CN111482776B - Integral lattice column processing device - Google Patents

Integral lattice column processing device Download PDF

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Publication number
CN111482776B
CN111482776B CN202010453966.6A CN202010453966A CN111482776B CN 111482776 B CN111482776 B CN 111482776B CN 202010453966 A CN202010453966 A CN 202010453966A CN 111482776 B CN111482776 B CN 111482776B
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cylinders
inner die
cylindrical barrel
cylindrical
movable plate
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CN111482776A (en
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张儆伦
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Chengdu Pisi Aviation Technology Co ltd
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Chengdu Pisi Aviation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Abstract

The invention relates to the technical field of buildings, in particular to an integral lattice column processing device. The specific technical scheme is as follows: an integral lattice column processing device comprises an outer die device for placing a section bar after cutting and punching and an inner die device placed in the section bar, wherein the section bar is gradually enlarged from the inside of the inner die device. The latticed column processed by the processing method does not need to be welded, is good in integrity and structural mechanical property, and greatly saves labor force.

Description

Integral lattice column processing device
The application is a divisional application with application date of 2019, 5 and 31, application number of 201910466737.5 and invented name of 'an integral lattice column processing technology'.
Technical Field
The invention relates to the technical field of buildings, in particular to an integral lattice column processing device.
Background
Lattice columns are widely used in metal structures, and the sections of the lattice columns are generally sections of section steel or steel plates designed to be biaxially symmetric or uniaxially symmetric. The existing latticed column manufacturing method is welding manufacturing, namely, a transverse rod or an inclined web member is fixed on a vertical column in an electric welding mode to form a stress system.
However, this processing method exists: 1. the manufacture is more complicated, and the workload of workers for welding and polishing is large. 2. After the completion, the latticed column has large overall deformation and the appearance is not easy to guarantee. 3. The connecting node is influenced by the operation level of workers, and welding defects exist. 4. The lattice column is formed by welding a plurality of rod pieces, so that the lattice column has the problems of poor integrity, poor structural mechanical property and the like; moreover, welding creates heat affected zones at the joints, which severely affect the fatigue strength, brittle fracture resistance, stress corrosion resistance, and high temperature creep cracking resistance of the structure. Therefore, in order to avoid the above problems, it is urgently needed to provide a new processing technique for the lattice column, so that the processed lattice column does not have the above problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the integral type lattice column processing device, so that the processed lattice column does not need to be welded, the integrity is good, the structural mechanical property is good, and the labor force is greatly saved.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the invention discloses an integral lattice column processing device which comprises an outer die device used for placing a cut and holed section bar and an inner die device placed in the section bar, wherein the section bar is gradually enlarged from the inside of the inner die device.
Preferably, the outer die device, the inner die device and the section bar have the same shape.
Preferably, the cross section of one end of the inner die device is gradually reduced, and the inner die device is pushed in from one end of the section bar to gradually enlarge the cross section of the section bar.
The invention also discloses an outer die device, which comprises support plates symmetrically fixed on the bottom table and an outer die transversely fixed between the two support plates, wherein the outer die is hollow and has two openings at two ends, and the openings penetrate through the two support plates; the bottom of outer mould is fixed with a plurality of stiffener, the other end of stiffener is fixed on the base frame, on the side of base frame, along base frame length direction is equipped with a plurality of through-hole.
The invention further discloses an inner die device which comprises an inner die, a first power assembly and a second power assembly, wherein the inner die is hollow, two ends of the inner die are open, the first power assembly is arranged in the inner die, the second power assembly is detachably connected with the first power assembly, the first power assembly and the second power assembly are respectively supported on four edges and corners in the inner die through a plurality of first air cylinders and second air cylinders, and the axes of the inner die, the first power assembly and the second power assembly are coincided; two ends of the inner die respectively extend out of the two supporting plates.
Preferably, the first power assembly includes first hollow cylinders, the first cylinders have four rows, and are arranged in the axial direction of the first cylinder and along the length direction of the first cylinder, a triangular prism is fixed on the output end of each first cylinder, and each triangular prism coincides with an edge angle inside the inner die;
the second power assembly comprises second cylindrical cylinders with hollow interiors, the second cylinders are also provided with four rows, the second cylinders are arranged in the axial direction of the second cylindrical cylinders and along the length direction of the second cylindrical cylinders, the output end of each second cylinder is also fixedly provided with a triangular prism, and each triangular prism is overlapped with the edge angle in the inner die;
and the four rows of the first cylinders and the second cylinders respectively form 90-degree angles between the rows.
Preferably, a circle of connecting column is uniformly distributed on the end face of one end of the first cylindrical barrel, which is positioned inside the inner die, a circle of blind hole matched with the connecting column is uniformly distributed on the end face of one end of the second cylindrical barrel, which is positioned inside the inner die, and the first cylindrical barrel and the second cylindrical barrel are connected with the blind hole through the connecting column;
the other ends of the first cylindrical barrel and the second cylindrical barrel respectively penetrate through a first movable plate and a second movable plate, waist-shaped holes are respectively formed in the first movable plate and the second movable plate, and the first cylindrical barrel and the second cylindrical barrel are enabled to respectively move up and down in the waist-shaped holes;
the outlets close to the two ends of the inner die are detachably connected with the first cylindrical barrel and the second cylindrical barrel respectively to form a plurality of spring columns.
Preferably, third cylinders are respectively arranged below the first movable plate and the second movable plate, output ends of the two third cylinders respectively penetrate through the bottoms of the kidney-shaped holes to be fixed with the first cylindrical barrel and the second cylindrical barrel, the first movable plate and the second movable plate are respectively fixed on the movable bottom platforms, and fixing columns corresponding to the through holes are respectively arranged on the side surfaces of the two movable bottom platforms.
Preferably, the inner die consists of four I-shaped steel sections with the same shape and size, and the two adjacent I-shaped steel sections are connected through a rotating rod.
Preferably, adjacent two on the corresponding terminal surface of worker's angle shaped steel, follow corresponding recess has been seted up on the worker's angle shaped steel length direction respectively, two the interior bottom of recess, edge equidistance is equipped with the corresponding rivet of a plurality of on the recess length direction, dwang rotatable coupling is every on the rivet, corresponding two the other end of dwang passes through bolt rotatable coupling.
The invention has the following beneficial effects:
1. the invention adopts an outer die device and an inner die device which are nested with each other to stretch the cut section bar with holes, and specifically comprises the following steps: set up the first cylinder section of thick bamboo and the second cylinder section of thick bamboo of connection dismantled that two structure sizes are the same in the interior mould, and set up first cylinder and second cylinder on two cylinder sections of thick bamboo respectively, and all set up to the four rows, each row has a plurality of, be 90 jiaos between the row of these four rows of cylinders and the row respectively, and fixed triangular prism on the output of every cylinder, the faceted pebble of triangular prism coincides mutually with four edges and corners of interior mould inside, and the triangular prism on the four rows of cylinders on two cylinder sections of thick bamboo can just support on four edges and corners of interior mould inside, thereby make two cylinder sections of thick bamboo fix inside interior mould.
Simultaneously, set interior mould to mobilizable form, specifically be: adopt four worker's angle section steel that length size is the same to form interior mould, on two adjacent corresponding terminal surfaces of worker's angle section steel, set up the interior bottom of two corresponding recesses of corresponding recess respectively on the worker's angle section steel length direction, the equidistance is equipped with a plurality of corresponding rivets along recess length direction, dwang rotatable coupling is on every rivet, bolt rotatable coupling is passed through to the other end of two corresponding dwangs, thereby make first cylinder and second cylinder when the operation, can be with propping big (the cross section grow) of interior mould, the final section bar that will overlap outside the interior mould props big. After the inner die device is used, the inner die is restored to the original shape by the shrinkage force of the spring column.
2. The processing technology of the lattice column disclosed by the invention has the advantages that the workload of workers is small in the process of manufacturing the lattice column, the integral deformation of the lattice column is small, the appearance is identical, and the lattice column is more attractive; and the connecting points between the diagonal rods and the columns do not need to be welded, so that the quality of the lattice columns is guaranteed, the integrity is good, the structural mechanical property is good, and the energy-saving and environment-friendly effects are achieved.
Drawings
FIG. 1 is a front view of the inventive profile;
FIG. 2 is a schematic view of the structure of the monolithic lattice column of the present invention;
FIG. 3 is a front view of another shape of the profile of the present invention;
FIG. 4 is a schematic view of another shape of the monolithic lattice column of the present invention;
FIG. 5 is a schematic structural view of one embodiment of an inner mold device;
FIG. 6 is a schematic structural view of the assembled outer mold device and inner mold device of the present invention (a schematic structural view of another embodiment of the inner mold device);
FIG. 7 is a cross-sectional view of FIG. 6;
FIG. 8 is a schematic view of a connection structure of the first and second cylindrical drums, the base table and the movable base table;
FIG. 9 is a top view of the base and movable base during attachment;
FIG. 10 is a cross-sectional view of the outer mold device and the inner mold device assembled;
FIG. 11 is a schematic structural view of the inner mold device after operation, that is, after the first cylinder and the second cylinder extend for a certain distance, the inner mold and the profile structure thereof change;
FIG. 12 is a side sectional view of either side of the inner mold;
FIG. 13 is a side sectional view of either side of the inner mold after operation of the inner mold apparatus;
FIG. 14 is a schematic view of a connected two conveying devices according to the present invention;
FIG. 15 is a schematic view of a plurality of folded conveyors according to the present invention;
in the figure: the device comprises a bottom platform 1, a supporting plate 2, an outer die 3, a reinforcing rod 4, a through hole 5, an inner die 6, I-shaped steel 61, a first air cylinder 7, a second air cylinder 8, a first cylindrical barrel 9, a triangular prism 10, a second cylindrical barrel 11, a connecting column 12, a blind hole 13, a first movable plate 14, a second movable plate 15, a kidney-shaped hole 16, a third air cylinder 17, a movable bottom platform 18, a fixed column 19, a rotating rod 20, a groove 21, a rivet 22, a bolt 23, a wheel 24, a hanging ring 25, a pull cable 26, a section bar 27, a fixed strip 28, a roller 29, a wheel 30, a first connecting strip 31, a second connecting strip 32, a spring column 33, a column 34, an inclined rod 35 and a connecting rib 36.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The invention discloses an integral lattice column processing technology, which comprises the following steps:
(1) casting the section bar: according to actual requirements, after the section of the lattice column and the size of the diagonal rod are determined, aluminum alloy is adopted to be processed into a square tubular section, the column 34 is positioned at the four corners, and the processing and molding process is a common casting process or an extrusion molding process; moreover, in the processing process, the profile can be processed into any length according to actual needs, and the length of the profile is preferably processed into at least 6m in the invention;
(2) cutting and opening holes: according to the shape of the diagonal rod 35 on the cylindrical surface of the profile (i.e. according to the design requirement), the redundant connecting parts between the four columns 34 of the profile and the diagonal rod 35 are cut off, so that the diagonal rod 35 and the four columns 34 of the profile are connected through the connecting ribs 36, as shown in fig. 1. It should be noted that: the connecting ribs 36 are the remaining parts of the section bar after cutting off the redundant connecting parts between the four columns 34 and the inclined rods 35; this is similar to an apple net, with the excess cut away and the remaining portion forming the tie bars 36, which stretch its four posts 34 through the interior of the profile so that the diagonal bars 35 form a grid-like shape between the posts 34 and 34 of the profile, the resulting one-piece lattice post being shown with reference to figure 2. The shape of the diagonal rod 35 on the cylindrical surface of the profile is not limited to the one shown in fig. 2, and other shapes can be designed, for example, redundant connecting parts between the four columns 34 of the profile and the diagonal rod 35 and between the diagonal rod 35 and the diagonal rod 35 are cut off, so that the diagonal rod 35 and the four columns 34 of the profile and between the diagonal rod 35 and the diagonal rod 35 are connected through connecting ribs 36, as shown in fig. 3; drawing into the final monolithic lattice column is shown with reference to figure 4. It should be noted that: the shape of the diagonal rods 35 on the cylindrical surface of the profile can be set according to the actual situation and is not only two.
The specific mode of cutting the opening can adopt laser cutting, only the redundant part connected between the column 34 and the inclined rod 35 is cut off, the width of the cut part is at least 10mm, which is equivalent to the space between the column 34 and the inclined rod 35 after the cutting is finished, and/or the gap between the inclined rod 35 and the inclined rod 35 is at least 10mm, which is also equivalent to the width of the connecting rib 36 is at least 10mm, and the length of the connecting rib 36 is conventionally set according to the actual requirement; furthermore, during cutting, the connecting rib 36 between the column 34 and the inclined rod 35 is cut into an arc shape, namely, the connecting part between the connecting rib 36 and the column 34 and the inclined rod 35 is in arc transition, so that the stress concentration is reduced, and the appearance is more attractive. The laser cutting is not the only cutting mode, and the cutting mode can be selected according to actual conditions.
(3) And (3) stretching and forming: putting the section 27 processed in the step (2) into an outer die device, putting an inner die device into the section, and then gradually expanding the section from the inner part of the inner die device; the outer die device, the inner die device and the section of the section are the same in shape, the section of one end of the inner die device is gradually reduced, the end with the minimum section is jacked from one end of the section, and the section of the section is gradually enlarged. It should be noted that: referring to fig. 5, the outer die 3 and one end of the section bar 27 are fixed, the end with the smallest section of the inner die device is pushed into the section bar 27 from the other end of the section bar 27, the inner die device is gradually pushed into the section bar 27 from the end with the largest section of the inner die device by using a pushing mechanism, the section bar 27 is extruded and deformed, and the vertical inclined rods 35 on the section bar 27 begin to incline, and finally the integral lattice column is formed. The pushing mechanism may be an electric cart, or other power mechanism capable of achieving similar functions, and pushes the inner mold device to advance into the section 27. The maximum section size of the inner die device is the section of the inner wall of the section after the section is expanded to the outer wall of the section and is jointed with the inner wall of the outer die device. The cross-sectional size of the integral lattice column depends on the cross-sectional size of the inner mold device. Of course, it is also possible to simultaneously push the inner mold devices of the same shape and structure into the profile 27 from the other ends of the two inner mold devices at both ends of the profile 27. The inner die device is a cylindrical structure which is integrally formed and has the same shape with the section of the section 27, one end of the inner die device is a wedge-shaped structure with gradually-reduced section, and the minimum section of the inner die device is smaller than the section of the inner wall of the section 27. The inner die device is one of embodiments that can process a short-length profile 27, and preferably processes a profile 27 within 6 m.
(4) Removing the mold and shaping: and taking the inner die device out of the section bar, and finally taking the section bar out of the outer die device to obtain the integral lattice column.
Furthermore, the aluminum alloy can be 6061 aviation aluminum alloy and 6063 aluminum alloy, can solve the problems of toughness and brittleness of common aluminum alloy, and is easier to process.
Referring to fig. 6-13, the outer mold device includes two support plates 2 symmetrically fixed on the base platform 1 and an outer mold 3 fixed between the two support plates 2, a plurality of reinforcing rods 4 are fixed at the bottom of the outer mold 3, the other ends of the reinforcing rods 4 are fixed on the base platform 1 and can be used for supporting the outer mold 3, and a plurality of through holes 5 are arranged on the side surface of the base platform 1 and along the length direction of the base platform 1. It should be noted that: the outer mould 3 is transversely arranged, is hollow and is provided with openings at the left end and the right end, the openings penetrate through the two supporting plates 2, and the inner mould device penetrates through the supporting plates 2 and is placed into the outer mould 3.
The invention also discloses another embodiment of the inner die device, the inner die device can be suitable for the section bars 27 with different lengths, and the section bars 27 can be larger than 6m and smaller than 6m, and the inner die device in the embodiment can be used. Specifically, the method comprises the following steps: interior mould device includes inside cavity and both ends open-ended interior mould 6, sets up including 6 inside first power components of mould and with first power components can dismantle the second power components who is connected, first power components and second power components support respectively through the first cylinder 7 of a plurality of and second cylinder 8 including on 6 inside four angles of mould, interior mould 6, the axis of first power components and second power components coincide mutually. It should be noted that: first power component and second power component set up in the center department of inner mould 6, coincide with inner mould 6's the central axis, and two backup pads 2 are extended respectively outward at inner mould 6's both ends. The first cylinder 7 and the second cylinder 8 are not exclusive, and a hydraulic rod, an electro-hydraulic push rod, an electric push rod, or the like may be used.
The first power assembly comprises first cylindrical cylinders 9 with hollow interiors, the four rows of the first air cylinders 7 are arranged in the axial direction of the first cylindrical cylinders 9 and in the length direction of the first cylindrical cylinders 9, triangular prisms 10 are fixed on the output ends of the first air cylinders 7, and each triangular prism 10 is overlapped with an edge angle in the inner die 6; the second power assembly comprises a second cylinder 11 with a hollow inner part, the second cylinders 8 are also provided with four rows, the second cylinders are arranged on the axial direction of the second cylinder 11 and along the length direction of the second cylinder 11, the output end of each second cylinder 8 is also fixed with a triangular prism 10, and each triangular prism 10 coincides with the edge angle inside the inner die 6. It should be noted that: first cylinder 9 and second cylinder 11 are the same with the shape in size, and first cylinder 7 and second cylinder 8 evenly distributed are in the axial of first cylinder 9 and second cylinder 11, and first cylinder 7 and second cylinder 8 have four respectively and have a plurality of, and every row has a triangular prism 10 of fixed on the output of every cylinder, and triangular prism 10 can just support on the inside four edges and corners of inner mould 6, and coincide mutually. Moreover, the four rows of the first cylinders 7 and the second cylinders 8 are at 90 ° angles from row to row, respectively.
In order to connect the first cylindrical barrel 9 and the second cylindrical barrel 11 in the inner die 6, a circle of connecting column 12 is uniformly distributed on the end face of one end, located inside the inner die 6, of the first cylindrical barrel 9, a circle of blind hole 13 matched with the connecting column is uniformly distributed on the end face of one end, located inside the inner die 6, of the second cylindrical barrel 11, and the first cylindrical barrel 9 and the second cylindrical barrel 11 are connected with the blind hole 13 through the connecting column 12. It should be noted that: the number of the connecting columns 12 is the same as that of the blind holes 13, the connecting columns 12 correspond to the blind holes 13, and the connecting columns 12 are inserted into the blind holes 13, so that the first cylindrical barrel 9 and the second cylindrical barrel 11 are detachably connected.
The other ends of the first cylindrical barrel 9 and the second cylindrical barrel 11 respectively penetrate through a first movable plate 14 and a second movable plate 15 which are vertically arranged, waist-shaped holes 16 are respectively formed in the first movable plate 14 and the second movable plate 15, so that the first cylindrical barrel 9 and the second cylindrical barrel 11 respectively move up and down in the waist-shaped holes 16, the width of each waist-shaped hole 16 is matched with that of the first cylindrical barrel 9 and that of the second cylindrical barrel 11, and the two cylindrical barrels can just move up and down in the waist-shaped holes 16. It should be noted that: the other ends of the first and second cylindrical barrels 9 and 11 are supported on the first and second movable plates 14 and 15; in order to adjust the height of the first cylinder 9 and the second cylinder 11, third cylinders 17 are respectively arranged below the first movable plate 14 and the second movable plate 15, output ends of the two third cylinders 17 respectively penetrate through the bottom of the kidney-shaped hole 16 to be fixed with the first cylinder 9 and the second cylinder 11, the first cylinder 9 and the second cylinder 11 move up and down in the kidney-shaped hole 16 through the extension and contraction of the third cylinders 17, so that the first cylinder 9 and the second cylinder 11 are ensured to be just positioned at the center of the inner mold 6, and meanwhile, the inner mold 6 is carried by the first cylinder 9 and the second cylinder 11, so that the inner mold 6 is just positioned at the center of the outer mold 3, namely, the central axes of the first cylinder 9, the second cylinder 11 and the inner mold 6 are coincided with the central axis of the outer mold 3.
In order to avoid that the first movable plate 14 and the second movable plate 15 can not support the first cylinder 9 and the second cylinder 11, the first movable plate 14 and the second movable plate 15 are respectively fixed on the movable bases 18, and the side surfaces of the two movable bases 18 are respectively provided with a fixing column 19 corresponding to the through hole 5. It should be noted that: the number of the fixed columns 19 is the same as that of the through holes 5, and the fixed columns 19 are inserted into the through holes 5 correspondingly, so that the movable base 18 is fixed to the base 1, and the first and second cylindrical barrels 9 and 11 are prevented from being displaced. In order to further fix the inner mold device and avoid the inner mold device from shaking, hanging rings 25 are respectively arranged at the positions of the movable base 18 corresponding to the first cylinder 9, and the two hanging rings 25 are connected through a pull rope 26, so that the outer mold device is fixed, wherein the pull rope 26 is arranged at one end of the first cylinder 9, which extends out of the first movable plate 14; and a hanging ring 25 and a pulling rope 26 are also arranged at the same position of the second cylindrical barrel 11. Wherein, the thickness of the movable base platform 18 is the same as that of the base platform 1, namely, the upper surfaces of the movable base platform 18 and the base platform 1 are on the same horizontal plane.
In order to change the size of the cross section of the inner mold 6 and adjust or machine the latticed columns with different cross sections, the inner mold 6 is composed of four I-shaped steels 61 with the same shape and size, and two adjacent I-shaped steels 61 are connected through a rotating rod 20. Specifically, the method comprises the following steps: corresponding grooves 21 are respectively formed in the corresponding end faces of two adjacent I-shaped steel sections 61 and along the length direction of the I-shaped steel sections 61, a plurality of corresponding rivets 22 are arranged at the inner bottoms of the two grooves 21 and along the length direction of the grooves 21 at equal intervals, the rotating rods 20 are rotatably connected to the rivets 22, and the other ends of the two corresponding rotating rods 20 are rotatably connected through bolts 23. It should be noted that: the i-angle steel 61 is only used for limiting the shape, but not for limiting the material, and similarly, the rivet 22 and the bolt 23 are also used, so that the purpose of rotating the two connected rotating rods 20 can be achieved only by realizing that both ends of the rotating rod 20 have a rotating function, for example, the bolt 23 can also be a pin, and the used parts can be arranged conventionally according to actual needs. The size of the integral lattice column can be determined according to the size of the expanded inner die 6, which is equivalent to the size range of the integral lattice column being the gap between the outer die 3 and the original inner die 6, and the integral lattice columns with different sizes can be processed in the gap.
Furthermore, in order to facilitate the movement of the base platform 1 and the movable base platform 18, a plurality of wheels 24 are arranged at the bottom of the movable base platform, so as to facilitate the movement of the outer mold device and the inner mold device, and the wheels 24 can be preferably self-locking universal wheels, so that the base platform 1 and the movable base platform 18 can be fixed at any time. Furthermore, the outer die 3 and the inner die 6 have the same shape, the cross section of the outer die can be circular, square, rectangular and the like, and the shape of the final integral latticed column is controlled by controlling the strokes of the first air cylinder 7 and the second air cylinder 8; while square shapes are preferred in the present invention, this is not the only shape.
Referring to fig. 14 to 15, in order to facilitate the placement of the profile 27 into the outer mold 3, a conveying device having a width not greater than the inner side length of the outer mold 3 may be placed at the bottom of the outer mold 3 in advance, the conveying device includes two fixing strips 28 parallel to each other, a plurality of rollers 29 parallel to each other are fixed between the two fixing strips 28, a plurality of wheels 30 are disposed at the bottom of the two fixing strips 28, and first connecting strips 31 are fixed at both ends of the two fixing strips 28, respectively. In order to adapt the conveying device to the length of the outer mould tool 3, a plurality of conveying devices can be connected, in particular: the plurality of conveyors can be folded by pivotally connecting the first connecting strips 31 of the two conveyors by the second connecting strips 32.
Further, in order to avoid taking place the shrink of displacement and use completion back inner mold 6 between cylinder and the inner mold 6, can dismantle with first cylinder 9 and second cylinder 11 respectively in the exit that is close to inner mold 6 both ends and be connected a plurality of spring post 33, can dismantle the connected mode and be: a plurality of hangers are fixed on the inner wall of the inner die 6 and the axial direction of the first cylindrical barrel 9 and the second cylindrical barrel 11, so that the hooks at two ends of the spring column 33 are hooked on two corresponding hangers; the hangers are uniformly arranged along the axial direction of the first cylindrical barrel 9 and the second cylindrical barrel 11 and on the inner wall of the inner die 6. Furthermore, the number of the spring columns 33 on the first cylindrical barrel 9 is 4, the angle between two adjacent spring columns 33 is 90 °, the spring columns 33 on the second cylindrical barrel 11 are also arranged, and one ends of the spring columns 33 are connected with four edges inside the inner die 6 in the same way as the arrangement of the first cylinder 7, the second cylinder 8 and the inner die 6.
In the use of the invention: firstly, the conveying device slides into the outer die 3 through the wheels 30, then the section bar 27 cut and perforated in the step (2) slides into the outer die 3 through the upper rollers 29 of the conveying device, then the inner die 6 is placed into the section bar 27, the first movable plate 14 is pushed, the first cylindrical barrel 9 is pushed into the inner die 6, and meanwhile, the fixed column 19 is inserted into the through hole 5, so that the first cylindrical barrel 9 is pushed into the inner die 6 conveniently, and the labor is saved; subsequently, the second movable plate 15 is pushed, the second cylindrical barrel 11 is pushed into the inner mold 6, the fixing column 19 is inserted into the through hole 5, the connecting column 12 is inserted into the blind hole 13 in the process of pushing the second movable plate 15, after the above operation is completed, the inner mold 6 is located at a position below the central axis of the outer mold 3, the conveying device is not taken out, the first cylindrical barrel 9 and the second cylindrical barrel 11 are located at the bottommost part of the waist-shaped hole 16, and the triangular columns 10 on all the cylinder output ends on the two cylindrical barrels are supported (or attached) on four edges of the inner curtain of the inner mold 6 and are overlapped. In order to avoid taking place the shrink of displacement and use completion back inner mold 6 between cylinder and the inner mold 6, can dismantle with first cylinder 9 and second cylinder 11 respectively in the exit that is close to inner mold 6 both ends and be connected a plurality of spring post 33, can dismantle the connected mode and be: a plurality of hangers are fixed on the inner wall of the inner die 6 and the axial direction of the first cylindrical barrel 9 and the second cylindrical barrel 11, so that the hooks at two ends of the spring column 33 are hooked on two corresponding hangers; the hangers are uniformly arranged along the axial direction of the first cylindrical barrel 9 and the second cylindrical barrel 11 and on the inner wall of the inner die 6. And then, the two third air cylinders 17 are started simultaneously, the strokes of the two third air cylinders 17 are the same, and the first cylindrical tube 9 and the second cylindrical tube 11 are positioned at the topmost part of the kidney-shaped hole 16. The first cylindrical barrel 9 and the second cylindrical barrel 11 can move in the kidney-shaped hole 16 by the following distance: the distance between the central axis of the profile 27 and the central axis of the outer mould tool 3 when it is placed on the conveyor. And thus, when the first cylindrical barrel 9 and the second cylindrical barrel 11 are positioned at the topmost part of the kidney-shaped hole 16, the central axes of the first cylindrical barrel 9 and the second cylindrical barrel 11 (or the central axis of the inner mold 6) can be made to coincide with the central axis of the outer mold 3.
Then the first cylinder 9 and the second cylinder 11 are respectively fixed with the two movable bottom tables 18 by the guy cables 26, at the moment, the inner die 6 lifts the section bar 27 to separate the section bar from the conveying device, and at the moment, the conveying device is taken out; then starting a plurality of first cylinders 7 and second cylinders 8 simultaneously, wherein the strokes of the first cylinders 7 and the second cylinders 8 are the same, gradually expanding the inner die 6, gradually expanding the section 27, and controlling the final section size of the section 27 by controlling the strokes of the first cylinders 7 and the second cylinders 8 so as to control the size of the integral lattice column; in the present invention the profile 27 can be expanded to the final size of the monolithic lattice column in abutment with the inner wall of the outer mould 3. After the integral latticed column is processed, the first air cylinder 7 and the second air cylinder 8 are restored to the original state, and the spring column 33 restores the inner die 6 to the original state due to the restoration of the elastic force. Specifically, the method comprises the following steps: the spring columns 33 are installed before the first cylinder 7 and the second cylinder 8 are operated, and the inner mold 6 is restored to an original state by the deformation of the spring columns 33.
Further, the first movable plate 14 and the second movable plate 15 may be simultaneously pushed into the inner mold 6, pushing the first movable plate 14 and the second movable plate 15 by default the first cylindrical drum 9 and the second cylindrical drum 11 have been mounted thereon.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.

Claims (8)

1. The utility model provides an integral lattice column processingequipment which characterized in that: the die comprises an outer die device for placing the cut section bar with the holes and an inner die device placed in the section bar, wherein the section bar is gradually enlarged from the inside of the inner die device;
the section of one end part of the inner die device is gradually reduced and is pushed into the inner die device from one end of the section bar, so that the section of the section bar is gradually enlarged;
the outer die device comprises support plates (2) symmetrically fixed on the base platform (1) and an outer die (3) transversely fixed between the two support plates (2), the outer die (3) is hollow and has openings at two ends, and the openings penetrate through the two support plates (2); the bottom of outer mould (3) is fixed with a plurality of stiffener (4), the other end of stiffener (4) is fixed on base frame (1), on the side of base frame (1), along base frame (1) length direction is equipped with a plurality of through-hole (5).
2. A one-piece lattice column processing apparatus as claimed in claim 1, wherein: the shapes of the sections of the outer die device, the inner die device and the section are the same.
3. An inner mold device in a one-piece lattice column processing device according to claim 1 or 2, wherein: the inner die device comprises an inner die (6) which is hollow inside and has two open ends, a first power assembly arranged inside the inner die (6) and a second power assembly detachably connected with the first power assembly, the first power assembly and the second power assembly are respectively supported on four edges and corners inside the inner die (6) through a plurality of first air cylinders (7) and second air cylinders (8), and the axes of the inner die (6), the first power assembly and the second power assembly are overlapped; two ends of the inner die (6) respectively extend out of the two supporting plates (2).
4. An inner mold device as defined in claim 3, wherein: the first power assembly comprises first hollow cylindrical cylinders (9), the first cylinders (7) are arranged in four rows, the first cylinders are arranged in the axial direction of the first cylindrical cylinders (9) and along the length direction of the first cylindrical cylinders (9), the output end of each first cylinder (7) is fixedly provided with a triangular prism (10), and each triangular prism (10) is overlapped with the edge angle in the inner die (6);
the second power assembly comprises second cylindrical cylinders (11) with hollow interiors, the second cylinders (8) are also provided with four rows, triangular prisms (10) are also fixed on the output ends of the second cylinders (8) in the axial direction of the second cylindrical cylinders (11) and along the length direction of the second cylindrical cylinders (11), and each triangular prism (10) is overlapped with an edge angle in the inner die (6);
the four rows of the first cylinders (7) and the second cylinders (8) respectively form 90-degree angles between the rows.
5. An inner mold device as defined in claim 4, wherein: a circle of connecting columns (12) are uniformly distributed on the end face of one end, located inside the inner die (6), of the first cylindrical barrel (9), a circle of blind holes (13) matched with the connecting columns are uniformly distributed on the end face of one end, located inside the inner die (6), of the second cylindrical barrel (11), and the first cylindrical barrel (9) and the second cylindrical barrel (11) are connected with the blind holes (13) through the connecting columns (12);
the other ends of the first cylindrical barrel (9) and the second cylindrical barrel (11) respectively penetrate through a first movable plate (14) and a second movable plate (15), waist-shaped holes (16) are respectively formed in the first movable plate (14) and the second movable plate (15), and the first cylindrical barrel (9) and the second cylindrical barrel (11) are enabled to respectively move up and down in the waist-shaped holes (16);
the outlets close to the two ends of the inner die (6) are respectively detachably connected with the first cylindrical barrel (9) and the second cylindrical barrel (11) through a plurality of spring columns (33).
6. An inner mold device as defined in claim 5, wherein: third air cylinders (17) are respectively arranged below the first movable plate (14) and the second movable plate (15), output ends of the two third air cylinders (17) respectively penetrate through the bottoms of the kidney-shaped holes (16) to be fixed with the first cylindrical barrel (9) and the second cylindrical barrel (11), the first movable plate (14) and the second movable plate (15) are respectively fixed on movable bottom tables (18), and fixing columns (19) corresponding to the through holes (5) are respectively arranged on the side faces of the two movable bottom tables (18).
7. An inner mold device according to claim 4, wherein: inner mould (6) comprise four worker's angle section steel (61) that the shape size is the same, adjacent two worker's angle section steel (61) are connected through dwang (20).
8. An inner mold device as defined in claim 7, wherein: adjacent two on the corresponding terminal surface of worker's angle shaped steel (61), follow corresponding recess (21), two have been seted up on worker's angle shaped steel (61) length direction respectively the interior bottom of recess (21), follow recess (21) length direction equidistance is equipped with a plurality of corresponding rivet (22), dwang (20) rotatable coupling is every on rivet (22), corresponding two bolt (23) rotatable coupling is passed through to the other end of dwang (20).
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