CN111468957A - Integrated synchronous processing device after aluminum alloy extrusion - Google Patents
Integrated synchronous processing device after aluminum alloy extrusion Download PDFInfo
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- CN111468957A CN111468957A CN202010379335.4A CN202010379335A CN111468957A CN 111468957 A CN111468957 A CN 111468957A CN 202010379335 A CN202010379335 A CN 202010379335A CN 111468957 A CN111468957 A CN 111468957A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Optics & Photonics (AREA)
- Extrusion Of Metal (AREA)
Abstract
The invention discloses an integrated synchronous processing device after aluminum alloy extrusion, which comprises a shell, wherein an extrusion cavity for placing an aluminum alloy material is arranged in the shell, an extrusion block for extruding the aluminum alloy is arranged in the extrusion cavity in a sliding manner, an extrusion die is fixedly arranged in the extrusion cavity, a monitoring cavity is arranged in the end wall of the left side of the extrusion cavity, and an oil tank for storing hydraulic oil is arranged in the end wall of the bottom in the monitoring cavity; the equipment has the advantages of simple structure, convenient operation and convenient maintenance, the equipment utilizes hydraulic pressure to carry out uniform pressing, ensures the uniform quality of the aluminum alloy section, improves the quality of the section, carries out heat treatment on the section immediately after extrusion, eliminates the internal stress of the section, can cut the section at a specified length, reduces the waste of the section, closely arranges all the steps, carries out integrated treatment on the aluminum alloy, greatly improves the processing efficiency and saves the cost, and therefore, the equipment has higher use and popularization values.
Description
Technical Field
The invention relates to the field of section bar processing, in particular to an integrated synchronous processing device after aluminum alloy extrusion.
Background
The aluminum alloy is a light metal material which is high in strength, easy to plasticity and not prone to corrosion, so that the aluminum alloy is widely applied in society, most aluminum alloy sections are manufactured in an extrusion deformation mode according to the properties of the aluminum alloy, the traditional manufacturing process is high in working strength, low in efficiency and high in cost, the sections need to be subjected to secondary measurement and cutting after extrusion, partial length of the aluminum alloy sections is wasted, secondary recovery and smelting are needed, and the cost is increased.
Disclosure of Invention
The invention aims to provide an integrated synchronous processing device after aluminum alloy extrusion, which can overcome the defects in the prior art.
The invention relates to an integrated synchronous processing device after extrusion of aluminum alloy, which comprises a shell, wherein an extrusion cavity for placing aluminum alloy materials is arranged in the shell, an extrusion block for extruding the aluminum alloy is arranged in the extrusion cavity in a sliding manner, an extrusion die is fixedly arranged in the extrusion cavity, a monitoring cavity is arranged in the end wall at the left side of the extrusion cavity, an oil tank for storing hydraulic oil is arranged in the end wall at the bottom in the monitoring cavity, a power cavity is arranged in the end wall at the right side of the oil tank, an extrusion device for controlling the extrusion block to slide is arranged in the power cavity, a grinding cavity is arranged in the end wall at the right side of the extrusion cavity, a thermal block is arranged in the inner cavity wall of the grinding cavity, the thermal block performs high-temperature tempering treatment on the extruded aluminum alloy section, so as to eliminate the internal stress of, the monitoring chamber right side end wall is equipped with cuts the groove, it is equipped with the cutting slider to cut the inslot gliding, be equipped with in the cutting slider and measure the chamber, it is equipped with the cutting device who cuts the aluminum alloy ex-trusions after the extrusion to measure the intracavity, it is equipped with the measuring device who measures the aluminum alloy ex-trusions length that extrudes to measure the intracavity, and then measuring device control cutting device cuts the section bar, it is used for the monitoring to be equipped with in the monitoring intracavity the monitoring devices of extrusion piece position, the power intracavity is equipped with the power device who is used for controlling above-mentioned device.
Preferably, the extrusion device comprises a switching cavity arranged in the end wall at the bottom of the monitoring cavity, a three-position two-way valve is arranged in the switching cavity, an oil inlet pipe is arranged between the three-position two-way valve and the oil tank in a communicated manner, a return pipe is arranged between the three-position two-way valve and the oil tank in a communicated manner, a pressure pipe is arranged between the three-position two-way valve and the oil tank in a communicated manner, an oil pump is arranged in the pressure pipe, an oil inlet pipe is arranged between the three-position two-way valve and the left end of the extrusion cavity in a communicated manner, an oil return pipe is arranged between the three-position two-way valve and the extrusion cavity in a communicated manner, a valve position device for controlling the pipeline communicated state in the three-position two-way valve is arranged at the right end of the three-position two-way valve, then the hydraulic oil in the oil, thereby driving the oil pump to rotate.
Preferably, grinding device includes that longitudinal symmetry locates polish the brush axle of intracavity, the brush axle is close to polish chamber one end and be equipped with the brush that is used for polishing the aluminum alloy ex-trusions, the brush axle is kept away from polish chamber one end and be equipped with the brush gear, the power intracavity is equipped with the axle of polishing, polish the axle top be equipped with the gear of polishing of brush axle meshing, the upside polish axle and downside polish through polishing belt group power connection between the axle, and then synchronous rotation, and then drive through the brush gear the brush axle rotates, and then utilizes the gear of polishing polishes the aluminum alloy ex-trusions.
Preferably, the cutting device comprises a driven shaft arranged in the measuring cavity, the right end of the driven shaft is provided with a cutting plate, the outer wall of the cutting plate is slidably provided with a cutting knife for cutting aluminum alloy sections, the driven shaft is rotatably provided with a cutting shaft, the right end of the cutting shaft is provided with a rotating gear matched with the cutting knife, the left end of the cutting shaft is provided with a driven bevel gear, the left end of the driven shaft is provided with a driven gear, the measuring cavity is internally rotatably provided with a driving shaft, the outer wall of the driving shaft is provided with a driving gear meshed with the driven gear, the left end of the driving shaft is provided with a transmission bevel gear, the measuring cavity is internally provided with a sleeve shaft, the outer wall of the sleeve shaft is provided with a driving bevel gear meshed with the driven bevel gear so as to drive the driven bevel gear to rotate, the outer wall of the sleeve shaft is, and a spline shaft matched with the sleeve shaft is arranged in the cutting groove, so that the sleeve shaft is driven to rotate.
Preferably, the measuring device comprises a measuring shaft arranged in the measuring cavity, a measuring wheel matched with the aluminum alloy profile is arranged at the rear end of the measuring shaft, a driving belt wheel is arranged at the front end of the measuring shaft, a transmission shaft is arranged in the measuring cavity, a driven belt wheel is arranged at the rear end of the transmission shaft, the driven belt wheel is in power connection with the driving belt wheel through a transmission belt, a single-rod splitter is arranged at the front end of the transmission shaft, a splitting shaft is arranged in the measuring cavity, a splitting turntable matched with the single-rod splitter is arranged at the top end of the splitting shaft, cam disc waves matched with the cutting slide block are arranged at the bottom end of the splitting shaft, and then the sliding of the cutting slide block is controlled after the aluminum alloy profile extends.
Preferably, the monitoring device comprises a top contact rod slidably disposed in the extrusion cavity, the top contact rod is matched with the extrusion block, an extended range rod is rotatably disposed in the monitoring cavity, the top end of the extended range rod is hinged to the top contact rod, a sliding rod is slidably disposed in the monitoring cavity, a rack is disposed at the right end of the sliding rod, the left end of the sliding rod is hinged to the bottom end of the extended range rod, a switching shaft is disposed in the monitoring cavity, a return gear meshed with the rack is disposed at the top end of the switching shaft, a switching gear is disposed on the outer wall of the switching shaft, a switching cam located in the switching cavity is disposed at the bottom end of the switching shaft, a winding shaft is disposed in the power cavity, a winding roller is disposed on the outer wall of the winding shaft, the winding roller is connected with the extrusion block through a return rope, and a sector gear located in the monitoring cavity and meshed with the switching gear is disposed, the device is characterized in that a winding bevel gear is arranged at the bottom end of the winding shaft, a meshing shaft is arranged in the power cavity, a meshing gear meshed with the sector gear is arranged at the top end of the meshing shaft, a meshing cam is arranged at the bottom end of the meshing shaft, a meshing slide block is slidably arranged in the power cavity, and a meshing bevel gear meshed with the winding bevel gear is rotatably arranged on the meshing slide block, so that the position state of the extrusion block is monitored, and the working state of the device is rapidly switched.
Preferably, the power device comprises a power shaft arranged in the power cavity, a motor for providing power is fixedly arranged in the power cavity, the motor is in power connection with the power shaft, a power bevel gear meshed with the meshing bevel gear is arranged at the top end of the power shaft, and the pump shaft is in power connection with the power shaft, the grinding shaft and the spline shaft through a power belt set.
Preferably, the intracavity of polishing evenly is equipped with four groups and stabilizes the chamber, stabilize the intracavity gliding stabilizer bar that is equipped with, the stabilizer bar with it is equipped with stabilizing spring to stabilize between the chamber, the stabilizer bar is kept away from stabilize chamber one end and is equipped with the stabilizer wheel, and then guarantees the aluminium alloy ex-trusions after the extrusion and stabilize and the marching of skew not.
The invention has the beneficial effects that: the equipment has the advantages of simple structure, convenient operation and convenient maintenance, the equipment utilizes hydraulic pressure to carry out uniform pressing, ensures the uniform quality of the aluminum alloy section, improves the quality of the section, carries out heat treatment on the section immediately after extrusion, eliminates the internal stress of the section, can cut the section at a specified length, reduces the waste of the section, closely arranges all the steps, carries out integrated treatment on the aluminum alloy, greatly improves the processing efficiency and saves the cost, and therefore, the equipment has higher use and popularization values.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic view of the overall structure of an integrated synchronous treatment device after aluminum alloy extrusion according to the present invention;
FIG. 2 is an enlarged schematic view of A in FIG. 1;
FIG. 3 is an enlarged schematic view of B of FIG. 1;
FIG. 4 is an enlarged schematic view of the sector gear of FIG. 1;
fig. 5 is an enlarged schematic view of the structure of the split rotary disk and the single-rod splitter in fig. 1.
Detailed Description
The present invention will be described in detail with reference to the drawings, wherein for the convenience of description, the following orientations are defined as follows: the front, rear, left, and right described below correspond to the up-down direction of the projection relationship of fig. 1 itself.
As shown in fig. 1-5, the integrated synchronous processing device after aluminum alloy extrusion of the invention comprises a casing 11, wherein an extrusion cavity 14 for placing aluminum alloy material is arranged in the casing 11, an extrusion block 13 for extruding aluminum alloy is slidably arranged in the extrusion cavity 14, an extrusion die 15 is fixedly arranged in the extrusion cavity 14, a monitoring cavity 21 is arranged in the left end wall of the extrusion cavity 14, an oil tank 36 for storing hydraulic oil is arranged in the bottom end wall in the monitoring cavity 21, a power cavity 37 is arranged in the right end wall of the oil tank 36, an extrusion device 101 for controlling the extrusion block 13 to slide is arranged in the power cavity 37, a polishing cavity 20 is arranged in the right end wall of the extrusion cavity 14, a thermal block 88 is arranged in the inner cavity wall of the polishing cavity 20, the thermal block 88 performs high-temperature tempering treatment on the extruded aluminum alloy profile to further eliminate the internal stress of the aluminum alloy profile, it carries out the grinding device 102 who polishes to the section bar that extrudes to polish to be equipped with in the chamber 20, be equipped with in the wall of monitoring chamber 21 right side end and cut groove 61, it is equipped with cutting slider 63 to cut in the groove 61, be equipped with in the cutting slider 63 and measure chamber 89, it carries out the cutting device 103 that cuts to the aluminum alloy section bar after the extrusion to measure to be equipped with in the chamber 89, measure the measuring device 104 that is equipped with in the chamber 89 and measure extruded aluminum alloy section bar length, and then measuring device 104 control cutting device 103 cuts the section bar, be equipped with in the monitoring chamber 21 and be used for the monitoring device 105 of extrusion piece 13 position, be equipped with the power device 107 that is used for controlling above-mentioned device in the.
Beneficially, extrusion device 101 is including locating switching chamber 90 in monitoring chamber 21 bottom end wall, be equipped with tribit two-way valve 29 in switching chamber 90, tribit two-way valve 29 with the intercommunication is equipped with into oil pipe 33 between oil tank 36, tribit two-way valve 29 with the intercommunication is equipped with back flow 32 between oil tank 36, tribit two-way valve 29 with the intercommunication is equipped with manometer pipe 31 between oil tank 36, be equipped with oil pump 34 in the manometer pipe 31, tribit two-way valve 29 with the intercommunication is equipped with into oil pipe 23 between the left end of extrusion chamber 14, tribit two-way valve 29 with the intercommunication is equipped with back flow pipe 25 between the extrusion chamber 14, tribit two-way valve 29 right-hand member is equipped with the valve position ware 30 of control the inside pipeline connected state of tribit two-way valve 29, and then through the hydraulic oil input in the oil tank 36 the pressure size control in the extrusion chamber 14 the left-right slip, and then extrude the aluminum alloy, be equipped with in the power chamber 37 with pump shaft 35 that oil pump 34 power is connected, and then drive oil pump 34 rotates.
Beneficially, the grinding device 102 includes a brush shaft 48 disposed in the grinding chamber 20 in an up-and-down symmetrical manner, the brush shaft 48 is close to one end of the grinding chamber 20 and is provided with a brush 50 for grinding the aluminum alloy section, one end of the brush shaft 48, which is far away from the grinding chamber 20, is provided with a brush gear 47, a grinding shaft 45 is disposed in the power chamber 37, a grinding gear 49 engaged with the brush shaft 48 is disposed at the top end of the grinding shaft 45, the grinding shaft 45 at the upper side is in power connection with the grinding shaft 45 at the lower side through a grinding belt set 51, and then rotates synchronously, and then the brush shaft 48 is driven by the brush gear 47 to rotate, so that the grinding gear 49 is utilized to grind the aluminum alloy section.
Beneficially, the cutting device 103 includes a driven shaft 82 disposed in the measuring cavity 89, a cutting plate 74 is disposed at the right end of the driven shaft 82, a cutting knife 85 for cutting an aluminum alloy profile is slidably disposed on the outer wall of the cutting plate 74, a cutting shaft 83 is rotatably disposed in the driven shaft 82, a rotating gear 84 engaged with the cutting knife 85 is disposed at the right end of the cutting shaft 83, a driven bevel gear 86 is disposed at the left end of the cutting shaft 83, a driven gear 81 is disposed at the left end of the driven shaft 82, a driving shaft 79 is rotatably disposed in the measuring cavity 89, a driving gear 78 engaged with the driven gear 81 is disposed on the outer wall of the driving shaft 79, a transmission bevel gear 80 is disposed at the left end of the driving shaft 79, a sleeve shaft 75 is disposed in the measuring cavity 89, a driving bevel gear 87 engaged with the driven bevel gear 86 is disposed on the outer wall, the outer wall of the sleeve shaft 75 is provided with a cutting slide block 76 in a sliding manner, the outer wall of the cutting slide block 76 is provided with a cutting bevel gear 77 which is disengaged from the transmission bevel gear 80, and a spline shaft 46 which is engaged with the sleeve shaft 75 is arranged in the cutting groove 61, so that the sleeve shaft 75 is driven to rotate.
Advantageously, the measuring device 104 comprises a measuring shaft 65 arranged in the measuring cavity 89, a measuring wheel 64 matched with the aluminum alloy profile is arranged at the rear end of the measuring shaft 65, a driving pulley 66 is arranged at the front end of the measuring shaft 65, a transmission shaft 70 is arranged in the measuring cavity 89, a driven pulley 68 is arranged at the rear end of the transmission shaft 70, the driven pulley 68 is in power connection with the driving pulley 66 through a transmission belt 67, a single-rod divider 69 is arranged at the front end of the transmission shaft 70, a dividing shaft 72 is arranged in the measuring cavity 89, a dividing turntable 71 matched with the single-rod divider 69 is arranged at the top end of the dividing shaft 72, a wave cam disc 73 matched with the cutting slider 76 is arranged at the bottom end of the dividing shaft 72, and therefore the sliding of the cutting slider 76 is controlled after the aluminum alloy profile extends for a certain distance.
Beneficially, the monitoring device 105 includes a top touch rod 12 slidably disposed in the extrusion cavity 14, the top touch rod 12 is engaged with the extrusion block 13, an increase range rod 22 is rotatably disposed in the monitoring cavity 21, a top end of the increase range rod 22 is hinged to the top touch rod 12, a sliding rod 26 is slidably disposed in the monitoring cavity 21, a rack 27 is disposed at a right end of the sliding rod 26, a left end of the sliding rod 26 is hinged to a bottom end of the increase range rod 22, a switching shaft 53 is disposed in the monitoring cavity 21, a return gear 28 engaged with the rack 27 is disposed at a top end of the switching shaft 53, a switching gear 52 is disposed on an outer wall of the switching shaft 53, a switching cam 54 located in the switching cavity 90 is disposed at a bottom end of the switching shaft 53, a winding shaft 57 is disposed in the power cavity 37, a winding roller 58 is disposed on an outer wall of the winding shaft 57, and the winding roller 58 is connected to the extrusion block 13 through a return rope, the top end of the winding shaft 57 is provided with a sector gear 55 which is positioned in the monitoring cavity 21 and meshed with the switching gear 52, the bottom end of the winding shaft 57 is provided with a winding bevel gear 60, the power cavity 37 is internally provided with a meshing shaft 59, the top end of the meshing shaft 59 is provided with a meshing gear 56 meshed with the sector gear 55, the bottom end of the meshing shaft 59 is provided with a meshing cam 44, a meshing slider 43 is arranged in the power cavity 37 in a sliding manner, and the meshing slider 43 is rotatably provided with a meshing bevel gear 42 meshed with the winding bevel gear 60, so that the position state of the extrusion block 13 is monitored, and the working state of the device is switched rapidly.
Advantageously, the power device 107 comprises a power shaft 39 arranged in the power cavity 37, a motor 40 for providing power is fixedly arranged in the power cavity 37, the motor 40 is in power connection with the power shaft 39, a power bevel gear 41 meshed with the meshing bevel gear 42 is arranged at the top end of the power shaft 39, and the pump shaft 35 is in power connection with the power shaft 39, the grinding shaft 45 and the spline shaft 46 through a power belt set 38.
Beneficially, four groups of stabilizing cavities 16 are uniformly arranged in the grinding cavity 20, stabilizing rods 18 are slidably arranged in the stabilizing cavities 16, stabilizing springs 17 are elastically arranged between the stabilizing rods 18 and the stabilizing cavities 16, and stabilizing wheels 19 are arranged at ends of the stabilizing rods 18 far away from the stabilizing cavities 16, so that the extruded aluminum alloy section is ensured to stably and non-offset advance.
In an initial state, the extrusion block 13 is positioned at the left end of the extrusion chamber 14, the oil inlet pipe 23 is communicated with the pressure pipe 31, the oil return pipe 25 is communicated with the return pipe 32, the meshing bevel gear 42 is disengaged from the power bevel gear 41 and the winding bevel gear 60, and the cutting bevel gear 77 is disengaged from the transmission bevel gear 80.
When the device is used, aluminum alloy to be extruded is placed into the extrusion cavity 14, meanwhile, the motor 40 starts to work and drives the power shaft 39 and the power bevel gear 41 to rotate, the power shaft 39 drives the pump shaft 35, the polishing shaft 45 and the spline shaft 46 to rotate through the power belt set 38, the pump shaft 35 drives the oil pump 34 to rotate, hydraulic oil in the oil tank 36 is pressurized and flows through the pressure pipe 31 and the oil inlet pipe 23 to enter the extrusion cavity 14, the extrusion block 13 is pushed to slide to pressurize the aluminum alloy, the aluminum alloy enters the extrusion die 15 to form an aluminum alloy profile to enter the polishing cavity 20, meanwhile, the polishing shaft 45 drives the polishing gear 49, the brush gear 47, the brush shaft 48 and the brush 50 to rotate, the aluminum alloy profile is polished, meanwhile, the spline shaft 46 drives the sleeve shaft 75 to rotate, the sleeve shaft 75 drives the cutting slide block 76 and the cutting bevel gear 77 to rotate, and the sleeve 75 drives the driving bevel gear 87, The driven bevel gear 86, the cutting shaft 83, the rotating gear 84 and the cutting knife 85 rotate, the aluminum alloy section continuously extends out and drives the measuring wheel 64 to rotate, then the measuring wheel 64 drives the measuring shaft 65, the driving pulley 66, the transmission belt 67, the driven pulley 68, the transmission shaft 70, the single-rod divider 69, the dividing turntable 71, the dividing shaft 72 and the wave cam disc 73 to rotate, when the aluminum alloy section extends out by a specified amount, the wave cam disc 73 is temporarily matched with the cutting slider 76 and drives the cutting slider 76 and the cutting bevel gear 77 to slide upwards, then the cutting bevel gear 77 is meshed with the transmission bevel gear 80, and then the cutting bevel gear 77 drives the transmission bevel gear 80, the driving shaft 79, the driving gear 78, the driven gear 81, the driven shaft 82 and the cutting plate 74 to rotate, and then the;
when the extrusion block 13 slides, the extrusion block 13 drives the winding roller 58 to rotate through the return rope 24, the winding roller 58 drives the winding shaft 57 and the sector gear 55 to rotate, the sector gear 55 drives the switching gear 52 and the meshing gear 56 to rotate, the switching gear 52 drives the switching shaft 53 and the switching cam 54 to rotate, the meshing gear 56 drives the meshing shaft 59 and the meshing cam 44 to rotate, when the extrusion block 13 slides to the rightmost end of the extrusion cavity 14, the switching cam 54 is matched with the valve positioner 30, the valve position in the three-position two-way valve 29 is switched, the oil inlet pipe 23 is closed, the pressure pipe 31 is communicated with the return pipe 32, the oil return pipe 25 is communicated with the oil inlet pipe 33, the meshing cam 44 is matched with the meshing slide block 43 and drives the meshing slide block 43 and the meshing bevel gear 42 to slide to the left side, the meshing bevel gear 42 is meshed with the power bevel gear 41 and the winding bevel gear 60, and, The winding bevel gear 60, the winding shaft 57 and the winding roller 58 rotate, the extrusion block 13 is driven by the return rope 24 to slide to the left, meanwhile, the extrusion block 13 drives the jacking rod 12 to slide to the left when the extrusion block 13 slides to the leftmost side of the extrusion cavity 14, then the jacking rod 12 drives the range-increasing rod 22 to rotate, then the range-increasing rod 22 drives the sliding rod 26 and the rack 27 to slide, further the rack 27 drives the return gear 28, the switching shaft 53, the switching gear 52 and the switching cam 54 to rotate, further the switching cam 54 is disengaged from the valve positioner 30, further the valve position in the three-position two-way valve 29 returns to the initial position, meanwhile, the switching gear 52 drives the sector gear 55, the meshing gear 56, the meshing shaft 59 and the meshing cam 44 to rotate, further the meshing cam 44 is disengaged from the meshing slider 43, and the meshing slide block 43 drives the meshing slide block 43 to slide towards the right side, so that the meshing bevel gear 42 is disengaged from the winding bevel gear 60 and the power bevel gear 41, and the equipment can enter the next cycle.
The invention has the beneficial effects that: the equipment has the advantages of simple structure, convenient operation and convenient maintenance, the equipment utilizes hydraulic pressure to carry out uniform pressing, ensures the uniform quality of the aluminum alloy section, improves the quality of the section, carries out heat treatment on the section immediately after extrusion, eliminates the internal stress of the section, can cut the section at a specified length, reduces the waste of the section, closely arranges all the steps, carries out integrated treatment on the aluminum alloy, greatly improves the processing efficiency and saves the cost, and therefore, the equipment has higher use and popularization values.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.
Claims (8)
1. The invention discloses an integrated synchronous processing device after aluminum alloy extrusion, which comprises a machine shell and is characterized in that: the aluminum alloy profile extrusion machine is characterized in that an extrusion cavity for placing aluminum alloy materials is arranged in the machine shell, an extrusion block for extruding aluminum alloy is arranged in the extrusion cavity in a sliding manner, an extrusion die is fixedly arranged in the extrusion cavity, a monitoring cavity is arranged in the end wall at the left side of the extrusion cavity, an oil tank for storing hydraulic oil is arranged in the end wall at the bottom in the monitoring cavity, a power cavity is arranged in the end wall at the right side of the oil tank, an extrusion device for controlling the extrusion block to slide is arranged in the power cavity, a polishing cavity is arranged in the end wall at the right side of the extrusion cavity, a heating block is arranged in the cavity wall at the inner part of the polishing cavity and is used for carrying out high-temperature tempering treatment on extruded aluminum alloy profiles so as to eliminate the internal stress of the aluminum alloy profiles, a polishing device for polishing the, be equipped with in the cutting slider and measure the chamber, it is equipped with the cutting device who carries out the cutting to the aluminum alloy ex-trusions after the extrusion to measure the intracavity, it is equipped with the measuring device who measures the aluminum alloy ex-trusions length that extrudes to measure the intracavity, and then measuring device control cutting device cuts the section bar, it is used for monitoring to monitor the intracavity be equipped with the monitoring devices who is used for controlling the piece position, the power intracavity is equipped with the power device who is used for controlling above-mentioned device.
2. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: the extrusion device comprises a switching cavity arranged in the end wall at the bottom of the monitoring cavity, a three-position two-way valve is arranged in the switching cavity, an oil inlet pipe is arranged between the three-position two-way valve and the oil tank in a communicated mode, a return pipe is arranged between the three-position two-way valve and the oil tank in a communicated mode, a pressure pipe is arranged between the three-position two-way valve and the oil tank in a communicated mode, an oil pump is arranged in the pressure pipe, an oil inlet pipe is arranged between the three-position two-way valve and the left end of the extrusion cavity in a communicated mode, an oil return pipe is arranged between the three-position two-way valve and the extrusion cavity in a communicated mode, a valve positioner for controlling the pipeline communicated state inside the three-position two-way valve is arranged at the right end of the three-position two-way valve, the pressure in the extrusion cavity is, thereby driving the oil pump to rotate.
3. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: grinding device includes that longitudinal symmetry locates the brush axle of the intracavity of polishing, the brush axle is close to polish chamber one end and is equipped with the brush that is used for polishing the aluminum alloy ex-trusions, the brush axle is kept away from polish chamber one end and is equipped with the brush gear, the power intracavity is equipped with the axle of polishing, polish the axle top be equipped with the gear of polishing of brush axle meshing, the upside polish axle and downside polish through polishing belt group power connection between the axle, and then synchronous rotation, and then drive through the brush gear the brush axle rotates, and then utilizes the gear of polishing polishes the aluminum alloy ex-trusions.
4. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: the cutting device comprises a driven shaft arranged in the measuring cavity, the right end of the driven shaft is provided with a cutting plate, the outer wall of the cutting plate is slidably provided with a cutting knife for cutting aluminum alloy sections, the driven shaft is rotatably provided with a cutting shaft, the right end of the cutting shaft is provided with a rotating gear matched with the cutting knife, the left end of the cutting shaft is provided with a driven bevel gear, the left end of the driven shaft is provided with a driven gear, the measuring cavity is rotatably provided with a driving shaft, the outer wall of the driving shaft is provided with a driving gear meshed with the driven gear, the left end of the driving shaft is provided with a transmission bevel gear, the measuring cavity is internally provided with a sleeve shaft, the outer wall of the sleeve shaft is provided with a driving bevel gear meshed with the driven bevel gear so as to drive the driven bevel gear to rotate, the outer wall of the sleeve shaft is, and a spline shaft matched with the sleeve shaft is arranged in the cutting groove, so that the sleeve shaft is driven to rotate.
5. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: the measuring device comprises a measuring shaft arranged in the measuring cavity, a measuring wheel matched with an aluminum alloy profile is arranged at the rear end of the measuring shaft, a driving belt wheel is arranged at the front end of the measuring shaft, a transmission shaft is arranged in the measuring cavity, a driven belt wheel is arranged at the rear end of the transmission shaft, the driven belt wheel is in power connection with the driving belt wheel through a transmission belt, a single-rod divider is arranged at the front end of the transmission shaft, a dividing shaft is arranged in the measuring cavity, a dividing turntable matched with the single-rod divider is arranged at the top end of the dividing shaft, a wave cam disc matched with the cutting slider is arranged at the bottom end of the dividing shaft, and the sliding of the cutting slider is controlled after the aluminum alloy profile extends out.
6. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: the monitoring device comprises a top contact rod which is arranged in the extrusion cavity in a sliding manner, the top contact rod is matched with the extrusion block, an extended range rod is arranged in the monitoring cavity in a rotating manner, the top end of the extended range rod is hinged with the top contact rod, a sliding rod is arranged in the monitoring cavity in a sliding manner, a rack is arranged at the right end of the sliding rod, the left end of the sliding rod is hinged with the bottom end of the extended range rod, a switching shaft is arranged in the monitoring cavity, a return gear meshed with the rack is arranged at the top end of the switching shaft, a switching gear is arranged on the outer wall of the switching shaft, a switching cam positioned in the switching cavity is arranged at the bottom end of the switching shaft, a winding shaft is arranged in the power cavity, a winding roller is arranged on the outer wall of the winding shaft, the winding roller is connected with the extrusion block through a return rope, and a sector gear meshed, the device is characterized in that a winding bevel gear is arranged at the bottom end of the winding shaft, a meshing shaft is arranged in the power cavity, a meshing gear meshed with the sector gear is arranged at the top end of the meshing shaft, a meshing cam is arranged at the bottom end of the meshing shaft, a meshing slide block is slidably arranged in the power cavity, and a meshing bevel gear meshed with the winding bevel gear is rotatably arranged on the meshing slide block, so that the position state of the extrusion block is monitored, and the working state of the device is rapidly switched.
7. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: the power device comprises a power shaft arranged in the power cavity, a motor for providing power is fixedly arranged in the power cavity, the motor is in power connection with the power shaft, a power bevel gear meshed with the meshing bevel gear is arranged at the top end of the power shaft, and the pump shaft is in power connection with the power shaft, the grinding shaft and the spline shaft through a power belt set.
8. The integrated synchronous processing device after the extrusion of the aluminum alloy according to claim 1, which is characterized in that: the intracavity of polishing evenly is equipped with four groups and stabilizes the chamber, stabilize the gliding stabilizer bar that is equipped with in the chamber, the stabilizer bar with it is equipped with stabilizing spring to stabilize the elasticity between the chamber, the stabilizer bar is kept away from stabilize chamber one end and is equipped with the stabilizer wheel, and then guarantees that the aluminum alloy ex-trusions after the extrusion is stable and the marching of skew not.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010379335.4A CN111468957A (en) | 2020-05-07 | 2020-05-07 | Integrated synchronous processing device after aluminum alloy extrusion |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010379335.4A CN111468957A (en) | 2020-05-07 | 2020-05-07 | Integrated synchronous processing device after aluminum alloy extrusion |
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| CN111468957A true CN111468957A (en) | 2020-07-31 |
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| CN202010379335.4A Withdrawn CN111468957A (en) | 2020-05-07 | 2020-05-07 | Integrated synchronous processing device after aluminum alloy extrusion |
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| CN (1) | CN111468957A (en) |
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| CN112344650A (en) * | 2020-10-20 | 2021-02-09 | 唐荣华 | Integrated synchronous processing device after aluminum alloy extrusion |
| CN112536441A (en) * | 2020-11-02 | 2021-03-23 | 沈超 | Continuous extrusion forming device for metal powder |
| CN113210739A (en) * | 2021-04-09 | 2021-08-06 | 青岛青联门窗有限公司 | Slotting equipment and slotting process for machining aluminum alloy doors and windows |
| CN113953843A (en) * | 2021-12-01 | 2022-01-21 | 乐清精注机械有限公司 | Aluminum profile production equipment and production process thereof |
| CN117600380A (en) * | 2024-01-22 | 2024-02-27 | 唐山学院 | Device for preparing fine-grain forging stock by rotary extrusion |
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