiding roller, the material guiding roller can perform a secondary extrusion effect on the copper belt, so that the copper belt is prevented from rebounding after being extruded for the first time, meanwhile, due to the effects of the limiting pawl and the rotating ratchet wheel, the copper belt is prevented from moving back due to external factors, the treated copper belt is prevented from being processed for the second time, the workload of staff is greatly reduced, and the cost is saved.
3. The invention designs a material pulling frame, when the material pulling frame on a conveying external member carries out curved traction conveying on a copper strip, a second hydraulic cylinder works to drive a material clamping upper plate to move downwards along a guide column to be contacted with the material clamping lower part of a work so as to achieve the purpose of clamping the copper strip, then a first motor works to drive a driving half gear to rotate so as to drive a traction rack to move towards the front end, thereby driving the copper strip to move towards the front end through a storage rack, a second hydraulic rod works to drive the material clamping upper part of the work to move upwards, loosening the copper strip, simultaneously, a reset spring acts to drive the traction rack to reset so as to drive the storage rack to move back, thereby achieving the purpose of conveying the copper strip, the material clamping upper plate and the material clamping lower part of the work fix the copper strip through pressing and carry out traction conveying, and simultaneously, when the copper strip passes through a material guiding groove D, the guiding groove D is, and the surfaces of the press-assisting roller, the material guiding roller and the roller are all provided with rubber layers, so that the phenomenon that the copper strip is scratched in the conveying process is greatly avoided, the quality of the copper strip is ensured, and the quality of subsequent products is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of a schematic of the structure of the present invention;
FIG. 3 is a schematic cross-sectional view A-A of FIG. 2 of the present invention;
FIG. 4 is a schematic cross-sectional view of area A of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic cross-sectional view of the area B of FIG. 2 in accordance with the present invention;
FIG. 6 is a schematic cross-sectional view of the invention in the area C of FIG. 4;
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 6.
The utility model provides an orthopedic mould of metalwork, includes mounting bracket 1, carries external member 2 and plastic external member 3, is provided with on the mounting bracket 1 and carries external member 2, carries 2 upper ends of external member to be provided with plastic external member 3, wherein:
the conveying external member 2 comprises a driving box 21, a first motor, a driving half gear 22, a traction rack 23, a reset spring 24, a traction clamping plate 25 and a material pulling frame 26, wherein the driving box 21 is installed on the installation frame 1 in a welding mode, the first motor is installed on a motor base of the driving box 21, the driving half gear 22 is installed on an output shaft of the first motor, the upper end of the driving half gear 22 is provided with the traction rack 23 which is matched with the driving box 21 for use, the traction rack 23 is installed on the driving box 21 in a sliding connection mode, the reset spring 24 is connected between the traction rack 23 and the driving box 21, the traction clamping plate 25 is symmetrically installed on the traction rack 23 in a welding mode, the number of the traction clamping plates 25 is two, the material pulling frame 26 is installed on the inner side of the traction clamping plate 25, when the conveying external member works, a copper strip needing reshaping manually penetrates through the material pulling frame 26 and the reshaping external member 3, and, a motor on the rear driving box 21 works to drive the driving half gear 22 to rotate, so as to drive the traction rack 23 to move, and further drive the drawing frame 26 to move, thereby achieving the purpose of conveying the copper strips.
The material pulling frame 26 comprises a material placing frame 261, a material clamping lower plate 262, a second hydraulic cylinder, a material clamping upper plate 263, a guide column 264 and a return spring 265, the material placing frame 261 is installed on the traction rack 23 in a welding mode and is positioned on the inner side of the traction clamping plate 25, the material clamping lower plate 262 is installed on the material placing frame 261 in a welding mode, a through hole A is formed in the material clamping lower plate 262, the second hydraulic cylinder is installed on the material placing frame 261, an output shaft of the first hydraulic cylinder penetrates through the through hole A, the material clamping upper plate 263 is installed on an output shaft of the second hydraulic cylinder in a welding mode, through holes B are symmetrically formed in the left end and the right end of the material clamping upper plate 263, the guide column 264 is arranged inside the through hole B, the guide column 264 is installed on the material clamping lower plate 262 in a welding mode, the return spring 264 is arranged between the guide column 264 and the material clamping upper plate 263, when the material pulling frame works specifically, the second hydraulic cylinder works to drive the material, and then reach the purpose of pressing from both sides tight copper strips, the back drives drive half gear 22 because of a motor work and rotates, and then drives and pull rack 23 and move to the front end to drive the copper strips through supporter 261 and move to the front end, No. two hydraulic stem work in back drives and presss from both sides material 263 to move to the office, loosens the copper strips, because of reset spring 24 effect, drives simultaneously and pulls rack 23 and reset, thereby drives supporter 261 and move back, thereby reaches the purpose of carrying the copper strips.
The shaping external member 3 comprises supporting connecting plates 31, mounting cover plates 32, a first hydraulic cylinder, four shaping cover plates 33, a shaping bottom plate 34 and shaping blocks 35, the supporting connecting plates 31 are symmetrically mounted on the side wall of the driving box 21 in a welding mode, the number of the supporting connecting plates 31 is four, the mounting cover plates 32 are mounted on the supporting connecting plates 31 in a welding mode, the first hydraulic cylinder is mounted on the mounting cover plates 32, the shaping cover plates 33 are mounted on output shafts of the first hydraulic cylinder, the lower ends of the shaping cover plates 33 are provided with the shaping bottom plate 34, the shaping bottom plate 34 is mounted on the driving box 21 in a welding mode, the shaping blocks 35 are arranged at the right ends of the shaping bottom plate 34 in a welding mode, when the copper strip needing to be shaped is in specific work, after the copper strip manually penetrates through the shaping external member 3, the first hydraulic cylinder works to drive the shaping cover plates 33 to move downwards, and the deformed area of the copper, the back is because of carrying external member 2 work, drives the copper tape and passes through moulding piece 35, and moulding piece 35 work carries out moulding to the copper strips, prevents that the copper strips from restoring the former state after repairing to accomplish the plastic operation of copper strips.
The shaping cover plate 33 comprises a second motor, a driving gear 331, a driven gear 332, a transmission toothed belt 333, a rotating gear 334 and a rolling wheel 335, the second motor is mounted on the outer wall of the shaping cover plate 33 through a motor base, the output shaft of the second motor is uniformly provided with the driving gear 331, the left end of the driving gear 331 is provided with the driven gear 332, the driven gear 332 is mounted on the inner wall of the shaping cover plate 33 in a bearing connection mode, the outer sides of the driving gear 331 and the driven gear 332 are provided with the transmission toothed belt 333 which are matched with each other, the lower end of the transmission toothed belt 333 is uniformly provided with the rotating gear 334 which is matched with each other, the rolling wheel 335 is mounted on the rotating gear 334, when the shaping cover plate works specifically, the second motor works to drive the driving gear 331 to rotate, the transmission toothed belt 333 is driven to rotate through the driven, thereby drive the roll wheel 335 and rotate, thereby reach the purpose of restoreing the copper strips through the continuous roll extrusion of roll wheel 335 on the copper strips surface.
The roller wheel 335 is uniformly provided with an annular chute C, the annular chute is provided with a Y-shaped frame 3351 in a sliding connection mode, the Y-shaped frame 3351 is provided with an auxiliary roller 3352 in a bearing connection mode, and the surfaces of the auxiliary roller 3352 and the roller wheel 335 are wrapped with rubber protective layers.
And a feed trough D is uniformly formed in the shaping bottom plate 34 and is of a stepped structure, and the surface of the feed trough D is in a mirror surface state and has no sharp area.
The utility model discloses a copper strip extrusion device, including plastic block 35, guide roller 351, rotating ratchet 352, limiting pawl 353, the during operation of concrete, when the copper strip passes through plastic block 35, when guide roller 351, guide roller 351 gives the effect of a secondary extrusion of copper strip, prevent that the copper strip from carrying out rebound after once extruding, simultaneously because of limiting pawl 353 and rotating ratchet 352's effect, prevented to lead to the copper strip to move back because of external factor, prevent that the copper strip that has handled from carrying out secondary operation, extravagant manpower.
When in work:
s1, feeding: manually enabling the copper strip to be straightened to penetrate through the drawing frame 26 and the reshaping external member 3, and fixing the copper strip to be straightened by the operation of the rear drawing frame 26 so as to finish the feeding operation;
s2, shaping: after the feeding operation is completed, the first hydraulic cylinder works to drive the shaping cover plate 33 to move downwards, the deformed area of the copper strip is restored to the original state through the interaction of the shaping cover plate 33 and the shaping bottom plate 34, then the first motor works to drive the driving half gear 22 to rotate, and further the traction rack 23 is driven to move towards the front end, so that the copper strip is driven to move towards the front end through the storage rack 261, the second hydraulic rod works to drive the clamping material 263 to move upwards, the copper strip is loosened, meanwhile, the traction rack 23 is driven to reset due to the action of the reset spring 24, and the storage rack 261 is driven to move backwards, so that the purpose of conveying the copper strip is achieved, the copper strip is driven to pass through the shaping block 35 in the process of conveying the copper strip, the shaping block 35 works to shape the copper strip, the copper strip is prevented from being restored to the original state;
s3, rolling: manually rolling the copper strip processed in the second step, thereby completing the copper strip collection operation;
and S4, repeating the steps from S1 to S3, and continuously carrying out copper strip shaping operation.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.