CN111508701B - Annular computer winding and tape winding machine - Google Patents

Abstract

The invention relates to the technical field of mechanical precision machining and manufacturing technology and technology, in particular to a computer annular winding and winding machine. The current domestic winding machine has low winding precision and influences the product quality. Aiming at the defects of a domestic winding machine in the prior art, the invention provides a computer annular winding machine which comprises an annular winding machine, an annular winding machine and a computer main controller system. The invention relates to a computer annular winding machine which is mainly applied to winding and winding (insulating tape or film) of a coil of a medium-high voltage or ultrahigh voltage power transmission and transformation power current transformer at home and abroad. Because the computer control technology and the tension control technology are applied, the tension in the winding process can be adjusted, the tension can be displayed in a digital form on the control panel, and the winding tension can be conveniently controlled, so that the precision and the quality of a wound product are improved.

Description

Annular computer winding and tape winding machine

Technical Field

The invention relates to the technical field of mechanical precision machining and manufacturing technology and technology, in particular to a computer annular winding and winding machine.

Background

A middle-high voltage or ultrahigh voltage transformer is one of key equipment in the field of power transmission and transformation, and the insulation of coil winding and tape winding of the transformer is key in the current production of the middle-high voltage or ultrahigh voltage transformer. The coil is generally formed by winding an enameled wire into an inductance coil by using a computer annular winding and winding machine, and then winding an insulating tape as interlayer insulation between wires. In the domestic transformer industry, only a few transformer enterprises capable of producing medium-high voltage or ultrahigh voltage are available, and most of the electric transformers are imported. And a few production enterprises mainly use manual threading to thread the belt, so that the speed is low and the efficiency is low, the key equipment, namely the automatic winding and belt winding machine, is completely imported, the price is high, the fault is easy to occur, and in addition, the maintenance technology and parts are almost monopolized, the maintenance needs to be agreed by suppliers or coming workers, so the maintenance cost is high.

The general scale of the production specialty of present domestic coiling machine is less, there is hardly large-scale high accuracy processing equipment and professional research and development mechanism or personnel, make the requirement and set up relevant technical standard to the manufacturing of coiling machine with the country yet, often regard as non-standard equipment type, and the structure of computer annular winding coiling machine is both complicated and the requirement precision is higher, especially wire winding ring gear, store up line ring gear and the requirement fine processing of coiling area storage ring gear, this just causes domestic annular winding coiling machine to hardly obtain practical application in medium high voltage or superhigh pressure field. The current domestic winding machine has the following defects: the winding precision of the insulating tape is not high, a computer system control technology is not applied, particularly a tension constant control technology is not applied in the tape feeding and winding process, and the insulating property of the mutual inductor is restricted; a metering device and a control system are not arranged on the tension of the lead in the winding of the coil, so that the stretching rate of the lead cannot be controlled, and the resistivity of the product is different; when winding the bag belt, the phenomena of first tightness and then tightness, or first tightness and then tightness, even belt breakage or slippage often occur.

Disclosure of Invention

Aiming at the defects of a domestic winding machine in the prior art, the invention provides a computer annular winding machine.

A computer annular winding machine is characterized by comprising an annular winding machine, an annular winding machine and a computer main controller system;

the annular winding machine comprises a machine base assembly, wherein a winding advancing and retreating lifting assembly, an annular winding machine head assembly, an active clamping seat assembly, a passive clamping seat assembly, a wire storage and arrangement controller assembly, a wire storage and feeding length detector and a wire passing drag chain are mounted on the machine base assembly;

the annular belt winding machine comprises an annular belt winding machine bridge assembly, and the annular belt winding machine bridge assembly is provided with a belt winding advancing and retreating lifting assembly, an annular belt winding machine head assembly, a D-shaped belt conveying frame assembly and a belt winding auxiliary controller assembly;

the computer main controller system is provided with a main controller loading mechanism, and a main control display is installed on the main controller loading mechanism;

the machine base assembly is provided with a machine base left bedplate, a machine base right bedplate, a power socket and a caster combination, and a slide rail mounting rack is arranged between the left bedplate and the right bedplate; the winding advance and retreat lifting assembly is provided with an advance and retreat slide rail combination, the advance and retreat slide rail combination is provided with an advance and retreat slide rail group, an advance and retreat screw rod group, a slide rail mounting bar and an advance and retreat slide rail substrate, an advance and retreat limiting proximity switch and a lifting mechanism combination are mounted on the advance and retreat slide rail combination, the lifting mechanism combination is provided with a lifting substrate and a lifting vertical substrate, a lifting slide rail group, a lifting screw rod group and a lifting motor are arranged on the lifting vertical substrate, a lifting limiting proximity switch is arranged on the side surface of the lifting slide rail group, an advance and retreat lifting wiring protection box is arranged on the side surface of the lifting mechanism combination, an advance and retreat speed reducing motor is mounted; the annular winding machine head assembly comprises an annular machine head lifting plate, an annular winding machine frame assembly, a winding power motor set and a wire storage power motor set are arranged on the annular machine head lifting plate, the winding power motor set and the wire storage power motor set are located on two sides of the annular winding machine frame assembly, the annular winding machine frame assembly comprises an annular winding machine frame set, the annular winding machine frame set comprises a left frame and a right frame, one side of the annular winding machine frame set is provided with a winding machine transmission set, a winding ring supporting wheel set, a winding ring detector and a winding ring set, the other side of the annular winding machine frame set is provided with a wire storage ring set, a wire storage ring transmission set and a wire storage ring supporting wheel set, wire storage ring locking devices are arranged on two sides of the annular winding machine frame set, the winding ring transmission set is sequentially connected with a winding transmission main shaft gear set, a supporting sleeve bearing set, a winding triangular belt, Locking bearing housing, electromagnetic braking ware and cap nut group, the winding ring supports the wheelset and has connected gradually bearing circlip, bearing, winding ring supporting wheel, bearing pipe gasket, winding ring back shaft, pipe gasket and hex bolts, the winding ring detector is equipped with detection gear shaft group, the cover has detection shaft sleeve group on the detection gear shaft group, it is connected with the encoder through soft shaft coupling to detect gear shaft group, the encoder is installed on encoder mounting flange, shaft coupling one side is equipped with the encoder mount, and winding ring group includes the winding ring main part, winding guide pulley, first line wheel, second line wheel and third line wheel have been installed to winding ring main part side, storage ring group includes the storage ring main part, storage ring main part side sets up storage ring opening and inserts, install storage ring opening insert on the storage ring opening and insert locking plate, The lock plate safety and the fixing screw are arranged on the lock plate, the wire storage ring transmission set comprises a transmission gear outer blocking piece, a transmission gear inner blocking piece, a transmission gear set cushion pipe, a magnetic powder brake mounting flange, a magnetic powder brake, an electromagnetic clutch and a triangular belt wheel transmission hand wheel bearing which are sequentially arranged, two ends of the wire storage ring transmission set are fixed by a triangular belt wheel nut and a blocking piece screw set, and the wire storage ring support wheel set comprises a wire storage ring support wheel bearing, a support cushion pipe, a bolt washer and a hexagon bolt which are sequentially arranged on a support wheel shaft; the wire storage and arrangement device assembly comprises an installation frame, and the installation frame is provided with a stepping motor, a wire arrangement device combination and a speed reducer combination; the driving clamping seat assembly comprises a driving clamping seat platen, a driving clamping arm assembly is mounted on the driving clamping seat platen and comprises a round nut flat cable transmission shaft set, a flat cable worm gear cushion pipe, a flat cable worm gear fixing round nut, a flat cable worm gear gasket, a rotary arm supporting and fixing sleeve bearing set and a rotary arm rotary sleeve bearing set are mounted on the round nut flat cable transmission shaft set, the round nut flat cable transmission shaft set is connected with the clamping shaft set through a flat cable transmission chain sprocket set, a rotary arm lower bearing sleeve, a rotary arm cushion cover, a rotary arm upper cover plate and a rotary arm upper bearing sleeve are arranged on the lower portion of the clamping shaft set, a tray set, a rubber wheel and a tight ring set are arranged on the upper portion of the clamping shaft set, a dustproof organic glass cover plate is arranged on the side face of the flat cable transmission chain sprocket set, a flat cable left worm mounting rack and a flat cable right worm mounting rack are combined to support under the driving clamping seat platen, a clamping worm and a winding displacement worm are connected between the winding displacement worm left mounting frame assembly and the winding displacement worm right mounting frame assembly, and a clamping reduction motor and a winding displacement servo motor are mounted on one side of the winding displacement worm right mounting frame assembly; the passive clamping seat assembly comprises a passive clamping seat frame assembly, the passive clamping seat frame assembly is provided with a passive clamping seat moving frame assembly, the passive clamping seat frame assembly comprises a passive clamping seat frame set, the passive clamping seat frame set is provided with a linear slide rail set, a lead screw bearing set, a clamping buffer set and a hand wheel, the passive clamping seat moving frame assembly comprises a clamping moving frame, and the clamping moving frame is sequentially provided with a passive clamping shaft supporting sleeve bearing set, a passive clamping shaft, a tray set, a rubber wheel and a tight ring set; the wire storage and arrangement controller assembly comprises a wire storage and arrangement controller case, and a counter, a wire distance input code, a power switch, a left switch, a right switch and a direction inching button are arranged on the wire storage and arrangement controller case;

the annular tape winding machine bridge assembly is provided with an annular tape winding machine bridge group, the annular tape winding machine bridge group is provided with an advance and retreat slide rail pad strip, an advance and retreat slide rail group, an advance and retreat screw rod group, an advance and retreat moving mechanism, a limit proximity switch, a tape winding machine auxiliary controller, a threading drag chain, a speed reduction motor protection plate, an advance and retreat transmission chain protection cover and an advance and retreat limit frame, and the lower part of the annular tape winding machine bridge group is provided with a speed reduction motor and a tape winding machine height adjusting rod combination; the winding belt lifting assembly is provided with a lifting base plate and a lifting corner plate, a lifting motor is installed on one side of the lifting base plate, a lifting slide rail group and a lifting lead screw transmission worm gear group are installed on the other side of the lifting base plate, and a lifting limit proximity switch and a proximity switch junction box are arranged on the side face of the lifting slide rail group; the annular belt winding machine head assembly comprises an annular belt winding machine frame assembly and a D-type or S-type belt winding mechanism arranged on the side face of the annular belt winding machine head assembly, a belt winding tension adjusting mechanism is further arranged at the top of the D-type or S-type belt winding mechanism, a belt winding power servo motor set, a hand wheel and a belt winding driving belt protecting cover are arranged on one side of the annular belt winding machine frame assembly, an annular belt winding machine frame set, a supporting wheel set, a power transmission set, a belt winding detector and a belt winding mechanism locker are arranged on the other side of the annular belt winding machine frame assembly, the D-type belt storage ring and the DS general belt winding driving gear assembly are arranged on the D-type belt winding mechanism, a belt passing bearing and a cylindrical lock assembly are arranged between the D-type belt storage ring and the DS general belt winding driving gear assembly, a belt discharging device assembly, a belt collecting device assembly and a belt storage ring opening locking plate are arranged on the side face of the D-type belt winding mechanism ring, and the D-type belt storage ring comprises a D-type belt storage ring main body, the D type stores up the belt wheel main part and is equipped with D type and stores up belt wheel spout and D type and store up the belt mouth, the general winding driving gear combination of DS includes that the general winding driving gear main part of DS is equipped with the opening of side and inserts, S type is equipped with S type and is wound belt wheel combination and the general winding driving gear combination of DS around the belting, S type is wound the side of the ring of belting and is equipped with S type damping formula and send the combination of belt wheel, S type receives the combination of belt ware and S type to cross the combination of taking roller, S type damping formula send the combination of belt wheel to include the clearance packing ring, take the damping disc axle sleeve, go up and down the disc, go up disc mounting flange, adjusting nut and the fixation nut of installing in proper order on the stud shaft, S type receives the belt ware and includes the belt ware mounting bracket and two parallel take-up wheel carrier guiding axles fixed on the mounting bracket, take-up wheel carrier guiding axle covers shape nut, adjusting nut and adjusting nut cover in proper order, The S-shaped winding ring assembly comprises an S-shaped winding ring main body, an S-shaped winding ring opening insert and an S-shaped winding ring locking plate, wherein the S-shaped winding ring main body is provided with the side surface of the S-shaped winding ring main body; the D-type belt conveying frame assembly comprises a belt conveying frame fixing strip, a belt passing roller set and a belt conveying shaft are mounted on the belt conveying frame fixing strip, a belt conveying damping disc, a damping wool felt sheet, a damping pressing plate, a damping pressing spring and a damping adjusting nut are arranged on one side of the belt conveying shaft, and a ring belt inner pressing disc set, a ring belt outer pressing disc set and a ring belt pressing disc nut are arranged on the other side of the belt conveying shaft.

Further, the main controller loading mechanism is provided with a controller corner sleeve, a controller corner locker and a controller support sleeve bearing set, a round nut is connected below the controller support sleeve bearing set, the controller corner sleeve is connected with a controller cross rod, the controller cross rod is connected with a controller straight rod inner lock sleeve set through a right angle sleeve, and a controller corner connecting sleeve is arranged at the tail end of the controller straight rod inner lock sleeve set; the main control display is provided with a main control panel frame, a main control panel frame lining plate film and a main control rear cover, and a touch screen display, a tension regulator, a tension digital display meter and the following buttons and knobs are arranged in the main control panel frame: the device comprises a main power supply on button, a main power supply off button, an emergency switch, a winding-linkage-wire storage change-over switch, a linkage-transfer change-over switch, a transfer winding belt-linkage winding belt change-over switch, a transfer winding belt speed regulator, a wire storage winding speed regulator, a winding entering button, a winding exiting button, a winding machine ascending button, a winding machine descending button, an active clamping returning button, a winding machine entering button, a winding machine exiting, a winding machine ascending button, a winding machine descending button, a winding belt ring locking or releasing button, a transfer winding belt button, a forward inching button, a reverse inching button, a starting button, a stopping button, a wire storage ring locking or releasing button, a winding ring locking or releasing button and a tension switch button. The computer main controller system is a data processing center for inputting winding technical parameters of the mutual inductor and performing winding, and is also an important mechanism for sending wire storage, winding and winding instructions and realizing man-machine information exchange.

The invention relates to a computer annular winding machine which is mainly applied to winding and winding (insulating tape or film) of a coil of a medium-high voltage or ultrahigh voltage power transmission and transformation power current transformer at home and abroad. The main functions are as follows: the length of the wire (consumable) is automatically calculated; an optimal winding pitch (line distance) automatic generation function; the double monitoring function of the winding number and the winding angle; the tension (pulling force) of the winding wire is automatically and constantly controlled and has a digital display function; the function of transferring and storing wires; the function of independent winding; the function of transfer belt winding; linkage winding and belt winding (double machine heads) functions; a jump band winding function; the iron core has a forward or reverse inching positioning function; the function of setting the moving distance of the iron core or the workpiece during the wire breaking or wire connection welding; the winding machine can perform the functions of electric control forward and backward movement and lifting; the tape winding machine can perform the functions of electrically controlled forward and backward movement and lifting; the wire storage ring groove can perform a numerical control wire arranging function; when the iron core is assembled and disassembled, the function of electrically controlling the clamping or releasing and buffering the protective coil can be executed. Because the computer control technology and the tension control technology are applied, the tension in the winding process can be adjusted, the tension can be displayed in a digital form on the control panel, and the winding tension can be conveniently controlled, so that the precision and the quality of a wound product are improved.

Drawings

FIG. 1 is a schematic view of a computer ring-shaped winding machine;

FIG. 2 is a top view of a ring winder;

FIG. 3 is a rear view of the ring winding machine;

FIG. 4 is a main view of the endless belt winder;

FIG. 5 is a schematic diagram of a computer host controller system;

FIG. 6 is a schematic diagram of a computer host controller system;

FIG. 7 is a schematic view of a winding forward and backward lifting assembly;

FIG. 8 is a schematic view of a head assembly of the ring winder;

FIG. 9 is a schematic view of a wire storage and deployment assembly;

FIG. 10 is a schematic view of an active clamp assembly;

FIG. 11 is a schematic view of a passive clamp mount assembly;

FIG. 12 is a schematic view of a cable storage and displacement controller assembly;

FIG. 13 is a schematic view of an endless belt winder bridge assembly;

FIG. 14 is a schematic front view of a belt winding lift assembly;

FIG. 15 is a schematic right side view of the belt winding assembly;

FIG. 16 is a schematic front view of a head assembly of the endless belt winding machine;

FIG. 17 is a schematic top view of a head assembly of the endless belt winding machine;

fig. 18D is a schematic view of a tape carrier assembly;

FIG. 19 is a schematic view of a main controller loading mechanism;

FIG. 20 is a schematic view of a master control display;

FIG. 21 is a schematic view of a winding ring set;

FIG. 22 is a schematic view of a winding ring insert set;

FIG. 23 is a schematic front view of a D-type taping mechanism;

FIG. 24 is a schematic top view of a D-type winding mechanism;

FIG. 25 is a schematic front view of the S-shaped winding mechanism;

FIG. 26 is a schematic top view of the S-shaped winding mechanism.

Detailed Description

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate preferred embodiments of the invention and, together with the description, serve to explain the principles of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, a computer annular winding machine comprises an annular winding machine 1, an annular winding machine 2 and a computer main controller system 3;

as shown in fig. 2-3, the ring winding machine includes a base assembly 15, and the base assembly 15 is provided with a winding advancing and retreating lifting assembly 14, a head assembly 18 of the ring winding machine, a wire storage and arranging assembly 13, an active clamping seat assembly 12, a passive clamping seat assembly 11, a wire storage and arranging controller assembly 17, a wire storage and feeding length detector 19 and a wire passing drag chain 16;

as shown in fig. 4, the annular belt winding machine includes an annular belt winding machine bridge assembly 24, which is provided with a belt winding lifting assembly 25, an annular belt winding machine head assembly 22, a D-type belt feeding frame assembly 21 and a belt winding sub-controller assembly 23;

as shown in fig. 5, the computer main controller system is provided with a main controller loading mechanism 31, and a main control display 32 is installed on the main controller loading mechanism.

As shown in fig. 6, the base assembly 15 is provided with a base left platen 1501, a base right platen 1503, a power socket 1505 and a caster assembly 1504, and a slide rail mounting rack 1502 is arranged between the left platen and the right platen; as shown in fig. 7, the winding advance and retreat lift assembly 14 is provided with an advance and retreat slide rail assembly 1406, the advance and retreat slide rail assembly is provided with an advance and retreat slide rail set, an advance and retreat screw set, a slide rail mounting bar and an advance and retreat slide rail substrate, the advance and retreat slide rail assembly is provided with an advance and retreat limit proximity switch 1403 and a lifting mechanism assembly 1402, the lifting mechanism assembly is provided with a lifting substrate and a lifting vertical substrate, the lifting vertical substrate is provided with a lifting slide rail set, a lifting screw set and a lifting motor, the side surface of the lifting slide rail set is provided with a lifting limit proximity switch, the side surface of the lifting mechanism assembly 1402 is provided with an advance and retreat wiring protection box 1401, a advance and retreat speed reducing motor 1404 is installed below the advance and retreat slide rail set, and the advance and retreat speed reducing motor is provided with a transmission chain protection cover 1405; as shown in fig. 8, the annular winding machine head assembly 18 includes an annular head lifting plate 1802, the annular head lifting plate 1802 is provided with an annular winding machine frame assembly 1804, a winding power motor set 1801 and a wire storage power motor set 1803, the winding power motor set 1801 and the wire storage power motor set 1803 are located on two sides of the annular winding machine frame assembly 1804, the annular winding machine frame assembly 1804 includes an annular winding machine frame assembly, the annular winding machine frame assembly includes a left frame and a right frame, one side of the annular winding machine frame assembly is provided with a winding machine transmission set, a winding ring support wheel set, a winding ring detector and a winding ring set, the other side of the annular winding machine frame assembly is provided with a wire storage ring set, a wire storage ring transmission set and a wire storage ring support wheel set, and two sides of the annular winding machine frame assembly are provided with wire storage ring locking devices, the winding ring transmission set is sequentially connected with a winding transmission main shaft gear set, a support sleeve bearing set, a winding triangle belt transmission hand wheel set and a cap nut set, the winding ring locking device is sequentially connected with a locking gear set, a locking bearing sleeve, an electromagnetic brake and a cap nut set, the winding ring supporting gear set is sequentially connected with a bearing elastic check ring, a bearing, a winding ring supporting wheel, a bearing cushion tube, a winding ring supporting shaft, a cushion tube and a hexagon bolt, the winding ring detector is provided with a detection gear shaft set, the detection gear shaft set is sleeved with a detection shaft sleeve set, the detection gear shaft set is connected with an encoder through a flexible coupler, the encoder is installed on an encoder installation flange, and an encoder fixing frame is arranged on one side of the coupler; as shown in fig. 9, the wire storage and arrangement assembly 13 includes a mounting bracket 1301, which is mounted with a stepping motor 1304, an arrangement assembly 1302 and a reducer assembly 1303; as shown in fig. 10, initiative grip slipper assembly 12 includes initiative grip slipper bedplate 1208, it puts arm combination 1201 to install the initiative clamp on the initiative grip slipper bedplate 1208, the initiative clamp is put arm combination 1201 and is included round nut winding displacement transmission shaft group, install winding displacement worm wheel, winding displacement worm wheel pad pipe, press from both sides and put worm wheel fixed round nut, press from both sides and put the worm wheel gasket, the rocking arm supports fixed cover bearing assembly and rocking arm commentaries on classics cover bearing assembly on the round nut winding displacement transmission shaft group, round nut winding displacement transmission shaft group passes through winding displacement transmission chain sprocket group and presss from both sides and puts a shaft group connection, it is equipped with bearing housing, rocking arm cushion cover, rocking arm upper cover plate and rocking arm upper bearing housing under the clamping shaft group lower part to press from both sides, it is equipped with tray group, rubber wheel and tight circle group to press from both sides and is equipped with dustproof organic glass apron to press from both sides winding transmission chain sprocket group side, under the initiative grip slipper bedplate mounting bracket 1208 support by winding displacement combination 1207 and winding displacement 1202 combination A clamping worm 1206 and a winding displacement worm 1205 are connected between the winding displacement worm left mounting frame assembly 1207 and the winding displacement worm right mounting frame assembly 1202, and a clamping reduction motor 1204 and a winding displacement servo motor 1203 are installed on one side of the winding displacement worm right mounting frame assembly 1202; as shown in fig. 11, the passive clamping seat assembly 11 includes a passive clamping seat frame assembly 1102, the passive clamping seat frame assembly is mounted with a passive clamping seat moving frame assembly 1101, the passive clamping seat frame assembly 1102 includes a passive clamping seat frame assembly, the passive clamping seat frame assembly is mounted with a linear slide rail assembly, a lead screw bearing assembly, a clamping buffer assembly and a hand wheel, the passive clamping seat moving frame assembly 1101 includes a clamping moving frame, and the clamping moving frame is sequentially mounted with a passive clamping shaft support sleeve bearing assembly, a passive clamping shaft, a tray assembly, a rubber wheel and a tight ring assembly; as shown in fig. 12, the flat cable storage controller assembly 17 includes a flat cable storage controller case 1703, and a counter 1701, a distance input code 1702, a power switch 1707, a left switch 1706, a right switch 1704, and a direction jog button 1705 are disposed on the flat cable storage controller case 1703.

As shown in fig. 13, the annular belt winding machine bridge assembly 24 is provided with an annular belt winding machine bridge group 2401, the annular belt winding machine bridge group is provided with an advance and retreat slide rail pad strip 2402, an advance and retreat slide rail group 2403, an advance and retreat screw group 2415, an advance and retreat moving mechanism 2411, a limit proximity switch 2410, a belt winding machine secondary controller 2412, a wire passing drag chain 2404, a speed reducing motor protection plate 2407, an advance and retreat transmission chain protection cover 2408 and an advance and retreat limit frame 2409, and the lower part of the annular belt winding machine bridge group 2401 is provided with a speed reducing motor and belt winding machine height adjusting rod combination; as shown in fig. 14-15, the tape winding lifting assembly 25 has a lifting base plate 2501 and a lifting corner plate 2504, wherein a lifting motor 2505 is installed on one side of the lifting base plate, a lifting slide rail set 2502 and a lifting screw rod transmission worm and gear set 2507 are installed on the other side of the lifting base plate, and a lifting limit proximity switch 2503 and a proximity switch junction box 2506 are installed on the side surface of the lifting slide rail set 2502; as shown in fig. 16-17, the circular tape winder head assembly 22 includes a circular tape winder housing assembly 2202, one side of the annular tape winder rack combination is provided with a D-shaped or S-shaped tape winding mechanism 2201, the top of the D-type or S-type belt winding mechanism is also provided with a belt winding tension adjusting mechanism 2203, one side of the annular belt winding machine frame combination 2202 is provided with a belt winding power servo motor group, a hand wheel and a belt winding driving belt protection cover, the other side is provided with an annular belt winding machine frame group, a supporting wheel group, a power transmission group, a belt winding detector and a belt winding mechanism locker, the D-type belt winding mechanism is provided with a D-type belt storage ring and a DS general belt winding transmission gear combination, a belt passing bearing and a cylinder lock combination are arranged between the D-type belt storage ring and the DS general belt winding transmission gear combination, the S-shaped belt winding mechanism is provided with an S-shaped belt winding ring combination and a DS general belt winding transmission gear ring combination; as shown in fig. 18, the D-type tape feeder assembly 21 includes a tape feeder fixing strip 2105, the tape feeder fixing strip 2105 is provided with a tape roller set 2104 and a tape feeding shaft 2108, one side of the tape feeding shaft 2108 is provided with a tape feeding damping disc 2111, a damping wool felt sheet 2106, a damping pressure plate 2107, a damping pressure spring 2110 and a damping adjusting nut 2109, and the other side is provided with an inner ring-belt pulley set 2101, an outer ring-belt pulley set 2102 and a ring-belt pulley nut 2103.

As shown in fig. 19, the main controller loading mechanism 31 is provided with a controller corner sleeve 3108, a controller corner locker 3101 and a controller support sleeve bearing set 3102, the lower part of the controller support sleeve bearing set is connected with a round nut 3103, the controller corner sleeve is connected with a controller cross bar 3107, the controller cross bar is connected with a controller straight bar inner lock sleeve set 3106 through a right angle sleeve 3104, and the tail end of the controller straight bar inner lock sleeve set 3106 is provided with a controller corner connecting sleeve 3105; as shown in fig. 20, the main control display 32 is provided with a main controller panel frame 3203, a main controller panel lining film 3202, and a main control back cover 3201, and a touch screen display 3206, a tension adjuster 3204, and a tension digital display table 3205 are provided in the main controller panel frame 3203.

As shown in fig. 21-22, the winding ring set includes a winding ring main body 1804a6, the side surface of the winding ring main body is provided with a winding guide wheel 1804a4, a first wire passing wheel 1804a3, a second wire passing wheel 1804a2, a third wire passing wheel 1804a1 and a winding ring insert set 1804a5, and the winding ring insert set 1804a5 includes a winding ring opening insert locking plate 1804a53, a locking plate compression spring 1804a51 and a fixing round pin 1804a 52.

As shown in fig. 23-24, the D-type belt winding mechanism is provided with a D-type belt storage ring 2201a1 and a DS universal belt winding driving gear combination 2201a2, a belt passing bearing and cylinder lock combination 2201a3 is provided between the D-type belt storage ring and the DS universal belt winding driving gear combination, a belt outlet assembly 2201a6, a belt take-up assembly 2201a7, a belt storage ring opening locking plate 2201a5 and a locking plate safety 2201a4 are provided on the side surface of the D-type belt winding mechanism ring, the D-type belt storage ring comprises a D-type belt storage ring main body, the D-type belt storage ring main body is provided with a D-type belt take-up sliding groove and a D-type belt storage ring belt outlet, and the DS universal belt winding driving gear combination comprises a DS universal belt winding driving gear main body and an opening insert provided on the side surface.

As shown in fig. 25-26, the S-shaped belt winding mechanism is provided with an S-shaped belt winding ring combination 2201b1 and a DS universal belt winding driving gear ring combination 2201b2, the ring side surface of the S-shaped tape winding mechanism is provided with an S-shaped damping type tape feeding disc combination 2201b3, an S-shaped tape collecting disc combination 2201b4 and an S-shaped tape passing roller combination 2201b5, the S-shaped damping type feeding disc combination 2201b3 comprises a gap washer, a shaft sleeve with a damping disc, an upper disc, a lower disc, an upper disc mounting flange, an adjusting nut and a fixing nut which are sequentially arranged on a double-headed bolt shaft, the S-shaped belt retractor assembly 2201b4 comprises a belt retractor mounting frame and two parallel belt retractor frame guide shafts fixed on the mounting frame, the belt take-up wheel carrier guide shaft is sequentially sleeved with a cap nut, an adjusting nut, a buffering pressure spring, a linear bearing, a belt take-up wheel carrier and a belt take-up wheel bearing set, the S-shaped winding ring assembly 2201b1 comprises an S-shaped winding ring main body, an S-shaped winding ring opening insert and an S-shaped winding ring locking piece, wherein the S-shaped winding ring opening insert and the S-shaped winding ring locking piece are arranged on the side surface of the S-shaped winding ring main body.

Compared with the prior art, the invention has the beneficial effects that: because the computer control technology and the tension control technology are applied, the tension in the winding process can be adjusted, the tension can be displayed in a digital form on the control panel, and the winding tension can be conveniently controlled, so that the precision and the quality of a wound product are improved.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (2)

1. A computer annular winding and taping machine is characterized by comprising an annular winding machine (1), an annular taping machine (2) and a computer main controller system (3);

the annular winding machine comprises a machine base assembly (15), wherein a winding advancing and retreating lifting assembly (14), an annular winding machine head assembly (18), a wire storage and arrangement assembly (13), an active clamping seat assembly (12), a passive clamping seat assembly (11), a wire storage and arrangement controller assembly (17), a wire storage and feeding length detector (19) and a wire passing drag chain (16) are mounted on the machine base assembly;

the annular belt winding machine comprises an annular belt winding machine bridge assembly (24), and the annular belt winding machine bridge assembly is provided with a belt winding lifting assembly (25), an annular belt winding machine head assembly (22), a D-shaped belt conveying frame assembly (21) and a belt winding auxiliary controller assembly (23);

the computer main controller system is provided with a main controller loading mechanism (31), and a main control display (32) is installed on the main controller loading mechanism;

the machine base assembly (15) is provided with a machine base left bedplate (1501), a machine base right bedplate (1503), a power socket (1505) and a caster combination (1504), and a slide rail mounting rack (1502) is arranged between the left bedplate and the right bedplate; the winding advance and retreat lifting assembly (14) is provided with an advance and retreat slide rail combination (1406), the advance and retreat slide rail combination (1406) is provided with an advance and retreat slide rail group, an advance and retreat screw rod group, a slide rail mounting bar and an advance and retreat slide rail substrate, the advance and retreat slide rail combination is provided with an advance and retreat limit proximity switch (1403) and a lifting mechanism combination (1402), the lifting mechanism combination is provided with a lifting substrate and a lifting vertical substrate, the lifting vertical substrate is provided with a lifting slide rail group, a lifting screw rod group and a lifting motor, the side surface of the lifting slide rail group is provided with a lifting limit proximity switch, the side surface of the lifting mechanism combination (1402) is provided with an advance and retreat lifting wiring protection box (1401), an advance and retreat speed reducing motor (1404) is arranged below the advance and retreat slide rail group, and the advance and retreat speed reducing motor is provided with a transmission chain protection cover (1405); annular winding machine aircraft nose assembly (18) is including annular aircraft nose lifter plate (1802), be equipped with annular winding machine frame combination (1804), wire winding power motor group (1801) and line storage power motor group (1803) on annular aircraft nose lifter plate (1802), wire winding power motor group (1801) and line storage power motor group (1803) are located annular winding machine frame combination (1804) both sides, annular winding machine frame combination (1804) are including annular winding machine frame group, annular winding machine frame group is including left frame and right frame, and one side is equipped with coiling machine transmission group, wire winding ring support wheelset, wire winding ring detector, wire winding ring group, and the opposite side is equipped with wire storage ring group, wire storage ring transmission group, wire winding ring support wheelset, and both sides all are equipped with wire winding ring locking device, wire winding ring transmission group has connected gradually wire winding transmission main shaft gear set, support sleeve bearing group, Wire winding triangular belt drive hand wheel group and lid shape nut group, the wire winding ring locking ware has connected gradually locking gear group, locking bearing cover, electromagnetic braking ware and lid shape nut group, the wire winding ring supports the wheelset and has connected gradually bearing circlip, bearing, wire winding ring supporting wheel, bearing cushion pipe, wire winding ring back shaft, cushion pipe and hexagon bolt, the wire winding ring detector is equipped with detection gear shaft group, the cover has detection shaft cover on the detection gear shaft group, detection gear shaft group is connected with the encoder through soft shaft coupling, the encoder is installed on encoder mounting flange, shaft coupling one side is equipped with the encoder mount, the wire winding ring group includes wire winding ring main part (1804a6), wire winding guide wheel (1804a4), first wire passing wheel (1804a3), second wire passing wheel (1804a2), third wire passing wheel (1804a1) and wire winding ring inlay block group (1804a5) have been installed to wire winding ring main part side, the wire winding ring insert group (1804a5) comprises a wire winding ring opening insert lock plate (1804a53), a lock plate pressure spring (1804a51) and a fixed round pin (1804a52), the wire storage ring group comprises a wire storage ring main body, a wire storage ring opening insert is arranged on the side face of the wire storage ring main body, the wire storage ring opening insert is provided with the wire storage ring opening insert lock plate, a lock plate safety and a fixing screw, the wire storage ring transmission group comprises a transmission gear outer separation blade, a transmission gear inner separation blade, a transmission gear group cushion tube, a magnetic powder brake mounting flange, a magnetic powder brake, an electromagnetic clutch and a triangle belt wheel transmission hand wheel bearing which are sequentially installed, two ends of the wire storage ring transmission group are fixed by a triangle belt wheel nut and a separation blade screw group, and the wire storage ring support wheel group comprises a wire storage ring support wheel bearing, a support cushion tube, a bolt washer and a hexagon bolt which are sequentially installed on a support wheel shaft; the wire storage and arrangement device assembly (13) comprises a mounting frame (1301), and the mounting frame is provided with a stepping motor (1304), a wire arrangement device assembly (1302) and a speed reducer assembly (1303); the driving clamping seat assembly (12) comprises a driving clamping seat platen (1208), a driving clamp arm assembly (1201) is installed on the driving clamping seat platen (1208), the driving clamp arm assembly (1201) comprises a round nut flat cable transmission shaft set, a flat cable worm wheel cushion pipe, a clamp worm wheel fixing round nut, a clamp worm wheel gasket, a rotary arm supporting fixing sleeve bearing set and a rotary arm rotating sleeve bearing set are installed on the round nut flat cable transmission shaft set, the round nut flat cable transmission shaft set is connected with the clamp shaft set through a flat cable transmission chain sprocket set, a rotary arm lower bearing sleeve, a rotary arm cushion sleeve, a rotary arm upper cover plate and a rotary arm upper bearing sleeve are arranged on the lower portion of the clamp shaft set, a support disc set, a rubber wheel and a tight ring set are arranged on the upper portion of the clamp shaft set, a dustproof organic glass cover plate is arranged on the side of the flat cable transmission chain sprocket set, and a flat cable left worm assembly (1207) and a flat cable right worm assembly are arranged on the driving clamping seat platen (1208) A mounting assembly (1202) is used for supporting, a clamping worm (1206) and a winding displacement worm (1205) are connected between the winding displacement worm left mounting frame assembly (1207) and the winding displacement worm right mounting frame assembly (1202), and a clamping reduction motor (1204) and a winding displacement servo motor (1203) are mounted on one side of the winding displacement worm right mounting frame assembly (1202); the passive clamping seat assembly (11) comprises a passive clamping seat frame assembly (1102), a passive clamping seat moving frame assembly (1101) is installed on the passive clamping seat frame assembly, the passive clamping seat frame assembly (1102) comprises a passive clamping seat frame assembly, a linear slide rail set, a lead screw bearing set, a clamping buffer set and a hand wheel are installed on the passive clamping seat frame assembly, the passive clamping seat moving frame assembly (1101) comprises a clamping moving frame, and a passive clamping shaft supporting sleeve bearing set, a passive clamping shaft, a tray set, a rubber wheel and a tight ring set are sequentially installed on the clamping moving frame; the wire storage and winding displacement controller assembly (17) comprises a wire storage and winding displacement controller case (1703), and a counter (1701), a wire distance input code (1702), a power switch (1707), a left switch (1706), a right switch (1704) and a direction inching button (1705) are arranged on the wire storage and winding displacement controller case (1703);

the annular belt winding machine bridge assembly (24) is provided with an annular belt winding machine bridge group (2401), the annular belt winding machine bridge group is provided with an advance and retreat slide rail pad strip (2402), an advance and retreat slide rail group (2403), an advance and retreat screw rod group (2415), an advance and retreat moving mechanism (2411), a limit proximity switch (2410), a belt winding machine auxiliary controller (2412), a wire passing drag chain (2404), a speed reducing motor protection plate (2407), an advance and retreat transmission chain protection cover (2408) and an advance and retreat limit frame (2409), and the lower part of the annular belt winding machine bridge group (2401) is provided with a speed reducing motor and a belt winding machine height adjusting rod combination; the belt winding lifting assembly (25) is provided with a lifting base plate (2501) and a lifting corner plate (2504), a lifting motor (2505) is installed on one side of the lifting base plate, a lifting slide rail set (2502) and a lifting lead screw transmission worm and gear set (2507) are installed on the other side of the lifting base plate, and a lifting limit proximity switch (2503) and a proximity switch junction box (2506) are arranged on the side surface of the lifting slide rail set (2502); annular strip winding machine aircraft nose assembly (22) is including annular strip winding machine frame combination (2202), D type or S type strip winding mechanism (2201) are installed to annular strip winding machine frame combination one side, D type or S type strip winding mechanism top still is equipped with around taking tension adjustment mechanism (2203), annular strip winding machine frame combination (2202) one side is equipped with around taking power servo motor group, hand wheel and around taking drive belt safety cover, and the opposite side is equipped with annular strip winding machine frame group, supports the wheelset, power transmission is a set, two sets of power transmission, around taking detector and around taking mechanism locker, D type strip winding mechanism is equipped with D type and stores up belt ring (2201a1) and the general strip winding driving gear combination of DS (2201a2), it passes belt bearing and cylinder lock combination (2201a3) to be equipped with between the general strip winding gear combination of D type and DS, the side of D type strip winding mechanism ring is equipped with goes out belt ware combination (2201a6), The belt winder comprises a belt winder assembly (2201a7), a belt storage ring opening locking plate (2201a5) and a locking plate fuse (2201a4), the D-type belt storage ring comprises a D-type belt storage ring main body, the D-type belt storage ring main body is provided with a D-type belt winder sliding groove and a D-type belt storage ring belt outlet, the DS-type general belt winding transmission gear assembly comprises a DS-type general belt winding transmission toothed ring main body and an opening insert arranged on the side face of the DS-type belt winding transmission toothed ring main body, the S-type belt winding mechanism is provided with an S-type belt winding ring assembly (2201b1) and an S-type belt winding transmission toothed ring assembly (2201b2), the S-type belt winding mechanism is provided with an S-type damping type belt feeding disc assembly (2201b3), an S-type belt winder assembly (2201b4) and an S-type belt passing roller assembly (2201b5), and the S-type damping type belt feeding disc assembly (2201b3) comprises a gap washer, an upper disc, a lower disc, an upper disc, an lower disc, an upper disc, a lower disc, a damping disc, a disc and a lower disc, a lower disc and a disc which are sequentially mounted on the double-type disc winding disc mounted on the double-type mounting flange shaft, a disc winding disc assembly, a disc assembly (2201b3) and a disc assembly, a disc passing roller assembly (2201b3) and a locking plate assembly, a locking plate assembly (2201b5), and a locking plate assembly, The S-shaped belt winding assembly (2201b1) comprises an S-shaped belt winding ring main body, an S-shaped belt winding ring opening insert and an S-shaped belt winding ring locking plate, wherein the S-shaped belt winding ring opening insert and the S-shaped belt winding ring locking plate are arranged on the side surface of the S-shaped belt winding ring main body; d type send a tape holder assembly (21) including sending a tape holder fixed strip (2105), send tape holder fixed strip (2105) to install and take roller group (2104) and send tape shaft (2108), send tape shaft (2108) one side to be equipped with and send damping disc (2111), damping wool felt (2106), damping clamp plate (2107), damping pressure spring (2110) and damping adjusting nut (2109), the opposite side is equipped with interior pressure plate group of circle area (2101), the outer pressure plate group of circle area (2102) and the pressure plate nut of circle area (2103).

2. The computer annular winding and taping machine as claimed in claim 1, wherein the main controller loading mechanism (31) is provided with a controller corner sleeve (3108), a controller corner locker (3101) and a controller support sleeve bearing set (3102), the lower part of the controller support sleeve bearing set is connected with a round nut (3103), the controller corner sleeve is connected with a controller cross bar (3107), the controller cross bar is connected with a controller straight bar inner lock sleeve set (3106) through a right angle sleeve (3104), and the tail end of the controller straight bar inner lock sleeve set (3106) is provided with a controller corner connecting sleeve (3105); the main control display (32) is provided with a main controller panel frame (3203), a main controller panel frame liner plate film (3202) and a main control rear cover (3201), a touch screen display (3206), a tension regulator (3204) and a tension digital display meter (3205) are arranged in the main controller panel frame (3203), and the main controller panel frame is also provided with the following buttons and knobs: the device comprises a main power supply on button, a main power supply off button, an emergency switch, a winding-linkage-wire storage change-over switch, a linkage-transfer change-over switch, a transfer winding belt-linkage winding belt change-over switch, a transfer winding belt speed regulator, a wire storage winding speed regulator, a winding entering button, a winding exiting button, a winding machine ascending button, a winding machine descending button, an active clamping returning button, a winding machine entering button, a winding machine exiting, a winding machine ascending button, a winding machine descending button, a winding belt ring locking or releasing button, a transfer winding belt button, a forward inching button, a reverse inching button, a starting button, a stopping button, a wire storage ring locking or releasing button, a winding ring locking or releasing button and a tension switch button.

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