CN111472285A - A method for installing the main bridge variable-section continuous steel truss girder using cable crane - Google Patents
A method for installing the main bridge variable-section continuous steel truss girder using cable crane Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
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Abstract
Description
技术领域technical field
本发明涉及桥梁建设技术领域,更具体地说,涉及一种利用缆索吊机安装主桥变截面连续钢桁梁的方法。The invention relates to the technical field of bridge construction, and more particularly, to a method for installing a main bridge variable-section continuous steel truss girder using a cable crane.
背景技术Background technique
由于大跨径变截面钢桁梁连续刚构桥跨越能力大,上部结构重量轻,是跨越深沟峡谷及河流的合理桥梁结构形式。但是由于地形条件的限制,这些桥梁往往难以采用大型吊车安装,且大型运输车辆更难以到达每个施工作业面。Due to the large spanning capacity of the long-span variable-section steel truss girder continuous rigid-frame bridge and the light weight of the superstructure, it is a reasonable bridge structure for spanning deep ravines and rivers. However, due to the limitations of terrain conditions, these bridges are often difficult to install with large cranes, and it is more difficult for large transport vehicles to reach each construction work surface.
国内外连续刚构桥目前传统的施工工艺一般采用顶推(拖拉)法、桥面吊机悬臂拼装法;对于大跨径钢桁梁桥,若悬臂过大主梁不能满足受力要求,一般需跨间设置临时支墩或采用斜拉扣挂法进行悬臂拼装。At present, the traditional construction technology of continuous rigid frame bridges at home and abroad generally adopts the jacking (pulling) method and the bridge deck crane cantilever assembly method; for long-span steel truss bridges, if the cantilever is too large, the main beam cannot meet the force requirements, generally Temporary buttresses need to be set up between spans or cantilever assembly is carried out using the method of cable-stayed buckles.
面对目前的主桥为变截面钢桁梁连续刚构桥,且其两岸引桥较长,同时引桥位于曲线上,此种桥梁该使用何种工艺进行施工是目前国内外均没有解决的。变截面钢桁梁、引桥较长及其位于曲线上等因素,决定了主梁的安装不适宜采用顶推等传统施工方法,即使可以采用顶推法施工,山区桥梁也没有后部平衡段拼装场地,同时设置临时支墩也非常困难;若采用桥面吊机悬臂拼装施工,桥面吊机重量不仅会增大墩梁结合部受力,且构件从拼装场水平、垂直运输至施工作业面也非常困难。因而,采用何种装置进行施工此种桥梁的主桥部分是目前亟需要解决的问题。The current main bridge is a continuous rigid frame bridge with variable cross-section steel truss girder, and its approach bridges on both sides are long, and the approach bridges are located on the curve. It is still unsolved at home and abroad which process should be used for the construction of such bridges. Factors such as the variable-section steel truss girder, the long approach bridge and its location on the curve determine that the installation of the main girder is not suitable for traditional construction methods such as jacking. Even if the jacking method can be used, there is no rear balance section for mountain bridges. It is also very difficult to set up temporary piers at the same time. If the bridge deck crane is used for cantilever assembly construction, the weight of the bridge deck crane will not only increase the force on the pier-girder joint, but also the components will be transported horizontally and vertically from the assembly yard to the construction work surface. Also very difficult. Therefore, what kind of device is used to construct the main bridge part of such a bridge is a problem that needs to be solved urgently at present.
发明内容SUMMARY OF THE INVENTION
发明要解决的技术问题The technical problem to be solved by the invention
本发明的目的在于克服现有技术中的不足,提供了一种利用缆索吊机安装主桥变截面连续钢桁梁的方法,采用该方案不仅没有了桥面吊机重量对主桁梁的作用力,减少了施工过程中墩梁结合部的受力,使施工更为安全,而且相对于每个桥梁主墩可实现对称悬臂拼装,不需要平衡配重且增加了施工作业面,加快了施工进度。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a method for installing the main bridge variable-section continuous steel truss girder by using a cable crane. By adopting this solution, the effect of the weight of the bridge deck crane on the main truss girder is eliminated. It reduces the stress on the pier-beam junction during the construction process, making the construction safer, and can achieve symmetrical cantilever assembly relative to the main pier of each bridge, without the need for balancing weights and increasing the construction work surface, speeding up the construction. schedule.
技术方案Technical solutions
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种利用缆索吊机安装主桥变截面连续钢桁梁的方法,其步骤如下:A method for installing a main bridge variable-section continuous steel truss girder using a cable crane according to the present invention, the steps are as follows:
(1)先完成四号主墩、五号主墩、六号主墩其三者墩顶预埋段钢桁梁构件安装并且完成各主墩墩顶此节段钢桁梁其余构件的连接,然后按设计要求灌注墩顶此钢桁梁节段下弦杆砼,进而完成墩顶此节段钢桁梁施工;(1) First complete the installation of the steel truss girder members in the embedded section at the top of the No. 4 main pier, the No. 5 main pier and the No. 6 main pier, and complete the connection of the rest of the steel truss girder members in this section at the top of each main pier. Then pour concrete for the lower chord of the steel truss girder section at the top of the pier according to the design requirements, and then complete the steel truss girder construction of this section at the top of the pier;
(2)主梁悬臂拼装施工(2) Main beam cantilever assembly construction
①、将工厂预制好的杆件节段运至起吊平台进行钢桁梁节段拼装、焊接;①. Transport the prefabricated rod segments in the factory to the lifting platform for assembly and welding of steel truss girder segments;
②、用缆索吊机分别对称悬臂吊装四号主墩两侧、五号主墩两侧、六号主墩两侧的钢桁梁节段,并分别进行各主墩处钢桁梁节段的定位和连接;待各主墩处此节段的钢桁梁节段连接完成后,再在各主墩此节段的钢桁梁节段上浇筑下平联混凝土板,以完成主梁悬臂第一钢桁梁节段的施工;②. Symmetrically hoist the steel truss girder sections on both sides of the No. 4 main pier, on both sides of the No. 5 main pier, and on both sides of the No. 6 main pier with a cable crane, and carry out the steel truss girder sections at each main pier respectively. Positioning and connection; after the connection of the steel truss girder section of this section at each main pier is completed, the lower parallel concrete slab is poured on the steel truss girder section of this section of each main pier to complete the first cantilever of the main girder. Construction of steel truss girder segments;
③、待下平联混凝土板达到设计强度后,进行各主墩两侧下一钢桁梁节段的吊装、定位与连接,以完成主梁悬臂第二钢桁梁节段的施工;3. After the lower parallel concrete slab reaches the design strength, carry out the hoisting, positioning and connection of the next steel truss girder section on both sides of each main pier to complete the construction of the second steel truss girder section of the main beam cantilever;
④、待各主墩的主梁悬臂第三钢桁梁节段连接完成后,在此节段的钢桁梁杆件内浇筑混凝土;④. After the connection of the third steel truss girder section of the main beam cantilever of each main pier is completed, pour concrete in the steel truss girder member of this section;
⑤、待上述钢桁梁杆件内的混凝土达到设计强度后,再对称施工各主墩主梁悬臂的下一钢桁梁节段,其中,中跨施工至合拢段的前一钢桁梁节段时停止;⑤. After the concrete in the above-mentioned steel truss girder members reaches the design strength, the next steel truss girder section of the main beam cantilever of each main pier is symmetrically constructed, and the middle span is constructed to the previous steel truss girder section of the closing section. stop for a while;
(3)完成边跨、中跨合拢(3) Complete the side span and middle span closing
①、安装两岸过渡墩墩顶的主梁支座;①, install the main beam support on the top of the transition pier on both sides;
②、继续施工边跨至边跨合拢;②. Continue to construct side span to side span closed;
③、先合拢四号主墩和五号主墩间的中跨;再合拢五号主墩和六号主墩间的中跨。③. First close the mid-span between No. 4 main pier and No. 5 main pier; then close the mid-span between No. 5 main pier and No. 6 main pier.
作为本发明更进一步的改进,所述缆索吊机包括主锚锭、主承重索、风缆、起重小车、索鞍以及左岸塔架和右岸塔架;As a further improvement of the present invention, the cable crane includes a main anchor shaft, a main load-bearing cable, a wind cable, a hoisting trolley, a cable saddle, a left bank tower and a right bank tower;
左右两岸均设有两座主锚锭,每岸两座主锚锭对称布置在桥梁主桥中心线两侧,且分别对应左右幅桥布置;There are two main anchors on the left and right banks, and the two main anchors on each bank are symmetrically arranged on both sides of the center line of the main bridge of the bridge, and are arranged corresponding to the left and right bridges respectively;
左岸塔架、右岸塔架分别对应设置在相应岸的过渡墩的墩顶上,在左岸塔架、右岸塔架上均设有两组可横移的索鞍,且左岸塔架、右岸塔架的一侧均设有塔吊;The towers on the left bank and the towers on the right bank are respectively set on the tops of the transition piers on the corresponding banks, and two sets of cable saddles that can be moved laterally are arranged on the towers on the left bank and the tower on the right bank. There are tower cranes on one side;
两岸相对应的两索鞍之间设有一组主承重索,所述主承重索的两端分别向外延伸且固定在两岸相对应的主锚锭上,且对应一组主承重索设有一组工作索;A set of main load-bearing cables are arranged between the two cable saddles corresponding to the two banks. work order;
主承重索上设有起重小车,所述起重小车上设有牵引索、起重索,牵引索、起重索分别经过索鞍上的牵引滑轮、起重滑轮,连接至相对应岸的牵引卷扬机、起重卷扬机上;The main load-bearing cable is provided with a hoisting trolley, and the hoisting trolley is provided with a traction cable and a hoisting cable. On the traction winch and the hoisting winch;
其中,所述左岸塔架包括上塔架和下塔架,所述上塔架的两支部与下塔架之间均设有一塔脚铰,所述下塔架的两支部与过渡墩之间均设有一门式墩架,所述门式墩架与过渡墩的墩顶固结,且所述左岸塔架与右岸塔架结构相同。Wherein, the left bank tower includes an upper tower and a lower tower, a tower foot hinge is provided between the two branches of the upper tower and the lower tower, and between the two branches of the lower tower and the transition pier Both are provided with a portal pier, the portal pier is consolidated with the pier top of the transition pier, and the left bank tower has the same structure as the right bank tower.
作为本发明更进一步的改进,左岸主承重索的后拉索与水平面间的夹角为20.4º,右岸主承重索的后拉索与水平面间的夹角为13.64º;As a further improvement of the present invention, the included angle between the rear cable of the main load-bearing cable on the left bank and the horizontal plane is 20.4º, and the included angle between the rear cable of the main bearing cable on the right bank and the horizontal plane is 13.64º;
该桥梁包括曲线段和直线段,其中,左岸引桥和主桥为直线段,右岸引桥为曲线段,且右岸的过渡墩为曲线段与直线段的过渡点,该桥梁主桥的中心线方向即为缆索吊机的纵轴线方向,该缆索吊机纵轴线与右岸过渡墩的横轴线的夹角为89.25°,且右岸塔架中心偏离右岸过渡墩竖向中心线向上游0.335米。The bridge includes a curved section and a straight section, wherein the approach bridge on the left bank and the main bridge are straight sections, the approach bridge on the right bank is a curved section, and the transition pier on the right bank is the transition point between the curved section and the straight section, and the direction of the center line of the main bridge of the bridge is is the direction of the longitudinal axis of the cable crane. The included angle between the longitudinal axis of the cable crane and the horizontal axis of the transition pier on the right bank is 89.25°, and the center of the tower on the right bank is 0.335 meters upstream from the vertical centerline of the transition pier on the right bank.
作为本发明更进一步的改进,在桥梁主桥的下方设有起吊平台。As a further improvement of the present invention, a lifting platform is provided below the main bridge of the bridge.
作为本发明更进一步的改进,所述塔脚铰包括三片相互平行布置的V型支架,其中,每片V型支架的顶角处均铰接有底座,每片V型支架的开口处均设有钢箱梁Ⅰ,每个钢箱梁Ⅰ的两端均伸出于V型支架形成伸出部,所述伸出部的下端面上设有竖直向下的连接侧耳,另外,相邻钢箱梁Ⅰ的两端之间均设有连杆,相邻V型支架的相应支臂之间均设有加强连杆;As a further improvement of the present invention, the tower foot hinge includes three V-shaped brackets arranged in parallel with each other, wherein a base is hinged at the top corner of each V-shaped bracket, and the opening of each V-shaped bracket is provided with a base. There is a steel box girder I, both ends of each steel box girder I protrude from the V-shaped bracket to form a protruding part, and the lower end surface of the protruding part is provided with a vertical downward connecting side ear. Connecting rods are arranged between both ends of the steel box girder I, and reinforcing connecting rods are arranged between the corresponding arms of the adjacent V-shaped brackets;
所述塔脚铰的底座固结在下塔架的顶部,所述上塔架的底部与钢箱梁Ⅰ连接。The base of the tower hinge is fixed on the top of the lower tower, and the bottom of the upper tower is connected with the steel box girder I.
作为本发明更进一步的改进,所述门式墩架包括四根竖直固结在过渡墩墩顶的立柱Ⅱ,该四根立柱Ⅱ的连线共同围成矩形结构,且每根立柱Ⅱ的上部均通过法兰连接有一立柱Ⅰ,该四根立柱Ⅰ远离过渡墩的一端通过两个钢箱梁Ⅱ、两个连接板首尾依次相连,其中,两个钢箱梁Ⅱ沿桥梁主桥中心线方向布置,两个连接板沿垂直于桥梁主桥中心线方向布置;As a further improvement of the present invention, the portal pier frame includes four vertical columns II fixed on the top of the transition pier pier, and the connecting lines of the four vertical columns II together form a rectangular structure, and the The upper part is connected by a flange with a column I, and the ends of the four columns I away from the transition pier are connected end to end by two steel box girders II and two connecting plates. Among them, the two steel box girders II are along the centerline of the main bridge The two connecting plates are arranged in the direction perpendicular to the centerline of the main bridge of the bridge;
沿垂直于桥梁主桥中心线方向的两立柱Ⅱ、两立柱Ⅰ之间均设有两根水平连板和一斜向连板Ⅰ,其中,所述两立柱Ⅰ之间的两根水平连板和一斜向连板Ⅰ组成“Z”字型;所述两立柱Ⅱ之间的两根水平连板和一斜向连板Ⅰ组成反向“Z”字型;Two horizontal connecting plates and an oblique connecting plate I are arranged between the two vertical columns II and the two vertical columns I along the direction perpendicular to the centerline of the main bridge of the bridge, wherein the two horizontal connecting plates between the two vertical columns I and an oblique connecting plate I to form a "Z" shape; the two horizontal connecting plates between the two columns II and an oblique connecting plate I form a reverse "Z" shape;
沿桥梁主桥中心线方向的两立柱Ⅱ、两立柱Ⅰ之间均设有水平撑管斜向撑管,其中两立柱Ⅰ之间的水平撑管与两个斜向撑管组成三角形,且两个斜向撑管一端与立柱Ⅰ连接,另一端斜向上与钢箱梁Ⅱ连接。There are horizontal support tubes and diagonal support tubes between the two columns II and the two columns I along the centerline of the main bridge of the bridge. The horizontal support tube between the two columns I and the two diagonal support tubes form a triangle, and the two One end of each oblique support tube is connected to the column I, and the other end is connected to the steel box girder II obliquely upward.
作为本发明更进一步的改进,所述立柱Ⅰ上两水平撑管之间设有一斜向连板Ⅱ,所述立柱Ⅱ上两水平撑管之间也设有一斜向连板Ⅱ,且此两斜向连板Ⅱ相互交叉布置。As a further improvement of the present invention, an oblique connecting plate II is provided between the two horizontal support tubes on the column I, and an oblique connecting plate II is also provided between the two horizontal support tubes on the column II, and the two The inclined connecting plates II are arranged to cross each other.
作为本发明更进一步的改进,所述左岸塔架的上塔架、下塔架上各设置四道左岸后风缆和四道左岸前风缆,所述左岸塔架上设置四道左岸上游横风缆和二道左岸下游横风缆;As a further improvement of the present invention, the upper tower and the lower tower of the left bank tower are respectively provided with four left bank rear wind cables and four left bank front wind cables, and four left bank upstream transverse cables are arranged on the left bank tower. Wind cable and cross wind cable downstream of Erdao Left Bank;
所述右岸塔架的上塔架、下塔架上各设置四道右岸前风缆和四道右岸后风缆,所述右岸上塔架上还设置四道斜前风缆,所述右岸塔架上设置四道右岸上游横风缆和二道右岸下游横风缆;The upper tower and the lower tower of the right bank tower are respectively provided with four right bank front wind cables and four right bank rear wind cables, and four inclined front wind cables are also arranged on the upper tower on the right bank. Four right-bank upstream cross-wind cables and two right-bank downstream cross-wind cables are set up on the frame;
其中,所述左岸上塔架上的四道左岸前风缆与右岸上塔架上的四道右岸前风缆为两岸塔顶对拉的通风缆。Among them, the four left-bank front wind cables on the tower on the left bank and the four right-bank front wind cables on the tower on the right bank are ventilation cables that are pulled toward each other by the tower tops on both banks.
有益效果beneficial effect
采用本发明提供的技术方案,与现有技术相比,具有如下显著效果:Adopting the technical scheme provided by the present invention, compared with the prior art, has the following remarkable effects:
(1)本发明的一种利用缆索吊机安装主桥变截面连续钢桁梁的方法,采用缆索吊机进行连续钢桁梁的施工,存在以下优点:①、没有了桥面吊机重量对主桥钢桁梁的作用力,从而减少了施工过程中墩梁结合部的受力,进而使施工更为安全;②、相对于每个桥梁主墩可实现对称悬臂拼装,不需要平衡配重;③、相对于每个主墩有两个对称施工作业面,增加了施工作业面,从而加快了施工进度;④、利用缆索吊机进行施工,方便构件的垂直及水平运输。(1) A method of using a cable crane to install a continuous steel truss girder of the main bridge with a variable cross-section of the present invention adopts the cable crane to carry out the construction of the continuous steel truss girder, which has the following advantages: The acting force of the main bridge steel truss girder reduces the stress on the pier-girder joint during the construction process, thereby making the construction safer; ②. Symmetrical cantilever assembly can be realized relative to the main pier of each bridge, without the need for balance weights ; 3. There are two symmetrical construction work surfaces relative to each main pier, which increases the construction work surface, thereby speeding up the construction progress; 4. The use of cable cranes for construction facilitates the vertical and horizontal transportation of components.
(2)本发明的一种利用缆索吊机安装主桥变截面连续钢桁梁的方法,其中,在现有塔架的基础上设计了净高10m的门式墩架,通过此门式墩架与过渡墩的墩顶固结,在进行施工引桥排架墩时,可将引桥排架墩的端部伸进门式墩架的内部,从而有效避免了塔架对墩顶引桥排架墩施工的影响,且通过合理的结构设计此门式墩架又可满足整个塔架的整体稳定性的需求,同时过渡墩上两门式墩架分别布置在过渡墩的两端进而又不影响主桥钢桁架梁以及引桥桥面梁的安装。(2) A method of using a cable crane to install a continuous steel truss girder of a main bridge with a variable cross-section of the present invention, wherein a portal pier with a net height of 10m is designed on the basis of the existing tower. The frame and the pier top of the transition pier are consolidated. When constructing the approach bridge bent pier, the end of the approach bridge bent pier can be extended into the interior of the portal pier frame, thus effectively avoiding the construction of the tower on the pier top approach bridge bent pier. and through reasonable structural design, the portal pier can meet the requirements of the overall stability of the entire tower. At the same time, the two portal piers on the transition pier are respectively arranged at both ends of the transition pier without affecting the main bridge. Installation of steel truss girders and approach bridge deck girders.
(3)本发明的一种利用缆索吊机安装主桥变截面连续钢桁梁的方法,其中,通过在上塔架的两支部与下塔架之间均设有一塔脚铰,即上塔架与下塔架之间实现铰接,通过此设置将塔架上部设置成桅杆式,则可以使缆索系统产生的塔顶水平荷载通过塔架前后风缆来克服,而过渡墩主要承受塔架传递来的竖直荷载,从而有效避免过渡墩产生过大的弯矩。(3) A method of installing a continuous steel truss girder with variable cross-section of a main bridge using a cable crane of the present invention, wherein a tower foot hinge is provided between the two branches of the upper tower and the lower tower, that is, the upper tower The hinged connection between the frame and the lower tower is realized. By setting the upper part of the tower into a mast type, the horizontal load on the top of the tower generated by the cable system can be overcome by the front and rear wind cables of the tower, and the transition pier mainly bears the transmission of the tower. Therefore, the excessive bending moment of the transition pier can be effectively avoided.
附图说明Description of drawings
图1为本发明中一种缆索吊机的主视图;FIG. 1 is a front view of a cable crane in the present invention;
图2为本发明中一种缆索吊机的俯视图;Figure 2 is a top view of a cable crane in the present invention;
图3为本发明中两岸塔架的主视图;3 is a front view of the towers on both banks of the present invention;
图4为本发明中两岸塔架的侧视图;4 is a side view of the towers on both banks of the present invention;
图5为图3中A处的放大图;Fig. 5 is the enlarged view of A place in Fig. 3;
图6为本发明中塔脚铰的主视图;Fig. 6 is the front view of tower foot hinge in the present invention;
图7为本发明中塔脚铰的侧视图;Fig. 7 is the side view of tower foot hinge in the present invention;
图8为本发明中塔脚铰的俯视图;Fig. 8 is the top view of tower foot hinge in the present invention;
图9为本发明中门式墩架的主视图;Fig. 9 is the front view of the portal pier in the present invention;
图10为本发明中门式墩架的侧视图;Figure 10 is a side view of a portal pier in the present invention;
图11为本发明中门式墩架的俯视图;Fig. 11 is the top view of the portal pier in the present invention;
图12为图10中沿B-B方向的视图;Figure 12 is a view along the direction B-B in Figure 10;
图13为图10中沿C-C方向的视图;Figure 13 is a view along the C-C direction in Figure 10;
图14为右岸过渡墩处的放大图;Figure 14 is an enlarged view of the transition pier on the right bank;
图15为本发明的一种利用缆索吊机安装主桥变截面连续钢桁梁的施工顺序图。Fig. 15 is a construction sequence diagram for installing a continuous steel truss girder with variable cross-section of the main bridge using a cable crane according to the present invention.
示意图中的标号说明:Description of the labels in the diagram:
001、四号主墩;002、五号主墩;003、六号主墩;001, No. 4 main pier; 002, No. 5 main pier; 003, No. 6 main pier;
01、主锚锭;02、主承重索;03、牵引索;04、起重索;01. Main anchor; 02. Main load-bearing cable; 03. Towing cable; 04. Lifting cable;
05、左岸塔架;51、上塔架;05. Left bank tower; 51. Upper tower;
52、塔脚铰;521、底座;522、连杆;523、V型支架;524、钢箱梁Ⅰ;525、连接侧耳;526、加强连杆;52, tower foot hinge; 521, base; 522, connecting rod; 523, V-shaped bracket; 524, steel box girder I; 525, connecting side ear; 526, strengthening connecting rod;
53、下塔架;53. Lower tower;
54、门式墩架;541、钢箱梁Ⅱ;542、连接板;543、立柱Ⅰ;544、立柱Ⅱ;545、水平撑管;546、斜向撑管;547、水平连板;548、斜向连板Ⅰ;549、斜向连板Ⅱ;54, portal pier; 541, steel box girder II; 542, connecting plate; 543, column I; 544, column II; 545, horizontal support pipe; 546, oblique support pipe; 547, horizontal connecting plate; 548, Oblique connecting plate I; 549, Oblique connecting plate II;
061、左岸后风缆;062、左岸前风缆;063、左岸上游横风缆;064、左岸下游横风缆;065、右岸上游横风缆;066、右岸下游横风缆;067、右岸前风缆;068、右岸后风缆;061, left bank rear wind cable; 062, left bank front wind cable; 063, left bank upstream cross wind cable; 064, left bank downstream cross wind cable; 065, right bank upstream cross wind cable; 066, right bank downstream cross wind cable; 067, right bank front Wind cable; 068, right bank rear wind cable;
07、右岸塔架;08、起吊平台;09、塔吊;010、过渡墩;011、引桥排架墩。07, right bank tower; 08, lifting platform; 09, tower crane; 010, transition pier; 011, approach bridge bent pier.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings and embodiments.
实施例1Example 1
如图1和图2所示,本实施例的一种缆索吊机,其包括主锚锭01、主承重索02、风缆、起重小车、索鞍以及塔架,该塔架包括左岸塔架05和右岸塔架07;其中,左右两岸均设有两座主锚锭01,每岸两座主锚锭01对称布置在桥梁主桥中心线两侧,且分别对应左右幅桥布置,每岸两座主锚碇01分别正对左右幅桥中心线布置,且每座主锚碇01距离缆索吊机纵轴线(桥梁主桥中心线)8.5m,且两岸主锚碇01皆采用钢筋砼桩基承台结构锚碇。As shown in Figures 1 and 2, a cable crane in this embodiment includes a
需要说明的是本实施例中该桥梁包括曲线段和直线段,其中,左岸引桥和主桥为直线段,右岸引桥为曲线段,且右岸的过渡墩010为曲线段与直线段的过渡点,该桥梁主桥的中心线方向即为缆索吊机的纵轴线方向,如图14所示,该缆索吊机纵轴线与右岸过渡墩010的横轴线的夹角a为89.25°,且右岸塔架07中心偏离右岸过渡墩010竖向中心线向上游0.335米,如图2所示,右岸引桥向下游弯曲,此处需要说明的是本实施例中的上游和下游代表主桥跨径下河流的上游、下游。It should be noted that in this embodiment, the bridge includes a curved section and a straight section, wherein the approach bridge on the left bank and the main bridge are straight sections, the approach bridge on the right bank is a curved section, and the
左岸塔架05、右岸塔架07分别对应设置在相应岸的过渡墩010的墩顶上,本实施例中将塔架设置于两岸过渡墩010的顶部,减少了缆索系统的跨度,降低了塔架的高度,此布置不仅大大的节约了施工成本,加快了施工进度,同时保障了索缆吊机应用于大跨径、变截面钢桁梁连续刚构桥中的施工安全。The
在左岸塔架05、右岸塔架07上均设有两组可横移的索鞍,索鞍在空载状态下可进行横移,以满足左右幅桥主梁桁架不同安装位置的需要,且左岸塔架05、右岸塔架07的一侧均设有塔吊09;其中,两岸相对应的两索鞍之间设有一组主承重索02,主承重索02的两端分别向外延伸且固定在两岸相对应的主锚锭01上,且对应一组主承重索02设有一组工作索,具体地本实施例的左岸主承重索02的后拉索与水平面间的夹角为20.4º,右岸主承重索02的后拉索与水平面间的夹角为13.64º,另外,在桥梁主桥下方设有起吊平台08,具体地本实施例的起吊平台设置在组拼焊接场内的主桥正下方位置,钢结构在此组拼焊完成且经检验符合质量要求后,通过场内吊机运至主承重索02正下方,然后再通过缆索吊机起吊安装;在主承重索02上还设有起重小车,起重小车上设有牵引索03、起重索04,牵引索03、起重索04分别经过索鞍上的牵引滑轮、起重滑轮,连接至相对应岸的牵引卷扬机、起重卷扬机上。The
如图3、图4和图5所示,本实施例的左岸塔架05包括上塔架51和下塔架53,上塔架51的两支部与下塔架53之间均设有一塔脚铰52,下塔架53的两支部与过渡墩010之间均设有一门式墩架54,门式墩架54与过渡墩010的墩顶固结,且两门式墩架54分别固结在过渡墩010的两端,且所述左岸塔架05与右岸塔架07结构相同,具体地本实施例的左岸塔架05的高度为74.69m,右岸塔架07塔架高度为80.69m。As shown in FIG. 3 , FIG. 4 and FIG. 5 , the
本实施例中通过合理布置风缆,使得桥梁的引桥即使较长的情况下,也保证了整个缆索系统的稳定性,其中,左岸塔架05的上塔架51、下塔架53上各设置四道左岸后风缆061和四道左岸前风缆062,左岸塔架05上还设置四道左岸上游横风缆063和二道左岸下游横风缆064;在右岸塔架07的上塔架51、下塔架53上各设置四道右岸前风缆067和四道右岸后风缆068,由于右岸上塔架51上的右岸前风缆067、右岸后风缆068皆较长,对塔架约束能力弱,故本实施例中在右岸上塔架51上还设置四道斜前风缆,在右岸塔架07上设置四道右岸上游横风缆065和二道右岸下游横风缆066;其中,左岸上塔架51上的四道左岸前风缆062与右岸上塔架51上的四道右岸前风缆067为两岸塔顶对拉的通风缆,其中,两岸的后风缆锚固于主锚碇01上,前风缆(不包括对拉的通风缆)及横风缆另单独设置锚碇锚固。In this embodiment, the reasonable arrangement of the wind cables ensures the stability of the entire cable system even if the approach bridge of the bridge is long. The
本实施例中为了避免两岸上游横风缆与塔吊09干扰,将左岸塔架05上的四道左岸上游横风缆063以及右岸塔架07上的四道右岸上游横风缆065均两道分为一组,且两组分开成八字风缆设置,且每组按单桩布置锚碇,且两组对称于塔架横轴线相距约20米布置。In this embodiment, in order to avoid the interference between the upstream cross-wind cables on both banks and the tower crane 09, the four left-bank upstream cross-wind cables 063 on the left-
如图6、图7和图8所示,具体地本实施例的塔脚铰52包括三片相互平行布置的V型支架523,其中,每片V型支架523的顶角处均铰接有底座521,每片V型支架523的开口处均设有钢箱梁Ⅰ524,每个钢箱梁Ⅰ524的两端均伸出于V型支架523形成伸出部,伸出部的下端面上设有竖直向下的连接侧耳525,需要说明的是此处连接侧耳525用于连接万能杆件一端,且该万能杆件另一端与下塔架53连接以实现对塔脚铰52的临时约束固定,在塔顶索鞍等安装完毕,风缆安装并预紧完成后,再拆除万能杆件使塔脚铰52成自由铰接状态。As shown in FIG. 6 , FIG. 7 and FIG. 8 , in particular, the
另外,相邻钢箱梁Ⅰ524的两端之间均设有连杆522,相邻V型支架523的相应支臂之间均设有加强连杆526,其中,塔脚铰52的底座521固结在下塔架53的顶部,上塔架51的底部与钢箱梁Ⅰ524连接。In addition, connecting
本实施例中通过在上塔架51的两支部与下塔架53之间均设有一塔脚铰52,即上塔架51与下塔架53之间实现铰接,通过此设置将塔架上部设置成桅杆式,则可以使缆索系统产生的塔顶水平荷载通过塔架前后风缆来克服,而过渡墩010主要承受塔架传递来的竖直荷载,从而有效避免过渡墩010产生过大的弯矩,同时本实施例的塔脚铰52结构简单、稳定性高。In this embodiment, a
如图9、图10、图11、图12和图13所示,具体地本实施例的门式墩架54包括四根竖直固结在过渡墩010墩顶的立柱Ⅱ544,该四根立柱Ⅱ544的连线共同围成矩形结构,且每根立柱Ⅱ544的上部均通过法兰连接有一立柱Ⅰ543,该四根立柱Ⅰ543远离过渡墩010的一端通过两个钢箱梁Ⅱ541、两个连接板542首尾依次相连,其中,两个钢箱梁Ⅱ541沿桥梁主桥中心线方向布置,两个连接板542沿垂直于桥梁主桥中心线方向布置;As shown in Figure 9, Figure 10, Figure 11, Figure 12 and Figure 13, specifically, the
沿垂直于桥梁主桥中心线方向的两立柱Ⅱ544、两立柱Ⅰ543之间均设有两根水平连板547和一斜向连板Ⅰ548,其中,所述两立柱Ⅰ543之间的两根水平连板547和一斜向连板Ⅰ548组成“Z”字型;所述两立柱Ⅱ544之间的两根水平连板547和一斜向连板Ⅰ548组成反向“Z”字型;沿桥梁主桥中心线方向的两立柱Ⅱ544、两立柱Ⅰ543之间均设有水平撑管545斜向撑管546,其中两立柱Ⅰ543之间的水平撑管545与两个斜向撑管546组成三角形,且两个斜向撑管546一端与立柱Ⅰ543连接,另一端斜向上与钢箱梁Ⅱ541连接。There are two horizontal connecting
具体地本实施例中立柱Ⅰ543上两水平撑管545之间设有一斜向连板Ⅱ549,立柱Ⅱ544上两水平撑管545之间也设有一斜向连板Ⅱ549,且此两斜向连板Ⅱ549相互交叉布置。Specifically, in this embodiment, an oblique connecting plate II 549 is provided between the two
需要重点说明的是:本实施例中为了保证桥梁主桥桥面和两侧引桥桥面能够位于同一水平面上,就需要在主桥与引桥之间的过渡墩010上设置引桥排架墩011,但是如何在过渡墩010上施工引桥排架墩011同时又不受墩顶塔架的影响,而且又不使塔架干扰主桥钢桁梁以及引桥桥面梁的安装,此问题成为本实施例需要解决的问题之一,本实施例中为了解决上述问题同时又从利用现有设备出发,在现有塔架的基础上设计了净高10m的门式墩架54,通过此门式墩架54与过渡墩010的墩顶固结,如图3、图4所示,在进行施工引桥排架墩011时,可将引桥排架墩011的端部通过立柱Ⅰ543、立柱Ⅱ544上两根水平撑管545之间的空间伸进门式墩架54的内部,从而有效避免了塔架对墩顶引桥排架墩011施工的影响,且通过合理的结构设计此门式墩架54又可满足整个塔架的整体稳定性的需求,同时过渡墩010上两门式墩架54分别布置在过渡墩101的两端,进而又不影响主桥钢桁架梁以及引桥桥面梁的安装。It should be noted that: in this embodiment, in order to ensure that the deck of the main bridge and the deck of the approach bridge on both sides can be located on the same horizontal plane, it is necessary to set the approach bridge bent
本实施例的一种利用缆索吊机安装主桥变截面连续钢桁梁的方法,其步骤如下(如图15所示):A method for installing a continuous steel truss girder with variable cross-section of a main bridge using a cable crane in this embodiment, the steps are as follows (as shown in Figure 15 ):
(1)先完成四号主墩001、五号主墩002、六号主墩003其三者墩顶预埋段钢桁梁构件安装并且完成各主墩墩顶此节段钢桁梁其余构件的连接,然后按设计要求灌注墩顶此钢桁梁节段下弦杆砼,进而完成墩顶此节段钢桁梁施工;(1) First complete the installation of the steel truss girder members of the embedded section at the top of the No. 4
(2)主梁悬臂拼装施工(2) Main beam cantilever assembly construction
①、将工厂预制好的杆件节段运至起吊平台08进行钢桁梁节段拼装、焊接;①. Transport the factory prefabricated rod segments to the lifting platform 08 for assembly and welding of steel truss girder segments;
②、用缆索吊机分别对称悬臂吊装四号主墩001两侧、五号主墩002两侧、六号主墩003两侧的钢桁梁节段,并分别进行各主墩处钢桁梁节段的定位和连接;待各主墩处此节段的钢桁梁节段连接完成后,再在各主墩此节段的钢桁梁节段上浇筑下平联混凝土板,以完成主梁悬臂第一钢桁梁节段的施工;②. Symmetrically hoist the steel truss girder sections on both sides of No. 4
③、待下平联混凝土板达到设计强度后,进行各主墩两侧下一钢桁梁节段的吊装、定位与连接,以完成主梁悬臂第二钢桁梁节段的施工;3. After the lower parallel concrete slab reaches the design strength, carry out the hoisting, positioning and connection of the next steel truss girder section on both sides of each main pier to complete the construction of the second steel truss girder section of the main beam cantilever;
④、待各主墩的主梁悬臂第三钢桁梁节段连接完成后,在此节段的钢桁梁杆件内浇筑混凝土;④. After the connection of the third steel truss girder section of the main beam cantilever of each main pier is completed, pour concrete in the steel truss girder member of this section;
⑤、待上述钢桁梁杆件内的混凝土达到设计强度后,再对称施工各主墩主梁悬臂的下一钢桁梁节段,其中,中跨施工至合拢段的前一钢桁梁节段时停止;⑤. After the concrete in the above-mentioned steel truss girder members reaches the design strength, the next steel truss girder section of the main beam cantilever of each main pier is symmetrically constructed, and the middle span is constructed to the previous steel truss girder section of the closing section. stop for a while;
(3)完成边跨、中跨合拢(3) Complete the side span and middle span closing
①、安装两岸过渡墩010墩顶的主梁支座;①, install the main beam support on the top of the
②、继续施工边跨至边跨合拢;②. Continue to construct side span to side span closed;
③、先合拢四号主墩001和五号主墩002间的中跨;再合拢五号主墩002和六号主墩003间的中跨。③. First close the mid-span between No. 4
本实施例中采用缆索吊机进行连续钢桁梁的施工,存在以下优点:①、没有了桥面吊机重量对主桥钢桁梁的作用力,从而减少了施工过程中墩梁结合部的受力,进而使施工更为安全;②、相对于每个桥梁主墩可实现对称悬臂拼装,不需要平衡配重;③、相对于每个主墩有两个对称施工作业面,增加了施工作业面,从而加快了施工进度;④、利用缆索吊机进行施工,方便构件的垂直及水平运输。In this embodiment, the use of cable cranes for the construction of continuous steel trusses has the following advantages: 1. There is no action force of the weight of the bridge deck crane on the steel trusses of the main bridge, thereby reducing the pier-girder joint during the construction process. 2. Relative to each main pier of the bridge, symmetrical cantilever assembly can be realized, and no balance counterweight is required; 3. Relative to each main pier, there are two symmetrical construction working surfaces, which increases the construction 4. Use cable cranes for construction to facilitate vertical and horizontal transportation of components.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, which shall belong to the protection scope of the present invention. .
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