CN111469023A - Abrasive band machine for lathe - Google Patents

Abrasive band machine for lathe Download PDF

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Publication number
CN111469023A
CN111469023A CN202010435966.3A CN202010435966A CN111469023A CN 111469023 A CN111469023 A CN 111469023A CN 202010435966 A CN202010435966 A CN 202010435966A CN 111469023 A CN111469023 A CN 111469023A
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wheel
bottom plate
plate
machine tools
adjusting
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CN111469023B (en
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雍志培
左宸羽
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Nanjing Zhuanlu Technology Co ltd
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Nanjing Zhuanlu Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/18Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/18Accessories
    • B24B21/20Accessories for controlling or adjusting the tracking or the tension of the grinding belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0092Grinding attachments for lathes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明涉及一种机床用砂带机,包括电机、底板、托板、调节板、砂带、羊角轮、接触轮、张紧调偏装置、调偏轮和驱动轮;驱动轮设于底板的后侧,羊角轮包括两个,两个羊角轮分别可转动的连接在底板的后侧右端上下两个转角处,张紧调偏装置设于底板的前侧并设于电机的上方,调偏轮可转动的设于张紧调偏装置上并设于底板的后侧,砂带套设在驱动轮、调偏轮和两个羊角轮外;本发明体积小,能固定在机床等机加工设备上,工件在机床上加工完成后,无需取下就能借助砂带机进行打磨以提高加工效率,并保证工件的加工精度,且结构简单,使用方便,适用范围广。

Figure 202010435966

The invention relates to an abrasive belt machine for machine tools, comprising a motor, a bottom plate, a supporting plate, a regulating plate, an abrasive belt, a claw wheel, a contact wheel, a tensioning and deviation adjusting device, a deviation regulating wheel and a driving wheel; the driving wheel is arranged on the bottom plate. On the rear side, there are two claw wheels. The two claw wheels are rotatably connected to the upper and lower corners of the right end of the back side of the bottom plate. The tensioning and deflection adjusting device is arranged on the front side of the bottom plate and above the motor. The wheel is rotatably arranged on the tensioning and adjusting device and on the rear side of the bottom plate, and the abrasive belt is sleeved on the outside of the driving wheel, the adjusting wheel and the two claw wheels; the present invention is small in size and can be fixed in machine tools such as machine tools. On the equipment, after the workpiece is processed on the machine tool, it can be ground with the belt sander without removing it to improve the processing efficiency and ensure the machining accuracy of the workpiece. The structure is simple, the use is convenient, and the application range is wide.

Figure 202010435966

Description

一种机床用砂带机A belt sander for machine tools

技术领域technical field

本发明涉及一种机床用砂带机。The invention relates to a belt sander for machine tools.

背景技术Background technique

砂带磨削加工是一种易操作、低成本、功率利用率高、磨削工件表面质量高、磨削热量低的新型加工方式;砂带机是一种被广泛使用的砂带磨削加工工具,一般利用电机驱动轮带动砂带运动,达到磨削的目的。Abrasive belt grinding is a new type of processing method with easy operation, low cost, high power utilization rate, high surface quality of grinding workpiece and low grinding heat; belt grinding machine is a widely used belt grinding process. The tool generally uses the motor drive wheel to drive the abrasive belt movement to achieve the purpose of grinding.

现有的砂带机只能手持使用,并只适用于小型工件的加工,工件在机床上加工完成后,必须取下并借助磨床进行磨削或借助砂带机手动打磨,磨床购置成本高,适用范围小,而砂带机加工效率低,此外,工件经二次装夹后会影响加工精度,有待于进一步改进。The existing belt grinder can only be used by hand, and is only suitable for the processing of small workpieces. After the workpiece is processed on the machine tool, it must be removed and ground with the help of a grinder or manually with a belt grinder. The purchase cost of the grinder is high. The scope of application is small, and the processing efficiency of the belt grinding machine is low. In addition, the workpiece will affect the processing accuracy after the second clamping, which needs to be further improved.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术的现状,本发明所要解决的技术问题在于提供一种体积小并能固定在机床等机加工设备上,使得工件加工完成后无需取下就能进行打磨以提高加工效率,并保证了工件的加工精度,且结构简单,使用方便,适用范围广的机床用砂带机。In view of the current situation of the above-mentioned prior art, the technical problem to be solved by the present invention is to provide a small size and can be fixed on machining equipment such as machine tools, so that the workpiece can be polished without removing it after the machining is completed to improve the machining efficiency, and The machining accuracy of the workpiece is guaranteed, the structure is simple, the use is convenient, and the belt sander for machine tools is widely applicable.

本发明解决上述技术问题所采用的技术方案为:一种机床用砂带机,其特征在于,包括电机、底板、托板、调节板、砂带、羊角轮、接触轮、张紧调偏装置、调偏轮和驱动轮;所述电机和托板分别固定在底板的前侧左右两端,所述驱动轮设于底板的后侧,所述电机的转动轴横向向后穿过底板并插入固定在驱动轮的中心,所述羊角轮包括两个,两个所述羊角轮分别可转动的连接在底板的后侧右端上下两个转角处,所述调节板固定在底板的前侧并能横向移动,所述调节板的下侧贴合在托板的上平面上,所述接触轮可转动的连接在调节板的右端并设于底板的后侧,所述张紧调偏装置设于底板的前侧并设于电机的上方,所述调偏轮可转动的设于张紧调偏装置上并设于底板的后侧,所述砂带套设在驱动轮、调偏轮和两个羊角轮外;所述张紧调偏装置包括背板、塞打螺钉、分度定位销、手柄螺丝、弹簧、气弹簧、连接板和轮芯轴,所述背板设于底板的前侧,所述背板的中部通过塞打螺钉可转动的固定在底板上,所述分度定位销横向穿插螺接在背板中并设于塞打螺钉的右侧,所述分度定位销的后端下侧贴合在底板的左端上侧侧面上,所述气弹簧的固定端可转动的连接在底板的前侧,所述气弹簧的伸缩端可转动的连接在背板上并设于分度定位销的右侧,所述轮芯轴横向穿插固定在背板中,所述轮芯轴的后端穿过底板并伸出到底板的后侧外部,所述调偏轮可转动的套设在轮芯轴的后端;所述连接板固定在背板的上侧并设于轮芯轴的右侧,所述手柄螺丝竖直穿插螺接在连接板中并垂直于轮芯轴,所述弹簧套设在手柄螺丝外,所述弹簧的两端分别顶紧在手柄螺丝的头部和连接板上平面;所述手柄螺丝的螺纹端抵住轮芯轴的前端上侧。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: an abrasive belt machine for machine tools, which is characterized in that it includes a motor, a bottom plate, a supporting plate, an adjusting plate, an abrasive belt, a claw wheel, a contact wheel, and a tensioning and deviation adjusting device , a deflection wheel and a driving wheel; the motor and the supporting plate are respectively fixed on the left and right ends of the front side of the bottom plate, the driving wheel is arranged on the rear side of the bottom plate, and the rotating shaft of the motor passes through the bottom plate laterally backward and is inserted into the bottom plate. It is fixed at the center of the driving wheel, and the said claw wheel includes two. The two claw wheels are respectively rotatably connected to the upper and lower corners of the right end of the rear side of the bottom plate. The adjusting plate is fixed on the front side of the bottom plate and can Lateral movement, the lower side of the adjusting plate is attached to the upper plane of the supporting plate, the contact wheel is rotatably connected to the right end of the adjusting plate and is arranged on the rear side of the bottom plate, and the tensioning and biasing device is arranged on the The front side of the bottom plate is arranged above the motor, the deflection wheel is rotatably arranged on the tensioning and deflection device and is arranged on the back side of the bottom plate, and the abrasive belt is sleeved on the driving wheel, the deflection wheel and the two belts. The tension and deflection device includes a back plate, a plug screw, an indexing locating pin, a handle screw, a spring, a gas spring, a connecting plate and a wheel core shaft, and the back plate is arranged on the front side of the bottom plate , the middle part of the back plate is rotatably fixed on the bottom plate through the plug screw, the indexing locating pin is horizontally inserted and screwed in the back plate and is arranged on the right side of the plug screw, the indexing locating pin is The lower side of the rear end is attached to the upper side of the left end of the bottom plate, the fixed end of the gas spring is rotatably connected to the front side of the bottom plate, and the telescopic end of the gas spring is rotatably connected to the back plate and arranged on the back plate. On the right side of the indexing locating pin, the wheel core shaft is transversely inserted and fixed in the back plate, the rear end of the wheel core shaft passes through the bottom plate and protrudes out of the rear side of the bottom plate, and the deflection wheel is rotatable. It is sleeved on the rear end of the wheel core shaft; the connecting plate is fixed on the upper side of the back plate and is arranged on the right side of the wheel core shaft, and the handle screw is vertically inserted and screwed in the connecting plate and is perpendicular to the wheel core shaft The spring is sleeved outside the handle screw, and the two ends of the spring are respectively pressed against the head of the handle screw and the plane of the connecting plate;

优选地,所述底板的右端开设有开口槽,所述接触轮设于开口槽中并设于砂带的内侧。Preferably, the right end of the bottom plate is provided with an open groove, and the contact wheel is disposed in the open groove and is disposed on the inner side of the abrasive belt.

优选地,还包括两个螺钉组合,对应地,所述底板中开设有两个横向设置并竖向分布的滑槽,两个螺钉组合分别设于两个滑槽中,螺钉组合包括多个横向且位于同一水平高度的螺钉,每个所述螺钉的螺纹端均穿过对应的一个滑槽并插入螺接在调节板中。Preferably, it also includes two screw assemblies. Correspondingly, the bottom plate is provided with two laterally arranged and vertically distributed sliding grooves. The two screw assemblies are respectively arranged in the two sliding grooves. The screw assembly includes a plurality of lateral And for the screws located at the same level, the threaded end of each screw passes through a corresponding sliding slot and is inserted and screwed into the adjustment plate.

优选地,所述底板的左端上侧还开设有斜槽,所述斜槽设于分度定位销的上方并与分度定位销的后端相互配合。Preferably, the upper side of the left end of the bottom plate is further provided with an oblique groove, and the oblique groove is arranged above the indexing locating pin and cooperates with the rear end of the indexing locating pin.

优选地,所述底板的左端上侧开设有缺口槽,所述轮芯轴设于缺口槽中。Preferably, a notch groove is formed on the upper side of the left end of the bottom plate, and the wheel core shaft is arranged in the notch groove.

优选地,所述接触轮上还包覆有橡胶套,所述橡胶套上向外形成有多个沿圆周方向等角度分布的橡胶齿。Preferably, the contact wheel is also covered with a rubber sleeve, and a plurality of rubber teeth distributed equiangularly along the circumferential direction are formed outwardly on the rubber sleeve.

优选地,所述底板中还开设有多个槽孔。Preferably, a plurality of slot holes are also opened in the bottom plate.

与现有技术相比,本发明的优点在于:本发明体积小,能固定在机床等机加工设备上,工件在机床上加工完成后,无需取下就能借助砂带机进行打磨以提高加工效率,并保证工件的加工精度,且结构简单,使用方便,适用范围广。Compared with the prior art, the present invention has the advantages that the present invention is small in size and can be fixed on machining equipment such as machine tools. It has the advantages of simple structure, convenient use and wide application range.

附图说明Description of drawings

图1为本发明的右前侧结构图;Fig. 1 is the right front side structural diagram of the present invention;

图2为本发明的右后侧结构图;Fig. 2 is the right rear side structural diagram of the present invention;

图3为本发明的张紧调偏装置的右前侧结构图。FIG. 3 is a structural diagram of the right front side of the tensioning and deflection adjusting device of the present invention.

具体实施方式Detailed ways

除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used in the present invention should have the ordinary meaning as understood by one of ordinary skill in the art to which the present invention belongs. The terms "first," "second," and similar terms used herein do not denote any order, quantity, or importance, but are merely used to distinguish different components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

为了保持本发明实施例的以下说明清楚且简明,本发明省略了已知功能和已知部件的详细说明。In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of well-known functions and well-known components.

如图1~3所示,一种机床用砂带机,包括电机1、底板2、托板3、调节板4、砂带5、羊角轮6、接触轮7、张紧调偏装置8、调偏轮87和驱动轮9。电机1和托板3分别固定在底板2的前侧左右两端,驱动轮9设于底板2的后侧,电机1的转动轴横向向后穿过底板2并插入固定在驱动轮9的中心,羊角轮6包括两个,两个羊角轮6分别可转动的连接在底板2的后侧右端上下两个转角处,调节板4固定在底板2的前侧并能横向移动,调节板4的下侧贴合在托板3的上平面上,接触轮7可转动的连接在调节板4的右端并设于底板2的后侧,张紧调偏装置8设于底板2的前侧并设于电机1的上方,调偏轮87可转动的设于张紧调偏装置8上并设于底板2的后侧,砂带5套设在驱动轮9、调偏轮87和两个羊角轮6外;底板2的右端开设有开口槽24,接触轮7设于开口槽24中并设于砂带5的内侧;张紧调偏装置8包括背板81、塞打螺钉82、分度定位销83、手柄螺丝84、弹簧85、气弹簧86、连接板88和轮芯轴89,背板81设于底板2的前侧,背板81的中部通过塞打螺钉82可转动的固定在底板2上,分度定位销83横向穿插螺接在背板81中并设于塞打螺钉82的右侧,分度定位销83的后端下侧贴合在底板2的左端上侧侧面上,气弹簧86的固定端可转动的连接在底板2的前侧,气弹簧86的伸缩端可转动的连接在背板81上并设于分度定位销83的右侧,轮芯轴89横向穿插固定在背板81中,轮芯轴89的后端穿过底板2并伸出到底板2的后侧外部,调偏轮87可转动的套设在轮芯轴89的后端;连接板88固定在背板81的上侧并设于轮芯轴89的右侧,手柄螺丝84竖直穿插螺接在连接板88中并垂直于轮芯轴89,弹簧85套设在手柄螺丝84外,弹簧85的两端分别顶紧在手柄螺丝84的头部和连接板88上平面;手柄螺丝84的螺纹端抵住轮芯轴89的前端上侧。As shown in Figures 1 to 3, a belt sander for machine tools includes a motor 1, a bottom plate 2, a support plate 3, an adjustment plate 4, an abrasive belt 5, a claw wheel 6, a contact wheel 7, a tensioning and deviation adjusting device 8, Offset wheel 87 and drive wheel 9. The motor 1 and the supporting plate 3 are respectively fixed on the left and right ends of the front side of the bottom plate 2, the driving wheel 9 is arranged on the rear side of the bottom plate 2, and the rotating shaft of the motor 1 passes through the bottom plate 2 laterally backward and is inserted and fixed in the center of the driving wheel 9 , the claw wheel 6 includes two, the two claw wheels 6 are respectively rotatably connected to the upper and lower corners of the rear right end of the bottom plate 2, and the adjusting plate 4 is fixed on the front side of the bottom plate 2 and can move laterally. The lower side is attached to the upper plane of the supporting plate 3, the contact wheel 7 is rotatably connected to the right end of the adjusting plate 4 and is arranged on the rear side of the bottom plate 2, and the tensioning and biasing device 8 is arranged on the front side of the bottom plate 2 and is arranged side by side. Above the motor 1, the biasing wheel 87 is rotatably arranged on the tensioning and biasing device 8 and on the rear side of the bottom plate 2, and the abrasive belt 5 is sleeved on the driving wheel 9, the biasing wheel 87 and the two claw wheels. 6 outside; the right end of the bottom plate 2 is provided with an opening groove 24, and the contact wheel 7 is arranged in the opening groove 24 and is arranged on the inner side of the abrasive belt 5; The pin 83, the handle screw 84, the spring 85, the gas spring 86, the connecting plate 88 and the wheel core shaft 89, the back plate 81 is arranged on the front side of the bottom plate 2, and the middle of the back plate 81 is rotatably fixed to the bottom plate through the plug screw 82 2, the indexing locating pin 83 is horizontally inserted and screwed in the back plate 81 and is located on the right side of the plug screw 82, and the lower rear end of the indexing locating pin 83 is fitted on the upper side of the left end of the bottom plate 2, The fixed end of the gas spring 86 is rotatably connected to the front side of the bottom plate 2, the telescopic end of the gas spring 86 is rotatably connected to the back plate 81 and is arranged on the right side of the indexing positioning pin 83, and the wheel core shaft 89 is inserted horizontally. Fixed in the back plate 81, the rear end of the wheel core shaft 89 passes through the bottom plate 2 and protrudes out of the rear side of the bottom plate 2, the deflection wheel 87 is rotatably sleeved on the rear end of the wheel core shaft 89; the connecting plate 88 It is fixed on the upper side of the back plate 81 and is arranged on the right side of the wheel core shaft 89. The handle screw 84 is vertically inserted and screwed in the connecting plate 88 and is perpendicular to the wheel core shaft 89. The spring 85 is sleeved outside the handle screw 84. Both ends of the spring 85 are pressed against the head of the handle screw 84 and the upper plane of the connecting plate 88 respectively;

底板2中还开设有多个槽孔23以用于省料和减重,底板2的左端上侧还开设有斜槽22,斜槽22设于分度定位销83的上方并与分度定位销83的后端相互配合;底板2的左端上侧开设有缺口槽25,轮芯轴89设于缺口槽25中。The bottom plate 2 is also provided with a plurality of slot holes 23 for material saving and weight reduction. The upper side of the left end of the bottom plate 2 is also provided with an oblique groove 22. The oblique groove 22 is provided above the indexing positioning pin 83 and is positioned with the indexing. The rear ends of the pins 83 cooperate with each other; the upper side of the left end of the bottom plate 2 is provided with a notch groove 25 , and the wheel core shaft 89 is arranged in the notch groove 25 .

接触轮7上还包覆有橡胶套10,橡胶套10上向外形成有多个沿圆周方向等角度分布的橡胶齿101。The contact wheel 7 is also covered with a rubber sleeve 10 , and a plurality of rubber teeth 101 are formed outwardly on the rubber sleeve 10 , which are equiangularly distributed along the circumferential direction.

在本发明的一个优选实施例中,一种机床用砂带机,还包括两个螺钉组合,底板2中开设有两个横向设置并竖向分布的滑槽21,两个螺钉组合分别设于两个滑槽21中,螺钉组合包括多个横向且位于同一水平高度的螺钉41,每个螺钉41的螺纹端均穿过对应的一个滑槽21并插入螺接在调节板4中。In a preferred embodiment of the present invention, a belt sander for machine tools further includes two screw assemblies, two horizontally arranged and vertically distributed chute 21 are opened in the bottom plate 2, and the two screw assemblies are respectively arranged in In the two sliding grooves 21 , the screw combination includes a plurality of horizontal screws 41 located at the same level.

使用时,借助配套紧固件将托板3固定在车床车刀架上,启动电机1以使其转动轴旋转,进而带动驱动轮9转动,从而借助接触轮7、调偏轮87和两个羊角轮6带动砂带5运转,将工件接触砂带5就能实现磨削加工。When in use, the support plate 3 is fixed on the tool holder of the lathe with the help of the matching fasteners, and the motor 1 is started to rotate its rotating shaft, thereby driving the driving wheel 9 to rotate, so as to use the contact wheel 7, the deflection wheel 87 and the two The claw wheel 6 drives the abrasive belt 5 to run, and the grinding process can be realized by contacting the workpiece with the abrasive belt 5 .

更换砂带时,用手向上推动背板81,分度固定销83会跟随背板81的右端向下摆动,进而使其后端沿着斜槽22插入到设于底板2上的定位孔中,此过程中,调偏轮87也随着背板81的右端向下摆动以离开砂带5并压缩气弹簧86;此时的砂带5由于调偏轮87的离开而处于松弛状态,就能方便的取下以进行更换。When replacing the abrasive belt, push the backing plate 81 upwards by hand, and the indexing fixing pin 83 will follow the right end of the backing plate 81 to swing downward, so that its rear end is inserted into the positioning hole provided on the bottom plate 2 along the inclined groove 22 , During this process, the adjusting wheel 87 also swings downward with the right end of the back plate 81 to leave the abrasive belt 5 and compress the gas spring 86; at this time, the abrasive belt 5 is in a relaxed state due to the departure of the adjusting wheel 87, so the Can be easily removed for replacement.

当砂带5重新装上后,用手向下压动背板81,分度固定销83会跟随背板81的右端向上摆动,进而使其后端从底板2上的定位孔中出来,接着,背板81在气弹簧86的反弹力作用下沿着斜槽22滑动到底板2的上侧,进而使得调偏轮87随着背板81的右端向上摆动以张紧砂带5。When the abrasive belt 5 is re-installed, press the backing plate 81 downwards by hand, and the indexing fixing pin 83 will follow the right end of the backing plate 81 to swing upwards, so that the rear end will come out from the positioning hole on the bottom plate 2, and then , the back plate 81 slides along the chute 22 to the upper side of the bottom plate 2 under the rebound force of the gas spring 86 , so that the deflection wheel 87 swings upward with the right end of the back plate 81 to tension the abrasive belt 5 .

张紧调偏装置8还可用于砂带5工作时的调偏,砂带5在安装后,启动电机1并保持低速转动,以观察砂带5的运动情况,如果发现砂带5有偏离工作中心的现象,可以向下旋拧手柄螺丝84,使得手柄螺丝84的螺纹端向下压动轮芯轴89的前端,轮芯轴89的后端就能依据杠杆原理并借助其与背板81之间的间隙而慢慢向上翘起,从而调节了调偏轮87的角度以实现调偏;当向上旋拧手柄螺丝84时,调偏轮87会在砂带5的压动下向下摆动,直到轮芯轴89的前端上侧抵住手柄螺丝84的螺纹端。The tensioning and adjusting device 8 can also be used to adjust the deviation of the abrasive belt 5 when it is working. After the abrasive belt 5 is installed, start the motor 1 and keep rotating at a low speed to observe the movement of the abrasive belt 5. If it is found that the abrasive belt 5 deviates from the work For the phenomenon of the center, the handle screw 84 can be screwed down, so that the threaded end of the handle screw 84 presses the front end of the wheel core shaft 89 downward, and the rear end of the wheel core shaft 89 can be based on the lever principle and by means of its connection with the back plate 81. There is a gap between the two and slowly tilt upward, thereby adjusting the angle of the deflection wheel 87 to achieve deflection; when the handle screw 84 is screwed up, the deflection wheel 87 will swing downward under the pressure of the abrasive belt 5, Until the upper side of the front end of the wheel spindle 89 abuts the threaded end of the handle screw 84 .

本发明还可用于不同的磨削方式:将调节板4移动到最右端时,橡胶套10会跟随接触轮7将砂带5向外顶出,使得位于橡胶套10处的砂带5会向外凸出,这时若接触工件,就能完成具有较大进给量的粗加工,称为硬磨削,多个橡胶齿101的设置增大了橡胶套10与砂带5的摩擦力,进而保证了磨削力充足,不会打滑;将调节板4移动到最左端时,接触轮7会脱离砂带5,这时若接触工件,位于两个羊角轮6之间的砂带5就能完成具有较小进给量的精加工,适用于抛光等工序,称为软磨削。The present invention can also be used for different grinding methods: when the adjusting plate 4 is moved to the rightmost end, the rubber sleeve 10 will follow the contact wheel 7 to push out the abrasive belt 5 outward, so that the abrasive belt 5 located at the rubber sleeve 10 will move towards the At this time, if it touches the workpiece, rough machining with a larger feed rate can be completed, which is called hard grinding. The arrangement of the plurality of rubber teeth 101 increases the friction between the rubber sleeve 10 and the abrasive belt 5. Then, it is ensured that the grinding force is sufficient and will not slip; when the adjusting plate 4 is moved to the leftmost end, the contact wheel 7 will be separated from the abrasive belt 5. At this time, if it touches the workpiece, the abrasive belt 5 between the two claw wheels 6 will be closed. It can complete the finishing with a small feed rate and is suitable for polishing and other processes, which is called soft grinding.

本发明体积小,能固定在机床等机加工设备上,工件在机床上加工完成后,无需取下就能借助砂带机进行打磨以提高加工效率,并保证工件的加工精度,且结构简单,使用方便,适用范围广。The invention is small in size and can be fixed on machining equipment such as machine tools. After the workpiece is processed on the machine tool, it can be ground by means of an abrasive belt machine without removing it to improve the processing efficiency and ensure the machining accuracy of the workpiece, and has a simple structure. It is easy to use and has a wide range of applications.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行同等替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神与范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that it can still be used for The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1.一种机床用砂带机,其特征在于,包括电机、底板、托板、调节板、砂带、羊角轮、接触轮、张紧调偏装置、调偏轮和驱动轮;所述电机和托板分别固定在底板的前侧左右两端,所述驱动轮设于底板的后侧,所述电机的转动轴横向向后穿过底板并插入固定在驱动轮的中心,所述羊角轮包括两个,两个所述羊角轮分别可转动的连接在底板的后侧右端上下两个转角处,所述调节板固定在底板的前侧并能横向移动,所述调节板的下侧贴合在托板的上平面上,所述接触轮可转动的连接在调节板的右端并设于底板的后侧,所述张紧调偏装置设于底板的前侧并设于电机的上方,所述调偏轮可转动的设于张紧调偏装置上并设于底板的后侧,所述砂带套设在驱动轮、调偏轮和两个羊角轮外;所述张紧调偏装置包括背板、塞打螺钉、分度定位销、手柄螺丝、弹簧、气弹簧、连接板和轮芯轴,所述背板设于底板的前侧,所述背板的中部通过塞打螺钉可转动的固定在底板上,所述分度定位销横向穿插螺接在背板中并设于塞打螺钉的右侧,所述分度定位销的后端下侧贴合在底板的左端上侧侧面上,所述气弹簧的固定端可转动的连接在底板的前侧,所述气弹簧的伸缩端可转动的连接在背板上并设于分度定位销的右侧,所述轮芯轴横向穿插固定在背板中,所述轮芯轴的后端穿过底板并伸出到底板的后侧外部,所述调偏轮可转动的套设在轮芯轴的后端;所述连接板固定在背板的上侧并设于轮芯轴的右侧,所述手柄螺丝竖直穿插螺接在连接板中并垂直于轮芯轴,所述弹簧套设在手柄螺丝外,所述弹簧的两端分别顶紧在手柄螺丝的头部和连接板上平面;所述手柄螺丝的螺纹端抵住轮芯轴的前端上侧。1. an abrasive belt machine for machine tools, is characterized in that, comprises motor, bottom plate, support plate, adjusting plate, abrasive belt, claw wheel, contact wheel, tensioning and adjusting device, adjusting wheel and driving wheel; the motor and the supporting plate are respectively fixed on the left and right ends of the front side of the bottom plate, the driving wheel is arranged on the rear side of the bottom plate, the rotating shaft of the motor transversely passes through the bottom plate and is inserted and fixed in the center of the driving wheel, the claw wheel Including two, the two claw wheels are respectively rotatably connected to the upper and lower corners of the rear right end of the bottom plate, the adjusting plate is fixed on the front side of the bottom plate and can move laterally, and the lower side of the adjusting plate is attached On the upper plane of the support plate, the contact wheel is rotatably connected to the right end of the adjusting plate and is arranged on the rear side of the bottom plate, and the tensioning and biasing device is arranged on the front side of the bottom plate and above the motor, The deflection adjusting wheel is rotatably arranged on the tensioning deflection adjusting device and on the rear side of the bottom plate, and the abrasive belt is sleeved outside the driving wheel, deflection adjusting wheel and two claw wheels; The device includes a back plate, a plug screw, an indexing locating pin, a handle screw, a spring, a gas spring, a connecting plate and a wheel core shaft. It is rotatably fixed on the bottom plate, the indexing locating pin is horizontally inserted and screwed in the back plate and is located on the right side of the plug screw, and the lower rear end of the indexing locating pin is attached to the left end of the bottom plate. On the side surface, the fixed end of the gas spring is rotatably connected to the front side of the bottom plate, the telescopic end of the gas spring is rotatably connected to the back plate and is arranged on the right side of the indexing pin, the wheel The mandrel is transversely inserted and fixed in the back plate, the rear end of the wheel mandrel passes through the bottom plate and protrudes out of the rear side of the bottom plate, and the deflection wheel is rotatably sleeved on the rear end of the wheel mandrel; The connecting plate is fixed on the upper side of the back plate and is arranged on the right side of the wheel core shaft, the handle screw is vertically inserted and screwed in the connecting plate and is perpendicular to the wheel core shaft, and the spring is sleeved outside the handle screw, The two ends of the spring are respectively pressed against the head of the handle screw and the plane of the connecting plate; the threaded end of the handle screw is pressed against the upper side of the front end of the wheel core shaft. 2.根据权利要求1所述的一种机床用砂带机,其特征在于,所述底板的右端开设有开口槽,所述接触轮设于开口槽中并设于砂带的内侧。2 . The belt sander for machine tools according to claim 1 , wherein an open groove is formed at the right end of the bottom plate, and the contact wheel is arranged in the open groove and inside the abrasive belt. 3 . 3.根据权利要求1所述的一种机床用砂带机,其特征在于,还包括两个螺钉组合,对应地,所述底板中开设有两个横向设置并竖向分布的滑槽,两个螺钉组合分别设于两个滑槽中,螺钉组合包括多个横向且位于同一水平高度的螺钉,每个所述螺钉的螺纹端均穿过对应的一个滑槽并插入螺接在调节板中。3. The belt sander for machine tools according to claim 1, characterized in that it further comprises two screw assemblies, and correspondingly, two laterally arranged and vertically distributed chutes are provided in the bottom plate, and the two The screw assemblies are respectively arranged in the two sliding grooves. The screw assemblies include a plurality of horizontal screws located at the same level. The threaded end of each of the screws passes through a corresponding sliding groove and is inserted and screwed into the adjustment plate. . 4.根据权利要求1所述的一种机床用砂带机,其特征在于,所述底板的左端上侧还开设有斜槽,所述斜槽设于分度定位销的上方并与分度定位销的后端相互配合。4 . The belt sander for machine tools according to claim 1 , wherein the upper side of the left end of the bottom plate is also provided with an inclined groove, and the inclined groove is arranged above the indexing positioning pin and is connected with the indexing locating pin. 5 . The rear ends of the positioning pins cooperate with each other. 5.根据权利要求1所述的一种机床用砂带机,其特征在于,所述底板的左端上侧开设有缺口槽,所述轮芯轴设于缺口槽中。5 . The belt sander for machine tools according to claim 1 , wherein a notch groove is formed on the upper side of the left end of the bottom plate, and the wheel core shaft is arranged in the notch groove. 6 . 6.根据权利要求1所述的一种机床用砂带机,其特征在于,所述接触轮上还包覆有橡胶套,所述橡胶套上向外形成有多个沿圆周方向等角度分布的橡胶齿。6 . The belt sander for machine tools according to claim 1 , wherein the contact wheel is also covered with a rubber sleeve, and the rubber sleeve is outwardly formed with a plurality of equiangular distributions along the circumferential direction. 7 . rubber teeth. 7.根据权利要求1所述的一种机床用砂带机,其特征在于,所述底板中还开设有多个槽孔。7 . The belt sander for machine tools according to claim 1 , wherein the bottom plate is further provided with a plurality of slot holes. 8 .
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CN112589615A (en) * 2021-01-05 2021-04-02 南京普和轩科技有限公司 Abrasive belt grinding machine suitable for multiple workpieces

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