CN111472816A - Construction method of corrugated plate support structure and subway cross passage - Google Patents

Construction method of corrugated plate support structure and subway cross passage Download PDF

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Publication number
CN111472816A
CN111472816A CN202010422301.9A CN202010422301A CN111472816A CN 111472816 A CN111472816 A CN 111472816A CN 202010422301 A CN202010422301 A CN 202010422301A CN 111472816 A CN111472816 A CN 111472816A
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China
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corrugated plate
corrugated
support
construction method
ring
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Inventor
贾喜涛
刘天正
孟学仲
孙希波
孙守元
韩铁莲
刘森
李晓晶
金淮
郝志宏
李铁生
左晓
陈晓帆
周富宽
李明昌
王尊
宫辉
贾庆剑
刘志罡
刘谦
许洋
付美
刘元杰
袁梧
任宇洪
甘利民
汤伟君
许徐明
刘英明
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Beijing Rail And Transit Design & Research Institute Co ltd
Beijing Zhongdi Shield Engineering Technology Research Institute Co ltd
HEBEI TENGSHIDA METAL STRUCTURE CO Ltd
China Railway Beijing Engineering Group Co Ltd
Ranken Railway Construction Group Co Ltd
Beijing MTR Construction Administration Corp
Original Assignee
Beijing Rail And Transit Design & Research Institute Co ltd
Beijing Zhongdi Shield Engineering Technology Research Institute Co ltd
HEBEI TENGSHIDA METAL STRUCTURE CO Ltd
China Railway Beijing Engineering Group Co Ltd
Ranken Railway Construction Group Co Ltd
Beijing MTR Construction Administration Corp
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Priority to CN202010422301.9A priority Critical patent/CN111472816A/en
Publication of CN111472816A publication Critical patent/CN111472816A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • E21D11/18Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
    • E21D11/20Special cross- sections, e.g. corrugated
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • E21D11/385Sealing means positioned between adjacent lining members

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

本发明涉及地铁通道支护领域,具体而言,涉及一种波纹板支护结构的施工方法和地铁横通道。波纹板支护结构的施工方法包括如下步骤:步骤一,马头门上台阶破除;步骤二,上台阶首榀环腰梁架立;步骤三,上台阶波纹板架立,上台阶环形腰梁架立,安装纵向槽钢;步骤四,上台阶施工一定距离后,停止施工;步骤五,马头门下台阶破除;步骤六,上台阶首榀环腰梁架立;步骤七,上台阶波纹板架立,上台阶环形腰梁架立,安装纵向槽钢;步骤八,成环一榀后,在波纹板背后回填注浆;步骤九,循环步骤一至步骤八。本发明通过内支护环带和外支护环梁的设置,使得横通道的整体支护强度得到极大的提高,保证了横通道的支护效果。

Figure 202010422301

The invention relates to the field of subway channel support, in particular to a construction method of a corrugated plate support structure and a subway transverse channel. The construction method of the corrugated plate support structure includes the following steps: step 1, the upper step of the horse head gate is removed; step 2, the first tie ring waist beam is erected on the upper step; step 3, the corrugated plate is erected on the upper step, and the annular waist beam is erected on the upper step Erection, install longitudinal channel steel; step 4, stop the construction after going up the steps for a certain distance; step 5, break down the steps under the horse head gate; step 6, erect the first ring waist beam on the upper steps; step 7, go up the steps corrugated board Erection, erect the annular waist beam on the steps, and install the longitudinal channel steel; step 8, after forming a ring, backfill and grouting behind the corrugated plate; step 9, cycle step 1 to step 8. Through the arrangement of the inner support ring belt and the outer support ring beam, the present invention greatly improves the overall support strength of the transverse channel and ensures the support effect of the transverse channel.

Figure 202010422301

Description

波纹板支护结构的施工方法和地铁横通道Construction method of corrugated plate support structure and subway cross passage

技术领域technical field

本发明涉及地铁通道支护领域,具体而言,涉及一种波纹板支护结构的施工方法和地铁横通道。The invention relates to the field of subway channel support, in particular to a construction method of a corrugated plate support structure and a subway transverse channel.

背景技术Background technique

地铁横通道施工在建设时需要使用到钢格栅及喷射混凝土进行初期支护,该种支护方式在使用过程中使用电焊机、喷锚拌合料对周边环境会产生烟雾、粉尘污染,此外,传统初期支护方式与装配式支护方式相比,工序繁多,施工效率底,影响施工进度。During the construction of the subway cross passage, steel grating and shotcrete are required for initial support. This kind of support method will produce smoke and dust pollution to the surrounding environment by using electric welding machine and shotcrete mixture during the use process. Compared with the prefabricated support method, the traditional initial support method has many procedures and low construction efficiency, which affects the construction progress.

但是装配式支护方式,由于其为拼接的环形结构,其支护强度相对较低。However, the prefabricated support method has relatively low support strength because it is a spliced annular structure.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种波纹板支护结构的施工方法和地铁横通道,其能够有效的提高装配式支护方式的支护强度。The purpose of the present invention is to provide a construction method of a corrugated plate support structure and a subway transverse passage, which can effectively improve the support strength of the prefabricated support method.

本发明的实施例是这样实现的:Embodiments of the present invention are implemented as follows:

一种波纹板支护结构的施工方法,其包括如下步骤:A construction method for a corrugated plate support structure, comprising the following steps:

步骤一,马头门上台阶破除;Step 1, break the steps on the horse head gate;

步骤二,上台阶首榀环腰梁架立;Step 2, go up the steps and erect the first ring waist beam;

步骤三,上台阶波纹板架立,上台阶环形腰梁架立,安装纵向槽钢;Step 3, erect the corrugated plate on the upper step, erect the annular waist beam on the upper step, and install the longitudinal channel steel;

步骤四,上台阶施工一定距离后,停止施工;Step 4, stop the construction after a certain distance on the steps;

步骤五,马头门下台阶破除;Step 5, break down the steps of the horse head gate;

步骤六,上台阶首榀环腰梁架立;Step 6, go up the steps to erect the waist beam with the first ring;

步骤七,上台阶波纹板架立,上台阶环形腰梁架立,安装纵向槽钢;Step 7, erect the corrugated plate on the upper step, erect the annular waist beam on the upper step, and install the longitudinal channel steel;

步骤八,成环一榀后,在波纹板背后回填注浆;Step 8: After forming a ring, backfill grouting behind the corrugated board;

步骤九,循环步骤一至步骤八。Step 9, cycle Step 1 to Step 8.

在本发明较佳的实施例中,在所述步骤三中,波纹板架立和环形腰梁架立,进行循环施工。In a preferred embodiment of the present invention, in the third step, the corrugated plate is erected and the annular waist beam is erected, and the cyclic construction is carried out.

在本发明较佳的实施例中,在所述步骤三中,环形腰梁架立后,打设缩脚锚杆。In a preferred embodiment of the present invention, in the third step, after the annular waist beam is erected, a retracting anchor rod is set.

在本发明较佳的实施例中,在所述步骤三的上台阶波纹板架立时,在上台阶上增加有临时支撑,所述临时支撑两侧与环形腰梁连接。In a preferred embodiment of the present invention, when the upper step corrugated plate is erected in the third step, a temporary support is added on the upper step, and both sides of the temporary support are connected to the annular waist beam.

在本发明较佳的实施例中,所述临时支撑的下方需垫实,并可以利用千斤顶调整实际高度。In a preferred embodiment of the present invention, the bottom of the temporary support needs to be padded, and a jack can be used to adjust the actual height.

在本发明较佳的实施例中,在所述步骤三中,起拱线位置波纹板与环腰梁节点处采用三面承插的方式连接。In a preferred embodiment of the present invention, in the third step, the corrugated plate at the position of the arching line and the node of the ring waist beam are connected by three-sided sockets.

在本发明较佳的实施例中,在所述步骤四中,上台阶施工的一定距离为2米至5米。In a preferred embodiment of the present invention, in the fourth step, a certain distance for the construction on the steps is 2 meters to 5 meters.

在本发明较佳的实施例中,波纹板上设置有法兰盘,在架立上台阶波纹板或下台阶波纹板时,使用螺栓将相邻的波纹板上的法兰盘进行连接,实现波纹板的架立。In a preferred embodiment of the present invention, flanges are provided on the corrugated plates, and when the upper-step corrugated plate or the lower-step corrugated plate is erected, bolts are used to connect the flanges on the adjacent corrugated plates to realize The erection of corrugated sheets.

在本发明较佳的实施例中,相邻的波纹板在进行连接时,螺栓连接的两个法兰盘之间设置密封垫,用于防止在波纹板之间产生渗水。In a preferred embodiment of the present invention, when adjacent corrugated plates are connected, a gasket is provided between the two flanges connected by bolts to prevent water seepage between the corrugated plates.

一种地铁横通道,其使用上述任一项所述的波纹板支护结构的施工方法进行施工。A subway transverse passage is constructed by using the construction method of the corrugated plate support structure described in any one of the above.

本发明实施例的有益效果是:The beneficial effects of the embodiments of the present invention are:

通过内支护环带和外支护环梁的设置,使得横通道的整体支护强度得到极大的提高,保证了横通道的支护效果。Through the arrangement of the inner support ring belt and the outer support ring beam, the overall support strength of the transverse channel is greatly improved, and the supporting effect of the transverse channel is guaranteed.

内支护环带的环形板带和环形腰梁的设置,保证了其能够进行大面积支护,不需要较大量的外支护环梁,在保证的支护强度的同上,降低了成本。The arrangement of the annular plate belt and the annular waist beam of the inner support ring ensures that it can be supported in a large area, and does not require a large number of outer support ring beams. The guaranteed support strength is the same as the above, and the cost is reduced.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例提供的波纹板支护结构的施工工艺流程图;Fig. 1 is the construction process flow chart of the corrugated plate support structure provided by the embodiment of the present invention;

图2为本发明实施例提供的波纹板支护结构的结构示意图;2 is a schematic structural diagram of a corrugated plate support structure provided by an embodiment of the present invention;

图3为图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;

图4为本发明实施例提供的波纹板支护结构的外支护环梁与内支护环带的连接结构示意图;4 is a schematic diagram of the connection structure of the outer support ring beam and the inner support ring belt of the corrugated plate support structure provided by the embodiment of the present invention;

图5为本发明实施例提供的波纹板支护结构的横梁或竖梁的结构示意图;5 is a schematic structural diagram of a transverse beam or a vertical beam of a corrugated plate support structure provided by an embodiment of the present invention;

图6为本发明实施例提供的波纹板支护结构的横梁或竖梁的端板位置示意图;6 is a schematic diagram of the position of the end plates of the transverse beam or the vertical beam of the corrugated plate support structure provided by the embodiment of the present invention;

图7为本发明实施例提供的波纹板支护结构中横梁与竖梁之间的安装结构示意图;7 is a schematic diagram of an installation structure between a transverse beam and a vertical beam in a corrugated plate support structure provided by an embodiment of the present invention;

图8为本发明实施例提供的隧道初期波纹板支护结构的钢支撑的结构示意图;8 is a schematic structural diagram of a steel support of a corrugated plate support structure at the initial stage of a tunnel provided by an embodiment of the present invention;

图9为本发明实施例提供的隧道初期波纹板支护结构的调节装置的结构示意图;9 is a schematic structural diagram of a device for adjusting the corrugated plate support structure in the initial stage of a tunnel provided by an embodiment of the present invention;

图10为本发明实施例提供的隧道初期波纹板支护结构的钢支撑的使用状态参考图。FIG. 10 is a reference diagram of the use state of the steel support of the corrugated plate support structure at the initial stage of the tunnel provided by the embodiment of the present invention.

图中:In the picture:

1:横梁;2:竖梁;3:内支护环带;4:注浆层;5:波纹板;6:环形腰梁;7:外连接板;8:工字钢;9:端板;10:安装孔;11:基座;12:调节装置;13:竖向支撑;14:横向支撑;15:核心土;16:减压槽,17:上板;18:固定杆;19:固定套筒;20:下板;21:下调节杆;22:调节套筒;23:上调节杆;24:旋箍;25:纵向槽钢。1: beam; 2: vertical beam; 3: inner support ring belt; 4: grouting layer; 5: corrugated plate; 6: annular waist beam; 7: outer connecting plate; 8: I-beam; 9: end plate ;10: Mounting hole; 11: Base; 12: Adjustment device; 13: Vertical support; 14: Lateral support; 15: Core soil; 16: Decompression groove, 17: Upper plate; 18: Fixing rod; Fixed sleeve; 20: Lower plate; 21: Lower adjustment rod; 22: Adjustment sleeve; 23: Upper adjustment rod; 24: Hoop; 25: Longitudinal channel steel.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the invention is usually placed in use, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.

此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical", "overhanging" etc. do not imply that a component is required to be absolutely horizontal or overhang, but rather may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

本发明中,波纹板支护结构的施工工艺如下:In the present invention, the construction technology of the corrugated plate support structure is as follows:

1、马头门加固;1. Reinforcement of horse head door;

2、马头门上台阶破除;2. The steps on the horse head door are broken;

3、上台阶首榀的环形腰梁架立,打设锁脚锚杆;3. The annular waist beam of the first step on the upper step is erected, and the locking anchor rod is set;

4、上台阶的波纹板架立,上台阶环形腰梁6架立,环形腰梁6打设锁脚锚杆,安装纵向槽钢,(第三部内容循环施工);4. The corrugated plates on the upper steps are erected, the annular waist beams on the upper steps are erected 6, the annular waist beams 6 are set with locking anchors, and longitudinal channel steel is installed, (the third part of the content cycle construction);

5、架设临时支撑;5. Set up temporary supports;

6、上台阶施工进尺3m左右封面停工;6. The cover is stopped when the construction footage is about 3m on the steps;

7、马头门下台阶破除;7. Break down the steps of the horse head gate;

8、下台阶首榀环形腰梁架立,与上台阶环形腰梁6成环,打设锁脚锚杆;8. The first ring-shaped waist beam of the lower step is erected, forming a ring with the ring-shaped waist beam 6 of the upper step, and the locking anchor rod is set;

9、下台阶的波纹板架立,下台阶环形腰梁6架立,环形腰梁6打设锁脚锚杆,安装纵向槽钢25,每成环一榀后,进尺初支背后回填注浆;9. The corrugated plate of the lower step is erected, the annular waist beam 6 of the lower step is erected, the annular waist beam 6 is set with locking anchors, and the longitudinal channel steel 25 is installed. ;

10、临时支撑拆除;10. Temporary support removal;

11、上、下台阶循环向前施工。11. The upper and lower steps are cycled forward for construction.

波纹板支护结构施工,工序简单,施工效率有效的提高,主要流程为:土方开挖+波纹板安装(螺栓连接)+初支背后回填注浆。The construction of corrugated plate support structure is simple, and the construction efficiency is effectively improved. The main process is: earthwork excavation + corrugated plate installation (bolt connection) + backfill grouting behind the initial support.

采用波纹板支护结构施工,有效解决了传统施工工艺繁琐的问题,提高施工效率,降低人工成本,加快生产进度。The corrugated plate supporting structure is used for construction, which effectively solves the cumbersome problem of traditional construction technology, improves construction efficiency, reduces labor costs, and speeds up production progress.

首榀上台阶安装:在拱顶上部设置1点,在两侧上台阶拱脚上方各设置1点,通过这3个点的下返值确定首榀环腰梁位置。Installation of the first step on the steps: 1 point is set on the upper part of the vault, and 1 point is set above the arch feet of the upper steps on both sides, and the position of the waist beam of the first ring is determined by the lower return value of these three points.

在本发明中,波纹板安装施工时,考虑拱部下沉可在上台阶增加临时支撑24,如图8和图10所示,临时支撑24两侧设有节点板与环腰梁节点板栓接。波纹板拱脚、临时支撑下方均需垫实,下台阶波纹板成环后,临时对撑拆除交替使用。In the present invention, during the installation and construction of the corrugated board, a temporary support 24 can be added on the upper step considering the subsidence of the arch. As shown in Figures 8 and 10, the temporary support 24 is provided with gusset plates on both sides to be bolted to the gusset plate of the ring waist beam . The corrugated board arch and the bottom of the temporary support need to be padded. After the corrugated board on the lower step is formed into a ring, the temporary support is removed and used alternately.

通过临时支撑的设置,能够提高施做精度,同时减少沉降。Through the provision of temporary supports, the accuracy of construction can be improved and the settlement can be reduced at the same time.

具体的,如图8所示,临时支撑包括横向支撑14和竖向支撑13,横向支撑14坐落在核心土15上,核心土15的下方设置有减压槽16,竖向支撑13立设在横向支撑14上,横向支撑14的两侧及竖向支撑13的顶部均设置有基座11,基座11对波纹板5起到支撑作用。Specifically, as shown in FIG. 8, the temporary support includes a lateral support 14 and a vertical support 13, the lateral support 14 is located on the core soil 15, a decompression groove 16 is provided under the core soil 15, and the vertical support 13 is erected on the core soil 15. On the lateral support 14 , both sides of the lateral support 14 and the top of the vertical support 13 are provided with a base 11 , and the base 11 supports the corrugated plate 5 .

临时支撑仅在结构未成环时施作,为了方便再利用,在基座11和钢支撑之间设置调节装置12,通过手拧的方式调节支撑长度。The temporary support is only performed when the structure is not formed into a loop. In order to facilitate reuse, an adjusting device 12 is provided between the base 11 and the steel support, and the length of the support is adjusted by hand-tightening.

具体的,如图9所示,调节装置12包括上板17、下板20、固定套筒19、固定杆18、上调节杆23、下调节杆22和调节套筒22。Specifically, as shown in FIG. 9 , the adjusting device 12 includes an upper plate 17 , a lower plate 20 , a fixing sleeve 19 , a fixing rod 18 , an upper adjusting rod 23 , a lower adjusting rod 22 and an adjusting sleeve 22 .

上板17和下板20平行相对设置,多根固定杆18设置在上板17上,多根固定套筒19设置在下板20上,固定套筒19套设在固定杆18上;上调节杆23固定设置在上板17上,下调节杆22固定设置在下板20上,调节套筒22的上端与上调节杆23螺纹连接,调节套筒22的下端与下调节杆22转动连接,通过螺纹螺杆的方式,实现上板17和下板20之间的间距调节,进而能够便于钢支撑的拆卸和固定,实现可重复利用。The upper plate 17 and the lower plate 20 are arranged in parallel and opposite to each other, a plurality of fixing rods 18 are arranged on the upper plate 17, a plurality of fixing sleeves 19 are arranged on the lower plate 20, and the fixing sleeves 19 are sleeved on the fixing rod 18; the upper adjusting rod 23 is fixedly arranged on the upper plate 17, the lower adjusting rod 22 is fixedly arranged on the lower plate 20, the upper end of the adjusting sleeve 22 is threadedly connected with the upper adjusting rod 23, and the lower end of the adjusting sleeve 22 is rotatably connected with the lower adjusting rod 22, through the threaded connection In the manner of a screw, the distance between the upper plate 17 and the lower plate 20 can be adjusted, which can facilitate the disassembly and fixing of the steel support and realize reusability.

更具体的,下调节杆22上设置旋箍24,旋箍24外部凸起,并在旋箍24上设置钢珠,既保证了调节套筒22转动效果,又能够对调节套筒22进行轴向定位。More specifically, the lower adjusting rod 22 is provided with a hoop 24, the outer portion of the hoop 24 is convex, and steel balls are arranged on the hoop 24, which not only ensures the rotation effect of the adjusting sleeve 22, but also can axially adjust the adjusting sleeve 22. position.

起拱线位置波纹板与环腰梁节点处采用三面承插的方式连接;其他部位波纹板与环腰梁节点处错缝,且螺栓孔在环腰梁接缝部位适当加密调整。The corrugated plate at the position of the arching line and the joint of the ring-waist beam are connected by three-sided sockets; other parts of the corrugated plate and the joint of the ring-waist beam are staggered, and the bolt holes are properly densified and adjusted at the joint of the ring-waist beam.

波纹板支护结构施工,从加工波纹板就进行控制,波纹板采用工厂式数控机床加工,机械控制原材下料、板材滚压成波型、法兰盘激光切割成型、激光切割预留孔洞等,数控加工控制参数精度比格栅拱架加工精度更高,波纹板的精度高减少了安装过程中的误差几率。The construction of the corrugated plate support structure is controlled from the processing of the corrugated plate. The corrugated plate is processed by a factory-type CNC machine tool, and the raw material is mechanically controlled. Etc., the CNC machining control parameter accuracy is higher than the grid arch machining accuracy, and the high accuracy of the corrugated plate reduces the error probability during the installation process.

波纹板安装连接采用法兰盘使用螺栓连接,更加容易确定安装尺寸,提高施工精度。The installation and connection of the corrugated plate adopts the flange plate to connect with bolts, which makes it easier to determine the installation size and improve the construction accuracy.

波纹板支护结构施工,波纹板根据设计图纸,在工厂加工时进行预留回填注浆接头,波纹板根据图纸安装,当到达回填注浆的里程时,在现场可直接连接回填注浆管接头,进行初支背后回填注浆,提高施工效率和施工准确性、标准化。For the construction of corrugated plate support structure, the corrugated plate shall be reserved for backfill grouting joints during processing in the factory according to the design drawings, and the corrugated plates shall be installed according to the drawings. When the mileage of backfill grouting is reached, the backfill grouting pipe joints can be directly connected on site , to carry out backfill grouting behind the initial support to improve construction efficiency, construction accuracy and standardization.

波纹板支护结构施工中,为解决地下水从波纹板法兰盘拼缝处渗出,在波纹板法兰盘拼缝处增加防水胶垫,并在波纹板施工的过程中及时进行初期背后回填注浆,同时在波纹板内侧安装纵向槽钢,防止波纹板发生不均匀沉降,造成法兰盘拼缝处渗水,保证隧道施工的安全性。During the construction of the corrugated board support structure, in order to solve the problem of groundwater seepage from the joints of the corrugated board flanges, a waterproof rubber pad is added to the joints of the corrugated board flanges, and the initial backfilling is carried out in time during the construction of the corrugated board. Grouting, and installing longitudinal channel steel on the inside of the corrugated plate to prevent uneven settlement of the corrugated plate, causing water seepage at the joints of the flanges, and ensuring the safety of tunnel construction.

下面结合附图2-图7,对本发明的一些实施方式中所使用的结构作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合,也可以是上述实施例及实施例中的特征相互结合。The structures used in some embodiments of the present invention will be described in detail below with reference to FIGS. 2 to 7 . In the case of no conflict, the following embodiments and features in the embodiments may be combined with each other, or the above-mentioned embodiments and features in the embodiments may be combined with each other.

一种波纹板支护结构,其包括内支护环带3和外支护环梁;内支护环带3设置在外支护环梁内,且内支护环带3的内壁与外支护环梁的内壁相切;内支护环带3包括n块支护板带和n+1个环形腰梁6,支护板带设置在相邻的两个环形腰梁6之间;内支护环带3两端的环形腰梁6与外支护环梁连接。A corrugated plate support structure, which includes an inner support ring belt 3 and an outer support ring beam; the inner support ring belt 3 is arranged in the outer support ring beam, and the inner wall of the inner support ring belt 3 is connected to the outer support ring beam. The inner wall of the ring beam is tangent; the inner support ring belt 3 includes n support plate belts and n+1 annular waist beams 6, and the support plate belt is arranged between two adjacent annular waist beams 6; The annular waist beams 6 at both ends of the retaining ring belt 3 are connected with the outer supporting ring beams.

在本实施例中,通过内支护环带3和外支护环梁的设置,使得内部和外部结合,能够有效的增加波纹板支护结构的稳定性和支护强度。In this embodiment, through the arrangement of the inner support ring belt 3 and the outer support ring beam, the inside and the outside are combined, which can effectively increase the stability and support strength of the corrugated plate support structure.

具体的,在本实施例中,内支护环带3包括支护板带和环形腰梁6,支护板带主要起到大面积支护的作用,环形腰梁6相当于是内支护环带3的骨架,能够起到提高支撑力和稳定性的作用。Specifically, in this embodiment, the inner support ring belt 3 includes a support plate belt and an annular waist beam 6, the support plate belt mainly plays the role of large-area support, and the annular waist beam 6 is equivalent to an inner support ring The skeleton of the belt 3 can play a role in improving the supporting force and stability.

在具体的安装过程中,每个支护板带的两端均与环形腰梁6固定连接,即安装顺序为环形腰梁6、支护板带、环形腰梁6、支护板带、环形腰梁6的结构,即在内支护环带3的两端为环形腰梁6,通过环形腰梁6与外支护环梁固定连接,保证了连接的强度和连接的稳定性。In the specific installation process, both ends of each support plate belt are fixedly connected with the annular waist beam 6, that is, the installation sequence is the annular waist beam 6, the support plate belt, the annular waist beam 6, the support plate belt, the annular waist beam 6, the support plate belt, the annular waist beam 6 The structure of the waist beam 6, that is, the two ends of the inner support ring belt 3 are annular waist beams 6, and the annular waist beam 6 is fixedly connected with the outer support ring beam, which ensures the strength of the connection and the stability of the connection.

在本实施例中,每个内支护环带3中所包含的环形腰梁6的数量不一定相同,但每个内支护环带3中的环形腰梁6数量都会比支护板带的数量多一个,以保证支护板带与外支护环梁之间的连接强度和连接稳定性。In this embodiment, the number of annular waist beams 6 included in each inner support ring belt 3 is not necessarily the same, but the number of annular waist beams 6 in each inner support ring belt 3 is larger than that of the support plate belt One more in number to ensure the connection strength and connection stability between the support plate belt and the outer support ring beam.

在使用时,将外支护环梁和内支护环带3安装外壁后,通过内支护环带3上的开口,向整体波纹板支护结构的外侧注浆,形成注浆层4,此时,注浆层4的砂浆会将外支护环梁整体进行固定,而由于内支护环带3和外支护环梁之间的固定连接,使得内支护环带3的稳定性得到极大的提高,进而极大的提高了横通道的支护强度和支护效果。In use, after the outer support ring beam and the inner support ring belt 3 are installed on the outer wall, through the opening on the inner support ring belt 3, grouting is carried out to the outside of the overall corrugated plate support structure to form a grouting layer 4. At this time, the mortar of the grouting layer 4 will fix the outer support ring beam as a whole, and due to the fixed connection between the inner support ring belt 3 and the outer support ring beam, the stability of the inner support ring belt 3 is improved. It has been greatly improved, thereby greatly improving the support strength and support effect of the transverse channel.

在本发明较佳的实施例中,支护板带包括多块波纹板5,波纹板5依次连接形成环形。In a preferred embodiment of the present invention, the support plate belt includes a plurality of corrugated plates 5, and the corrugated plates 5 are connected in sequence to form a ring shape.

在本实施例中,支护板带为多块波纹板5依次连接形成的环形带状结构。In this embodiment, the support plate belt is an annular belt structure formed by connecting a plurality of corrugated plates 5 in sequence.

以波纹板5为主要受力构件的初期波纹板支护结构体系,波纹板5有着独特的结构优势,其轴向和径向双向承载,增加了结构的径向刚度。纵向上的波纹还可以起到位移补偿的效果,更好的适应围岩不均匀变形,尤其对于地下隧道,更大的围岩变形能发挥波纹板5环向与纵向双向承载的优势,分散竖向土压力的荷载效应,整体柔性承载大幅提高了结构的抗震能力和疲劳性能,使钢材各向同性的特点充分发挥。在使用波纹板5做板支护结构时,可根据地层特性以及使用需求,调整为不同断面形式的截面类型(马蹄形、梨形、管形、箱形、圆形等)。The initial corrugated plate support structure system with the corrugated plate 5 as the main force-bearing member, the corrugated plate 5 has a unique structural advantage, and its axial and radial load bearing increases the radial stiffness of the structure. The longitudinal corrugation can also play the effect of displacement compensation, which can better adapt to the uneven deformation of the surrounding rock, especially for underground tunnels. The load effect of the earth pressure and the overall flexible bearing greatly improve the seismic capacity and fatigue performance of the structure, so that the isotropic characteristics of steel can be brought into full play. When using the corrugated plate 5 as the plate support structure, it can be adjusted to different section types (horseshoe, pear, tube, box, circle, etc.) according to the characteristics of the stratum and the needs of use.

在本发明较佳的实施例中,内支护环带3的内壁上还设置有轴向固定梁,轴向固定梁与环形腰梁6固定连接。In a preferred embodiment of the present invention, an axial fixing beam is also provided on the inner wall of the inner support ring belt 3 , and the axial fixing beam is fixedly connected with the annular waist beam 6 .

通过轴向固定梁的设置,将相邻的环形腰梁6连接在一起,形成一个完整的骨架结构,能够有效的增加内支护环带3的支撑强度和支撑稳定性。Through the arrangement of the axially fixed beams, the adjacent annular waist beams 6 are connected together to form a complete skeleton structure, which can effectively increase the support strength and support stability of the inner support ring belt 3 .

具体的,轴向固定梁的设置方式可以有两种,一种方式是轴向固定梁的两端分别与环形腰梁6上与波纹板5连接的侧壁进行固定连接,另一种方式是轴向固定梁的长度与内支护环带3的宽度相同,其固定设置在环形腰梁6的内侧,与所有的环形腰梁6连接。Specifically, there are two ways to set the axially fixed beam. One way is that the two ends of the axially fixed beam are respectively fixedly connected to the side walls of the annular waist beam 6 that are connected to the corrugated plate 5, and the other way is to The length of the axially fixed beam is the same as the width of the inner support ring belt 3 , it is fixedly arranged on the inner side of the annular waist beam 6 , and is connected with all the annular waist beams 6 .

更具体的,在本实施例中,轴向固定梁与环形腰梁6之间的固定连接方式可以是螺栓连接,也可以是焊接、铆接等,其只要能够实现将轴向固定梁固定设置在环形腰梁6上即可。More specifically, in this embodiment, the fixed connection between the axial fixed beam and the annular waist beam 6 may be bolted connection, or welding, riveting, etc., as long as the axial fixed beam can be fixedly arranged in the The annular waist beam 6 can be used.

在本发明较佳的实施例中,轴向固定梁的长度方向与支护环带的轴线平行,也就是说,轴向固定梁与环形腰梁6垂直,进而能够最大程度的保证整个内支护环带3的强度和稳定性。In a preferred embodiment of the present invention, the length direction of the axially fixed beam is parallel to the axis of the support ring belt, that is, the axially fixed beam is perpendicular to the annular waist beam 6, thereby ensuring the maximum extent of the entire inner support The strength and stability of the grommet belt 3.

需要指出的是,轴向固定梁与环形腰梁6之间可以是垂直的,其也可以是不垂直设置,其可以根据横通道的具体情况进行设置,只要能够保证内支护环带3的支护强度即可。It should be pointed out that the axial fixed beam and the annular waist beam 6 may be vertical, or they may not be set vertically, which can be set according to the specific conditions of the transverse channel, as long as the inner support ring belt 3 can be ensured. Support strength.

在本发明较佳的实施例中,外支护环梁包括横梁1和竖梁2,横梁1和竖梁2依次连接,形成方形环梁。In a preferred embodiment of the present invention, the outer support ring beam includes a transverse beam 1 and a vertical beam 2, and the transverse beam 1 and the vertical beam 2 are connected in sequence to form a square ring beam.

具体的,外支护环梁保留两根横梁1和两个竖梁2,在具体的安装时,如图3所示,横梁1和竖梁2均与内支护环带3端部的环形腰梁6固定连接。Specifically, the outer support ring beam retains two transverse beams 1 and two vertical beams 2. During specific installation, as shown in FIG. The waist beam 6 is fixedly connected.

在本实施例中,具体的固定连接方式为螺栓连接。In this embodiment, the specific fixed connection method is bolt connection.

需要指出的是,横梁1与环形腰梁6之间、竖梁2与环形腰梁6之间的固定连接方式可以是螺栓连接,其也可以是铆接、焊接等其他固定连接方式。It should be pointed out that the fixed connection between the horizontal beam 1 and the annular waist beam 6 and between the vertical beam 2 and the annular waist beam 6 may be bolt connection, or other fixed connection methods such as riveting and welding.

更具体的,在将内支护环带3和外支护环梁进行安装完毕后,由于环形腰梁6为弧形,横梁1和竖梁2为直线型,两者固定连接后,会在两个环形腰梁6之间形成间隙,进而使部分位置不能支护。More specifically, after the inner support ring belt 3 and the outer support ring beam are installed, since the annular waist beam 6 is arc-shaped, and the horizontal beam 1 and the vertical beam 2 are linear, after the two are fixedly connected, they will be A gap is formed between the two annular waist beams 6, so that some positions cannot be supported.

为避免上述情况发生,在本实施例中,在该位置的相邻两个环形腰梁6之间设置异形加工的环形腰梁6,即将整体的环形腰梁6的部分切除,形成补充支撑的弧形腰梁,弧形腰梁的两个端部分别与横梁1和竖梁2的内侧壁固定连接,弧形腰梁的相对两个侧壁分别与环形腰梁6固定连接,进而保证了横通道的完整支护。In order to avoid the above situation, in this embodiment, a special-shaped annular waist beam 6 is arranged between the adjacent two annular waist beams 6 at this position, that is, the part of the whole annular waist beam 6 is cut off to form a supplementary support. The arc-shaped waist beam, the two ends of the arc-shaped waist beam are respectively fixedly connected with the inner side walls of the horizontal beam 1 and the vertical beam 2, and the opposite two side walls of the arc-shaped waist beam are respectively fixedly connected with the annular waist beam 6, thereby ensuring that the Complete support of the cross channel.

在本发明较佳的实施例中,横梁1和竖梁2均包括内部型材和外连接板7;外连接板7设置在内部型材的相对两侧。In a preferred embodiment of the present invention, both the transverse beam 1 and the vertical beam 2 include inner profiles and outer connecting plates 7; the outer connecting plates 7 are arranged on opposite sides of the inner profiles.

在本实施例中,横梁1和竖梁2均包括内部形成和外连接板7,通过外连接板7的设置,能够将多个内部型材形成一个整体,保证了整体的支撑强度。In this embodiment, the beams 1 and the vertical beams 2 both include internal forming and external connecting plates 7 , and through the arrangement of the external connecting plates 7 , a plurality of internal profiles can be formed into a whole, which ensures the overall support strength.

具体的,多个内部型材并排设置,然后通过相对两侧设置的外连接板7的连接,形成一个完整的整体。Specifically, a plurality of inner profiles are arranged side by side, and then connected by the outer connecting plates 7 arranged on opposite sides to form a complete whole.

在本实施例中,为了便于横梁1和竖梁2之间的安装,在内部型材的端部设置有端板9,外连接板7、端板9、外连接板7依次连接,形成U型结构,更能够保证多个内部型材之间的强度和稳定性。In this embodiment, in order to facilitate the installation between the cross beam 1 and the vertical beam 2, an end plate 9 is provided at the end of the inner profile, and the outer connecting plate 7, the end plate 9, and the outer connecting plate 7 are connected in sequence to form a U-shaped The structure can better ensure the strength and stability between multiple internal profiles.

如图7所示,在横梁1与竖梁2进行固定连接时,可以将横梁1的端板9与竖梁2的外连接板7抵接后,通过螺栓进行固定连接。As shown in FIG. 7 , when the horizontal beam 1 and the vertical beam 2 are fixedly connected, the end plate 9 of the horizontal beam 1 and the outer connecting plate 7 of the vertical beam 2 can be abutted, and then fixedly connected by bolts.

更具体的,在本发明较佳的实施例中,内部型材为双拼的工字钢8。More specifically, in a preferred embodiment of the present invention, the internal profiles are double-jointed I-beams 8 .

在本实施例中,工字钢8的强度相对较高,其经过双拼设置后即可满足横通道的支护要求。In this embodiment, the strength of the I-beam 8 is relatively high, and it can meet the support requirements of the transverse channel after being double-spliced.

具体的,在本实施例中,工字钢8的上下端面与外连接板7固定连接。Specifically, in this embodiment, the upper and lower end surfaces of the I-beam 8 are fixedly connected to the outer connecting plate 7 .

更具体的,在本发明较佳的实施例中,外连接板7上设置有安装孔10,用于与螺栓配合,实现与内支护连接。More specifically, in a preferred embodiment of the present invention, the outer connecting plate 7 is provided with mounting holes 10 for cooperating with bolts to realize connection with the inner support.

为减少外连接板7上的安装孔10的数量,本实施例中,在将横梁1或竖梁2,与环形腰梁6进行连接时,其连接位置的安装孔10与环形腰梁6上的安装孔10相对应设置,使用同一根螺栓即可实现安装。In order to reduce the number of installation holes 10 on the outer connecting plate 7, in this embodiment, when connecting the horizontal beam 1 or the vertical beam 2 with the annular waist beam 6, the installation hole 10 at the connection position is connected to the annular waist beam 6. The mounting holes 10 are correspondingly arranged, and the same bolt can be used to realize the installation.

在本发明较佳的实施例中,竖梁2为多根拼接而成。In a preferred embodiment of the present invention, the vertical beams 2 are formed by splicing multiple ones.

在正常的横通道内,一般情况下,高度相对较高,进而需要的竖梁2的长度也会较长,进而为了能够便于运输,在本实施例中,将竖梁2设置为多根拼接而成。In a normal horizontal passage, under normal circumstances, the height is relatively high, and the required length of the vertical beams 2 is also longer. In order to facilitate transportation, in this embodiment, the vertical beams 2 are arranged as multiple splices. made.

具体的,较短的竖梁2在工厂进行预制生产后,运输到施工现场,再进行拼接,使其到达预设高度。Specifically, after the short vertical beam 2 is prefabricated in the factory, it is transported to the construction site, and then spliced to make it reach a preset height.

由于横梁1需要的支护力度较大,在本实施例中,一般不建议横梁1做多根拼接处理。Because the supporting strength required by the beam 1 is relatively large, in this embodiment, it is generally not recommended that the beam 1 be multi-spliced.

一种地铁横通道,其使用上述任一项所述的施工方法进行施工。A subway cross passage is constructed by using the construction method described in any one of the above.

本发明实施例的有益效果是:The beneficial effects of the embodiments of the present invention are:

通过内支护环带3和外支护环梁的设置,使得横通道的整体支护强度得到极大的提高,保证了横通道的支护效果。Through the arrangement of the inner support ring belt 3 and the outer support ring beam, the overall support strength of the transverse channel is greatly improved, and the support effect of the transverse channel is guaranteed.

内支护环带3的环形板带和环形腰梁6的设置,保证了其能够进行大面积支护,不需要较大量的外支护环梁,在保证的支护强度的同上,降低了成本。The arrangement of the annular plate belt of the inner support ring belt 3 and the annular waist beam 6 ensures that it can be supported in a large area, and does not require a large number of outer support ring beams. cost.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. A construction method of a corrugated plate supporting structure is characterized by comprising the following steps:
firstly, breaking the upper step of the ingate;
step two, erecting a top step truss annular waist beam;
step three, erecting an upper step corrugated plate, erecting an upper step annular waist beam and installing longitudinal channel steel;
step four, stopping construction after the upper step is constructed for a certain distance;
fifthly, breaking the lower step of the ingate;
step six, erecting a top step truss annular waist beam;
step seven, erecting an upper step corrugated plate, erecting an upper step annular waist beam and installing longitudinal channel steel;
step eight, backfilling grouting at the back of the corrugated plate after forming a ring into a single truss;
step nine, the step one to the step eight are circulated.
2. The construction method of a corrugated plate supporting structure according to claim 1, wherein the corrugated plate erection and the ring-shaped wale erection are performed in the third step, and the circulation construction is performed.
3. The construction method of a corrugated plate supporting structure according to claim 1, wherein in the third step, after the ring-shaped wale is erected, a foot-contracting anchor rod is drilled.
4. The construction method of a corrugated plate supporting structure according to claim 1, wherein a temporary support is added on the upper step when the corrugated plate frame of the upper step of the third step is erected, and both sides of the temporary support are connected with the annular waist rail.
5. The construction method of a corrugated plate supporting structure according to claim 4, wherein the lower side of the temporary support is tamped and an actual height can be adjusted by using a jack.
6. The construction method of a corrugated plate supporting structure according to claim 1, wherein in the third step, the corrugated plate at the arch line position is connected with the ring waist beam node in a three-side socket manner.
7. The construction method of a corrugated plate supporting structure according to claim 1, wherein a certain distance for constructing the upper step is 2 m to 5 m in the fourth step.
8. The method of constructing a corrugated plate supporting structure according to claim 1, wherein the corrugated plates are provided with flanges, and when the upper step corrugated plate or the lower step corrugated plate is erected, the flanges of the adjacent corrugated plates are connected by using bolts, thereby erecting the corrugated plates.
9. The corrugated plate supporting structure of claim 8, wherein a packing is provided between two flanges bolted to each other when the adjacent corrugated plates are coupled, for preventing water from being permeated between the corrugated plates.
10. A subway crossroad comprising a construction method using the corrugated plate supporting structure according to any one of claims 1 to 9.
CN202010422301.9A 2020-05-19 2020-05-19 Construction method of corrugated plate support structure and subway cross passage Pending CN111472816A (en)

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