CN111469320A - Automatic molding machine for vinyl - Google Patents
Automatic molding machine for vinyl Download PDFInfo
- Publication number
- CN111469320A CN111469320A CN202010366593.9A CN202010366593A CN111469320A CN 111469320 A CN111469320 A CN 111469320A CN 202010366593 A CN202010366593 A CN 202010366593A CN 111469320 A CN111469320 A CN 111469320A
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- China
- Prior art keywords
- frame
- automatic
- lifting
- cylinder
- mounting plate
- Prior art date
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 title claims abstract description 19
- 229920002554 vinyl polymer Polymers 0.000 title claims abstract description 19
- 238000000465 moulding Methods 0.000 title claims description 15
- 239000002002 slurry Substances 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000007569 slipcasting Methods 0.000 claims description 8
- 239000000872 buffer Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 7
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/04—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
- B29C33/305—Mounting of moulds or mould support plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/36—Feeding the material on to the mould, core or other substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
- B29L2031/5281—Articles for amusement
- B29L2031/529—Toys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention relates to the technical field of vinyl processing, in particular to a vinyl automatic forming machine, which comprises a slurry feeding mechanism for feeding and grouting a mold, an automatic turntable mechanism for pushing the mold into or pulling the mold out of an oven, and an automatic cover opening and transferring mechanism for opening a mold cover and transferring the mold between the slurry feeding mechanism and the automatic turntable mechanism, wherein the automatic cover opening and transferring mechanism is arranged between the slurry feeding mechanism and the automatic turntable mechanism, and the vinyl automatic forming machine has the following beneficial effects: the invention realizes complete automation of all the procedures of feeding, grouting, uncovering, cover taking, mold conveying, mold taking, cooling and product taking of the vinyl toy production process, does not need manpower, greatly reduces the cost and improves the production efficiency of vinyl products.
Description
Technical Field
The invention relates to the technical field of vinyl processing, in particular to an automatic vinyl forming machine.
Background
The production of the prior vinyl toy product is automated in partial links, but still needs a great deal of manual work in many links, such as demoulding, grouting, feeding into an oven and the like.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an automatic vinyl forming machine which can realize full-automatic processing of vinyl products and reduce the labor cost to the minimum.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a vinyl automatic molding machine, is including the thick liquid mechanism that adds that is used for carrying out the slip casting of feeding to the mould, with the mould push in or pull out the automatic carousel mechanism of oven and open the mould lid and transfer the automatic transfer mechanism that uncaps of mould between adding thick liquid mechanism and automatic carousel mechanism, the automatic transfer mechanism that uncaps sets up between adding thick liquid mechanism and automatic carousel mechanism.
More specifically, the slurry adding mechanism comprises a slurry adding machine table, a charging bucket, a material dividing pipe, a material pushing cylinder, a discharging valve box and a demolding and grouting manipulator, wherein the charging bucket is fixedly installed on the slurry adding machine table, the lower end of the charging bucket is communicated with the discharging valve box through the material dividing pipe, the material pushing cylinder is arranged on the rear side of the discharging valve box and drives a material pushing rod to feed forward, and the front side of the discharging valve box is connected to the demolding and grouting manipulator through a material pipe.
More specifically, the demoulding grouting manipulator comprises a manipulator support, a first downward moving cylinder is fixedly installed on the manipulator support, a piston rod of the first downward moving cylinder is connected with a movable seat, the movable seat is connected below the manipulator support in a vertical sliding manner, a Y-shaped installation seat is fixedly connected below the movable seat, a plurality of rotatable rotary discs are arranged on the Y-shaped installation seat through bearings, demoulding clip cylinders are respectively connected below the rotary discs, synchronizing wheels are respectively connected above the rotary discs, the synchronizing wheels are connected through a synchronizing belt in a driving manner, a plane rotating cylinder is installed on one side of the movable seat, a linear rack is connected with a piston rod of the plane rotating cylinder, a transmission gear is connected through the linear rack in a driving manner, the transmission gear is connected with the synchronizing belt in a driving manner, the rotary discs are driven by the plane rotating cylinder to synchronously rotate, so as to drive, the bottom of the movable seat is also connected with a plurality of grouting nozzles.
More specifically, automatic carousel mechanism includes the carousel frame, install a carousel of being connected with the decollator drive in the carousel frame, be provided with four hole sites on the carousel, the hole site is provided with the fixture block that is used for blocking the mould frame all around, four hole sites correspond four stations respectively, roast mould front station respectively, the cooling station, wait for the station and the station of uncapping, the below of cooling station is provided with and is used for the refrigerated air-blower, be provided with the first push-and-pull sharp module of being connected with the carousel frame above the carousel, a push-and-pull shifting block is connected to first push-and-pull sharp module drive, a push-and-pull shifting block for with mould frame from roast mould front station push-and-pull to oven, the push-.
More specifically, the automatic uncovering and transferring mechanism comprises a main frame, an uncovering device arranged at one end of the main frame, a first jacking and rotating device positioned below the uncovering device, a transferring device arranged at the rear side of the main frame, and a second jacking and rotating device arranged below the demoulding and grouting manipulator, wherein the uncovering device is arranged above an uncovering station and comprises a first mounting plate and a second mounting plate which are arranged up and down, the first mounting plate is fixedly arranged on the main frame, a deflector rod motor and a second downward moving air cylinder positioned at the two sides of the deflector rod motor are arranged in the center of the first mounting plate, the second mounting plate is connected into a sliding sleeve of the first mounting plate in a vertically sliding mode through a plurality of guide rods, N groups of gears and N groups of shifting blocks linked with the N groups of gears are arranged on the second mounting plate, a central gear is connected downwards to an output shaft of the, thereby driving N deflector rods to synchronously rotate in the same direction, a piston rod of a second downward moving cylinder can move downwards to abut against a second mounting plate to enable the second mounting plate to move downwards, a plurality of hydraulic buffers are arranged on a first mounting plate to enable the second mounting plate to move upwards and reset after moving downwards, two cover lifting clamping cylinders for clamping a cover frame are arranged at the bottom of the second mounting plate, a first jacking rotating device and a second jacking rotating device respectively comprise a jacking rotating mounting plate fixedly connected to a main frame, a jacking plate with guide pillars and capable of lifting up and down is inserted and connected onto the jacking rotating mounting plate in a sliding manner, a rotating motor is arranged below the jacking plate, an input shaft of the rotating motor is connected with a lifting turntable in an upward driving manner, a jacking cylinder is arranged below the jacking rotating mounting plate, a piston rod of the jacking cylinder abuts against the bottom of the jacking plate upwards, and a limiting buffer connected with the jacking plate is arranged below the jacking rotating mounting plate, the transfer device comprises a second push-pull linear module arranged on the rear side of the uncovering station, the second push-pull linear module is in driving connection with a first sliding seat, a second sliding seat capable of sliding up and down is arranged on the first sliding seat, a lifting cylinder mounted to the first sliding seat drives the second sliding seat to move up and down, and a push-pull convex column is fixedly connected to the second sliding seat.
More specifically, still include a mould frame, the mould frame includes die block utensil frame and last mould frame through pillar fixed connection together, installs N group's mould between die block utensil frame and the last mould frame, still includes the separable lid frame of placing on the mould frame, be provided with on the lid frame with the lid of N group's mould pan feeding mouth one-to-one and the handle of uncapping of being connected with the lid, the pan feeding mouth of mould sets up a pair of fender frame, the handle of uncapping is connected with a pair of separation blade, when the separation blade changes to fender frame below, it compresses tightly the separation blade and makes the stifled tight mould pan feeding mouth of lid to keep off the frame, cover a pair of lugs of uncapping of fixed connection on putting up, two finger clamp blocks that carry the lid clamp to get the cylinder.
More specifically, drawing of patterns slip casting manipulator can replace or increase single-end drawing of patterns slip casting manipulator, single-end drawing of patterns slip casting manipulator includes single-end manipulator support, and fixed mounting has first single-end to move down the cylinder on the single-end manipulator support, and first single-end moves down cylinder drive and connects a single-end sliding seat, and gliding connection is in single-end manipulator support below from top to bottom at single-end sliding seat, and single-end sliding seat below fixed mounting has a single-end plane revolving cylinder, and single-end plane revolving cylinder drive single-end drawing of patterns clip cylinder is rotatory in the plane.
The invention has the following beneficial effects: the invention realizes complete automation of all the procedures of feeding, grouting, cover opening and taking, mold conveying and taking, cooling and product taking of the vinyl toy production process, does not need manpower, greatly reduces the cost and improves the production efficiency of vinyl products.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a slurry adding mechanism according to an embodiment of the present invention.
FIG. 3 is an anatomical diagram of a slurry addition mechanism according to an embodiment of the present invention.
Fig. 4 is an enlarged schematic structural view of a portion a in fig. 3.
Fig. 5 is a schematic structural diagram of a demolding grouting mechanical arm according to an embodiment of the invention.
Fig. 6 is a schematic structural diagram of a single-head demolding grouting manipulator according to an embodiment of the invention.
Fig. 7 is a schematic view of the entire structure of the automatic turntable mechanism according to the embodiment of the present invention.
Fig. 8 is a schematic structural view of an automatic lid opening transfer mechanism according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a door opening device according to an embodiment of the present invention.
Fig. 10 is a second schematic structural diagram of a door opening device according to an embodiment of the invention.
Fig. 11 is a schematic structural diagram of a first jacking rotation device according to an embodiment of the present invention.
Fig. 12 is a schematic structural diagram of a second push-pull linear module according to an embodiment of the present invention.
Fig. 13 is a schematic structural diagram of a mold frame according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An automatic slush molding machine according to an embodiment of the present invention will be described in detail with reference to fig. 1 to 13.
Referring to fig. 1 to 13, an embodiment of an automatic molding machine for slush molding according to an embodiment of the present invention includes a slurry feeding mechanism 1 for feeding and injecting slurry to a mold, an automatic turntable mechanism 2 for pushing the mold into or pulling the mold out of an oven, and an automatic cover opening transfer mechanism 3 for opening a cover of the mold and transferring the mold between the slurry feeding mechanism 1 and the automatic turntable mechanism 2, wherein the automatic cover opening transfer mechanism 3 is disposed between the slurry feeding mechanism 1 and the automatic turntable mechanism 2, and the embodiment is disposed integrally on an adjacent side of the slush molding oven, and the automatic turntable mechanism 2 is disposed closely adjacent to the oven.
As shown in fig. 2 to 4, the slurry adding mechanism 1 includes a slurry adding machine 11, a charging barrel 12, a material dividing pipe 13, a material pushing cylinder 14, a discharging valve box 15, a demolding grouting manipulator 160 (see fig. 8), the charging barrel 12 is fixedly mounted on the slurry adding machine 11, the lower end of the charging barrel 12 is communicated with the upper end of the discharging valve box 15 through the material dividing pipe 13, the material pushing cylinder 14 is arranged on the rear side of the discharging valve box 15, the material pushing cylinder 14 drives the material pushing rod 16 to feed forward, the front side of the discharging valve box 15 is connected to a grouting nozzle 1693 on the demolding grouting manipulator 160 through a material pipe, and the grouting amount can be adjusted by adjusting the depth of the material pushing rod 16 in the discharging valve box 15.
As shown in fig. 5 and fig. 6, in the present embodiment, two demolding grouting manipulators (160, 160A) are installed at the same time, which can operate two sizes of vinyl molds, and in other cases, one of them can be set according to the size and number of the small-sized male molds distributed on the mold frame, wherein the demolding grouting manipulator in fig. 5 is a multi-head demolding grouting manipulator 160 for grouting small-sized toy male molds (a plurality of small-sized vinyl molds are arranged on the mold frame), a plurality of molds can be operated at one time, the multi-head demolding grouting manipulator 160 includes a manipulator support 161, a first downward moving cylinder 162 is fixedly installed on the manipulator support 161, a piston rod of the first downward moving cylinder 162 is connected with a movable seat 163, the movable seat 163 is connected below the manipulator support 161 in a vertically sliding manner, a Y-shaped mounting seat 164 is fixedly connected below the movable seat 163, the Y-shaped mounting seat 164 is provided with a plurality of rotatable rotating disks 165 through bearings, a demoulding clamp cylinder 166 is respectively connected below the plurality of rotating disks 165, a synchronizing wheel 167 is respectively connected above the rotating disks 165 in a transmission manner, the plurality of synchronizing wheels 167 are in transmission connection through a synchronizing belt 168, one side of the movable seat 163 is provided with a plane rotating cylinder 169, a piston rod of the plane rotating cylinder 169 is connected with a linear rack 1691, the linear rack 1691 is in driving connection with a transmission gear 1692, the transmission gear 1692 is in transmission connection with the synchronizing belt 168, after a clamping jaw at the bottom end of the demoulding clamp cylinder 166 clamps a product (a sizing male mold), the plane rotating cylinder 169 drives the rotating disks 165 to synchronously rotate to drive the demoulding clamp cylinder 166 to rotate in a plane, so that the product is separated from the surface of the mold for subsequent demoulding, wherein the bottom of the movable seat 163 is also connected with a plurality of grouting nozzles 169, and then grouting (injecting glue) into the mould.
For a large-sized male young mold, a single-head demolding and grouting manipulator 160A is suitable, and one mold is operated at one time, as shown in fig. 6, the single-head demolding and grouting manipulator 160A includes a single-head manipulator support 161A, a first single-head downward moving cylinder 162A is fixedly installed on the single-head manipulator support 161A, the first single-head downward moving cylinder 162A is connected with a single-head movable seat 163A in a driving manner, the single-head movable seat 163A is connected below the single-head manipulator support 161A in a vertically sliding manner, a single-head plane rotating cylinder 169A is fixedly installed below the single-head movable seat 163A, the single-head plane rotating cylinder 169A drives the single-head demolding clamp cylinder 166A to rotate in a plane, and the single-head demolding and grouting manipulator further includes a single-head grouting nozzle (not shown in the figure) paired arrangement with the single-head demolding clamp cylinder 166A for grouting the mold.
As shown in fig. 7, the automatic turntable mechanism 2 includes a turntable frame 21, a turntable 23 drivingly connected to the divider 22 is mounted on the turntable frame 21, four holes are provided on the turntable 23, four blocks 24 for clamping the mold frame 4 are provided around the holes, the four holes correspond to four stations, which are a mold baking front station 251, a cooling station 252, a waiting station 253, and a cover opening station 254, respectively, wherein the mold baking front station 251 is disposed adjacent to the oven and is a previous station for the mold frame 4 to enter the oven, a blower 2521 for cooling is disposed below the cooling station 252, a cover opening device 32 is disposed above the cover opening station 254, a first push-pull linear module 26 connected to the turntable frame 21 is disposed above the turntable 23, the first push-pull linear module 26 is drivingly connected to a push-pull toggle block 27 for pushing and pulling the mold frame 4 back and forth between the mold baking front station 251 and the oven, the push-pull shifting block 27 is driven by a shifting block air cylinder 28 to rotate so as to hook or separate the die frame 4, and the working principle is described as follows: after the baking mold is finished, the mold frame 4 is hooked by the push-pull shifting block 27 of the first push-pull linear die set 26, then the mold frame is pulled back to the baking mold front station 251, then the rotary disc 23 rotates, firstly passes through the cooling station 252, is cooled by blowing air from the air blower 2521, then passes through the waiting station 253, finally reaches the cover opening station 254, is operated by the cover opening device 32, and opens the mold cover and lifts the cover to carry out subsequent transferring and slurry adding operation.
As shown in fig. 8 to 12, the automatic lid opening transfer mechanism 3 includes a main frame 31, a lid opening device 32 installed at one end of the main frame 31, a first jacking rotation device 34 located below the lid opening device 32, a transfer device 33 installed at the rear side of the main frame, and a second jacking rotation device 36 installed below the de-molding grouting robot 160, the lid opening device 32 includes a first mounting plate 321 and a second mounting plate 322 which are vertically arranged, the first mounting plate 321 is fixedly installed on the main frame 31, and a deflector rod motor 323 and a second downward moving cylinder 324 located at both sides of the deflector rod motor 323 are installed at the center thereof, the second mounting plate 322 is connected to a slide sleeve of the first mounting plate 321 through a plurality of guide rods 325 which can slide up and down, the second mounting plate 322 is installed with N sets of gears 326 and N deflector blocks 327 interlocked with the N sets of gears 326, an output shaft of the deflector rod motor 323 is connected, the central gear 328 is engaged with the N groups of gears 326 to drive the N shift levers 327 to synchronously rotate in the same direction, so that the mold cover is opened or closed at the same time, the piston rod of the second downward moving cylinder 324 can move downward and abut against the second mounting plate 322 to move downward, the first mounting plate 321 is provided with a plurality of hydraulic buffers 329 to enable the second mounting plate 322 to move upward and reset after moving downward, the bottom of the second mounting plate 322 is provided with two cover lifting clamping cylinders 3291 (clamping the cover opening bump 49) for clamping the cover frame 44, the first lifting rotating device 34 and the second lifting rotating device 36 both comprise lifting rotating mounting plates 341 fixedly connected to the main frame 31, lifting plates 342 with guide pillars 346 capable of moving upward and downward are slidably inserted on the lifting rotating mounting plates 341, a rotating motor 343 is installed below the lifting plates 342, and an input shaft of the rotating motor 343 is connected with a lifting turntable 345 in an upward driving manner, the lifting cylinder 347 is mounted below the lifting rotary mounting plate 341, a piston rod of the lifting cylinder 347 abuts against the bottom of the lifting plate 342 upwards, a limiting buffer 344 connected with the lifting plate 342 is further arranged below the lifting rotary mounting plate 341, the transfer device 33 comprises a second push-pull linear module 331 arranged on the rear side of a cover opening station, the second push-pull linear module 331 is arranged on the rear side of the cover opening station, the second push-pull linear module 331 is connected with a first sliding seat 335 in a driving mode, a second sliding seat 332 capable of sliding up and down is arranged on the first sliding seat 335, the second sliding seat 332 is driven to move up and down by a lifting cylinder 333 mounted to the first sliding seat 335, and a push-pull convex column 334 is fixedly connected to the second sliding seat 332.
Wherein the transfer process is described as follows: the first jacking and rotating device 34 is used for rotationally positioning the mold frame 4 to facilitate the cover opening and lifting operation, after the cover opening and lifting operation is completed, the first jacking and rotating device 34 jacks the mold frame 4 again to enable the mold frame 4 to move onto the conveying platform, wherein the lifting cylinder 333 drives the second sliding seat 332 to move downwards to enable the push-pull convex column 334 to be inserted into the hole in the mold frame 4, then the second push-pull linear module 331 drives the mold frame 4 to move leftwards onto the second jacking and rotating device 36 to perform the demolding and grouting operation, and when the demolding and grouting operation of one (or a group) of molds is completed, the second jacking and rotating device 36 drives the mold frame to rotate by an angle to perform the demolding and grouting of one (or a group) of molds.
The process of opening and lifting the cover is described as follows: after the mold frame 4 is rotated to the uncovering station 254 to be positioned by the turntable 23, the second downward moving cylinder 324 drives the N deflector rods 327 to move downward to the position of the uncovering handle 46 of the mold frame 4, then the deflector rod motor 323 drives the N deflector rods 327 to rotate, so that the uncovering handle 46 rotates together, the baffle plate 48 is separated from the baffle frame 47, the mold cover is opened, the uncovering lug 49 is clamped by the clamps of the two cover lifting clamping cylinders 3291, then the second downward moving cylinder 324 drives the cover to lift up, so that the cover frame 44 is separated from the mold frame 4, and the mold frame with the cover subsequently opened is conveniently transferred to the demoulding and grouting station.
As shown in fig. 13, the mold frame 4 includes a bottom mold frame 41 and an upper mold frame 42 fixedly connected together through a pillar 412, N sets of molds 43 (which may include one mold or a plurality of molds) are installed between the bottom mold frame 41 and the upper mold frame 42, and further includes a cover frame 44 detachably placed on the mold frame, the cover frame 44 is provided with a cover 45 corresponding to the N sets of mold 43 feeding ports one-to-one and a cover opening handle 46 connected to the cover 45, the feeding port of the mold 43 is provided with a pair of blocking frames 47, the cover opening handle 46 is connected to a pair of blocking sheets 48, when the blocking sheets 48 rotate to the lower side of the blocking frames 47, the blocking frames 47 press the blocking sheets 48 to tightly block the feeding port of the mold 43, the cover frame 44 is fixedly connected to a pair of cover opening bumps 49, and finger clamping blocks of two cover lifting clamping cylinders 3291 correspond to the cover opening bumps 49.
It will be apparent to those skilled in the art that various modifications and variations can be made in the embodiments of the present invention without departing from the spirit or scope of the embodiments of the invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to encompass such modifications and variations.
Claims (7)
1. The utility model provides a vinyl automatic molding machine, its characterized in that, including be used for to mould feed slip casting add thick liquid mechanism, with the mould push in or pull out the automatic carousel mechanism of oven and open the mould lid and transfer the automatic transfer mechanism that uncaps of mould between adding thick liquid mechanism and automatic carousel mechanism, automatic transfer mechanism that uncaps sets up between adding thick liquid mechanism and automatic carousel mechanism.
2. An automatic molding machine for vinyl according to claim 1, characterized in that: the slurry adding mechanism comprises a slurry adding machine table, a charging bucket, a material distributing pipe, a material pushing cylinder, a discharging valve box and a demolding and grouting manipulator, the charging bucket is fixedly mounted on the slurry adding machine table, the lower end of the charging bucket is communicated with the discharging valve box through the material distributing pipe, the material pushing cylinder is arranged on the rear side of the discharging valve box and drives a material pushing rod to feed forward, and the front side of the discharging valve box is connected to the demolding and grouting manipulator through a material pipe.
3. An automatic slush molding machine according to claim 2, characterized in that: the mechanical arm of the demolding grouting machine comprises a mechanical arm support, a first downward moving cylinder is fixedly mounted on the mechanical arm support, a movable seat is connected to a piston rod of the first downward moving cylinder, the movable seat can be connected to the lower portion of the mechanical arm support in a vertical sliding mode, a Y-shaped mounting seat is connected to the lower portion of the movable seat, a plurality of rotatable rotary disks are arranged on the Y-shaped mounting seat through bearings, demolding clip cylinders are connected to the lower portions of the rotary disks respectively, synchronizing wheels are connected to the upper portions of the rotary disks respectively, the synchronizing wheels are connected through a synchronizing belt in a driving mode, a plane rotating cylinder is mounted on one side of the movable seat, a piston rod of the plane rotating cylinder is connected with a linear rack, the linear rack is connected with a transmission gear, the transmission gear is connected with a synchronizing belt in a driving mode, the plane rotating cylinders drive the rotary disks to rotate synchronously.
4. An automatic slush molding machine according to claim 3, characterized in that: the automatic turntable mechanism comprises a turntable frame, a turntable which is connected with a divider in a driving mode is installed on the turntable frame, four hole sites are arranged on the turntable, clamping blocks used for clamping a mold frame are arranged on the periphery of the hole sites, the four hole sites correspond to the four stations which are respectively a baking mold front station, a cooling station, a waiting station and a cover opening station, an air blower used for cooling is arranged below the cooling station, a first push-pull linear module connected with the turntable frame is arranged above the turntable, a push-pull shifting block is connected with the first push-pull linear module in a driving mode and used for pushing and pulling the mold frame to an oven from the baking mold front station, and the push-pull shifting block is driven by a shifting block air cylinder to rotate so as.
5. An automatic slush molding machine according to claim 4, characterized in that: the automatic uncovering transfer mechanism comprises a main frame, an uncovering device arranged at one end of the main frame, a first jacking rotating device positioned below the uncovering device, a transfer device arranged at the rear side of the main frame, a second jacking rotating device arranged below the demoulding and grouting manipulator, the uncovering device is arranged above an uncovering station, the uncovering device comprises a first mounting plate and a second mounting plate which are arranged up and down, the first mounting plate is fixedly arranged on the main frame, a deflector rod motor and a second downward moving cylinder positioned at two sides of the deflector rod motor are arranged in the center of the first mounting plate, the second mounting plate is connected into a sliding sleeve of the first mounting plate in a vertically sliding mode through a plurality of guide rods, N groups of gears and N shifting blocks linked with the N groups of gears are arranged on the second mounting plate, a central gear is downwards connected to an output shaft of the deflector rod motor, the central gear is meshed with the N groups of gears, a piston rod of the second downward moving cylinder can move downwards to abut against the second mounting plate to enable the second mounting plate to move downwards, a plurality of hydraulic buffers are arranged on the first mounting plate to enable the second mounting plate to move downwards and then to move upwards and reset, two lifting cover clamping cylinders are arranged at the bottom of the second mounting plate, the first lifting rotating device and the second lifting rotating device respectively comprise lifting rotating mounting plates fixedly connected to the main frame, lifting plates with guide pillars and capable of lifting up and down are inserted on the lifting rotating mounting plates in a sliding mode, a rotating motor is arranged below the lifting plates, a lifting turntable is connected to the input shaft of the rotating motor in an upward driving mode, lifting cylinders are arranged below the lifting rotating mounting plates, piston rods of the lifting cylinders abut against the bottom of the lifting plates upwards, limiting buffers connected with the lifting plates are further arranged below the lifting rotating mounting plates, and the transfer device comprises a second push-pull linear module arranged on the rear side of the cover opening station, the second push-pull linear module is in driving connection with the first sliding seat, the first sliding seat is provided with a second sliding seat capable of sliding up and down, the second sliding seat is driven to move up and down by a lifting cylinder installed on the first sliding seat, and a push-pull convex column is fixedly connected onto the second sliding seat.
6. An automatic slush molding machine according to claim 5, characterized in that: still include a mould frame, the mould frame includes die block utensil frame and last mould frame through pillar fixed connection together, installs N group's mould between die block utensil frame and the last mould frame, still includes the separable lid frame of placing on the mould frame, covers to put up and is provided with the lid that is connected with N group's mould pan feeding mouth one-to-one and the handle of uncapping of being connected with the lid, and the pan feeding mouth of mould sets up a pair of fender frame, and the handle of uncapping is connected with a pair of separation blade, when the separation blade changes to fender frame below, keeps off the frame and compresses tightly the separation blade and make the stifled mould pan feeding mouth of lid, cover and put up a pair of lugs of uncapping of fixed connection, two finger clamp blocks that carry the lid clamp to.
7. An automatic slush molding machine according to claim 3, characterized in that: the drawing of patterns slip casting manipulator can replace or increase single-end drawing of patterns slip casting manipulator, single-end drawing of patterns slip casting manipulator includes single-end manipulator support, and fixed mounting has first single-end to move down the cylinder on the single-end manipulator support, and first single-end moves down cylinder drive connection single-end sliding seat, and the connection that single-end sliding seat can be gliding is in single-end manipulator support below from top to bottom, and single-end sliding seat below fixed mounting has a single-end plane revolving cylinder, and single-end plane revolving cylinder drive single-end drawing of patterns clip cylinder is rotatory in the plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010366593.9A CN111469320A (en) | 2020-04-30 | 2020-04-30 | Automatic molding machine for vinyl |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010366593.9A CN111469320A (en) | 2020-04-30 | 2020-04-30 | Automatic molding machine for vinyl |
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| Publication Number | Publication Date |
|---|---|
| CN111469320A true CN111469320A (en) | 2020-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010366593.9A Pending CN111469320A (en) | 2020-04-30 | 2020-04-30 | Automatic molding machine for vinyl |
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| CN (1) | CN111469320A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368113A (en) * | 2022-01-19 | 2022-04-19 | 温州市职业中等专业学校 | Full-automatic soft plastic production equipment convenient for replacing mold |
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| CN212193870U (en) * | 2020-04-30 | 2020-12-22 | 东莞市诺诚自动化科技有限公司 | Automatic molding machine for vinyl |
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| KR20000009255A (en) * | 1998-07-22 | 2000-02-15 | 강영국 | Device for wrapping tape reel containing wrapped and wound up semiconductor |
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| CN114368113A (en) * | 2022-01-19 | 2022-04-19 | 温州市职业中等专业学校 | Full-automatic soft plastic production equipment convenient for replacing mold |
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