Push type large pipeline internal cleaning device
Technical Field
The invention relates to the technical field of pipeline cleaning and processing, in particular to a push type large-scale pipeline internal cleaning device.
Background
A conduit is a device for transporting a gas, liquid or fluid with solid particles, connected by pipes, pipe couplings, valves, etc. For some large pipelines, especially for some large pipelines which can be reused, the cleaning operation of residues and dirt in the large pipelines is needed after the large pipelines are used, so that the damage to the pipelines is reduced, and the large pipelines are also beneficial to the repeated utilization of the large pipelines.
For the cleaning operation of large-scale pipelines, if the large-scale pipelines are washed by manpower, a lot of water resources are wasted, and the washed sewage easily causes adverse effects on the environment; meanwhile, the large pipelines are long in length, and the large pipelines cannot be cleaned manually in places where the interiors of the pipelines cannot be seen, so that the problems of incomplete cleaning and poor cleaning effect exist. The patent publication numbers are: CN106583361A discloses a portable cleaning device for the interior of a pipeline, which comprises a first power working device, a second power working device and a brush head for cleaning, which are distributed at two ends of the pipeline, the technical proposal is that a steel wire rope needs to be manually passed through the pipeline, and then a speed reduction motor drives the steel wire rope to pull the brush head to move back and forth in the pipeline, thereby completing the cleaning work for the interior of the pipeline. Although the cleaning efficiency of the interior of the pipeline is improved to a certain extent and the problem of incomplete manual cleaning is solved, two workers are required to work in a matched manner to pass the steel wire rope through the pipeline when the pipeline cleaning machine is used, the operation is troublesome and the labor cost is too high; the motor can only drive the cleaning mechanism to move left and right, so that the cleaning force is insufficient, and the interior of the pipeline is not cleaned completely; meanwhile, when the device is used, a plurality of motors are needed to provide power for the device, the electric power structure is complex, and the real resource-saving design cannot be realized.
Therefore, it is urgently needed to provide a push type cleaning device for the interior of a large-sized pipeline, which can clean the interior of the pipeline without using electric power, has simple operation, high cleaning efficiency and good effect.
Disclosure of Invention
In order to overcome the inside belt cleaning device complex operation of current pipeline, need the cooperation of many workers just can use, the human cost is too high to the cleaning force is not enough, not clean to the inside of pipeline, and electric power structure is complicated simultaneously, fails to realize resources are saved's shortcoming, the technical problem who solves: the pushing type cleaning device for the inside of the large pipeline is simple in operation, capable of cleaning the inside of the pipeline without electric power, high in cleaning efficiency, good in effect, wide in application range and strong in practicability.
The technical scheme is as follows: the utility model provides an inside cleaning device of lapse formula large pipeline, includes wheel, frame, mount pad, pushing hands, connecting rod, installing frame one, magnet one and wiper mechanism, a plurality of wheel is installed through the pivot to the one end of frame, mount pad fixed mounting is in the side on frame upper portion, the pushing hands is installed at the mount pad through the pivot rotary type, install a plurality of connecting rods on the frame, it is a plurality of one end fixedly connected with installing frame one of connecting rod, magnet one is placed in installing frame one, wiper mechanism is including wasing cylinder and magnet two, the wasing cylinder is placed in the pipeline, one side at the wasing cylinder is installed to magnet two.
Optionally, wiper mechanism is still including mounting bracket one, removal wheel, mounting bracket two, rotation axis one and bearing one, all install two bearings one respectively on mounting bracket one and the mounting bracket two, it is a plurality of be connected with rotation axis one through the interference in the bearing one, it is a plurality of all install the removal wheel on the rotation axis one, cleaning roller installs on mounting bracket one and mounting bracket two.
Optionally, the cleaning mechanism further comprises a first bevel gear, a second bearing, a second rotating shaft, a third bevel gear, a fourth bevel gear, a third bearing and a fourth rotating shaft, wherein the first bevel gear is installed on the first rotating shaft respectively, the second mounting frame is fixedly installed with the second bearing, the second bearing is connected with the second rotating shaft through interference, the second rotating shaft is installed with the second bevel gear meshed with the first bevel gear, the third bevel gear is installed on the second rotating shaft, the third bearing is fixedly installed on the second mounting frame, the fourth rotating shaft is connected in the third bearing through interference, the fourth bevel gear meshed with the third bevel gear is installed at the right end of the fourth rotating shaft, and the cleaning roller is installed on the fourth rotating shaft.
Optionally, the cleaning mechanism further comprises a connecting hollow cylinder, slide rails, slide blocks, a first spring, a fifth bevel gear, a sixth bevel gear, a cam, a fourth bearing, a connecting ball, a guide block, an installation rod, an installation hollow cylinder, a third rotating shaft and a stop block, the other end of the fourth rotating shaft is provided with the connecting hollow cylinder, two slide rails are fixedly arranged in the connecting hollow cylinder, the slide rails are slidably provided with the slide blocks matched with the slide rails for working, one side surface of each of the two slide blocks is provided with the installation hollow cylinder, a cleaning roller is arranged in the installation hollow cylinder, a plurality of first springs are arranged between one side surface of the installation hollow cylinder and one side surface of the connecting hollow cylinder, the first mounting frame is fixedly provided with the fourth bearing, the third bearing is connected with the third rotating shaft through interference, the fifth bevel gear is arranged on the third rotating shaft, and the sixth bevel gear meshed with the fifth bevel gear is respectively arranged on, the cam is installed on rotation axis three, and guide block fixed mounting is on mounting bracket one, and a guiding hole and the downthehole installation pole that is provided with of guiding are seted up at the middle part of guide block, the ball of being connected with the cam contact is installed to the one end of installation pole, dog fixed mounting is on the installation pole.
Optionally, the cleaning mechanism further comprises a second mounting frame, a first screw rod and a blocking rod, the second mounting frame is fixedly mounted on the second mounting frame, the second magnet is placed in the second mounting frame, the second mounting frame is provided with two rectangular holes, the second mounting frame is provided with a first threaded hole, the first threaded hole is screwed with the first screw rod through threads, and the blocking rod is mounted at one end of the first screw rod respectively.
Optionally, the cleaning mechanism further comprises a connecting block, a second screw rod and a third screw rod, the other end of the mounting rod is fixedly provided with the connecting block, the connecting block is provided with a second threaded hole, the second threaded hole is internally screwed with the second screw rod through threads, the connecting block is connected with the cleaning roller through the second screw rod, the mounting hollow cylinder is provided with a third threaded hole and a third threaded hole, the third threaded hole is internally screwed with the third screw rod through threads, and the mounting hollow cylinder is connected with the cleaning roller through the third screw rod.
Optionally, still including elevating system, elevating system sets up in a side on frame upper portion, and elevating system includes link, spring two, nut, big screw rod and little bearing, it has a plurality of guiding holes, a plurality of to open on the frame the connecting rod slidingtype is located a plurality of guiding holes, and is a plurality of the one end fixed mounting of connecting rod has the link, little bearing fixed mounting is in a side on frame upper portion, be provided with big screw rod in the little bearing, there is the nut through the screw thread spiro union on the big screw rod, nut and link fixed connection.
Compared with the prior art, the invention has the following advantages: (1) according to the pipeline cleaning device, the whole vehicle frame can be driven to move by pushing the push handle, the vehicle frame drives the first magnet to move for a moment through the connecting rod and the mounting frame, the second magnet can drive the cleaning roller to move, the cleaning roller can clean the interior of a pipeline in the moving process, the operation is simple, and the cleaning efficiency is high. (2) According to the invention, the moving wheel can rotate along the inner side wall of the large pipeline by the movement of the cleaning mechanism, the pipeline is cleaned by rotating in the process of driving the cleaning roller to move, the cam can drive the installation rod to move left and right through the connecting ball, the installation rod can drive the cleaning roller to move left and right through the connecting block, so that the cleaning roller can move left and right at intervals when rotating, the same position in the pipeline can be cleaned for multiple times, the cleaning is more thorough, and the cleaning effect is better.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a first mounting frame according to the present invention.
FIG. 3 is a first front view of the cleaning mechanism of the present invention.
FIG. 4 is a schematic view of a second front view of the cleaning mechanism of the present invention.
Fig. 5 is an enlarged schematic view of the present invention at a.
FIG. 6 is an enlarged view of the structure of the present invention at B.
The meaning of the reference symbols in the figures: 1. wheel, 2, frame, 3, mounting seat, 4, pushing handle, 5, connecting rod, 6, mounting frame I, 7, magnet I, 8, cleaning mechanism, 81, cleaning roller, 82, mounting frame I, 83, moving wheel, 84, mounting frame II, 85, rotating shaft I, 86, bearing I, 87, bevel gear I, 88, bevel gear II, 89, bearing II, 810, rotating shaft II, 811, bevel gear III, 812, bevel gear IV, 813, bearing III, 814, connecting hollow cylinder, 815, sliding rail, 816, sliding block, 817, spring I, 818, bevel gear V, 819, bevel gear VI, 820, cam, 821, bearing IV, 822, connecting ball, 823, guiding block, 824, mounting rod, 825, mounting hollow cylinder, 826, mounting frame II, 260, magnet II, 261, rectangular hole, 262, threaded hole I, 263, screw rod I, 264, blocking rod, 827, rotating shaft III, 828. the four-shaft type pipe joint comprises a rotating shaft IV, 241 connecting blocks, 242 screw rods II, 243 screw hole II, 251 screw hole III, 252 screw rods III, 9 connecting frames, 91 guide holes, 92 spring II, 93 nuts, 94 large screw rods, 95 small bearings, 10 pipelines and 11 stoppers.
Detailed Description
It is to be noted that, in the case of the different described embodiments, identical components are provided with the same reference numerals or with the same component names, wherein the disclosure contained in the entire description can be transferred to identical components having the same reference numerals or the same component names in a meaningful manner. The positional references selected in the description, such as upper, lower, lateral, etc., refer also to the directly described and illustrated figures and are to be read into the new position in the sense of a change in position.
Example 1
A push type large-scale pipeline internal cleaning device is shown in figures 1-6 and comprises wheels 1, a frame 2, a mounting seat 3, a pushing handle 4, connecting rods 5, a first mounting frame 6, a first magnet 7 and a cleaning mechanism 8, wherein four wheels 1 are mounted at one end of the frame 2 through a rotating shaft, the mounting seat 3 is fixedly mounted on the left side surface of the upper portion of the frame 2, the pushing handle 4 used for pushing the whole frame 2 to move is rotatably mounted on the mounting seat 3 through the rotating shaft, five connecting rods 5 are mounted on the frame 2, the bottom ends of the five connecting rods 5 are fixedly connected with the first mounting frame 6 through bolts, the first magnet 7 is placed in the first mounting frame 6, the cleaning mechanism 8 used for cleaning the inside of a large-scale pipeline comprises a cleaning roller 81 and a second magnet 260, the cleaning roller 81 used for cleaning the inside of the pipeline is placed in a pipeline 10, the second magnet 260 is installed at the right side of the washing drum 81.
In actual operation, when needing to carry out the cleaning operation to the inside of large-scale pipeline, the staff places whole wiper mechanism in the large-scale pipeline, then promotes whole frame through the pushing hands and moves from left to right along the outside of large-scale pipeline, and at this moment, magnet one can drive whole wiper mechanism through magnet two and move to clean the operation to the inside of large-scale pipeline.
Example 2
A push type large-scale pipeline internal cleaning device is shown in figures 1-6 and comprises wheels 1, a frame 2, a mounting seat 3, a pushing handle 4, connecting rods 5, a mounting frame 6, a first magnet 7 and a cleaning mechanism 8, wherein four wheels 1 are mounted at one end of the frame 2 through a rotating shaft, the mounting seat 3 is fixedly mounted on the left side surface of the upper portion of the frame 2, the pushing handle 4 used for pushing the whole frame 2 to move is rotatably mounted on the mounting seat 3 through the rotating shaft, five connecting rods 5 are mounted on the frame 2, the bottom ends of the five connecting rods 5 are fixedly connected with the mounting frame 6 through bolts, the first magnet 7 is placed in the mounting frame 6, the cleaning mechanism 8 used for cleaning the inside of a large-scale pipeline comprises a cleaning roller 81 and a second magnet 260, the cleaning roller 81 used for cleaning the inside of the pipeline is placed in a pipeline 10, the second magnet 260 is installed at the right side of the washing drum 81.
In actual operation, when needing to carry out the cleaning operation to the inside of large-scale pipeline, the staff places whole wiper mechanism in the large-scale pipeline, then promotes whole frame through the pushing hands and moves from left to right along the outside of large-scale pipeline, and at this moment, magnet one can drive whole wiper mechanism through magnet two and move to clean the operation to the inside of large-scale pipeline.
Further, as shown in fig. 3, the cleaning mechanism 8 for cleaning the inside of the large pipe further comprises a first mounting frame 82, a first moving wheel 83, a second mounting frame 84, a first rotating shaft 85 and a first bearing 86, wherein the first mounting frame 82 and the second mounting frame 84 are respectively and fixedly provided with a first two bearings 86, four rotating shafts 85 and four rotating wheels 83 are connected to the first bearing 86 through interference, the first rotating shafts 85 are provided with the moving wheels 83 for driving the whole cleaning mechanism to move along the inner wall of the large pipe, and the cleaning rollers 81 for cleaning the inside of the pipe are arranged on the first mounting frame 82 and the second mounting frame 84.
Further, as shown in fig. 3, the cleaning mechanism 8 for cleaning the inside of the large pipe further includes a first bevel gear 87, a second bevel gear 88, a second bearing 89, a second rotating shaft 810, a third bevel gear 811, a fourth bevel gear 812, a third bearing 813 and a fourth rotating shaft 828, wherein the first bevel gear 87 is respectively installed on the first rotating shaft 85, the second rotating shaft 84 is fixedly installed with two second bearings 89 which are symmetrically arranged, the second rotating shaft 810 is connected in the second bearings 89 through interference fit, the second bevel gear 88 meshed with the first bevel gear 87 is fixedly installed at the front and rear ends of the second rotating shaft 810, the third bevel gear 811 is installed on the second rotating shaft 810 and located between the second bearings 89, the third bearing 813 is fixedly installed on the second mounting frame 84, the fourth rotating shaft 828 is connected in the third bearing 813 through interference fit, the fourth bevel gear 812 meshed with the third bevel gear 811 is installed at the right end of the fourth rotating shaft 828, the cleaning roller 81 is mounted on a rotating shaft four 828.
Further, as shown in fig. 3 and 4, the cleaning mechanism 8 for cleaning the inside of the large pipe further includes a connecting hollow cylinder 814, a sliding rail 815, a sliding block 816, a first spring 817, a fifth bevel gear 818, a sixth bevel gear 819, a cam 820, a fourth bearing 821, a connecting ball 822, a guide block 823, a mounting rod 824, a mounting hollow cylinder 825, a third rotating shaft 827 and a stop 11, the connecting hollow cylinder 814 for connection is mounted at the left end of the fourth rotating shaft 828, two sliding rails 815 symmetrically arranged are fixedly mounted in the connecting hollow cylinder 814, the sliding blocks 816 cooperating with the two sliding rails 815 are slidably mounted on the two sliding rails 815, the two sliding blocks 816 can move left and right, the mounting hollow cylinder 825 for fixing the cleaning cylinder 81 is mounted on the inner side surfaces of the two sliding blocks 816, the cleaning cylinder 81 for cleaning the inside of the pipe is disposed in the mounting hollow cylinder 825, four springs 817 are installed between the right side surface of the installation hollow cylinder 825 and the left side surface of the connection hollow cylinder 814, two bearings 821 which are symmetrically arranged are fixedly installed on the installation frame one 82, a rotating shaft three 827 is connected in the two bearings 821 through interference, two bevel gear five 818 are installed at the front end and the rear end of the rotating shaft three 827, the two bevel gear five 818 are respectively located at the outer sides of the two bearings four 821, two bevel gear six 819 which are meshed with the two bevel gear five 818 are respectively installed on the two rotating shaft one 85, the cam 820 is installed on the rotating shaft three 827 and located between the two bearings four 821, the guide block 823 is fixedly installed on the installation frame one 82 and located at the left side of the cleaning roller 81, a guide hole 91 is formed in the middle of the guide block 823, an installation rod 824 which can move left and right is installed in the guide hole 91, and a connection ball 822 which is contacted with the cam 820 is installed at the left, the stop 11 is fixedly mounted on the mounting bar 824 on the right side of the connecting ball 822.
Further, as shown in fig. 4, the cleaning mechanism 8 for cleaning the inside of the large pipe further includes a second mounting frame 826, a first screw 263 and a stopper 264, the second mounting frame 826 is fixedly mounted on the second mounting frame 84 and is located on the right side of the second bearing 89, the second magnet 260 for cooperating with the first magnet 7 is placed in the second mounting frame 826, two rectangular holes 261 are formed in the second mounting frame 826, two first screw holes 262 symmetrically arranged are formed in the right end of the second mounting frame 826, the first screw 263 is screwed into the first screw holes 262 through threads, and the stopper 264 for preventing the second magnet 260 from falling off is respectively mounted on the right end of the first screw 263.
In the using process, when the first magnet 7 drives the whole cleaning mechanism 8 to move rightwards through the second magnet 260, the moving wheel 83 can rotate along the inner side wall of the large-sized pipeline 10, the moving wheel 83 can drive the first bevel gear 87 and the sixth bevel gear 819 to rotate through the first rotating shaft 85, the first bevel gear 87 can drive the second rotating shaft 810 to rotate through the second bevel gear 88, the second rotating shaft 810 can drive the fourth bevel gear 812 to rotate through the third bevel gear 811, the fourth bevel gear 812 can drive the connecting hollow cylinder 814 to rotate through the fourth rotating shaft 828, the connecting hollow cylinder 814 can drive the mounting hollow cylinder 825 to rotate through the first spring 817, the mounting hollow cylinder 825 can drive the cleaning roller 81 to rotate, and at the moment, the cleaning roller 81 can rotate to clean the inside of the large-sized pipeline 10. The cleaning operation of the inner parts of the large and small pipelines 10 can be finished by pushing the frame 2 to move rightwards, the cleaning efficiency is high, and the operation is simple.
Remove wheel 83 and can drive six 819 rotations of bevel gear through a rotation axis 85, six 819 of bevel gear can drive three 827 rotations of rotation axis through five 818 of bevel gear, three 827 rotations of rotation axis can drive cam 820 and rotate, cam 820 can drive installation pole 824 through connecting ball 822 and remove about, installation pole 824 can drive through connecting block 241 and remove about the cleaning roller 81 spaced type for cleaning roller 81 can carry out a lot of cleaning operations to the same position of large pipeline 10 inside, it is more thorough to wash, the cleaning performance is better. In the above operation, a large number of large pipes 10 can be thoroughly cleaned.
Further, as shown in fig. 5, the cleaning mechanism 8 for cleaning the inside of the large pipe further includes a connecting block 241, a second screw 242, and a third screw 252, the right end of the mounting rod 824 is fixedly provided with the connecting block 241 for connecting the cleaning roller 81, the connecting block 241 is provided with two second threaded holes 243 respectively located on the front side and the rear side of the mounting rod 824, the second threaded holes 243 are screwed with the second screw 242, the connecting block 241 is connected with the cleaning roller 81 through the second screw 242, the mounting hollow cylinder 825 is provided with two third threaded holes 251, the two third threaded holes 251 are screwed with the third screw 252, and the mounting hollow cylinder 825 is connected with the cleaning roller 81 through the third screw 252.
In the use process, after the large-sized pipeline 10 is cleaned for a long time, the cleaning roller 81 needs to be replaced regularly by a worker, so as to ensure the cleaning effect on the inside of the pipeline 10. When the cleaning roller 81 is to be replaced, the cleaning mechanism 8 can be taken out of the pipeline 10, and then the second screw 242 and the third screw 252 are manually rotated, so that the cleaning roller 81 is separated from the connecting block 241 and the mounting hollow cylinder 825, the old cleaning roller 81 can be taken out, a new cleaning roller 81 is mounted, and the replacement of the cleaning roller 81 is completed, and the operation is simple and convenient.
Further, as shown in fig. 1, the vehicle body frame further comprises a lifting mechanism for driving the first mounting frame 6 to move up and down, the lifting mechanism is arranged on the upper side surface of the upper portion of the vehicle frame 2, the lifting mechanism comprises a connecting frame 9, a second spring 92, a nut 93, a large screw 94 and a small bearing 95, four guide holes 91 are formed in the vehicle frame 2, the four connecting rods 5 are slidably located in the four guide holes 91, the connecting frame 9 for connection is fixedly mounted at one end of each of the four connecting rods 5, the small bearing 95 is fixedly mounted on the upper side surface of the upper portion of the vehicle frame 2 and is located in the center position of the upper portion of the vehicle frame 2, the large screw 94 for adjustment is arranged in the small bearing 95, the nut 93 is screwed on the large screw 94 through threads, and the nut 93 is fixedly connected with the connecting frame 9.
In the use, in order to realize that the interior of the pipelines 10 with different models can be cleaned, a worker can adjust the lifting mechanism according to the outer diameter of the pipeline 10 after putting the whole cleaning mechanism 8 into the pipeline 10. The staff can drive nut 93 through rotating big screw rod 94 and reciprocate, and nut 93 can drive connecting rod 5 through link 9 and reciprocate, and connecting rod 5 can drive magnet 7 through installing frame 6 and reciprocate for installing frame 6 can be close with the outer wall of equidimension pipeline 10 not.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.