CN111519813A - MF heat-preservation sound-insulation assembled concrete laminated slab - Google Patents
MF heat-preservation sound-insulation assembled concrete laminated slab Download PDFInfo
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- CN111519813A CN111519813A CN202010386465.0A CN202010386465A CN111519813A CN 111519813 A CN111519813 A CN 111519813A CN 202010386465 A CN202010386465 A CN 202010386465A CN 111519813 A CN111519813 A CN 111519813A
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- 239000004567 concrete Substances 0.000 title claims abstract description 44
- 238000009413 insulation Methods 0.000 title claims abstract description 42
- 238000004321 preservation Methods 0.000 title claims abstract description 18
- 239000002131 composite material Substances 0.000 claims abstract description 40
- 238000010079 rubber tapping Methods 0.000 claims abstract description 30
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 22
- 238000009415 formwork Methods 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000010276 construction Methods 0.000 claims description 16
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 10
- 238000004873 anchoring Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 239000011440 grout Substances 0.000 claims description 5
- 239000011178 precast concrete Substances 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 2
- 238000007788 roughening Methods 0.000 claims description 2
- 241000755266 Kathetostoma giganteum Species 0.000 claims 4
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000009826 distribution Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 8
- 230000002265 prevention Effects 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000013500 performance material Substances 0.000 abstract description 2
- 238000009417 prefabrication Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
- E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0081—Embedding aggregates to obtain particular properties
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
- E04B1/90—Insulating elements for both heat and sound slab-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B2005/324—Floor structures wholly cast in situ with or without form units or reinforcements with peripheral anchors or supports
Abstract
The invention discloses an MF heat-insulating and sound-insulating fabricated concrete laminated slab, which comprises an MF heat-insulating slab, a prefabricated truss reinforced concrete laminated slab and MF special accessories, wherein the MF heat-insulating slab is a prefabricated truss reinforced concrete laminated slab; the MF insulation board comprises a plurality of small boards which are horizontally arranged, the small boards are connected through H-shaped steel channels, the MF insulation board is arranged below the prefabricated truss reinforced concrete composite slab, a tapping anchor bolt vertically penetrates through the MF insulation board from the lower side to be connected with a bottom plate of the prefabricated truss reinforced concrete composite slab, and the problems of heat preservation, sound insulation and fire prevention of the prefabricated composite slab are solved. The MF heat-insulation board extends out of the bottom of the prefabricated laminated slab to enter the post-pouring belt, secondary formwork erecting of the post-pouring belt is avoided, board seam leakage is eliminated, the problem that installation efficiency is affected is avoided, connection strength and energy consumption capability after installation are combined with the advantages of ultrahigh-performance materials and prefabrication technology, material performance is brought into play, and the influence of manufacturing cost is reduced.
Description
Technical Field
The invention belongs to the field of constructional engineering, and particularly relates to an MF heat-insulating sound-insulating fabricated concrete laminated slab.
Background
With the rapid development of the construction industry in China, the nation actively promotes the transformation and the upgrade of the construction industry, and the fabricated building is rapidly developed with good economic, environmental and social benefits. The proportion of building energy consumption in total energy consumption is increased from 10% in 1978 to 38% at present, and the vigorous development of energy-saving buildings is a consensus. With the continuous improvement of the requirements on energy conservation and environmental protection of buildings, the heat preservation technology of building structures is increasingly strengthened, particularly, the heat preservation and sound insulation technology of floor slabs is rapidly developed and becomes an important building energy conservation technology in China.
In the main design specifications of the fabricated concrete structure in China, the concepts of green buildings and sponge cities are compulsorily stipulated. All require heat preservation, fire prevention, sound insulation and other functions to be embodied in the design of the prefabricated part. At present, in engineering practice, the heat preservation and sound insulation technology of a building maintenance structure only stays on an outer wall system, and the most extensive prefabricated composite floor slab still performs secondary heat preservation and sound insulation.
The bottom ribs of at least one direction of the composite slab extend into the laminated layers of the peripheral members to improve the connecting performance and the integrity of the prefabricated composite slab and the structure. However, a large amount of steel bars are usually reserved on the peripheral components of the prefabricated composite slab, and bottom ribs extending out of the side edges of the prefabricated composite slab interfere with the peripheral components in the installation and in-place process of the prefabricated composite slab, so that the installation difficulty of the bottom die of the post-cast strip of the prefabricated composite slab is greatly improved, the construction efficiency is reduced, and the utilization efficiency is low.
Along with the progress of building material technology, MF (mineral wool) insulation boards are greatly developed in the aspect of novel materials, are all called as MF insulation disassembly-free templates, are made of mineral wool and vitrified micro bubbles serving as main raw materials, added with functional additives and processed by a special process, have excellent performances such as ultrahigh strength, high toughness, high impermeability, high corrosion resistance and the like, and are expected to become basic materials for the construction of next-generation infrastructure. The cast-in-place concrete formwork has the function of permanently avoiding formwork disassembly in the construction of a cast-in-place concrete structure (post-cast strip), and is a multifunctional integrated building product integrating the four functions of formwork, heat preservation, sound insulation and fire prevention. However, because the laminated board post-cast strip adopts a secondary formwork, the cast-in-place operation is relatively less. The initial cost of thermal, acoustic and fire protection in floors is extremely high and is less used in fabricated building structures.
Due to the characteristics of the MF insulation board and the advantages of the assembled concrete building structure template, the MF insulation board and the assembled concrete building structure template can be combined to exert the advantages of the MF insulation board and the assembled concrete building structure template to the greatest extent, and related disadvantages are avoided. The demand of combining the heat preservation of the precast concrete laminated bottom plate with the formwork and improving the construction efficiency can be effectively solved through the mode of increasing and combining the MF heat preservation plate and the precast laminated slab, and the invention is provided for the demand.
Disclosure of Invention
In order to solve the problems, the invention discloses an MF heat-insulating sound-insulating fabricated concrete composite slab, wherein an MF heat-insulating plate is used at the lower connecting part of the prefabricated concrete composite slab and is glued into a whole body with the prefabricated composite slab through a special connector, and the prefabricated composite slab is connected with a building cast-in-place structure through truss steel bars of the prefabricated composite slab, so that the problems of heat insulation, sound insulation and fire prevention of the prefabricated composite slab are solved. The MF heat-insulation board extends out of the bottom of the prefabricated laminated slab to enter the post-pouring belt, secondary formwork erecting of the post-pouring belt is avoided, board seam leakage is eliminated, the problem that installation efficiency is affected is avoided, connection strength and energy consumption capability after installation are combined with the advantages of ultrahigh-performance materials and prefabrication technology, material performance is brought into play, and the influence of manufacturing cost is reduced.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an MF heat-insulating and sound-insulating fabricated concrete laminated slab comprises an MF heat-insulating plate, a prefabricated truss reinforced concrete laminated slab and MF special accessories; the MF special fittings comprise H-shaped channels and self-tapping anchor bolts, the MF heat-insulating plates comprise a plurality of small plates which are horizontally arranged, the small plates are connected through the H-shaped channels (the side faces of the small plates are clamped in grooves of the H-shaped channels), the MF heat-insulating plates are arranged below the prefabricated truss reinforced concrete composite slab, and the self-tapping anchor bolts vertically penetrate through the MF heat-insulating plates from the lower side to be connected with a bottom plate of the prefabricated truss reinforced concrete composite slab.
The prefabricated truss reinforced concrete composite slab is characterized in that a floor slab is divided into two parts along the thickness direction, the bottom part is a prefabricated bottom plate, and the upper part is post-cast with a concrete composite layer. The prefabricated bottom plate with the truss reinforcing steel bars arranged at the bottom is used as a part of a floor slab, is used as a template of a post-cast concrete superposed layer to bear load in the construction stage, and forms an integral superposed concrete member with the post-cast concrete layer.
The MF special fittings comprise H-shaped steel, self-tapping anchor bolts, corner grooves and dovetail nails. Long slotted holes parallel to the length direction are reserved on one side of the H-shaped steel, long slotted holes parallel to the length direction are reserved on the other side of the H-shaped steel, and the H-shaped steel is embedded and assembled with an MF heat-insulating plate of another laminated slab at the corner for improving formwork supporting operation of two adjacent laminated slabs of a post-cast strip; the MF special fitting penetrates through the MF heat-insulating plate in the vertical direction through a self-tapping anchor bolt and is installed on the front surface of the MF heat-insulating plate and used for anchoring the FM heat-insulating plate and the prefabricated laminated plate; the corner groove is used for combining the MF heat-insulation plate at the position of the floor lowering plate with the laminated slab; the dovetail nail is used for supporting and anchoring an MF heat-preservation laminated plate post-cast strip.
Preferably, the MF heat-insulation plate has detection reports of heat insulation, sound insulation, fire prevention and the like, and the thickness of the MF heat-insulation plate is consistent with the preset thickness of the precast concrete floor. The material mixing size meets the drawing requirements of the prefabricated laminated slab.
Preferably, the self-tapping anchor bolt special for MF can be set to be a flat head; the anchoring length of the self-tapping anchor bolt is required to be arranged after the drawing test is finished, one end of the self-tapping anchor bolt is anchored into the MF plate, the other end of the self-tapping anchor bolt is bound on the bottom distributed ribs, and the binding capacity of the prefabricated MF insulation board and common concrete is further improved.
Preferably, the surface of the H-shaped channel steel connecting piece is plated with an anticorrosive layer, so that the durability is improved; according to the construction scheme on site, the precast concrete bottom plate can be installed after being hung in a building structure.
Preferably, the flatness of the bottom die of the prefabricated truss reinforced concrete composite slab is not more than 2mm, and the thickness of the MF heat preservation plate is reserved around the side die, so that enough support strength is reserved between the pile layers in the stacking and transporting process.
A manufacturing and building method of an MF heat-insulating and sound-insulating fabricated concrete laminated slab comprises the following steps:
(1) firstly, purchasing MF heat-insulating plates, wherein various detection values meet the manufacturing quality of heat insulation, sound insulation and fire prevention, and cutting the MF heat-insulating plates into a plurality of small plates according to the specification and the size of the prefabricated truss reinforced concrete laminated slab;
(2) according to the specification and the size of the prefabricated truss reinforced concrete composite slab, a mold is configured, a side mold is arranged on a bench mold of a conventional prefabricated composite slab, the thickness (20 mm +60 mm) of a 20mm MF (multi-frequency) heat preservation plate is increased at the bottom of the side mold, the side mold is embedded into a space with 20mm as a concrete wrap angle, the side mold is fixed close to the side mold at the other end through a positioning bolt according to a certain distance, and the side mold and the bench mold are pasted by a grout stopping strip to stop grout.
(3) Anchoring the self-tapping anchor bolt special for MF into the MF heat-insulating small plate, releasing the anchor bolt before anchoring, positioning, drilling an anchor bolt flat head depth at the bottom by adopting a portable drill bit, wherein the anchored self-tapping anchor bolt special for MF does not exceed the bottom surface of the MF heat-insulating plate, so that the anchor bolt flat head is tightly attached to the bench formwork, and a gap between the MF heat-insulating small plate and the bench formwork due to a protruding part of the anchor bolt flat head is avoided, and slurry leakage is formed;
(4) assembling and combining a plurality of MF heat-insulating small plates by adopting H-shaped grooves according to the drawing size of a component, splicing and flatly laying a combined body of the MF heat-insulating plates and a laminated slab into a mould, binding reinforcing steel bars at the bottom of the laminated slab on the combined body of the MF heat-insulating plates, binding truss reinforcing steel bar meshes, and binding and fixing exposed thread teeth parts of the MF special self-tapping anchor bolts and the bottom reinforcing steel bars by adopting binding wires to form a reliable whole;
(5) if an embedded part or a hole reinforcing steel bar exists, checking a drawing, and pouring concrete after the acceptance of a hidden project is finished; automatically vibrating on a vibration platform, and roughening the top surface;
(6) and finally, entering a curing kiln for steam curing.
The invention has the beneficial effects that:
(1) the invention increases the heat preservation, sound insulation and fire prevention functions of the prefabricated truss reinforced concrete composite slab, cancels the secondary special heat preservation and sound insulation operation, avoids the problem of poor fitting between the heat preservation slab and the concrete in the installation process and the operation interference between the mutual work types, improves the construction efficiency, reduces the labor cost and is beneficial to the popularization and application of the fabricated concrete structure.
(2) The invention adopts the MF special fittings, has flexible installation and adjustable error, reduces the precision requirements of the prefabricated laminated slab manufacturing and the MF insulation board installation, further reduces the production cost and improves the construction efficiency; moreover, the self-tapping anchor bolt special for MF is anchored, so that the seismic resistance and energy consumption are improved.
(3) The invention realizes the one-time combination of all functions in a factory through a prefabricating technology, and solves the problems of low viscosity part, poor precision and high construction difficulty. The manufacturing cost is reduced, and the popularization and the application of the MF insulation board material are facilitated.
(4) The invention eliminates the problems of poor flatness, slurry leakage and the like of the post-cast strip through the template effect of the overhanging part. And a post-cast strip secondary die matching process is cancelled, so that the construction consumption of the template is saved, and the popularization and the application of the fabricated concrete structure are facilitated.
Drawings
FIG. 1 is a three-dimensional side view of an MF heat-insulating, sound-insulating and fire-proof fabricated concrete composite slab of the present invention;
FIG. 2 is a three-dimensional schematic view of an MF heat-insulating, sound-insulating and fireproof fabricated concrete composite slab of the present invention;
FIG. 3 is a top view of the assembled bench formwork and side formwork of the present invention;
FIG. 4 is a schematic side view of a post-cast strip bottom form assembly according to the present invention;
FIG. 5 is a three-dimensional top view of the post-cast strip bottom form assembly of the present invention;
FIG. 6 is a physical diagram of an MF specific assembly according to the present invention;
FIG. 7 is a schematic view of a self-tapping anchor bolt anchored into an MF insulation board according to the manufacturing and construction method of the present invention;
FIG. 8 is a view showing the installation of the self-tapping anchor bolt of the present invention;
FIG. 9 is a fixing diagram of an MF heat-insulating board adopting an H groove in the manufacturing and building method of the invention;
FIG. 10 is a drawing of truss-tied reinforcement bars of the method of manufacture and construction of the present invention;
FIG. 11 is an illustration of a concrete pour embodiment of the present invention;
FIG. 12 is a top surface reduction and napping process diagram of the present invention;
FIG. 13 is a solid view of the molded article of the present invention.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in the figure, the MF heat-insulating and sound-insulating fabricated concrete laminated slab provided by the invention is prepared by firstly cutting and assembling the MF heat-insulating boards in a factory and then anchoring self-tapping anchor bolts from the reverse side. The distance between the self-tapping anchor bolts is less than or equal to 500 mm; the depth of the concrete extending into the concrete is more than or equal to 40 mm; h-shaped steel is adopted for assembling the small MF heat-insulation plates, as shown in figure 9; and (3) reaming a drill bit at the self-tapping anchor bolt position at the bottom of the MF heat-insulating board, wherein the flat head of the self-tapping anchor bolt is level with the bottom surface, as shown in figure 8.
According to the specification and the size of a precast concrete bottom plate, a side formwork is arranged on a conventional precast laminated slab bench formwork, an MF heat-insulation plate assembly is fixed close to the side formwork at a certain interval, a grout stopping strip is adhered to the side formwork, and a release agent is coated on the side formwork.
Assembling the MF heat-insulation plates at the preset positions, and binding steel bars at the bottoms of the laminated slabs; installing truss reinforcing steel bars; the protective layer spacers are placed as shown in fig. 10.
The side forms are fixed on the bench formwork through magnetic boxes, the positions of the side forms are adjusted front and back, and after the side forms reach proper positions, all the magnetic boxes are fastened, as shown in fig. 11.
After the prefabricated truss reinforced concrete composite slab is concealed and accepted, the prefabricated truss reinforced concrete composite slab and the prefabricated truss reinforced concrete composite slab are anchored through a self-tapping anchor bolt, concrete is poured together, and the top surface of the MF heat-insulating and sound-insulating fabricated concrete composite slab is folded and napped when the concrete is initially set, as shown in figure 12.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.
Claims (8)
1. The utility model provides a MF keeps warm and gives sound insulation assembled concrete superimposed sheet which characterized in that: the composite board comprises an MF heat-insulation board, a prefabricated truss reinforced concrete laminated slab and an MF special fitting; the MF special fittings comprise H-shaped channels and self-tapping anchor bolts, the MF heat-insulating plates comprise a plurality of small plates which are horizontally arranged, the small plates are connected through the H-shaped channels, the MF heat-insulating plates are arranged below the prefabricated truss reinforced concrete composite slab, and the self-tapping anchor bolts penetrate through the MF heat-insulating plates from the lower part to be vertically connected with a bottom plate of the prefabricated truss reinforced concrete composite slab.
2. An MF heat-insulating and sound-insulating fabricated concrete laminated slab as claimed in claim 1, wherein: the prefabricated truss reinforced concrete composite slab is characterized in that a floor slab is divided into two parts along the thickness direction, the bottom part is a prefabricated bottom plate, and the upper part is post-cast with a concrete composite layer.
3. An MF heat-insulating and sound-insulating fabricated concrete laminated slab as claimed in claim 1, wherein: the MF special fittings comprise H-shaped steel, self-tapping anchor bolts, corner grooves and dovetail nails; long slotted holes parallel to the length direction are reserved on one side of the H-shaped steel, long slotted holes parallel to the length direction are reserved on the other side of the H-shaped steel, and the H-shaped steel is embedded and assembled with an MF heat-insulating plate of another laminated slab at the corner for improving formwork supporting operation of two adjacent laminated slabs of a post-cast strip; the self-tapping anchor bolt penetrates through the MF heat-insulation plate in the vertical direction and is installed on the front surface of the MF heat-insulation plate and used for anchoring the FM heat-insulation plate and the prefabricated laminated slab; the corner groove is used for combining the MF heat-insulation plate at the position of the floor lowering plate with the laminated slab; the dovetail nail is used for supporting and anchoring an MF heat-preservation laminated plate post-cast strip.
4. An MF heat-insulating and sound-insulating fabricated concrete laminated slab as claimed in claim 1, wherein: the flatness of the bottom die of the prefabricated truss reinforced concrete composite slab is less than or equal to 2mm, and the thickness of the reserved MF heat-insulating plate is reserved on the periphery of the side die.
5. An MF heat-insulating and sound-insulating fabricated concrete laminated slab as claimed in claim 4, wherein: the thickness of the MF heat-insulating plate is consistent with the reserved thickness of the precast concrete bottom plate.
6. An MF heat-insulating and sound-insulating fabricated concrete laminated slab as claimed in claim 1, wherein: the self-tapping anchor bolt is a flat-head bolt; one end of the self-tapping anchor bolt is anchored into the MF heat-insulating plate, and the other end of the self-tapping anchor bolt is bound on the bottom distribution ribs.
7. An MF heat-insulating and sound-insulating fabricated concrete laminated slab as claimed in claim 1, wherein: and the surface of the H-shaped channel steel connecting piece is plated with an anticorrosive coating.
8. The manufacturing and construction method of the MF heat-insulating and sound-insulating fabricated concrete composite slab as claimed in claim 1, wherein the manufacturing and construction method comprises the following steps: the method comprises the following steps:
(1) firstly, purchasing an MF heat-insulating plate, and cutting the material into small plates according to the specification and the size of the prefabricated truss reinforced concrete composite slab;
(2) configuring a mould according to the specification and the size of the prefabricated truss reinforced concrete composite slab, arranging a side mould on a bench mould of a conventional prefabricated composite slab, increasing the thickness of a 20mm MF (multi-frequency) heat-insulating plate at the bottom of the side mould, embedding 20mm of heat-insulating plate as a space of a concrete wrap angle, fixing the side mould close to the side mould at the other end by positioning bolts at a certain interval, and attaching the side mould and the bench mould by using a grout stopping strip for stopping grout;
(3) anchoring the self-tapping anchor bolt special for MF into the MF heat-insulating small plate, releasing the anchor bolt before anchoring, positioning, drilling an anchor bolt flat head depth at the bottom by adopting a portable drill bit, wherein the anchored self-tapping anchor bolt special for MF does not exceed the bottom surface of the MF heat-insulating plate, so that the anchor bolt flat head is tightly attached to the bench formwork, and a gap between the MF heat-insulating small plate and the bench formwork due to a protruding part of the anchor bolt flat head is avoided, and slurry leakage is formed;
(4) assembling and combining a plurality of MF heat-insulating small plates by adopting H-shaped grooves according to the drawing size of a component, splicing and flatly laying a combined body of the MF heat-insulating plates and a laminated slab into a mould, binding reinforcing steel bars at the bottom of the laminated slab on the combined body of the MF heat-insulating plates, binding truss reinforcing steel bar meshes, and binding and fixing exposed thread teeth parts of the MF special self-tapping anchor bolts and the bottom reinforcing steel bars by adopting binding wires to form a reliable whole;
(5) if an embedded part or a hole reinforcing steel bar exists, checking a drawing, and pouring concrete after the acceptance of a hidden project is finished; automatically vibrating on a vibration platform, and roughening the top surface;
(6) and finally, entering a curing kiln for steam curing.
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Cited By (1)
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GB2607644A (en) * | 2021-05-29 | 2022-12-14 | Brennan Enterprise Ltd | A lightweight composite structural construction panel |
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GB2607644A (en) * | 2021-05-29 | 2022-12-14 | Brennan Enterprise Ltd | A lightweight composite structural construction panel |
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