CN111517846A - Composting system suitable for production of agricultural microbial fertilizer - Google Patents

Composting system suitable for production of agricultural microbial fertilizer Download PDF

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Publication number
CN111517846A
CN111517846A CN202010576999.XA CN202010576999A CN111517846A CN 111517846 A CN111517846 A CN 111517846A CN 202010576999 A CN202010576999 A CN 202010576999A CN 111517846 A CN111517846 A CN 111517846A
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air
composting
gear
unit
top end
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张瑞祥
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • C05F17/971Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
    • C05F17/979Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material the other material being gaseous
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Biotechnology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)

Abstract

The invention discloses a composting system suitable for agricultural microbial fertilizer production, which relates to the technical field of microbial fertilizer production, wherein a composting unit is fixedly arranged on the top end surface of an equipment bearing substrate, a rack is fixedly arranged on the top of the composting unit, a limiting runway is arranged on the top end surface of the equipment bearing substrate and positioned at two sides of the composting unit, and fertilizer turning units capable of moving back and forth are arranged above the limiting runway and the composting unit together. On the other hand, the microbial fertilizer can be rapidly cooled, thereby being beneficial to the proliferation and growth of microorganisms.

Description

Composting system suitable for production of agricultural microbial fertilizer
Technical Field
The invention relates to the technical field of microbial fertilizer production, in particular to a composting system suitable for agricultural microbial fertilizer production.
Background
The microbial fertilizer is a product which leads crops to obtain specific fertilizer effect due to the life activity of microorganisms, and is a fertilizer used in agricultural production. The microbial fertilizer has been developed in China for nearly 50 years, and the gradual development process of the microbial fertilizer in China is explained from the evolution of rhizobium agents, bacterial fertilizers and microbial fertilizers in names.
The microbial fertilizer contains a large amount of beneficial microorganisms, can improve the nutrient condition of crops, fix nitrogen and activate some invalid nutrient elements in soil, and creates a good soil micro-ecological environment to promote the growth of the crops. [1] There have been some misunderstandings and prejudices of the social perception of microbial fertilizers for a long time. One opinion considers that the fertilizer efficiency is very high, and the fertilizer can be used as a universal fertilizer, even the Yan can completely replace the chemical fertilizer; another rule of sight is that it is not a fertilizer at all. In fact both of these are prejudices. Years of experiments in the world prove that the symbiotic nitrogen fixation efficiency can be improved by inoculating leguminous crops such as soybeans, peanuts and the like with rhizobium, the yield increase effect is really realized, the yield increase effect is also realized on non-leguminous crops by reasonably applying other bacterial fertilizers for seed dressing or applying microbial fertilizers, and the effect which cannot be achieved by chemical fertilizers is realized.
During the production process of the microbial fertilizer, composting treatment is needed, and the purpose of composting is to enable microorganisms in nutrient substances to quickly proliferate, so that the microbial fertilizer is produced at the fastest speed;
in order to realize the process, through retrieval, the Chinese patent discloses a composting device (publication No. CN1193965C), the technical content of which mainly comprises that the top of a composting bin is provided with a feed hole, a stirring shaft and an exhaust pipe, the periphery of the composting bin is provided with double-layer side walls, and constant-temperature hot water is injected between the inner and outer two layers of side walls through the connection of a hot water inlet and outlet pipe and a constant-temperature water tank to form a constant-temperature hot water insulation layer; the side surface of the composting bin is also provided with a composting discharge hole; the bottom of the composting bin is provided with a vent pipe, a drain pipe and a buffer layer, the stirring device comprises a motor, a stirrer and a screen, the stirrer and the screen are arranged in the composting bin, and the stirring shaft is arranged in a stirring shaft hole through a bearing and connected with the motor to drive the stirrer to stir; the ventilation system comprises a fan and an air pipe, and is connected with the air pipe through the air pipe. The advantages that the hot water is heated at constant temperature, the ventilation air flow is controlled in the buffer layer and evenly permeates the compost, the stirrer can ensure that the compost feeding material is fully turned in the bin, the energy consumption is low, and the efficiency is high;
the above patent, when actually used, has the following disadvantages:
1. during composting, microorganisms can propagate in a large amount, and simultaneously, a large amount of heat energy can be generated, so in order to quickly cool a microbial fertilizer pile and make the fertilizer more uniform, the patent relates to a stirring device, but the stirring device realizes cooling and stirring treatment on the fertilizer by 2-4 multi-tooth spiral stirring rods, the fertilizer cannot be raised in the whole stirring process, the contact area with air is small, and the effects of stirring and cooling cannot reach the expected effects;
2. during composting, a large amount of aerobic microorganisms exist, so that air containing oxygen needs to be introduced into the fertilizer pile regularly, for this reason, the ventilation device is arranged in the patent and supplies air into the composting bin as single-point air, but in actual use, the volume of the composting bin is large, the single-point air supply consumes long time and has poor effect, and in addition, the ventilation device arranged in the patent only can carry normal-temperature air into the composting bin, so that the multi-point rapid cooling of the whole fertilizer pile cannot be realized;
to this end, those skilled in the art propose a composting system suitable for the production of agricultural microbial fertilizers.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a composting system suitable for agricultural microbial fertilizer production, which solves the problems that in the prior art, although an adopted composting system is provided with a stirring device for uniformly stirring and cooling in a composting process, the actual use effect of the stirring device cannot be expected, and in addition, although a ventilation device for the composting process is arranged, the ventilation device only can carry normal-temperature air to enter a composting bin, so that the multi-point rapid cooling of the whole fertilizer pile cannot be realized.
In order to achieve the purpose, the invention is realized by the following technical scheme: a composting system suitable for agricultural microbial fertilizer production comprises an equipment bearing substrate constructed by reinforced concrete materials, wherein an integral rectangular composting unit is fixedly mounted on the top end face of the equipment bearing substrate, racks are fixedly mounted on the tops of two long edges of the rectangular structure, a limiting runway is arranged on the top end face of the equipment bearing substrate and positioned on two sides of the composting unit, a fertilizer turning unit capable of performing reciprocating motion is jointly arranged above the limiting runway and the composting unit, and an oxygen supply cooling unit is fixedly mounted inside the composting unit and on the top end face of the equipment bearing substrate;
the fertilizer turning unit comprises a walking support mechanism which is arranged right above the composting unit in a cross mode, and a material turning mechanism is fixedly arranged below the walking support mechanism and on the end surface of the top of the walking support mechanism;
the walking support mechanism comprises walking bases arranged inside a limiting runway, the top end surfaces of the two walking bases are respectively and correspondingly fixedly connected with a stand column, the top ends of the two stand columns are jointly and fixedly connected with a top beam plate, two sides of the top beam plate are respectively and rotatably connected with a material turning baffle plate with an arc structure through a plurality of combined page hinges, the outer side of the top of each stand column is fixedly sleeved with a connecting seat with matched size, and an electric hydraulic rod is arranged between each connecting seat and the two material turning baffle plates in a hinge mode;
the material overturning mechanism comprises two speed reducing assemblies which are respectively meshed with the two racks and a three-phase asynchronous alternating current motor which is fixedly installed on the top end face of the top beam plate, the adjacent end faces of the two speed reducing assemblies are fixedly connected with a transmission shaft rod, a plurality of groups of material overturning cutter sets which are arranged at equal intervals are fixedly installed on the outer portion of the section of the transmission shaft rod, a driven synchronous wheel is fixedly sleeved on the outer portion of the middle section of the transmission shaft rod, and a driving synchronous wheel is sleeved and installed at the driving end of the three-phase asynchronous alternating current motor.
Preferably, the composting unit comprises a composting pool which is hollow inside and has an open structure at the top and one end face, the inner side of the bottom of the composting pool is provided with a rectangular position opening slot, the bottom end inside the composting pool is fixedly provided with a plurality of air guide through holes distributed at equal intervals, and each air guide through hole is communicated with the position opening slot.
Preferably, a synchronous belt is sleeved between the driving synchronous wheel and the driven synchronous wheel, and the transmission ratio of the driving synchronous wheel to the driven synchronous wheel is 3: 1.
Preferably, the inside of the top beam plate is provided with a synchronous belt slot hole of a rectangular structure, and the position and the size of the synchronous belt slot hole correspond to those of a synchronous belt.
Preferably, the speed reduction assembly comprises a support frame A and a support frame B which are symmetrically arranged and fixedly connected together through bolts, a space with a certain size is arranged between the support frame A and the support frame B, a driving gear, a first linking gear, a second linking gear and a driven gear are correspondingly arranged in the space and are positioned on the same shaft, the driven gear, the support frame A and the support frame B are connected in series through a power output shaft rod, the power output end of the power output shaft rod extends to one side of the support frame A, a walking gear positioned right above a rack is fixedly sleeved and installed, and a power input shaft rod is connected in series between the driving gear and the transmission shaft rod.
Preferably, the driving gear and the first engaging gear and the second engaging gear and the driven gear are in meshed connection, and the transmission ratio among the driving gear, the first engaging gear, the second engaging gear and the driven gear is 3:2:2: 1.
Preferably, the oxygen suppliment cooling unit includes air compressor machine and the air cooler of fixed mounting at equipment bearing substrate top end face, concatenate a linking pipe between the gas outlet of air compressor machine and the air inlet of air cooler concatenate on the air inlet of air compressor machine and install the admission cylinder that the lateral surface seted up a plurality of inlet ports.
Preferably, oxygen suppliment cooling unit still includes a plurality of first gas-supply pipes and a plurality of second gas-supply pipes, a plurality of first gas-supply pipe and a plurality of second gas-supply pipes all are located the inside of expanding a slot hole, and a plurality of first gas-supply pipe and a plurality of second gas-supply pipes violently indulge crisscross welding together, and every first gas-supply pipe all is linked together with every second gas-supply pipe, constitutes gaseous current-sharing formula pipe network structure jointly, does not follow the top end face of second gas-supply pipe all communicates the shower nozzle of giving vent to anger that is provided with a plurality of equidistance distributions, is located the first gas-supply pipe of pipe network structure midmost, and its air inlet concatenates with air cooler's gas outlet mutually.
Preferably, the position of each air outlet nozzle corresponds to each air guide through hole, and the inner side of the top of the air outlet nozzle is fixedly connected with a floor drain plate with a matched size in a clamping manner.
Advantageous effects
The invention provides a composting system suitable for agricultural microbial fertilizer production. Compared with the prior art, the method has the following beneficial effects:
1. a composting system suitable for agricultural microbial fertilizer production is characterized in that a composting unit which is integrally rectangular is fixedly arranged on the top end face of an equipment bearing substrate, racks are fixedly arranged on the tops of two long edges of the rectangular structure, a limiting runway is arranged on the top end face of the equipment bearing substrate and positioned on two sides of the composting unit, and fertilizer turning units capable of moving back and forth are arranged above the limiting runway and the composting unit together. Thereby facilitating the proliferation and growth of microorganisms.
2. The utility model provides a compost system suitable for production of agricultural microbial manure, in the fertilizer unit that turns, except being provided with the stirring mechanism that is used for the microbial manure to mix the cooling, still be provided with the deceleration subassembly, when in-service use, three-phase asynchronous AC motor loops through each synchronous pulley and hold-in range with power, give the transmission axostylus axostyle with power transmission, the transmission axostylus axostyle transmits power for stirring knife tackle on the one hand, carry out the stirring processing to fertilizer, on the other hand transmission axostylus axostyle transmits power for the deceleration subassembly, make through a series of deceleration and handle the back, the walking gear moves along the rack, and then let whole stirring mechanism can reach the purpose of moving on one side stirring, improve the practicality of a whole set of.
3. The utility model provides a compost system suitable for agricultural microbial manure production, through the common fixed mounting in the inside of compost unit and the top end face of equipment bearing substrate have the oxygen suppliment cooling unit, in the in-process of in-service use, whole oxygen suppliment cooling unit provides the oxygen source of multipoint formula in to the compost unit, can ensure like this that the aerobic type microorganism in every region all can obtain abundant oxygen, supply the hyperplasia and use, except can the oxygen source that provides of multipoint formula, can also provide the oxygen source or the air source that the temperature is far less than room temperature, can improve microbial manure heap cooling rate in the compost process like this, shorten the compost cycle, improve productivity.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a rear view of the present invention;
FIG. 5 is a schematic structural view of a composting unit according to the invention;
FIG. 6 is a schematic structural view of a fertilizer turning unit according to the present invention;
FIG. 7 is a schematic structural view of the walking support mechanism of the present invention;
FIG. 8 is a schematic structural view of the material turning mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the deceleration assembly of the present invention;
FIG. 10 is a top view of the speed reduction assembly of the present invention;
FIG. 11 is a schematic structural diagram of an oxygen supply and temperature reduction unit according to the present invention;
FIG. 12 is a top view of the oxygen supply and cooling unit of the present invention;
fig. 13 is an enlarged view of a portion a of fig. 11 according to the present invention.
In the figure: 1. a composting unit; 101. a composting pool; 102. expanding slot holes; 103. an air guide through hole; 2. an apparatus carrier substrate; 3. a rack; 4. a limiting runway; 5. a fertilizer turning unit; 51. a walking support mechanism; 511. a traveling base; 512. a column; 513. a roof rail panel; 514. synchronous belt slot holes; 515. a hinge; 516. a material turning baffle plate; 517. a linking seat; 518. an electro-hydraulic lever; 52. a material turning mechanism; 521. a three-phase asynchronous ac motor; 522. a speed reduction assembly; 522-a, support frame a; 522-B, support frame B; 522-c, a drive gear; 522-d, a first engaging gear; 522-e, a second engaging gear; 522-f, power take-off shaft; 522-g, a driven gear; 522-h, a walking gear; 522-i, power input shaft lever; 523. a drive shaft; 524. a material turning cutter set; 525. a driven synchronizing wheel; 526. a driving synchronizing wheel; 527. a synchronous belt; 6. an oxygen supply cooling unit; 61. an air compressor; 62. an air cooler; 63. a first gas delivery pipe; 64. a second gas delivery pipe; 65. an air outlet nozzle; 66. a floor drain plate; 67. connecting the pipe; 68. an air inlet cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a compost system suitable for production of agricultural microbial manure, including the equipment bearing substrate 2 that adopts the reinforced concrete material to construct and form, top end fixed mounting at equipment bearing substrate 2 has wholly to be rectangular structure compost unit 1, the equal fixed mounting in two long limit tops of rectangular structure has a rack 3, both sides position department that just is located compost unit 1 at equipment bearing substrate 2's top end face all is provided with a spacing runway 4, spacing runway 4 and compost unit 1's top is provided with the fertilizer that can carry out reciprocating motion jointly and turns over unit 5, the common fixed mounting of top end face of compost unit 1's inside and equipment bearing substrate 2 has oxygen suppliment cooling unit 6.
Referring to fig. 6, the fertilizer turning unit 5 includes a walking support mechanism 51 transversely disposed over the composting unit 1, and a turning mechanism 52 is fixedly mounted below and on the top end surface of the walking support mechanism 51.
Referring to fig. 7, the walking support mechanism 51 includes walking bases 511 disposed inside the limiting runway 4, top end surfaces of the two walking bases 511 correspond to one vertical column 512 fixedly connected respectively, a top beam plate 513 is fixedly connected to top ends of the two vertical columns 512, material turning baffles 516 with arc structures are rotatably connected to two sides of the top beam plate 513 in an articulated manner through a plurality of sets of hinges 515, linking seats 517 with matched sizes are fixedly sleeved on outer sides of tops of the vertical columns 512, and electric hydraulic rods 518 are mounted between the linking seats 517 and the two material turning baffles 516 in an articulated manner.
Referring to fig. 8, the material turning mechanism 52 includes two speed reducing assemblies 522 respectively engaged with the two racks 3 and a three-phase asynchronous ac motor 521 fixedly installed on the top end surface of the top beam plate 513, adjacent end surfaces of the two speed reducing assemblies 522 are fixedly connected to a transmission shaft 523, a plurality of material turning cutter sets 524 which are arranged at equal intervals are fixedly arranged outside the section of the transmission shaft 523, a driven synchronizing wheel 525 is fixedly sleeved outside the middle section of the transmission shaft lever 523, a driving synchronizing wheel 526 is sleeved at the driving end of the three-phase asynchronous alternating current motor 521, a synchronous belt 527 is sleeved between the driving synchronizing wheel 526 and the driven synchronizing wheel 525 together, the transmission ratio of the driving synchronizing wheel 526 to the driven synchronizing wheel 525 is 3:1, a synchronous belt slot 514 with a rectangular structure is formed in the top beam plate 513, and the position and the size of the synchronous belt slot 514 correspond to the synchronous belt 527.
Referring to fig. 5, the composting unit 1 includes a composting pool 101 with a hollow interior and an open top and one of the end surfaces, a rectangular open slot 102 is formed in the inner side of the bottom of the composting pool 101, a plurality of air guide through holes 103 are fixed at the bottom of the composting pool 101 and are distributed equidistantly, and each air guide through hole 103 is communicated with the open slot 102.
Referring to fig. 9-10, the decelerating assembly 522 includes a supporting frame a522-a and a supporting frame B522-B which are symmetrically arranged and fixedly connected together by bolts, a space with a certain size is provided between the supporting frame a522-a and the supporting frame B522-B, a driving gear 522-c, two first engaging gears 522-d and a second engaging gear 522-e which are located on the same shaft, and a driven gear 522-g are respectively and correspondingly provided in the space, the driven gear 522-g is connected in series with the supporting frame a522-a and the supporting frame B522-B by a power output shaft 522-f, the power output end of the power output shaft 522-f extends to one side of the supporting frame a522-a, and a traveling gear 522-h located right above the rack 3 is fixedly sleeved and installed, a power input shaft rod 522-i is connected between the driving gear 522-c and the transmission shaft rod 523 in series, the driving gear 522-c and the first connecting gear 522-d and the second connecting gear 522-e and the driven gear 522-g are in meshed connection, and the transmission ratio among the driving gear 522-c, the first connecting gear 522-d, the second connecting gear 522-e and the driven gear 522-g is 3:2:2: 1.
Referring to fig. 11-13, the oxygen supply and cooling unit 6 includes an air compressor 61 and an air cooler 62 fixedly installed on the top end surface of the equipment carrier substrate 2, a connecting tube 67 is connected in series between the air outlet of the air compressor 61 and the air inlet of the air cooler 62, an air inlet cylinder 68 with a plurality of air inlets on the side surface is connected in series on the air inlet of the air compressor 61, the oxygen supply and cooling unit 6 further includes a plurality of first air pipes 63 and a plurality of second air pipes 64, the plurality of first air pipes 63 and the plurality of second air pipes 64 are all located inside the expansion slot 102, and the plurality of first air pipes 63 and the plurality of second air pipes 64 are welded together in a criss-cross manner, each first air pipe 63 is communicated with each second air pipe 64 to form a uniform flow type pipe net structure of gas, a plurality of air outlet nozzles 65 are provided in communication with the top end surface of the second air pipes 64 at equal intervals, the first air pipe 63 located at the middle of the pipe network structure has an air inlet connected in series with an air outlet of the air cooler 62, each air outlet nozzle 65 is located corresponding to each air guide through hole 103, and a floor drain plate 66 with a size matched with that of the inner side of the top of the air outlet nozzle 65 is fixedly connected in a clamping manner.
When the microbial manure is used, firstly, raw materials (including nutrient substances and various microorganisms) to be composted are added into a composting pool 101, after a period of composting treatment, the microorganisms contained in the raw materials can be greatly proliferated, a large amount of heat energy can be generated in the proliferation process, and in order to ensure that the microorganisms do not generate a dormant state due to overhigh temperature, the temperature and oxygen supply treatment of the whole microbial manure pile can be realized by virtue of a manure turning unit 5 and an oxygen supply temperature reduction unit 6;
firstly, the cooling treatment of the fertilizer turning unit 5 is related, when in use, the three-phase asynchronous alternating current motor 521 is started to drive the driving synchronous wheel 526 to rotate, under the action of the synchronous belt 527, the driving synchronous wheel 526 drives the driven synchronous belt wheel 525 to rotate in proportion, the driven synchronous belt wheel 525 is fixedly sleeved outside the middle of the transmission shaft lever 523, so the transmission shaft lever 523 is driven to rotate synchronously, the transmission shaft lever 523 drives a plurality of turning cutter sets 524 to rotate synchronously, when the turning cutter sets 524 rotate from the lowest point to the highest point, the microbial fertilizer to be turned is carried, and at the highest point, the microbial fertilizer is thrown out along the tangential direction of the rotation of the turning cutter sets 524, and in the process of throwing out to fall into the composting pool 101 again, the microbial fertilizer is always in a scattered flying state, so the microbial fertilizer can be fully contacted with air, the microbial fertilizer has a certain speed, and airflow can be formed at the periphery of the microbial fertilizer, so that the microbial fertilizer can be stirred and cooled;
when the material turning operation is in progress, on one hand, the transmission shaft lever 523 transmits power to the material turning cutter set 524 to turn over the fertilizer, on the other hand, the transmission shaft lever 523 transmits the power to the speed reduction assembly 522, and the speed reduction assembly 522 is internally provided with transmission gears with diameters sequentially increasing according to the power input to power output sequence, so that the reduction of the initial rotating speed can be realized, after a series of speed reduction treatments, the power finally reduced in speed can be transmitted to the walking gears 522-h, the walking gears 522-h move above the whole composting unit 1 along the rack 3, and the whole fertilizer turning unit 5 can achieve the purpose of moving while turning over the material, and the practicability of the whole composting system is improved;
secondly, the cooling treatment of the oxygen supply cooling unit 6 is related, the cooling treatment can be used synchronously with the fertilizer turning unit 5 or asynchronously, when in use, the air compressor 61 is started, air carrying oxygen outside is formed into air flow, the air flow sequentially passes through the air inlet cylinder 68, the air compressor 61 and the connecting pipe 67 and finally enters the air cooler 62, the air cooler 62 is started to cool the air flow containing oxygen, then the air flow is conveyed to a pipe network structure formed by a first air conveying pipe 63 and a second air conveying pipe 64, and then the air flow containing oxygen is blown to microbial fertilizer in the composting pool 101 in a multi-point mode through a plurality of air outlet nozzles 65, so that the purpose of rapid cooling is realized;
in addition, when the oxygen supply and temperature reduction unit 6 is actually used, only oxygen supply is involved, and temperature reduction treatment is not involved, the air cooler 62 may not be started when the oxygen supply and temperature reduction unit is used.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. A composting system suitable for agricultural microbial fertilizer production comprises an equipment bearing substrate (2) constructed by reinforced concrete materials, and is characterized in that a composting unit (1) which is integrally rectangular is fixedly mounted on the top end face of the equipment bearing substrate (2), racks (3) are fixedly mounted on the tops of two long edges of the rectangular structure, a limiting runway (4) is arranged on the top end face of the equipment bearing substrate (2) and positioned on two sides of the composting unit (1), a fertilizer turning unit (5) capable of performing reciprocating motion is jointly arranged above the limiting runway (4) and the composting unit (1), and an oxygen supply cooling unit (6) is fixedly mounted inside the composting unit (1) and on the top end face of the equipment bearing substrate (2);
the fertilizer turning unit (5) comprises a walking support mechanism (51) transversely arranged right above the composting unit (1), and a material turning mechanism (52) is fixedly arranged below the walking support mechanism (51) and on the top end face of the walking support mechanism;
the walking support mechanism (51) comprises walking bases (511) arranged inside a limiting runway (4), the top end faces of the two walking bases (511) are respectively and fixedly connected with a stand column (512) correspondingly, the top ends of the two stand columns (512) are fixedly connected with a top beam plate (513) together, two sides of the top beam plate (513) are respectively and rotatably connected with a material turning baffle plate (516) with an arc-shaped structure in a hinged mode through a plurality of groups of hinges (515), the outer side of the top of each stand column (512) is fixedly sleeved with a connecting seat (517) with matched size, and an electric hydraulic rod (518) is arranged between the connecting seat (517) and the two material turning baffle plates (516) in a hinged mode;
the stirring mechanism (52) comprises two speed reducing components (522) which are respectively meshed with the two racks (3) and a three-phase asynchronous alternating current motor (521) fixedly installed on the top end face of a top beam plate (513), two adjacent end faces of the speed reducing components (522) are fixedly connected with a transmission shaft lever (523) together, a plurality of groups of stirring cutter sets (524) which are arranged at equal intervals are fixedly installed outside the section of the transmission shaft lever (523), a driven synchronizing wheel (525) is fixedly sleeved outside the middle section of the transmission shaft lever (523), and a driving synchronizing wheel (526) is sleeved on the driving end of the three-phase asynchronous alternating current motor (521).
2. A composting system suitable for agricultural microbial fertilizer production as claimed in claim 1 wherein the composting unit (1) comprises a composting pool (101) which is hollow inside and open at the top and one of the end faces, the inner side of the bottom of the composting pool (101) is provided with an open slotted hole (102) with a rectangular structure, the bottom of the composting pool (101) is fixedly provided with a plurality of air guide through holes (103) distributed at equal intervals, and each air guide through hole (103) is communicated with the open slotted hole (102).
3. A composting system as claimed in claim 1 where a timing belt (527) is sleeved between the driving synchronizing wheel (526) and the driven synchronizing wheel (525) and the transmission ratio of the driving synchronizing wheel (526) to the driven synchronizing wheel (525) is 3: 1.
4. A composting system suitable for agricultural microbial fertilizer production as claimed in claim 3 wherein the roof beam plate (513) is internally provided with a rectangular synchronous belt slot (514), and the position and size of the synchronous belt slot (514) correspond to the synchronous belt (527).
5. A composting system as claimed in claim 1 where the speed reduction assembly (522) comprises a support frame A (522-a) and a support frame B (522-B) that are symmetrically arranged and are fixed together by bolts, there is a space between the support frame A (522-a) and the support frame B (522-B), there are a driving gear (522-c), two first engagement gears (522-d) and two second engagement gears (522-e) on the same shaft, and a driven gear (522-g) in the space, the driven gear (522-g) and the support frame A (522-a) and the support frame B (522-B) are connected in series by a power output shaft (522-f), the power output tail end of the power output shaft rod (522-f) extends to one side of the supporting frame A (522-a), a walking gear (522-h) located right above the rack (3) is fixedly sleeved and installed, and a power input shaft rod (522-i) is connected between the driving gear (522-c) and the transmission shaft rod (523) in series.
6. A composting system suitable for agricultural microbial fertilizer production as claimed in claim 5 where the drive gear (522-c) and the first engagement gear (522-d) and the second engagement gear (522-e) and the driven gear (522-g) are all in meshed connection, and the drive gear (522-c), the first engagement gear (522-d), the second engagement gear (522-e) and the driven gear (522-g) have a transmission ratio of 3:2:2: 1.
7. A composting system suitable for agricultural microbial fertilizer production as claimed in claim 2, wherein the oxygen supply and cooling unit (6) comprises an air compressor (61) and an air cooler (62) fixedly installed on the top end surface of the equipment bearing substrate (2), a connecting pipe (67) is connected in series between the air outlet of the air compressor (61) and the air inlet of the air cooler (62), and an air inlet cylinder (68) with a plurality of air inlets on the lateral surface is connected in series on the air inlet of the air compressor (61).
8. The composting system suitable for agricultural microbial fertilizer production as claimed in claim 7, wherein the oxygen supply cooling unit (6) further comprises a plurality of first air pipes (63) and a plurality of second air pipes (64), the plurality of first air pipes (63) and the plurality of second air pipes (64) are all located inside the expansion slot (102), the plurality of first air pipes (63) and the plurality of second air pipes (64) are welded together in a transverse and longitudinal staggered manner, each first air pipe (63) is communicated with each second air pipe (64) to form a gas uniform flow type pipe net structure, a plurality of air outlet nozzles (65) distributed at equal intervals are communicated with the top end surface of each second air pipe (64), and the first air pipe (63) located in the middle of the net structure, the air inlet of the air cooler is connected in series with the air outlet of the air cooler (62).
9. A composting system suitable for agricultural microbial fertilizer production as claimed in claim 8 wherein each outlet nozzle (65) is positioned to correspond to each air guide through hole (103), and a floor drain plate (66) with a size adapted to the inside of the top of the outlet nozzle (65) is fixedly connected in a snap-fit manner.
CN202010576999.XA 2020-06-23 2020-06-23 Composting system suitable for production of agricultural microbial fertilizer Withdrawn CN111517846A (en)

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CN202010576999.XA CN111517846A (en) 2020-06-23 2020-06-23 Composting system suitable for production of agricultural microbial fertilizer

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CN202010576999.XA CN111517846A (en) 2020-06-23 2020-06-23 Composting system suitable for production of agricultural microbial fertilizer

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112703968A (en) * 2020-12-22 2021-04-27 福建省罗源创鲜农业科技有限公司 Vehicle-mounted edible mushroom base material upender
CN114736051A (en) * 2022-05-13 2022-07-12 山东佐田氏生物科技有限公司 PAPM bacterial manure production facility
CN115304416A (en) * 2022-09-13 2022-11-08 杨素英 Microbial fertilizer processing method and microbial fertilizer prepared by same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112703968A (en) * 2020-12-22 2021-04-27 福建省罗源创鲜农业科技有限公司 Vehicle-mounted edible mushroom base material upender
CN114736051A (en) * 2022-05-13 2022-07-12 山东佐田氏生物科技有限公司 PAPM bacterial manure production facility
CN115304416A (en) * 2022-09-13 2022-11-08 杨素英 Microbial fertilizer processing method and microbial fertilizer prepared by same
CN115304416B (en) * 2022-09-13 2024-06-11 黑龙江万丰德肥料有限公司 Microbial fertilizer processing method and microbial fertilizer prepared by same

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Application publication date: 20200811