CN111496079A - Production system and production method for forming metal plates of refrigerator and freezer - Google Patents

Production system and production method for forming metal plates of refrigerator and freezer Download PDF

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Publication number
CN111496079A
CN111496079A CN202010230236.XA CN202010230236A CN111496079A CN 111496079 A CN111496079 A CN 111496079A CN 202010230236 A CN202010230236 A CN 202010230236A CN 111496079 A CN111496079 A CN 111496079A
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sheet metal
module
metal material
punching
forming
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CN202010230236.XA
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CN111496079B (en
Inventor
吴建辉
李广义
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Zhejiang Dahua Technology Co Ltd
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Zhejiang Dahua Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)

Abstract

The invention discloses a production system and a production method for sheet metal forming of refrigerators and freezers, wherein the system comprises a feeding module, a punching module, a rolling module, a forming and blanking module and an information management module: the information management module acquires the production information of a sheet metal forming product of a refrigerator or an ice chest on a product line so as to acquire an image detection model in the sheet metal forming process; the feeding module, the punching module, the rolling module and the forming and blanking module comprise machine vision units, the machine vision units acquire image information in the sheet metal forming process, and the machine vision units send the image information to the information management module; this information management module detects whether there is an appearance defect or dimensional deviation in this panel beating forming process according to this product production information, image detection model and image information, has solved the problem that detection efficiency is low in the fashioned production process of refrigerator or refrigerator-freezer panel beating, has improved detection efficiency in the fashioned production process of refrigerator or refrigerator-freezer panel beating.

Description

Production system and production method for forming metal plates of refrigerator and freezer
Technical Field
The invention relates to the field of computer software, in particular to a production system and a production method for metal plate forming of a refrigerator and an ice chest.
Background
At present refrigerator, refrigerator-freezer panel beating shaping production has adopted automatic one-tenth molded lines although, because it adopts single variety production, artifical selective examination detects and artifical adjustment management, cause a large amount of panel beating formed part stocks, the storage is big and with high costs with the transportation degree of difficulty, in addition detect because adopt artifical selective examination, not only size detection efficiency low accuracy is low, the quality accident is many, the unqualified sheet metal component of a large amount of undetected flows into the assembly line easily, cause the foaming weeping of refrigerator and refrigerator-freezer box, box bulging crease, the door body is different, the assembly gap is too big and box waste scheduling problem, especially big refrigerator-freezer product, the fine details of doing work can't obtain promoting, can only repair and sacrifice the required release of appearance quality through the manual work and handle, restriction high-end manufacturing.
Aiming at the problem of low detection efficiency in the production process of refrigerator or freezer metal plate forming in the related art, no effective solution is provided at present.
Disclosure of Invention
Aiming at the problem of low detection efficiency in the production process of refrigerator or freezer sheet metal forming in the related art, the embodiment of the invention at least solves the problem.
According to one aspect of the invention, a production system for forming metal plates of a refrigerator and an ice chest is provided, and the system comprises a feeding module, a punching module, a rolling module, a forming and blanking module and an information management module:
the information management module acquires the production information of a sheet metal forming product of a refrigerator or an ice chest on a product line so as to acquire an image detection model in the sheet metal forming process;
the feeding module, the punching module, the rolling module and the forming and blanking module respectively comprise a machine vision unit, the machine vision unit acquires image information in the sheet metal forming process, and the machine vision unit sends the image information to the information management module;
and the information management module detects whether the sheet metal forming process has appearance defects or size deviation according to the product production information, the image detection model and the image information.
In one embodiment, the feeding module comprises a feeding mechanism and a feeding conveying line, wherein the feeding mechanism grabs the sheet metal material corresponding to the product production information from the qualified sheet metal material storage area:
the machine vision unit acquires first image information in the grabbing process and sends the first image information to the information management module, the information management module determines a first image detection model corresponding to product production information and the feeding module, the first image information is processed according to the first image detection model, and whether the sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the feeding mechanism places the sheet metal material in an unqualified sheet metal material storage area;
under the condition that the sheet metal material does not have appearance defects or size deviation, the feeding mechanism places the sheet metal material on the feeding conveying line, and the feeding conveying line conveys the sheet metal material to the next module in the sheet metal forming process.
In one embodiment, the punching module comprises a punching mechanism, a first positioning mechanism and a punching conveying line, the punching conveying line conveys a sheet metal material to a preset position, and after the first positioning mechanism positions the sheet metal material, the punching mechanism punches the sheet metal material;
the machine vision unit acquires second image information of the punched sheet metal material and sends the second image information to the information management module, the information management module determines a second image detection model corresponding to product production information and the punching module, the second image detection model processes the second image information according to the second image detection model, and whether the punched sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the punching module places the sheet metal material into an unqualified sheet metal material storage area;
the metal plate forming machine comprises a metal plate forming machine body, a metal plate conveying line, a punching module, a metal plate conveying line and a punching conveying line, wherein the metal plate conveying line is arranged on the metal plate forming machine body, and the punching conveying line conveys the metal plate to the next module in the metal plate forming process.
In one embodiment, the punching module further comprises an air blowing device, and the air blowing device performs air blowing operation on a working platform of the punching module or the sheet metal material under the condition that the sheet metal material has appearance defects or size deviation;
after the blowing operation is finished, the punching conveying line conveys the sheet metal material to a preset position, and after the first positioning mechanism positions the sheet metal material, the punching mechanism punches the sheet metal material again;
the machine vision unit acquires third image information of the punched sheet metal material, and the information management module processes the third image information according to the second image detection model and detects whether the punched sheet metal material has appearance defects or size deviation;
under the condition that the sheet metal material has appearance defects or size deviation, the punching module waits for receiving an operation instruction of the next step;
the metal plate forming machine comprises a metal plate forming machine body, a metal plate conveying line, a punching module, a metal plate conveying line and a punching conveying line, wherein the metal plate conveying line is arranged on the metal plate forming machine body, and the punching conveying line conveys the metal plate to the next module in the metal plate forming process.
In one embodiment, the rolling module includes a rolling mechanism and a rolling line that transfers sheet metal material to the rolling mechanism that performs a rolling operation on the sheet metal material;
the machine vision unit acquires fourth image information of the sheet metal material after the rolling operation and sends the fourth image information to the information management module, the information management module determines a third image detection model corresponding to product production information and the rolling module, and the fourth image information is processed according to the third image detection model to detect whether the sheet metal material after the rolling operation has appearance defects or size deviation;
under the condition that the sheet metal material has appearance defects or size deviation, the rolling module places the sheet metal material into an unqualified sheet metal material storage area;
and under the condition that the sheet metal material has no appearance defect or size deviation, the rolling conveying line conveys the sheet metal material to a next module in the sheet metal forming process.
In one embodiment, the rolling module further comprises an air blowing device, and the air blowing device performs air blowing operation on a working platform of the rolling module or the sheet metal material under the condition that the sheet metal material has appearance defects or size deviation;
after the blowing operation is finished, the rolling conveying line conveys the sheet metal material to a rolling mechanism, and the rolling mechanism carries out rolling operation on the sheet metal material;
the machine vision unit acquires fifth image information of the sheet metal material after the rolling operation, and the information management module processes the fifth image information according to the third image detection model and detects whether the punched sheet metal material has appearance defects or size deviation;
waiting for receiving a next operation instruction under the condition that the sheet metal material has appearance defects or size deviation;
and under the condition that the sheet metal material has no appearance defect or size deviation, the rolling conveying line conveys the sheet metal material to a next module in the sheet metal forming process.
In one embodiment, the forming and blanking module comprises a forming mechanism, a second positioning mechanism and a forming conveying line, the forming conveying line conveys a sheet metal material to a preset position, and after the second positioning mechanism positions the sheet metal material, the forming mechanism forms the sheet metal material;
the machine vision unit acquires sixth image information of the formed sheet metal material and sends the sixth image information to the information management module, the information management module determines a third image detection model corresponding to product production information and the forming and blanking module, the sixth image information is processed according to the third image detection model, and whether the formed sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the forming and blanking module places the sheet metal material into an unqualified sheet metal material storage area;
the sheet metal forming machine is characterized in that the sheet metal forming machine comprises a forming blanking module, a forming conveying line and a sheet metal forming module, wherein the sheet metal forming blanking module is used for placing sheet metal materials on the forming conveying line, and the forming conveying line conveys the sheet metal materials to a next module in the sheet metal forming process.
According to another aspect of the invention, a production method for sheet metal forming of a refrigerator and an ice chest is also provided, and the production method is applied to the sheet metal forming system, and the sheet metal forming system comprises a feeding module, a punching module, a rolling module, a forming blanking module and an information management module:
the information management module acquires the production information of a sheet metal forming product of a refrigerator or an ice chest on a product line so as to acquire an image detection model in the sheet metal forming process;
the feeding module, the punching module, the rolling module and the forming and blanking module respectively comprise a machine vision unit, the machine vision unit acquires image information in the sheet metal forming process, and the machine vision unit sends the image information to the information management module;
and the information management module detects whether the sheet metal forming process has appearance defects or size deviation according to the product production information, the image detection model and the image information.
In one embodiment, the feeding module comprises a feeding mechanism and a feeding conveying line, wherein the feeding mechanism grabs the sheet metal material corresponding to the product production information from the qualified sheet metal material storage area:
the machine vision unit acquires first image information in the grabbing process and sends the first image information to the information management module, the information management module determines a first image detection model corresponding to product production information and the feeding module, the first image information is processed according to the first image detection model, and whether the sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the feeding mechanism places the sheet metal material in an unqualified sheet metal material storage area;
under the condition that the sheet metal material does not have appearance defects or size deviation, the feeding mechanism places the sheet metal material on the feeding conveying line, and the feeding conveying line conveys the sheet metal material to the next module in the sheet metal forming process.
In one embodiment, the punching module comprises a punching mechanism, a first positioning mechanism and a punching conveying line, the punching conveying line conveys a sheet metal material to a preset position, and after the first positioning mechanism positions the sheet metal material, the punching mechanism punches the sheet metal material;
the machine vision unit acquires second image information of the punched sheet metal material and sends the second image information to the information management module, the information management module determines a second image detection model corresponding to product production information and the punching module, the second image detection model processes the second image information according to the second image detection model, and whether the punched sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the punching module places the sheet metal material into an unqualified sheet metal material storage area;
the metal plate forming machine comprises a metal plate forming machine body, a metal plate conveying line, a punching module, a metal plate conveying line and a punching conveying line, wherein the metal plate conveying line is arranged on the metal plate forming machine body, and the punching conveying line conveys the metal plate to the next module in the metal plate forming process.
In one embodiment, the information management module receives production information of the feeding module, the punching module, the rolling module, the forming and blanking module and the information management module in the sheet metal forming process, generates report data according to a preset report generation strategy, and sends the report data to the docking system.
The invention provides a production system for forming metal plates of refrigerators and freezers, which comprises a feeding module, a punching module, a rolling module, a forming and discharging module and an information management module, wherein the feeding module comprises a feeding module, a punching module, a rolling module, a forming and discharging module and a control module, and the control module comprises a control module and a control module, wherein the control module comprises a control module: the information management module acquires the production information of a sheet metal forming product of a refrigerator or an ice chest on a product line so as to acquire an image detection model in the sheet metal forming process; the feeding module, the punching module, the rolling module and the forming and blanking module comprise machine vision units, the machine vision units acquire image information in the sheet metal forming process, and the machine vision units send the image information to the information management module; this information management module detects whether there is an appearance defect or dimensional deviation in this panel beating forming process according to this product production information, image detection model and image information, has solved the problem that detection efficiency is low in the fashioned production process of refrigerator or refrigerator-freezer panel beating, has improved detection efficiency in the fashioned production process of refrigerator or refrigerator-freezer panel beating.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of a sheet metal forming production system for refrigerators and freezers according to an embodiment of the present invention;
FIG. 2 is a flow chart of a method for sheet metal forming production of a refrigerator or freezer according to an embodiment of the invention;
FIG. 3 is a schematic structural diagram of an intelligent production system for sheet metal forming of refrigerators and freezers according to an embodiment of the present invention;
FIG. 4 is a schematic flow chart of forming a U-shaped shell metal plate of a refrigerator according to an embodiment of the invention;
FIG. 5 is a schematic view showing a process of forming sheet metal of a front side plate of an ice chest according to an embodiment of the invention;
fig. 6 is a block diagram of the inside of a computer device according to an embodiment of the present invention.
Detailed Description
The invention will be described in detail hereinafter with reference to the accompanying drawings in conjunction with embodiments. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The application provides a production system for forming sheet metal of a refrigerator and an ice chest, fig. 1 is a schematic configuration diagram of the production system for forming sheet metal of the refrigerator and the ice chest according to an embodiment of the invention, and as shown in fig. 1, the system comprises a feeding module 11, a punching module 12, a rolling module 13, a forming blanking module 14 and an information management module 15:
the information management module 15 obtains the product production information of the sheet metal forming of the refrigerator or freezer on the product line to obtain the image detection model in the sheet metal forming process, the product production information includes the product model, the production quantity, the production tempo, the mold information and the like, the image detection model corresponds to the product production information, for example, the information management module 15 imports the sheet metal production product information of the front side plate of the refrigerator and the trained detection algorithm, selects the production operation mode and sets the production tempo, and sends the corresponding information to the other modules (the feeding module 11, the punching module 12, the rolling module 13, the forming blanking module 14 and the like) of the production system to prepare the production of the corresponding product, and the product of the new model needs to establish the product production information and confirm the product parameters and the algorithm information through debugging;
the feeding module 11, the punching module 12, the rolling module 13 and the forming and blanking module 14 all comprise machine vision units, the machine vision units acquire image information in the sheet metal forming process, the machine vision units send the image information to the information management module 15, and the machine vision units can monitor a plurality of modules, reduce the number of the machine vision units and also monitor each module;
the information management module 15 detects whether the sheet metal forming process has appearance defects or size deviation according to the product production information, the image detection model and the image information, the product production information provides basic parameter information of products, such as shapes and colors of the products, the image detection model is a model configured by parameters of the products after the qualified production process, the information management module 15 can be connected with a general assembly production line system, the production mode and the beat of sheet metal forming are adjusted according to real-time information of the general assembly production line, and mixed line flexible synchronous production is achieved.
Through the production system, under the state of the mixed line production in the refrigerator and freezer industry, the flexible synchronous production of front-end sheet metal forming is realized, and the whole process self-detection self-optimization is realized, so that the inventory cost of the refrigerator and freezer sheet metal can be greatly reduced, the process high-strength operation is reduced, the sheet metal punching forming size precision and the appearance quality are improved, a series of production and quality problems such as increase of production operation cost caused by sheet metal forming size and appearance problems, foaming leakage of a final assembly box body, bulging crease of the box body, different faces of a door body, overlarge assembling gap and the like are solved, the problem of low detection efficiency in the production process of the refrigerator or freezer sheet metal forming is solved, and the detection efficiency in the production process of the refrigerator or freezer sheet metal forming is improved.
In one embodiment, the feeding module 11 includes a feeding mechanism and a feeding conveying line, and the feeding mechanism grabs the sheet metal material corresponding to the product production information from the qualified sheet metal material storage area: the machine vision unit acquires first image information in the grabbing process and sends the first image information to the information management module 15, the information management module 15 determines a first image detection model corresponding to product production information and the feeding module 11, the first image information is processed according to the first image detection model, and whether the sheet metal material has appearance defects or size deviation is detected; under the condition that the sheet metal material has appearance defects or size deviation, the feeding mechanism places the sheet metal material in an unqualified sheet metal material storage area; under the condition that this panel beating material does not have appearance defect or dimensional deviation, this feed mechanism places this panel beating material at the material loading transmission line, this material loading transmission line conveying this panel beating to this panel beating forming process's next module, through appearance and dimensional defect in the machine vision unit detection material loading module 11's the production process, effectively solve the problem that the defect can't in time be discover to appear in the present manual production process, reduce production operation technical skill requirement, improved the efficiency that production detected.
In one embodiment, the punching module 12 includes a punching mechanism, a first positioning mechanism and a punching conveying line, the punching conveying line conveys the sheet metal material to a preset position, and after the first positioning mechanism positions the sheet metal material, the punching mechanism punches the sheet metal material; the machine vision unit acquires second image information of the punched sheet metal material and sends the second image information to the information management module 15, the information management module 15 determines a second image detection model corresponding to the product production information and the punching module 12, the second image information is processed according to the second image detection model, and whether the punched sheet metal material has appearance defects or size deviation is detected; under the condition that the sheet metal material has appearance defects or size deviation, the punching module 12 places the sheet metal material in an unqualified sheet metal material storage area; under the condition that the sheet metal material has no appearance defects or size deviation, the sheet metal material is placed on the punching conveying line by the punching module 12, and the sheet metal material is conveyed to the next module in the sheet metal forming process by the punching conveying line.
In addition, the punching module 12 further comprises a blowing device, and the blowing device performs blowing operation on the working platform of the punching module 12 or the sheet metal material under the condition that the sheet metal material has appearance defects or size deviation; after the blowing operation is finished, the punching conveying line conveys the sheet metal material to a preset position, and after the first positioning mechanism positions the sheet metal material, the punching mechanism punches the sheet metal material again; the machine vision unit acquires third image information of the punched sheet metal material, and the information management module 15 processes the third image information according to the second image detection model to detect whether the punched sheet metal material has appearance defects or size deviation; when the sheet metal material has an appearance defect or a size deviation, the punching module 12 waits for receiving an operation instruction of the next step; under the condition that the sheet metal material has no appearance defects or size deviation, the sheet metal material is placed on the punching conveying line by the punching module 12, and the sheet metal material is conveyed to the next module in the sheet metal forming process by the punching conveying line. After appearance and size defects in the production process of the punching module 12 are detected through the machine vision unit, a blowing device is arranged on the punching module 12 to blow products to remove dirt or particles in the production process of the products, or an operation platform of the punching module 12 is blown to remove waste materials generated in the punching process, the waste materials can be the reason of unqualified products in the first punching process, the blowing device can also be other devices for removing defects in the production process, the punching module 12 realizes appearance and size defect self-detection and self-optimization through the combination of machine vision detection and optimized production control, and effectively solves the problems that defects in the existing manual production process cannot be analyzed and optimized in time, and the expanded production efficiency loss and batch defect quality cost loss are influenced due to abnormity in the production process, meanwhile, the requirement on the skill of production operation is reduced, and the safety risk of improper exception handling is reduced.
In one embodiment, the rolling module 13 includes a rolling mechanism and a rolling line that delivers sheet metal material to the rolling mechanism that performs a rolling operation on the sheet metal material; the machine vision unit obtains fourth image information of the sheet metal material after the rolling operation and sends the fourth image information to the information management module 15, the information management module 15 determines a third image detection model corresponding to the product production information and the rolling module 13, the fourth image information is processed according to the third image detection model, and whether the sheet metal material after the rolling operation has appearance defects or size deviation is detected; under the condition that the sheet metal material has appearance defects or size deviation, the rolling module 13 places the sheet metal material in an unqualified sheet metal material storage area; the roll conveyor line conveys the sheet metal to a next module of the sheet metal forming process without appearance defects or dimensional deviations of the sheet metal material.
In addition, the rolling module 13 may further include an air blowing device, and the air blowing device performs an air blowing operation on the work platform of the rolling module 13 or the sheet metal material in case of the sheet metal material having an appearance defect or a dimensional deviation; after the blowing operation is finished, the rolling conveying line conveys the sheet metal material to a rolling mechanism, and the rolling mechanism carries out rolling operation on the sheet metal material; the machine vision unit acquires fifth image information of the sheet metal material after the rolling operation, and the information management module 15 processes the fifth image information according to the third image detection model to detect whether the punched sheet metal material has appearance defects or size deviation; waiting for receiving the next operation instruction under the condition that the sheet metal material has appearance defects or size deviation; under the condition that this panel beating material does not have appearance defect or dimensional deviation, this rolling transmission line conveys this panel beating to this panel beating forming process's next module, this gas blowing device also can be other devices of getting rid of the production process and appearing the defect, this rolling module 13 combines through machine vision inspection and optimization production control, realize appearance and dimensional defect self-detection and self-optimization, effectively solve present manual production in-process appearance defect and unable timely analysis and optimization, the production efficiency loss and the defect quality cost loss problem in batches of the production process abnormal influence expanded that causes, reduce production operation skill requirement simultaneously, reduce the improper safety risk of abnormal handling.
In one embodiment, the forming and blanking module 14 includes a forming mechanism, a second positioning mechanism and a forming conveyor line, the forming conveyor line conveys the sheet metal material to a preset position, and after the second positioning mechanism positions the sheet metal material, the forming mechanism forms the sheet metal material; the machine vision unit obtains sixth image information of the formed sheet metal material and sends the sixth image information to the information management module 15, the information management module 15 determines a third image detection model corresponding to product production information and the forming and blanking module 14, the sixth image information is processed according to the third image detection model, and whether the formed sheet metal material has appearance defects or size deviation is detected; under the condition that the sheet metal material has appearance defects or size deviation, the forming and blanking module 14 places the sheet metal material into an unqualified sheet metal material storage area; under the condition that the sheet metal material has no appearance defect or size deviation, the forming blanking module 14 places the sheet metal material on the forming conveying line, and the forming conveying line conveys the sheet metal material to the next module in the sheet metal forming process.
The application provides a production method for forming sheet metal of a refrigerator and an ice chest, which is applied to a sheet metal forming system, wherein the sheet metal forming system comprises a feeding module 11, a punching module 12, a rolling module 13, a forming blanking module 14 and an information management module 15, fig. 2 is a flow chart of the production method for forming sheet metal of the refrigerator and the ice chest according to an embodiment of the invention, and as shown in fig. 2, the method comprises the following steps:
step S202, the information management module 15 obtains the production information of the sheet metal forming product of the refrigerator or the freezer on the product line to obtain an image detection model in the sheet metal forming process;
step S204, the feeding module 11, the punching module 12, the rolling module 13 and the forming and blanking module 14 all comprise machine vision units, the machine vision units acquire image information in the sheet metal forming process, and the machine vision units send the image information to the information management module 15;
in step S206, the information management module 15 detects whether there is an appearance defect or a size deviation in the sheet metal forming process according to the product production information, the image detection model and the image information.
Through the steps S202 to S206, various production and quality information are automatically collected and analyzed through the modules in the production process by the information management module 15, a control system of a product line is butted, the front end and the rear end in the sheet metal forming process are communicated to realize operation information cooperation, the problem that the sheet metal production operation at the front end of a refrigerator and a freezer and the general assembly operation at the rear end are disconnected at present is solved, the process response efficiency and the production organization efficiency are greatly improved, the scheduling is optimized, and the production accident expansion loss caused by the fact that the problem information is blocked at the front end and the rear end is avoided.
In this embodiment, the information management module 15 receives the production information of the feeding module 11, the punching module 12, the rolling module 13, the forming and blanking module 14, and the information management module 15 in the sheet metal forming process, generates report data according to a preset report generation policy, and sends the report data to the docking system.
In this embodiment, a sheet metal forming of a U shell of a refrigerator and a sheet metal forming of a front side plate of an ice chest are respectively described, fig. 3 is a schematic structural diagram of an intelligent production system for sheet metal forming of a refrigerator and an ice chest according to an embodiment of the present invention, and as shown in fig. 3, a feeding and self-checking module (equivalent to a feeding module 11), a punching and self-checking module (equivalent to a punching module 12), a rolling and self-checking module (equivalent to a rolling module 13), a forming blanking and self-checking module (equivalent to a forming blanking module 14), and an information management module (equivalent to an information management module 15) are provided. The feeding and self-checking module, the punching and self-checking module, the rolling and self-checking module and the forming, blanking and self-checking module all comprise a set of machine vision components (equivalent to a machine vision unit), the machine vision components are used for detecting appearance defects and sizes in the sheet metal production process, and the information management module is used for production information management, machine vision algorithm processing, production system control optimization and data docking interaction.
In an embodiment of forming a U-shell metal plate of a refrigerator, fig. 4 is a schematic flow chart of forming a U-shell metal plate of a refrigerator according to an embodiment of the present invention, and as shown in fig. 4, an intelligent production method of forming a metal plate of a refrigerator is performed according to the following steps:
the method comprises the following steps: the information management module imports the information of U-shell sheet metal production products and trained detection algorithms, selects a production operation mode and sets a production beat, and sends corresponding information to the other modules to prepare production of corresponding products, and new products need to create product information and confirm product parameters and algorithm information through debugging;
step two: the U-shell sheet metal feeding and self-checking module grabs corresponding product sheet metal materials from the qualified sheet metal material storage area through the module feeding mechanism, performs appearance and size detection through a machine vision assembly in the module, detects unqualified sheet metal materials, places the unqualified sheet metal materials in the unqualified sheet metal material storage area, places the qualified sheet metal materials subjected to appearance detection on a feeding conveying line, and waits for conveying to the next module for operation;
step three: the U-shell metal plate punching and self-checking module corresponds to a punching mechanism and a positioning mechanism through servo automatic adjustment according to product information, a product metal plate material is conveyed to an appointed position through the module punching conveying line, after the module positioning mechanism is positioned, the module punching mechanism completes punching, the punched product metal plate material is conveyed to a machine vision assembly of the module through the module punching conveying line to be subjected to appearance and size detection, the unqualified primary detection is fed back to the information management module and is automatically optimized based on appearance or size defects, if the continuous secondary detection of the same product is unqualified, an operation instruction is waited, and the detected qualified metal plate material flows to the next module operation through the module punching conveying line;
step four: the U-shell sheet metal rolling and self-checking module corresponds to the module rolling mechanism through servo automatic adjustment according to product information, punched product sheet metal materials enter the module rolling mechanism through the module rolling conveying line to perform automatic rolling operation, the module machine vision assembly performs appearance and dimension detection at a rolling discharge position, primary detection disqualification is fed back to the information management module and is automatically optimized based on appearance or dimension defects, operation indication is waited when continuous secondary detection disqualification of the same product is performed, and the detected qualified sheet metal materials flow to the next module operation through the module rolling conveying line;
step five: this module forming mechanism is adjusted according to product information automatically to this U shell panel beating shaping unloading and self-checking module, positioning mechanism and unloading mechanism, the product panel beating material that rolls is after conveying to the assigned position through this module shaping transmission line, after this module positioning mechanism location, this module forming mechanism accomplishes the shaping, this module unloading mechanism takes out the good product panel beating material of shaping, move to this module machine vision subassembly and carry out the apparent dimension and detect, detect that unqualified product panel beating material information feeds back to this information management module, this unloading mechanism and move unqualified product panel beating material to this module unqualified shaping U shell storage area, it moves it to this module qualified shaping U shell storage area through this unloading mechanism to detect qualified panel beating shaping panel beating material.
Step six: the information management module finally records the daily production information, generates various reports according to production requirements, and sends the data to a specified docking system.
In an embodiment of forming sheet metal of a front side plate of an ice chest, fig. 5 is a schematic flow chart of forming sheet metal of a front side plate of an ice chest according to an embodiment of the invention, and as shown in fig. 5, an intelligent production method of forming sheet metal of an ice chest is carried out according to the following steps:
the method comprises the following steps: the information management module imports the information of the front side plate metal plate production product and the trained detection algorithm,
selecting a production operation mode and setting a production beat, and sending corresponding information to the other modules to prepare production preparation of corresponding products, wherein the new products need to establish product information and confirm product parameters and algorithm information through debugging;
step two: the feeding and self-checking module grabs the corresponding product sheet metal material from the qualified sheet metal material storage area through the module feeding mechanism, performs appearance and size detection through a machine vision assembly in the module, detects unqualified sheet metal materials, places the unqualified sheet metal materials in the unqualified sheet metal material storage area, places the qualified sheet metal materials subjected to appearance detection on a feeding conveying line, and waits for conveying to the next module for operation;
step three: the punching and self-checking module corresponds to the punching mechanism and the positioning mechanism through servo automatic adjustment according to product information, a product sheet is conveyed to a designated position through the module punching conveying line, after the module positioning mechanism is positioned, the module punching mechanism completes punching, the punched sheet is transmitted to a machine vision component of the module through the module punching conveying line to be subjected to appearance and size detection, the unqualified primary detection is fed back to the information management module and is automatically optimized based on appearance or size defects, if the continuous secondary detection of the same product is unqualified, an operation instruction is waited, and the qualified detected sheet metal material flows to the next module operation through the module punching conveying line;
step four: the rolling and self-checking module corresponds to the module rolling mechanism through servo automatic adjustment according to product information, punched product sheet materials enter the module rolling mechanism through the module rolling transmission line to perform automatic rolling operation, the module machine vision assembly performs appearance and dimension detection at a rolling discharge position, primary detection disqualification is fed back to the information management module and is automatically optimized based on appearance or dimension defects, operation indication is waited when the continuous secondary detection of the same product is disqualified, and the detected qualified sheet metal materials flow to the next module operation through the module rolling transmission line;
step five: the newly-added ventilating hood profiling and self-checking module automatically adjusts a corresponding profiling mechanism and a positioning mechanism through servo according to product information, a product plate is conveyed to a designated position through a newly-added module profiling conveying line, after the newly-added module positioning mechanism is positioned, the newly-added module profiling mechanism completes profiling of the ventilating hood, the profiling is finished and is transmitted to a machine vision component of the newly-added module through the newly-added module conveying line to perform appearance and size detection, the unqualified primary detection is fed back to the information management module and is automatically optimized based on appearance or size defects, if the continuous secondary detection of the same product is unqualified, an operation instruction is waited, and the qualified detected plate metal material flows to the next module for operation through the newly-added module profiling;
step six: this unloading and self-checking module is according to this module forming mechanism of product information automatically regulated, positioning mechanism and unloading mechanism, the good product panel beating of die mould material is after this module shaping transmission line conveying to assigned position, after this module positioning mechanism location, this module forming mechanism accomplishes the shaping of beating U, this module unloading mechanism takes out the good product panel of shaping material, move to this module machine vision subassembly and carry out the apparent dimension and detect, detect unqualified product panel metal material information and feed back to this information management module, this unloading manipulator moves unqualified product material to this module unqualified shaping sheet material storage area, it moves it to this module qualified products shaping sheet material storage area through this unloading mechanism to detect qualified shaping panel metal material.
Step seven: the information management module finally records the daily production information, generates various reports according to production requirements, and sends the data to a specified docking system.
In one embodiment, a computer device is provided, which may be a server, and fig. 6 is a block diagram of the inside of a computer device according to an embodiment of the present invention, as shown in fig. 6. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The database of the computer device is used for storing channel corresponding relation table data. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to realize the production of the refrigerator and the freezer sheet metal molding.
According to another aspect of the invention, there is also provided a computer readable storage medium having a computer program stored thereon, wherein the computer program when executed by a processor implements the steps of a refrigerator, freezer sheet metal forming production.
It will be understood by those of ordinary skill in the art that all or a portion of the processes of the methods of the embodiments described above may be implemented by a computer program that may be stored on a non-volatile computer-readable storage medium, which when executed, may include the processes of the embodiments of the methods described above, wherein any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (11)

1. The utility model provides a refrigerator, fashioned production system of refrigerator-freezer panel beating, a serial communication port, the system includes material loading module, die-cut module, rolling module, shaping unloading module and information management module:
the information management module acquires the production information of a sheet metal forming product of a refrigerator or an ice chest on a product line so as to acquire an image detection model in the sheet metal forming process;
the feeding module, the punching module, the rolling module and the forming and blanking module respectively comprise a machine vision unit, the machine vision unit acquires image information in the sheet metal forming process, and the machine vision unit sends the image information to the information management module;
and the information management module detects whether the sheet metal forming process has appearance defects or size deviation according to the product production information, the image detection model and the image information.
2. The system of claim 1,
the feeding module comprises a feeding mechanism and a feeding conveying line, wherein the feeding mechanism is used for storing and grabbing the sheet metal material corresponding to the product production information from the qualified sheet metal material storage area:
the machine vision unit acquires first image information in the grabbing process and sends the first image information to the information management module, the information management module determines a first image detection model corresponding to product production information and the feeding module, the first image information is processed according to the first image detection model, and whether the sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the feeding mechanism places the sheet metal material in an unqualified sheet metal material storage area;
under the condition that the sheet metal material does not have appearance defects or size deviation, the feeding mechanism places the sheet metal material on the feeding conveying line, and the feeding conveying line conveys the sheet metal material to the next module in the sheet metal forming process.
3. The system of claim 1,
the punching module comprises a punching mechanism, a first positioning mechanism and a punching conveying line, the punching conveying line conveys a sheet metal material to a preset position, and the punching mechanism punches the sheet metal material after the first positioning mechanism positions the sheet metal material;
the machine vision unit acquires second image information of the punched sheet metal material and sends the second image information to the information management module, the information management module determines a second image detection model corresponding to product production information and the punching module, the second image detection model processes the second image information according to the second image detection model, and whether the punched sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the punching module 12 places the sheet metal material into an unqualified sheet metal material storage area;
under the condition that the sheet metal material does not have appearance defects or size deviation, the punching module 12 places the sheet metal material on the punching conveying line, and the punching conveying line conveys the sheet metal material to the next module in the sheet metal forming process.
4. The system of claim 3, wherein the punching module further comprises an air blowing device, and the air blowing device performs air blowing operation on a working platform of the punching module or the sheet metal material under the condition that the sheet metal material has appearance defects or size deviation;
after the blowing operation is finished, the punching conveying line conveys the sheet metal material to a preset position, and after the first positioning mechanism positions the sheet metal material, the punching mechanism punches the sheet metal material again;
the machine vision unit acquires third image information of the punched sheet metal material, and the information management module processes the third image information according to the second image detection model and detects whether the punched sheet metal material has appearance defects or size deviation;
under the condition that the sheet metal material has appearance defects or size deviation, the punching module waits for receiving an operation instruction of the next step;
the metal plate forming machine comprises a metal plate forming machine body, a metal plate conveying line, a punching module, a metal plate conveying line and a punching conveying line, wherein the metal plate conveying line is arranged on the metal plate forming machine body, and the punching conveying line conveys the metal plate to the next module in the metal plate forming process.
5. The system of claim 1,
the rolling module comprises a rolling mechanism and a rolling transmission line, the rolling transmission line transmits sheet metal materials to the rolling mechanism, and the rolling mechanism carries out rolling operation on the sheet metal materials;
the machine vision unit acquires fourth image information of the sheet metal material after the rolling operation and sends the fourth image information to the information management module, the information management module determines a third image detection model corresponding to product production information and the rolling module, and the fourth image information is processed according to the third image detection model to detect whether the sheet metal material after the rolling operation has appearance defects or size deviation;
under the condition that the sheet metal material has appearance defects or size deviation, the rolling module places the sheet metal material into an unqualified sheet metal material storage area;
and under the condition that the sheet metal material has no appearance defect or size deviation, the rolling conveying line conveys the sheet metal material to a next module in the sheet metal forming process.
6. The system of claim 5, wherein the rolling module further comprises an air blowing device, and the air blowing device performs air blowing operation on the working platform of the rolling module or the sheet metal material under the condition that the sheet metal material has appearance defects or dimensional deviation;
after the blowing operation is finished, the rolling conveying line conveys the sheet metal material to a rolling mechanism, and the rolling mechanism carries out rolling operation on the sheet metal material;
the machine vision unit acquires fifth image information of the sheet metal material after the rolling operation, and the information management module processes the fifth image information according to the third image detection model and detects whether the punched sheet metal material has appearance defects or size deviation;
waiting for receiving a next operation instruction under the condition that the sheet metal material has appearance defects or size deviation;
and under the condition that the sheet metal material has no appearance defect or size deviation, the rolling conveying line conveys the sheet metal material to a next module in the sheet metal forming process.
7. The system of claim 1,
the forming and blanking module comprises a forming mechanism, a second positioning mechanism and a forming conveying line, the forming conveying line conveys a sheet metal material to a preset position, and after the second positioning mechanism positions the sheet metal material, the forming mechanism forms the sheet metal material;
the machine vision unit acquires sixth image information of the formed sheet metal material and sends the sixth image information to the information management module, the information management module determines a third image detection model corresponding to product production information and the forming and blanking module, the sixth image information is processed according to the third image detection model, and whether the formed sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the forming and blanking module places the sheet metal material into an unqualified sheet metal material storage area;
the sheet metal forming machine is characterized in that the sheet metal forming machine comprises a forming blanking module, a forming conveying line and a sheet metal forming module, wherein the sheet metal forming blanking module is used for placing sheet metal materials on the forming conveying line, and the forming conveying line conveys the sheet metal materials to a next module in the sheet metal forming process.
8. A production method for forming metal plates of refrigerators and freezers is applied to a metal plate forming system and is characterized in that the metal plate forming system comprises a feeding module, a punching module, a rolling module, a forming and blanking module and an information management module:
the information management module acquires the production information of a sheet metal forming product of a refrigerator or an ice chest on a product line so as to acquire an image detection model in the sheet metal forming process;
the feeding module, the punching module, the rolling module and the forming and blanking module respectively comprise a machine vision unit, the machine vision unit acquires image information in the sheet metal forming process, and the machine vision unit sends the image information to the information management module;
and the information management module detects whether the sheet metal forming process has appearance defects or size deviation according to the product production information, the image detection model and the image information.
9. The method of claim 8,
the feeding module comprises a feeding mechanism and a feeding conveying line, wherein the feeding mechanism is used for storing and grabbing the sheet metal material corresponding to the product production information from the qualified sheet metal material storage area:
the machine vision unit acquires first image information in the grabbing process and sends the first image information to the information management module, the information management module determines a first image detection model corresponding to product production information and the feeding module, the first image information is processed according to the first image detection model, and whether the sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the feeding mechanism places the sheet metal material in an unqualified sheet metal material storage area;
under the condition that the sheet metal material does not have appearance defects or size deviation, the feeding mechanism places the sheet metal material on the feeding conveying line, and the feeding conveying line conveys the sheet metal material to the next module in the sheet metal forming process.
10. The method of claim 8,
the punching module comprises a punching mechanism, a first positioning mechanism and a punching conveying line, the punching conveying line conveys a sheet metal material to a preset position, and the punching mechanism punches the sheet metal material after the first positioning mechanism positions the sheet metal material;
the machine vision unit acquires second image information of the punched sheet metal material and sends the second image information to the information management module, the information management module determines a second image detection model corresponding to product production information and the punching module, the second image detection model processes the second image information according to the second image detection model, and whether the punched sheet metal material has appearance defects or size deviation is detected;
under the condition that the sheet metal material has appearance defects or size deviation, the punching module places the sheet metal material into an unqualified sheet metal material storage area;
the metal plate forming machine comprises a metal plate forming machine body, a metal plate conveying line, a punching module, a metal plate conveying line and a punching conveying line, wherein the metal plate conveying line is arranged on the metal plate forming machine body, and the punching conveying line conveys the metal plate to the next module in the metal plate forming process.
11. The method according to claim 8, wherein the information management module receives production information of the feeding module, the punching module, the rolling module, the forming and blanking module and the information management module in the sheet metal forming process, generates report data according to a preset report generation strategy, and sends the report data to the docking system.
CN202010230236.XA 2020-03-27 2020-03-27 Production system and production method for forming metal plates of refrigerator and freezer Active CN111496079B (en)

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