CN111519418A - Printing and dyeing process of polyester yarn textile fabric - Google Patents
Printing and dyeing process of polyester yarn textile fabric Download PDFInfo
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- CN111519418A CN111519418A CN202010335358.5A CN202010335358A CN111519418A CN 111519418 A CN111519418 A CN 111519418A CN 202010335358 A CN202010335358 A CN 202010335358A CN 111519418 A CN111519418 A CN 111519418A
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- printing
- dyeing
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- roller
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention belongs to the technical field of fabric printing and dyeing, and particularly relates to a printing and dyeing process of a polyester yarn woven fabric, wherein printing and dyeing equipment comprises a machine body, a printing and dyeing machine is arranged on the upper side of the machine body, a printing and dyeing roller is arranged on the inner side of the printing and dyeing machine, a control box is arranged on the left side of the printing and dyeing machine, and two cleaning rollers which are correspondingly arranged are arranged on the front side of the printing and dyeing roller of the printing and dyeing machine; the cleaning roller is rotationally connected to the surface of the dyeing machine through a rotating shaft, and the diameter of the cleaning roller is smaller than that of the dyeing roller; the surface of each cleaning roller is fixedly connected with a brush layer, and the brush layer consists of brushes which are uniformly arranged; the brush layers are spirally arranged from the middle part of the cleaning roller to two sides, and the spiral directions of the brush layers from the middle part to the two sides are opposite; the fabric cleaning device has the advantages that the cleaning effect on dust on the surface of the fabric is strong before the fabric is printed and dyed, the cleaning efficiency is high, the dust cannot be raised in the cleaning process, the cleaning effect is effectively improved, and the printing and dyeing effect of the fabric can be promoted.
Description
Technical Field
The invention belongs to the technical field of fabric printing and dyeing, and particularly relates to a printing and dyeing process of a polyester yarn textile fabric.
Background
Also known as dyeing and finishing. Is a processing mode and is also a general term for pretreatment, dyeing, printing, after finishing, washing and the like; the dyeing and finishing specialty of the department is incorporated into the light chemical engineering specialty; as early as six or seven thousand years ago, in the age of neolithic apparatus, our ancestors were able to dye flax red with hematite powder. The original tribe living in the Nuomu flood area of Qinghai Chaida basin can dye the wool into yellow, red, brown, blue and other colors to weave the wool cloth with color stripes. The staining technique is continuously improved during the week period. The palace manual workshop is provided with a professional chihuili 'dyer' to 'palm dye grass', and manages the dyeing production. The color developed is also increasing. By the han generation, staining techniques reached a fairly high level.
The pad dyeing machine is one of dyeing equipment, and its structure generally contains feed portion, dye liquor groove, discharge portion and roll, and during dyeing, the surface fabric that awaits processing gets into feed portion earlier, and then the surface fabric immerses the dye liquor groove and colors, rolls with the inboard roll of pad dyeing machine at last, extrudes the fabric space with dyestuff liquid, removes unnecessary dye liquor and makes the better equipartition of dyestuff distribute on the fabric surface, and its equipment has the characteristics that the volume is less, simple structure, the printing and dyeing effect is good, and along with the development of era, the production quantity of pad dyeing machine improves year by year.
The in-process of current dyeing machine using, the dust is easily piled up when the transportation on the fabric surface, it is not good easily to cause the printing and dyeing effect when printing and dyeing, the spot can appear on printing and dyeing back fabric surface, influence the economic benefits of product, and in the in-process is cleared up to the surface fabric before printing and dyeing among the prior art, very easily cause the raising of surface fabric surface dust, cause dust cleaning efficiency to hang down, the dust can influence staff healthy simultaneously, equipment can shake at the during operation in addition, the vibrational force easily leads to ground and peripheral equipment to receive the damage, influence the placement effect, and can influence the precision of high accuracy equipment on every side, cause the short problem of equipment life on every side.
Disclosure of Invention
In order to make up for the defects of the prior art, the problems that dust is easily accumulated on the surface of a fabric during transportation, the printing and dyeing effect is poor easily caused during printing and dyeing, spots can appear on the surface of the fabric after printing and dyeing, in the prior art, the dust on the surface of the fabric is easily raised in the cleaning process before printing and dyeing, the dust cleaning efficiency is low, meanwhile, the dust can affect the health of workers, in addition, equipment can vibrate during working, the vibration force easily causes the ground and peripheral equipment to be damaged, the placement effect is affected, the precision of peripheral high-precision equipment can be affected, and the service life of the peripheral equipment is short are solved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a printing and dyeing process of polyester yarn textile fabric, which comprises the following steps:
s1: presetting the produced polyester yarn textile fabric, spraying water through an atomizing nozzle before presetting to enable the moisture content of the fabric to be uniform, and cleaning the fabric to obtain the preset fabric; the surface of the polyester yarn textile fabric is cleaned before the presetting treatment, so that the problem that impurities are difficult to remove after the fabric is subjected to high-temperature setting can be effectively prevented, the moisture content of the fabric is uniform through the atomizing nozzle, and the problems that the color absorption of the fabric is uneven and the setting is not complete due to uneven moisture content can be effectively prevented;
s2: drying the fabric obtained in the step S1 after the pre-shaping, standing for 10-15 hours, and repeatedly washing and drying to obtain the dried fabric;
s3: leveling the dried fabric obtained in the step S2, winding the fabric on an unwinding roller, placing the unwinding roller in front of printing and dyeing equipment, enabling one end of the fabric to pass through two cleaning rollers of the printing and dyeing equipment, then pass through two printing and dyeing rollers of a printing and dyeing machine on the printing and dyeing equipment, then pass through a dryer, and finally winding the fabric on a winding roller to obtain the printed and dyed polyester yarn textile fabric;
the printing and dyeing equipment comprises a machine body, wherein a printing and dyeing machine is arranged on the upper side of the machine body, a printing and dyeing roller is arranged on the inner side of the printing and dyeing machine, a control box is arranged on the left side of the printing and dyeing machine, and two cleaning rollers which are correspondingly arranged are arranged on the front side of the printing and dyeing machine; the cleaning rollers are rotatably connected to the surface of the dyeing machine through rotating shafts, the diameter of each cleaning roller is smaller than that of each dyeing roller, the corresponding dyeing rollers and the corresponding cleaning rollers are driven through gears, the rotating speed of each dyeing roller is smaller than that of each cleaning roller, the printing rollers and the corresponding cleaning rollers rotate in the same direction, and the rotating directions of the two cleaning rollers are opposite; the surface of each cleaning roller is fixedly connected with a brush layer, and the brush layer consists of brushes which are uniformly arranged; the brush layers are spirally arranged from the middle parts of the cleaning rollers to the two sides, and the spiral directions of the brush layers from the middle parts to the two sides are opposite, so that the surfaces of the fabrics are smoothed from the middle parts to the two sides in the rotating process of the two cleaning rollers, and meanwhile, dust on the surfaces of the fabrics is cleaned; when the dyeing machine works, the control box controls the dyeing machine to work, the two dyeing rollers rotate, before the fabric is dyed, the fabric firstly passes between the two cleaning rollers, the two cleaning rollers are respectively driven to rotate by gear transmission in the rotating process of the dyeing rollers, the rotating speed of the cleaning rollers is higher than that of the dyeing rollers, the surface of the fabric to be printed and dyed is rubbed by the brush layer on the surface of the cleaning roller in the rotating process of the cleaning roller, therefore, the fabric is smoothed from the middle part to the two sides through the spiral design of the hairbrush layer, meanwhile, the dust on the surface of the fabric can be cleaned through the friction of the hairbrush layer on the surface of the fabric, and the dust is cleaned from the middle part of the fabric to the two sides of the fabric, thereby effectively reducing raising of dust, improving the dust clearance effect to make the surface fabric level and smooth clean when passing through the printing and dyeing roller, improve the printing and dyeing effect, and sustainability smooths the surface fabric and clears up, effectively improves surface fabric printing and dyeing production efficiency.
Preferably, the surface of the dyeing machine is fixedly connected with a blower; the surface of the cleaning roller is provided with air outlet holes which are uniformly distributed; and the air outlet holes between the two spiral coils of the brush layer are uniformly arranged; the air outlet is designed in a way that the middle part of the cleaning roller is bent towards the two sides of the cleaning roller, so that air discharged from the air outlet is blown to the brush layer; a first air passage is formed in the cleaning roller, and each air outlet is communicated with the first air passage; one end of the cleaning roller is rotatably sleeved on the surface of a rotating shaft in the dyeing machine; a second air passage is formed in the rotary disc; the second air passage is communicated with the first air passage through a rotating shaft; the blower is communicated with the second air passage through a conduit; when the automatic cleaning device works, the air blower is controlled by the control box to work when the dyeing machine works, air flow enters the second air passage through the guide pipe and is sprayed out through the first air passage and the air outlet hole to effectively clean dust adhered to the surface of the fabric and the brush, the dust cleaning efficiency is improved, meanwhile, the dust adhesion amount on the surface of the brush is reduced, the service life of the brush is prolonged, the temperature generated by the friction of the brush on the surface of the fabric can be effectively reduced through the blowing of air, the phenomena that the service life of the brush is short and the fabric is damaged due to the high temperature generated by the friction of the brush on the fabric can be effectively prevented, meanwhile, the fabric and the brush can be cooled more uniformly and the dust can be cleaned more uniformly and thoroughly through the uniform and threaded arrangement of the air outlet hole, the dust cleaning efficiency is further improved, the air outlet hole is used for blowing the swinging of the brush, the cleaning efficiency of the dust on the surface of the fabric can be improved, the drying speed of the fabric after printing and dyeing is improved, the dust adhesion probability of the fabric after printing and dyeing is reduced, the production efficiency is improved, the switch of the air blower can be controlled according to the actual production requirement, and the fabric drying machine is convenient to use and wide in application range.
Preferably, the surface of each cleaning roller is fixedly connected with a fur layer; the fur layers are spirally arranged from the middle part of the cleaning roller to two sides, the spiral directions of the fur layers from the middle part to the two sides are opposite, the fur layers are positioned between the thread rings of the corresponding fur layers, and the thickness of the fur layers is smaller than that of the fur layers; the during operation, the venthole is given vent to anger and is blown the brush on brush layer, make the brush swing on brush layer, intermittent type nature friction hair cortex, thereby make hair cortex and brush all carry static, thereby through the electrostatic adsorption principle, adsorb surface of fabric dust, the gaseous flow of cooperation venthole, make the dust transmit to cleaning roller both ends between brush layer and hair cortex, effectively improve dust cleaning efficiency, further prevent the dust uplift, it can attract surface of fabric surface fibre to carry static simultaneously through brush layer and hair cortex, thereby make the inside dust of surface fabric expose, improve dust cleaning efficiency, simultaneously through static to surface of fabric surface fibre's absorption, can make the fibre fluffy, thereby improve surface of fabric printing and dyeing effect.
Preferably, the two ends of the cleaning roller are fixedly sleeved with cleaning discs; the surface of the cleaning disc is provided with a groove, and the cleaning roller extends into the groove; the grooves are filled with water-absorbing sponge; the water-absorbing sponge contains water in an initial state; the cleaning roller extrudes the water-absorbing sponge; during operation, venthole cooperation brush makes the dust remove to the cleaning roller both sides, gets into in the recess, through the water that absorbs water in the sponge, makes the static elimination to make the dust adhesion in the sponge surface that absorbs water, make things convenient for the later stage clearance, can prevent effectively simultaneously that the dust from raising up, influence dust clearance effect, thereby improve dust cleaning efficiency, and improve surface fabric printing and dyeing efficiency.
Preferably, the lower surface of the machine body is fixedly connected with a bottom plate through buffer metal pieces which are uniformly arranged; the bottom plate is made of a rubber material; a first ash baffle is arranged on the periphery of the upper surface of the bottom plate; a second ash baffle is arranged on the periphery of the lower surface of the machine body; the first dust baffles and the second dust baffles are arranged in a staggered and clinging manner; dust can be effectively prevented from entering between the bottom plate and the machine body to influence the work of the equipment; semicircular buffer grooves are uniformly distributed on the bottom surface of the bottom plate; the during operation, dyeing machine shakes in the course of the work, drives the organism shake to rubber material through the bottom plate effectively provides the buffering for the organism, prevents that the organism shake from leading to the ground dust to raise, wafts to the surface fabric surface, reduces the dust clearance degree of difficulty, improves dyeing equipment's life simultaneously, and effectively prevents that the shaking force from transmitting to peripheral equipment, influences peripheral equipment precision and life.
Preferably, the upper surface of the bottom plate is provided with limit grooves which are uniformly distributed and designed in an inverted trapezoid shape; the lower surface of the machine body is fixedly connected with limit rods which are uniformly arranged and designed in an inverted T shape; the limiting rods and the limiting grooves are designed in a one-to-one correspondence manner; the surface of the limiting rod is sleeved with a limiting block in a sliding manner; a limiting spring is fixedly connected between the limiting block and the bottom surface of the machine body; the limiting blocks are fixedly connected to the side walls of the corresponding limiting grooves through fixing rods, and the lower ends of the limiting rods extend into the corresponding limiting grooves; the during operation makes the relative stopper of gag lever post slide in the organism vibrations process to intermittent type nature extrusion with relax spacing spring, through spacing spring cooperation bottom plate and buffering metal part, further improve the buffering to the organism, make the organism possess the vibrations of direction from top to bottom simultaneously, thereby drive the surface fabric shake, make surface fabric surface part dust drop, thereby reduce the dust cleaning pressure of cleaning roller, thereby improve the life of printing and dyeing equipment when improving dust cleaning efficiency.
The invention has the following beneficial effects:
1. according to the printing and dyeing process of the polyester yarn textile fabric, the fabric is smoothed from the middle part to the two sides through the spiral design of the brush layer, meanwhile, dust on the surface of the fabric can be cleaned through friction of the brush layer on the surface of the fabric, and the dust is cleaned from the middle part of the fabric to the two sides of the fabric, so that the dust is effectively reduced from being lifted, the dust cleaning effect is improved, the fabric is smooth and clean when passing through a printing and dyeing roller, the printing and dyeing effect is improved, the fabric can be smoothed and cleaned continuously, and the printing and dyeing production efficiency of the fabric is effectively improved.
2. According to the printing and dyeing process of the polyester yarn textile fabric, static electricity is carried by the hairbrush layer and the hairbrush through swinging of the hairbrush layer, dust on the surface of the fabric is adsorbed, the dust is transferred to two ends of the cleaning roller between the hairbrush layer and the hairbrush layer by matching with flowing of air of the air outlet hole, dust cleaning efficiency is effectively improved, dust is further prevented from being raised, meanwhile, static electricity carried by the hairbrush layer and the hairbrush layer can attract fibers on the surface of the fabric, accordingly, dust inside the fabric is exposed, dust cleaning efficiency is improved, meanwhile, the fibers can be fluffy through adsorption of the static electricity to the fibers on the surface of the fabric, and accordingly, the printing and dyeing effect of the fabric is improved.
3. According to the printing and dyeing process of the polyester yarn textile fabric, the limit spring is matched with the bottom plate and the buffer metal piece, so that the buffer of the machine body is further improved, ground dust caused by shaking of the machine body is prevented from flying up and falling to the surface of the fabric, the dust cleaning difficulty is reduced, the vibration force is effectively prevented from being transmitted to peripheral equipment, the precision and the service life of the peripheral equipment are influenced, meanwhile, the machine body shakes up and down to drive the fabric to shake, partial dust on the surface of the fabric falls, and therefore the dust cleaning pressure of the cleaning roller is reduced.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front view of the printing apparatus;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is a partial front view of the cleaning roller;
FIG. 6 is a sectional view of the connection part of the base plate and the body;
in the figure: the machine body 1, the dyeing machine 11, the dyeing roller 12, the control box 13, the cleaning roller 2, the rotating shaft 21, the brush layer 22, the air blower 23, the air outlet hole 24, the first air passage 25, the rotating disc 26, the second air passage 27, the fur layer 3, the cleaning disc 31, the groove 32, the water absorption sponge 33, the buffer metal piece 4, the bottom plate 41, the first dust baffle 42, the second dust baffle 43, the buffer groove 44, the limiting groove 45, the limiting rod 46, the limiting block 47 and the limiting spring 48.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the printing and dyeing process of the polyester yarn textile fabric comprises the following steps:
s1: presetting the produced polyester yarn textile fabric, spraying water through an atomizing nozzle before presetting to enable the moisture content of the fabric to be uniform, and cleaning the fabric to obtain the preset fabric; the surface of the polyester yarn textile fabric is cleaned before the presetting treatment, so that the problem that impurities are difficult to remove after the fabric is subjected to high-temperature setting can be effectively prevented, the moisture content of the fabric is uniform through the atomizing nozzle, and the problems that the color absorption of the fabric is uneven and the setting is not complete due to uneven moisture content can be effectively prevented;
s2: drying the fabric obtained in the step S1 after the pre-shaping, standing for 10-15 hours, and repeatedly washing and drying to obtain the dried fabric;
s3: leveling the dried fabric obtained in the step S2, winding the fabric on an unwinding roller, placing the unwinding roller in front of printing and dyeing equipment, enabling one end of the fabric to pass through two cleaning rollers 2 of the printing and dyeing equipment, then pass through two printing and dyeing rollers 12 of a printing and dyeing machine 11 on the printing and dyeing equipment, then pass through a dryer and finally wind the fabric on a winding roller to obtain the printed polyester yarn textile fabric;
the printing and dyeing equipment comprises a machine body 1, a printing and dyeing machine 11 is arranged on the upper side of the machine body 1, a printing and dyeing roller 12 is arranged on the inner side of the printing and dyeing machine 11, a control box 13 is arranged on the left side of the printing and dyeing machine 11, and two cleaning rollers 2 which are correspondingly arranged are arranged on the front side of the printing and dyeing roller 12 of the printing and dyeing machine 11; the cleaning rollers 2 are rotatably connected to the surface of the dyeing machine 11 through rotating shafts 21, the diameter of each cleaning roller 2 is smaller than that of each printing roller 12, the corresponding printing roller 12 and the corresponding cleaning roller 2 are in gear transmission, the rotating speed of each printing roller 12 is smaller than that of each cleaning roller 2, the printing rollers 12 and the corresponding cleaning rollers 2 rotate in the same direction, and the two cleaning rollers 2 rotate in opposite directions; the surface of each cleaning roller 2 is fixedly connected with a brush layer 22, and the brush layer 22 is composed of brushes which are uniformly arranged; the brush layers 22 are spirally arranged from the middle part of the cleaning roller 2 to two sides, and the spiral directions of the brush layers 22 from the middle part to the two sides are opposite, so that the surface of the fabric is smoothed from the middle part to the two sides in the rotating process of the two cleaning rollers 2, and meanwhile, dust on the surface of the fabric is cleaned; when the dyeing machine works, the control box 13 controls the dyeing machine 11 to work, the two dyeing rollers 12 rotate, before the fabric is dyed, the fabric firstly passes between the two cleaning rollers 2, the two cleaning rollers 2 are respectively driven to rotate through gear transmission in the rotation process of the dyeing rollers 12, the rotation speed of the cleaning rollers 2 is higher than that of the dyeing rollers 12, the surface of the fabric to be dyed is rubbed by the brush layers 22 on the surfaces of the cleaning rollers 2 in the rotation process of the cleaning rollers 2, so that the fabric is smoothed from the middle part to the two sides through the spiral design of the brush layers 22, meanwhile, the dust on the surface of the fabric can be cleaned through the friction of the brush layers 22 on the surface of the fabric, and the dust is cleaned from the middle part of the fabric to the two sides of the fabric, thereby effectively reducing the rise of the dust, improving the dust cleaning effect, enabling the fabric to be smooth and clean when passing through the dyeing rollers 12, improving the dyeing effect, and continuously smoothing and cleaning the fabric, effectively improve the production efficiency of fabric printing and dyeing.
As an embodiment of the invention, the surface of the dyeing machine 11 is fixedly connected with a blower 23; the surface of the cleaning roller 2 is provided with air outlet holes 24 which are uniformly distributed; and the air outlet holes 24 between the two spiral turns of the brush layer 22 are uniformly arranged; the air outlet holes 24 are designed in a way that the middle part of the cleaning roller 2 is bent towards the two sides of the cleaning roller 2, so that air discharged from the air outlet holes 24 is blown to the brush layer 22; a first air channel 25 is formed in the cleaning roller 2, and each air outlet 24 is communicated with the first air channel 25; one end of the cleaning roller 2 is rotatably sleeved with a rotary disc 26 on the surface of a rotating shaft 21 in the dyeing machine 11; a second air passage 27 is formed in the rotary disc 26; the second air passage 27 is communicated with the first air passage 25 through the rotating shaft 21; the blower 23 is communicated with a second air passage 27 through a conduit; when the automatic cleaning device works, the air blower 23 is controlled by the control box 13 to work when the dyeing machine 11 works, air flow enters the second air passage 27 through the guide pipe and is sprayed out of the air outlet holes 24 through the first air passage 25, dust adhered to the surface of the fabric and the brush is effectively cleaned, the dust cleaning efficiency is improved, meanwhile, the dust adhesion amount on the surface of the brush is reduced, the service life of the brush is prolonged, the temperature generated by the friction of the brush on the surface of the fabric can be effectively reduced through air blowing, the phenomena that the service life of the brush is short and the fabric is damaged due to the high temperature generated by the friction of the brush on the fabric are effectively prevented, meanwhile, the fabric and the brush can be cooled more uniformly through the uniform air outlet holes 24 and thread arrangement, the dust cleaning is more uniform and thorough, the dust cleaning efficiency is further improved, the air outlet holes 24 blow the brush to swing, the cleaning efficiency of the brush on the surface of the fabric, meanwhile, the air outlet holes 24 are used for discharging air to enable air flow around the printing and dyeing roller 12 to flow, the drying speed of the fabric after printing and dyeing is improved, the dust adhesion probability after the fabric is printed and dyed is reduced, the production efficiency is improved, the on-off of the air blower 23 can be controlled according to actual production requirements, and the use is convenient and the application range is wide.
As an embodiment of the invention, a fur layer 3 is fixedly connected to the surface of each cleaning roller 2; the fur layer 3 is spirally arranged from the middle part of the cleaning roller 2 to two sides, the spiral directions of the fur layer 22 from the middle part to the two sides are opposite, the fur layer 3 is positioned between the thread rings of the corresponding fur layer 22, and the thickness of the fur layer 3 is smaller than that of the fur layer 22; the during operation, venthole 24 gives vent to anger and blows the brush of brush layer 22, make the brush swing of brush layer 22, intermittent type nature friction fur layer 3, thereby make fur layer 3 and brush all carry static, thereby through the electrostatic adsorption principle, adsorb surface of fabric dust, cooperate the gaseous flow of venthole 24, make the dust transmit to cleaning roller 2 both ends between brush layer 22 and fur layer 3, effectively improve dust cleaning efficiency, further prevent the dust and raise, it can attract surface of fabric fibre to carry static through brush layer 22 and fur layer 3 simultaneously, thereby make the inside dust of surface fabric expose, improve dust cleaning efficiency, simultaneously through static to surface of fabric fibre's absorption, can make the fibre fluffy, thereby improve surface of fabric printing and dyeing effect.
As an embodiment of the present invention, cleaning discs 31 are fixedly sleeved at both ends of the cleaning roller 2; a groove 32 is formed in the surface of the cleaning disc 31, and the cleaning roller 2 extends into the groove 32; the groove 32 is filled with water-absorbing sponge 33; the water-absorbing sponge 33 contains water in an initial state; the cleaning roller 2 extrudes the water-absorbing sponge 33; during operation, 24 cooperation brushes in venthole make the dust remove to cleaning roller 2 both sides, get into in the recess 32, through the water in the sponge 33 that absorbs water, make the static elimination to make the dust adhesion in the sponge 33 surface that absorbs water, make things convenient for the later stage clearance, can prevent effectively simultaneously that the dust from raising up, influence dust clearance effect, thereby improve dust cleaning efficiency, and improve surface fabric printing and dyeing efficiency.
As an embodiment of the present invention, the lower surface of the machine body 1 is fixedly connected with a bottom plate 41 through evenly arranged buffer metal pieces 4; the bottom plate 41 is made of rubber material; a first ash baffle 42 is arranged on the periphery of the upper surface of the bottom plate 41; a second ash baffle 43 is arranged on the periphery of the lower surface of the machine body 1; the first dust baffles 42 and the second dust baffles 43 are staggered and closely arranged; dust can be effectively prevented from entering between the bottom plate 41 and the machine body 1 to influence the work of the equipment; the bottom surface of the bottom plate 41 is provided with semicircular buffer grooves 44 which are uniformly distributed; the during operation, dyeing machine 11 shakes in the course of the work, drives the shake of organism 1 to rubber material through bottom plate 41 effectively provides the buffering for organism 1, prevents that organism 1 shake from leading to the ground dust to raise, and the surface fabric surface that wafts reduces the dust clearance degree of difficulty, improves dyeing equipment's life simultaneously, and effectively prevents that the shaking force from transmitting to peripheral equipment, influences peripheral equipment precision and life.
As an embodiment of the present invention, the upper surface of the bottom plate 41 is provided with limit grooves 45 uniformly arranged in an inverted trapezoidal design; the lower surface of the machine body 1 is fixedly connected with limit rods 46 which are uniformly arranged and designed in an inverted T shape; the limiting rods 46 and the limiting grooves 45 are designed in a one-to-one correspondence manner; the surface of the limiting rod 46 is sleeved with a limiting block 47 in a sliding manner; a limiting spring 48 is fixedly connected between the limiting block 47 and the bottom surface of the machine body 1; the limiting block 47 is fixedly connected to the side wall of the corresponding limiting groove 45 through a fixing rod, and the lower end of the limiting rod 46 extends into the corresponding limiting groove 45; the during operation, 1 vibrations in-process of organism makes the relative stopper 47 of gag lever post 46 slide to intermittent type nature extrusion with relax spacing spring 48, through spacing spring 48 cooperation bottom plate 41 and buffering metal part 4, further improve the buffering to organism 1, make organism 1 possess the vibrations of direction from top to bottom simultaneously, thereby drive the surface fabric shake, make surface fabric surface part dust drop, thereby reduce the dust cleaning pressure of cleaning roller 2, thereby improve the life of printing and dyeing equipment when dust cleaning efficiency.
When the dyeing machine works, the control box 13 controls the dyeing machine 11 to work, the two dyeing rollers 12 rotate, before the fabric is dyed, the fabric firstly passes between the two cleaning rollers 2, the two cleaning rollers 2 are respectively driven to rotate through gear transmission in the rotation process of the dyeing rollers 12, the rotation speed of the cleaning rollers 2 is higher than that of the dyeing rollers 12, the surface of the fabric to be dyed is rubbed through the brush layers 22 on the surfaces of the cleaning rollers 2 in the rotation process of the cleaning rollers 2, so that the fabric is smoothed from the middle part to the two sides through the spiral design of the brush layers 22, meanwhile, the dust on the surface of the fabric can be cleaned through the friction of the brush layers 22 on the surface of the fabric, the dust is cleaned from the middle part of the fabric to the two sides of the fabric, the control box 13 controls the air blower 23 to work when the dyeing machine 11 works, air flow enters the second air passage 27 through the guide pipe and is sprayed out through the first air passage 25 and the air outlet 24, and the temperature generated by the friction of the, the air outlet 24 blows the brush of the brush layer 22, the brush of the brush layer 22 swings, the brush layer 3 is intermittently rubbed, the brush layer 3 and the brush both carry static electricity, the dust on the surface of the fabric is adsorbed by the principle of electrostatic adsorption, the dust is transferred to the two ends of the cleaning roller 2 between the brush layer 22 and the brush layer 3 by matching with the air flowing of the air outlet 24, the dust is transferred to the two sides of the cleaning roller 2 by matching with the brush through the air outlet 24, the dust moves to the two sides of the cleaning roller 2 and enters the groove 32, the static electricity is eliminated by water in the water absorption sponge 33, the dust is adhered to the surface of the water absorption sponge 33, the dyeing machine 11 shakes in the working process, the machine body 1 is driven to shake, the rubber material passing through the bottom plate 41 effectively provides buffer for the machine body 1, the ground dust is prevented from being lifted by shaking of the machine body 1, the limiting rod 46 slides relative to the limiting block 47 in the shaking process of the machine, through spacing spring 48 cooperation bottom plate 41 and buffering metal part 4, further improve the buffering to organism 1, make organism 1 possess the vibrations of upper and lower direction simultaneously to drive the surface fabric shake, make surface fabric surface part dust drop, thereby reduce the dust cleaning pressure of cleaning roller 2, thereby improve the life of printing and dyeing equipment when improving dust cleaning efficiency.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A printing and dyeing process of a polyester yarn textile fabric is characterized by comprising the following steps: the method comprises the following steps:
s1: presetting the produced polyester yarn textile fabric, spraying water through an atomizing nozzle before presetting to enable the moisture content of the fabric to be uniform, and cleaning the fabric to obtain the preset fabric;
s2: drying the fabric obtained in the step S1 after the pre-shaping, standing for 10-15 hours, and repeatedly washing and drying to obtain the dried fabric;
s3: leveling the dried fabric obtained in the step S2, winding the fabric on an unwinding roller, placing the unwinding roller in front of printing and dyeing equipment, enabling one end of the fabric to pass through a space between two cleaning rollers (2) of the printing and dyeing equipment, then pass through a space between two printing and dyeing rollers (12) of a printing and dyeing machine (11) on the printing and dyeing equipment, then pass through a dryer and finally wind the fabric on the winding roller to obtain the printed polyester yarn textile fabric;
the printing and dyeing equipment comprises a machine body (1), wherein a printing and dyeing machine (11) is arranged on the upper side of the machine body (1), a printing and dyeing roller (12) is arranged on the inner side of the printing and dyeing machine (11), a control box (13) is arranged on the left side of the printing and dyeing machine (11), and two cleaning rollers (2) which are correspondingly arranged are arranged on the front side of the printing and dyeing roller (12) of the printing and dyeing machine (11); the cleaning rollers (2) are rotatably connected to the surface of the printing and dyeing machine (11) through rotating shafts (21), the diameter of each cleaning roller (2) is smaller than that of each printing and dyeing roller (12), meanwhile, the corresponding printing and dyeing rollers (12) and the corresponding cleaning rollers (2) are in gear transmission, the rotating speed of each printing and dyeing roller (12) is smaller than that of each cleaning roller (2), the printing and dyeing rollers (12) and the corresponding cleaning rollers (2) rotate in the same direction, and the two cleaning rollers (2) rotate in opposite directions; a brush layer (22) is fixedly connected to the surface of each cleaning roller (2), and the brush layer (22) is composed of brushes which are uniformly arranged; the brush layers (22) are spirally arranged from the middle parts of the cleaning rollers (2) to the two sides, the spiral directions of the middle parts of the brush layers (22) are opposite to those of the two sides, the surfaces of the fabrics are smoothed from the middle parts to the two sides in the rotating process of the two cleaning rollers (2), and dust on the surfaces of the fabrics is cleaned simultaneously.
2. The printing and dyeing process of the polyester yarn textile fabric according to claim 1, characterized in that: the surface of the dyeing machine (11) is fixedly connected with a blower (23); the surface of the cleaning roller (2) is provided with air outlet holes (24) which are uniformly distributed; and the air outlet holes (24) between the two spiral turns of the brush layer (22) are uniformly arranged; the air outlet holes (24) are designed in a way that the middle part of the cleaning roller (2) is bent towards the two sides of the cleaning roller (2), so that air discharged from the air outlet holes (24) is blown to the brush layer (22); a first air passage (25) is formed in the cleaning roller (2), and each air outlet (24) is communicated with the first air passage (25); one end of the cleaning roller (2) is rotatably sleeved with a turntable (26) on the surface of a rotating shaft (21) in the dyeing machine (11); a second air passage (27) is formed in the rotary disc (26); the second air passage (27) is communicated with the first air passage (25) through a rotating shaft (21); the blower (23) is communicated with the second air channel (27) through a conduit.
3. The printing and dyeing process of the polyester yarn textile fabric according to claim 2, characterized in that: the surface of each cleaning roller (2) is fixedly connected with a fur layer (3); the fur layer (3) is arranged to both sides spiral by clearance roller (2) middle part and middle part is opposite to the brush layer (22) spiral direction of both sides, and fur layer (3) are located between the thread circle that corresponds brush layer (22), and the thickness of fur layer (3) is less than brush layer (22).
4. The printing and dyeing process of the polyester yarn textile fabric according to claim 3, characterized in that: both ends of the cleaning roller (2) are fixedly sleeved with cleaning discs (31); a groove (32) is formed in the surface of the cleaning disc (31), and the cleaning roller (2) extends into the groove (32); the groove (32) is filled with water-absorbing sponge (33); the water-absorbing sponge (33) contains water in an initial state; the cleaning roller (2) extrudes the water-absorbing sponge (33).
5. The printing and dyeing process of the polyester yarn textile fabric according to claim 1, characterized in that: the lower surface of the machine body (1) is fixedly connected with a bottom plate (41) through buffer metal pieces (4) which are uniformly arranged; the bottom plate (41) is made of rubber material; a first dust baffle (42) is arranged on the periphery of the upper surface of the bottom plate (41); a second ash baffle (43) is arranged on the periphery of the lower surface of the machine body (1); the first ash baffles (42) and the second ash baffles (43) are staggered and arranged in a close fit manner; the bottom surface of the bottom plate (41) is provided with semicircular buffer grooves (44) which are uniformly distributed.
6. The printing and dyeing process of the polyester yarn textile fabric according to claim 5, characterized in that: the upper surface of the bottom plate (41) is provided with limit grooves (45) which are uniformly distributed and designed in an inverted trapezoid shape; the lower surface of the machine body (1) is fixedly connected with limit rods (46) which are uniformly arranged and designed in an inverted T shape; the limiting rods (46) and the limiting grooves (45) are designed in a one-to-one corresponding mode; the surface of the limiting rod (46) is sleeved with a limiting block (47) in a sliding manner; a limiting spring (48) is fixedly connected between the limiting block (47) and the bottom surface of the machine body (1); the limiting blocks (47) are fixedly connected to the side walls of the corresponding limiting grooves (45) through fixing rods, and the lower ends of the limiting rods (46) extend into the corresponding limiting grooves (45) and are arranged in the limiting grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010335358.5A CN111519418A (en) | 2020-04-24 | 2020-04-24 | Printing and dyeing process of polyester yarn textile fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010335358.5A CN111519418A (en) | 2020-04-24 | 2020-04-24 | Printing and dyeing process of polyester yarn textile fabric |
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| Publication Number | Publication Date |
|---|---|
| CN111519418A true CN111519418A (en) | 2020-08-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010335358.5A Withdrawn CN111519418A (en) | 2020-04-24 | 2020-04-24 | Printing and dyeing process of polyester yarn textile fabric |
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| Country | Link |
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| CN (1) | CN111519418A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113668158A (en) * | 2021-09-28 | 2021-11-19 | 大丰园丁纺织有限公司 | Novel cleaning and drying device before dyeing of textile fabric |
| CN116556003A (en) * | 2023-05-12 | 2023-08-08 | 浙江天雅染整有限公司 | Pad dyeing equipment and pad dyeing method |
-
2020
- 2020-04-24 CN CN202010335358.5A patent/CN111519418A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113668158A (en) * | 2021-09-28 | 2021-11-19 | 大丰园丁纺织有限公司 | Novel cleaning and drying device before dyeing of textile fabric |
| CN116556003A (en) * | 2023-05-12 | 2023-08-08 | 浙江天雅染整有限公司 | Pad dyeing equipment and pad dyeing method |
| CN116556003B (en) * | 2023-05-12 | 2023-10-31 | 浙江天雅染整有限公司 | Pad dyeing equipment and pad dyeing method |
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Application publication date: 20200811 |