CN111468350A

CN111468350A - Paint spraying device for cartoon toy and using method

Info

Publication number: CN111468350A
Application number: CN202010262034.3A
Authority: CN
Inventors: 薛丽
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-06
Filing date: 2020-04-06
Publication date: 2020-07-31

Abstract

The invention discloses a paint spraying device for cartoon toys, which comprises a base and a low-speed motor, wherein a plurality of supporting legs are welded on the lower end face of the base, a fixed column is welded at one end of the base, a paint spraying box is fixedly connected to the top of the fixed column, an adjustable paint spraying device is arranged on the fixed column, a drying box is welded on one side, away from the fixed column, of the base, an electric drying box is welded at the bottom of the position, between the fixed column and the drying box, of the base, the low-speed motor is fixed in the electric drying box, and a main shaft is rotatably connected to the base above the electric drying box through a bearing. Has the advantages that: the adjustable paint spraying device is arranged in the invention, the atomizing nozzle can be positioned at a proper angle and position by rotating the first rotating rod, the second rotating rod and the third rotating rod, and paint can be sprayed at various angles on toys with different sizes and structures on a net, so that the paint spraying is more uniform, and the paint spraying efficiency is improved.

Description

Paint spraying device for cartoon toy and using method

Technical Field

The invention relates to the technical field of toy processing, in particular to a paint spraying device for cartoon toys.

Background

Painting is a method of dispersing uniform and fine droplets by air pressure with a spray gun and applying the droplets to the surface of an object to be painted (various painting methods such as air painting, airless painting, and electrostatic painting can be classified). Air pressure spraying is one of the spraying methods, a coating method in which a coating material is atomized with compressed air and sprayed from a nozzle onto the surface of a substrate (plastic or other material). It is suitable for coating porous material and base material which is not desired to be soaked. The pneumatic spraying is divided into two types, suction spraying and pressurized air spraying.

The cartoon toy is a toy which is made by taking a movie cartoon person and an object as models. Supply child's amusement, be the important part of animation industry, the animation toy mainly includes the animation and twists the egg, the animation doll, japan animation is done and animation plush toy, some animation toys are behind injection moulding, generally all need to spray paint the processing to it, make the toy surface take the color, in order to increase the pleasing to the eye degree of toy, current paint spraying apparatus's nozzle is comparatively fixed, the inconvenient adjustment in direction and the position of nozzle, can't spray paint to the toy of different volume size and structure, also can't spout the blind area of toy bottom, make the efficiency of spraying paint poor, there are many lacquer to fall on the toy surface when spraying paint, but fall on the base, these lacquer can be wasted, thereby increase manufacturing cost, the toy can't dry at once and make the toy take place the lacquer condition easily after spraying paint and accomplish.

Disclosure of Invention

The invention aims to solve the problems that in the prior art, a nozzle of a paint spraying device is fixed, the direction and the position of the nozzle are inconvenient to adjust, toys with different sizes and structures cannot be sprayed, and a blind area at the bottom of the toy cannot be sprayed, so that the paint spraying efficiency is poor, a lot of paint is not dropped on the surface of the toy but dropped on a base when the paint is sprayed, the paint is wasted, the production cost is increased, and the toy cannot be dried immediately after the paint is sprayed, so that the paint is easy to drop.

In order to achieve the purpose, the invention adopts the following technical scheme: a paint spraying device for cartoon toys comprises a base and a low-speed motor, wherein a plurality of supporting legs are welded on the lower end surface of the base, one end of the base is welded with a fixed column, the top of the fixed column is fixedly connected with a paint spraying box, an adjustable paint spraying device is arranged on the fixed column, a drying box is welded on one side of the base away from the fixed column, an electric drying box is welded at the bottom of the base between the fixed column and the drying box, the low-speed motor is fixed in the electric drying box, a main shaft is rotatably connected on a base above the electric drying box through a bearing, the lower end of the main shaft penetrates through the base and the electric drying box to be coaxially welded with an output shaft of the low-speed motor, the top end of the main shaft is coaxially welded with a disc-shaped placing net, the base is provided with a recycling device, and the drying box is internally provided with a paint spraying and drying device.

In foretell a paint spraying apparatus for cartoon toy, adjustable paint spraying apparatus includes first booster pump, first booster pump fixed connection is on the column wall that the fixed column is close to stoving case one side, the fixed column is located the welding on the lateral wall of first booster pump below and has a rotation seat, it is connected with a first dwang to rotate on the rotation seat, the one end rotation that the rotation seat was kept away from to first dwang is connected with a second dwang, the one end rotation that first dwang was kept away from to the second dwang is connected with a third dwang, the one end fixedly connected with atomizing nozzle of second dwang is kept away from to the third dwang.

In foretell a paint spraying apparatus for animation toy, the liquid outlet department of first booster pump is connected with a paint spraying pipe, the one end that first booster pump was kept away from to paint spraying pipe has atomizing nozzle intercommunication, paint spraying pipe passes through the fixed band with first dwang, second dwang and third dwang and is connected, be equipped with the pipe intercommunication that sprays paint between paint spraying case and the first booster pump inlet.

In foretell a paint spraying apparatus for animation toy, retrieve the device of recycling and include the collecting box, the collecting box welding is on the terminal surface under the base, a ring channel has been seted up for the axis to a main shaft on the base, the collecting hole has been seted up on the ring channel, the collecting hole runs through base and collecting box intercommunication, collecting box lateral wall lower extreme fixedly connected with second booster pump, the inlet and the collecting box intercommunication of second booster pump, the liquid outlet of second booster pump is connected with a pipe, the one end that the second booster pump was kept away from to the pipe runs through the base and is connected with the taper nozzle, the taper nozzle is fixed on placing the base of net below.

In foretell a paint spraying apparatus for animation toy, drying device sprays paint includes servo motor, servo motor passes through on the outside tank wall of bolt fastening stoving case, entry and export have been seted up on the both sides tank wall of stoving case, all weld two mounting panels on the tank wall in entry and exit, with two with one side the mounting panel is connected with the pivot through the bearing rotation, every coaxial welding has the commentaries on classics roller in the commentaries on classics pivot, even it is equipped with a conveyer belt, two to change the common cover of roller the equal coaxial welding of the convex one end of front side mounting panel of pivot is located from the driving wheel, coaxial welding has an action wheel on servo motor's the output shaft, action wheel and two are equipped with a drive belt from each cover of driving wheel.

In the paint spraying device for the cartoon toy, the groove wall of the outer ring of the annular groove is 10mm higher than the groove wall of the inner ring, and the upper end surface of the base in the annular groove forms an inclined angle of 5 degrees around the main shaft.

In the paint spraying device for the cartoon toy, the model of the low-speed motor is 68KTYZ, and the model of the servo motor is SMG 80-M02430.

The invention also discloses a using method of the paint spraying device for the cartoon toy, which comprises the following steps: the method comprises the following steps:

s1: before use, checking whether the first booster pump, the second booster pump, the low-speed motor, the servo motor and the electric heater have faults or not, and then cleaning residual spray paint on the atomizing nozzle;

s2: paint is filled in the paint spraying box and the collecting box, and the paint is filtered by a mesh screen and stirred uniformly;

s3: according to the size of the toy, the direction and the position of the atomizing nozzle are adjusted by rotating the first rotating rod, the second rotating rod and the third rotating rod;

s4: turning on the first booster pump, the second booster pump, the low-speed motor, the servo motor and the electric heater to enable the first booster pump, the second booster pump, the low-speed motor, the servo motor and the electric heater to be in a working state, and enabling the atomizing nozzle and the conical nozzle to jointly spray paint on toys placed on a net;

s5: the toy after being sprayed with the paint is moved to a conveying belt at an inlet of a drying box by an operator, the toy enters the drying box through the rotating conveying belt to be dried, and leaves the drying box from an outlet after being dried;

s6: and (6) collecting and boxing.

Compared with the prior art, the invention has the advantages that:

1. the adjustable paint spraying device is arranged, wherein the first rotating rod, the second rotating rod and the third rotating rod are connected with each other through the damping rotating shaft, the atomizing nozzles can be positioned at proper angles and positions by rotating the first rotating rod, the second rotating rod and the third rotating rod, and the paint can be sprayed at various angles on toys with different sizes and structures on a net, so that the paint spraying is more uniform, and the paint spraying efficiency is improved;

2. the recycling device is arranged in the invention, in the process of spraying paint, the paint which does not fall on the toy falls on the placing net and flows onto the base after accumulation, the inclined surface on the base enables the paint to flow into the annular groove, the paint enters the collecting box from the collecting hole after collection, and the paint in the box is sprayed out from the conical nozzle through the second booster pump to spray the blind zone at the bottom of the toy placed on the net, so that on one hand, the production cost is saved by recycling, and on the other hand, the problem that the blind zone at the bottom of the toy cannot be sprayed is solved;

3. according to the invention, the paint spraying and drying device is arranged on one side of the base, and the paint spraying and drying processes are combined together, so that the transportation cost between the two processes is reduced, and the condition that the paint is easily dropped from the toy due to the fact that the toy cannot be dried immediately is effectively reduced.

Drawings

FIG. 1 is a schematic view showing a painting apparatus for a cartoon toy according to the present invention;

FIG. 2 is a partial structural plan view of a painting apparatus for cartoon toys according to the present invention;

FIG. 3 is an enlarged view of a portion of the structure at A in FIG. 1;

fig. 4 is a partial structural schematic view of a paint drying device of a paint spraying device for cartoon toys according to the present invention.

In the figure: the automatic spraying device comprises a base 1, supporting legs 2, fixing legs 3, a spraying box 4, a first booster pump 5, a spraying pipe 6, a rotating seat 7, a first rotating rod 8, a second rotating rod 9, a third rotating rod 10, an atomizing nozzle 11, a fixing band 12, an electric drying box 13, a low-speed motor 14, a main shaft 15, a placing net 16, an annular groove 17, a collecting hole 18, a collecting box 19, a second booster pump 20, a guide pipe 21, a conical nozzle 22, a drying box 23, an inlet 24, an outlet 25, a mounting plate 26, a rotating shaft 27, a rotating roller 28, an electric heater 29, a fan 30, a servo motor 31, a driving wheel 32 and a driven wheel 33.

Detailed Description

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are only for illustrative purposes and are not intended to limit the scope of the present invention.

Examples

Referring to fig. 1-4, a paint spraying device for cartoon toys comprises a base 1 and a low-speed motor 14, a plurality of supporting legs 2 are welded on the lower end face of the base 1, a fixed column 3 is welded on one end of the base 1, a paint spraying box 4 is fixedly connected on the top of the fixed column 3, an adjustable paint spraying device is arranged on the fixed column 3, a drying box 23 is welded on one side of the base 1 far away from the fixed column 3, an electric drying box 13 is welded on the bottom of the base 1 between the fixed column 3 and the drying box 23, the low-speed motor 14 is fixed in the electric drying box 13, a main shaft 15 is rotatably connected on the base above the electric drying box 13 through a bearing, the lower end of the main shaft 15 penetrates through the base 1 and the electric drying box 13 to be coaxially welded with an output shaft of the low-speed motor 14, a disc-shaped placing net 16 is coaxially welded on, a paint spraying and drying device is arranged in the drying box 23.

The adjustable paint spraying device comprises a first booster pump 5, the first booster pump 5 is fixedly connected on the column wall of one side, close to the drying box 23, of a fixed column 3, a rotating seat 7 is welded on the side wall of the fixed column 3 below the first booster pump 5, a first rotating rod 8 is rotatably connected on the rotating seat 7, one end, far away from the rotating seat 7, of the first rotating rod 8 is rotatably connected with a second rotating rod 9, one end, far away from the first rotating rod 8, of the second rotating rod 9 is rotatably connected with a third rotating rod 10, one end, far away from the second rotating rod 9, of the third rotating rod 10 is fixedly connected with an atomizing nozzle 11, the first rotating rod 8, the second rotating rod 9, the third rotating rod 10 and the rotating seat 7 are mutually connected through a damping rotating shaft, the damping rotating shaft is a rotating shaft structure (such as a rotating shaft of a notebook computer) capable of stopping at any angle, a paint, the one end that first booster pump 5 was kept away from to spray paint pipe 6 has atomizing nozzle 11 intercommunication, and spray paint pipe 6 passes through fixed band 12 with first dwang 8, second dwang 9 and third dwang 10 and is connected, is equipped with spray paint pipe 6 intercommunication between case 4 and the 5 inlet of first booster pump of spraying paint.

The recycling device comprises a collecting box 19, the collecting box 19 is welded on the lower end face of a base 1, an annular groove 17 is formed in the base 1 by taking a main shaft 15 as an axis, a collecting hole 18 is formed in the annular groove 17, the collecting hole 18 penetrates through the base 1 to be communicated with the collecting box 19, the lower end of the side wall of the collecting box 19 is fixedly connected with a second booster pump 20, a liquid inlet of the second booster pump 20 is communicated with the collecting box 19, a liquid outlet of the second booster pump 20 is connected with a guide pipe 21, one end, far away from the second booster pump 20, of the guide pipe 21 penetrates through the base 1 to be connected with a conical nozzle 22, the conical nozzle 22 is fixed on the base 1 below a placing net 16, spray paint which does not fall on the surface of a toy falls on the base 1 through meshes of the placing net 16, the conical nozzle 22 also sprays the spray paint, the upper end face of the base 1 in the annular groove 17 is inclined at an angle of 5 ° around the main axis 15.

Drying device sprays paint includes servo motor 31, servo motor 31 passes through on the outside tank wall of bolt fastening stoving case 23, entry 24 and export 25 have been seted up on the both sides tank wall of stoving case 23, all weld on the tank wall of entry 24 and export 25 department two mounting panels 26, two mounting panels 26 are connected with pivot 27 through bearing rotation with one side, coaxial welding has the commentaries on classics roller 28 on every commentaries on classics pivot 27, the common cover of commentaries on classics roller 28 is equipped with a conveyer belt even, two pivot 27 are located the equal coaxial welding of the convex one end of front side mounting panel 26 and have from driving wheel 33, coaxial welding has a action wheel 32 on servo motor 31's the output shaft, action wheel 32 and two follow driving wheel 33 respectively overlap and are equipped with a drive belt, low-speed motor 14's model is 68KTYZ, servo motor 31.

According to the invention, a toy needing paint spraying is placed on a placing net 16, the angle and the position of an atomizing nozzle 11 can be adjusted by rotating a first rotating rod 8, a second rotating rod 9 and a third rotating rod 10 according to the size and the structure of the toy, then a first booster pump 5 and a second booster pump 20 are opened to enable the atomizing nozzle 11 and a conical nozzle 22 to carry out paint spraying operation on the toy on the placing net 16, and a low-speed motor 14 is simultaneously opened to enable the placing net 16 to rotate, so that the atomizing nozzle 11 and the conical nozzle 22 can spray paint at all angles of the toy, and the paint can be uniformly distributed on the surface of the toy.

In the process of spraying paint, the paint which does not fall on the toy falls on the placing net 16 and flows onto the base 1 after being accumulated, the paint flows into the annular groove 17 by the inclined surface on the base 1 and enters the collecting box 19 from the collecting hole 18 after being collected, and the paint in the box are sprayed out from the conical nozzle 22 through the second booster pump 20 to spray the dead zone at the bottom of the toy on the placing net 16, so that the paint is recycled on one hand, and the problem that the dead zone at the bottom of the toy cannot be sprayed on the other hand is solved.

Can stand immediately after the toy spraying is accomplished and move the toy to the entry 24 department conveyer belt of stoving case 23 on, then open servo motor 31, fan 30 and electric heater 29, the conveyer belt begins to carry the toy, and fan 30 blows the steam that electric heater 29 produced downwards, makes hot-blast and toy contact, carries out fast drying to the toy, prevents that the lacquer condition from appearing in the toy.

The using method comprises the following steps:

s1: before use, checking whether the first booster pump 5, the second booster pump 20, the low-speed motor 14, the servo motor 31 and the electric heater 29 have faults or not, and then cleaning residual spray paint on the atomizing nozzle 11;

s2: paint is filled in the paint spraying box 4 and the collecting box 19, and the paint spraying needs to be filtered by a mesh screen and stirred uniformly;

s3: according to the size of the toy, the direction and the position of the atomizing nozzle 11 are adjusted by rotating the first rotating rod 8, the second rotating rod 9 and the third rotating rod 10;

s4: the first booster pump 5, the second booster pump 20, the low-speed motor 14, the servo motor 31 and the electric heater 29 are turned on to be in a working state, and the atomizing nozzle 11 and the conical nozzle 22 jointly perform paint spraying operation on the toy placed on the net 16;

s5: the toy after being sprayed with paint is moved to a conveyor belt at an inlet 24 of the drying box 23 by an operator, the toy enters the drying box 23 through the rotating conveyor belt to be dried, and leaves the drying box 23 from an outlet 25 after being dried;

s6: and (6) collecting and boxing.

Although the terms of the base 1, the support legs 2, the fixed legs 3, the painting booth 4, the first pressurizing pump 5, the painting pipe 6, the rotary base 7, the first rotary shaft 8, the second rotary shaft 9, the third rotary shaft 10, the atomizing nozzle 11, the fixed belt 12, the electric drying booth 13, the low-speed motor 14, the main shaft 15, the placing net 16, the annular groove 17, the collecting hole 18, the collecting box 19, the second pressurizing pump 20, the guide duct 21, the taper nozzle 22, the drying booth 23, the inlet 24, the outlet 25, the mounting plate 26, the rotary shaft 27, the rotary roller 28, the electric heater 29, the fan 30, the servo motor 31, the driving wheel 32, the driven wheel 33, and the like are used more frequently herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.

Claims

1. A paint spraying device for cartoon toys comprises a base (1) and a low-speed motor (14), and is characterized in that a plurality of supporting legs (2) are welded on the lower end face of the base (1), a fixing column (3) is welded at one end of the base (1), a paint spraying box (4) is fixedly connected to the top of the fixing column (3), an adjustable paint spraying device is arranged on the fixing column (3), a drying box (23) is welded on one side, far away from the fixing column (3), of the base (1), an electric drying box (13) is welded at the bottom of the position, located between the fixing column (3) and the drying box (23), of the base (1), the low-speed motor (14) is fixed in the electric drying box (13), a main shaft (15) is rotatably connected to the base above the electric drying box (13) through a bearing, and the lower end of the main shaft (15) penetrates through the base (1) and the electric drying box (13) to be coaxially welded with an output shaft of the low, the top coaxial welding of main shaft (15) has the net (16) of placing of a disc type, be equipped with the recovery on base (1) and recycle the device, be equipped with the drying device that sprays paint in stoving case (23).

2. The painting apparatus for cartoon toys according to claim 1, the adjustable paint spraying device comprises a first booster pump (5), the first booster pump (5) is fixedly connected to the column wall of one side of the fixed column (3) close to the drying box (23), a rotating seat (7) is welded on the side wall of the fixed column (3) below the first booster pump (5), a first rotating rod (8) is rotatably connected to the rotating seat (7), a second rotating rod (9) is rotatably connected to one end, far away from the rotating seat (7), of the first rotating rod (8), one end of the second rotating rod (9) far away from the first rotating rod (8) is rotatably connected with a third rotating rod (10), and one end of the third rotating rod (10) far away from the second rotating rod (9) is fixedly connected with an atomizing nozzle (11).

3. The paint spraying device for cartoon toys according to claim 2, wherein a paint spraying pipe (6) is connected to a liquid outlet of the first booster pump (5), an atomizing nozzle (11) is communicated with one end, far away from the first booster pump (5), of the paint spraying pipe (6), the paint spraying pipe (6) is connected with the first rotating rod (8), the second rotating rod (9) and the third rotating rod (10) through a fixing belt (12), and the paint spraying pipe (6) is communicated with a liquid inlet of the first booster pump (5).

4. The paint spraying device for cartoon toys according to claim 1, wherein the recycling device comprises a collecting box (19), the collecting box (19) is welded on the lower end face of the base (1), an annular groove (17) is formed in the base (1) for an axis of a main shaft (15), a collecting hole (18) is formed in the annular groove (17), the collecting hole (18) penetrates through the base (1) and is communicated with the collecting box (19), a second booster pump (20) is fixedly connected to the lower end of the side wall of the collecting box (19), a liquid inlet of the second booster pump (20) is communicated with the collecting box (19), a liquid outlet of the second booster pump (20) is connected with a guide pipe (21), one end of the guide pipe (21), which is far away from the second booster pump (20), penetrates through the base (1) and is connected with a conical nozzle (22), the conical nozzle (22) is fixed on the base (1) below the placing net (16).

5. The paint spraying device for the cartoon toy according to claim 1, wherein the paint spraying and drying device comprises a servo motor (31), the servo motor (31) is fixed on the outer side box wall of the drying box (23) through bolts, an inlet (24) and an outlet (25) are formed in the two side box walls of the drying box (23), two mounting plates (26) are welded on the box walls at the inlet (24) and the outlet (25), the two mounting plates (26) on the same side are rotatably connected with a rotating shaft (27) through bearings, a rotating roller (28) is coaxially welded on the rotating shaft (27), one conveying belt is sleeved on the rotating roller (28) together, the two conveying rollers (27) are positioned at the protruding end of the front side mounting plate (26), a driven wheel (33) is coaxially welded on the output shaft of the servo motor (31), a driving wheel (32) is coaxially welded on the output shaft of the servo motor (31), the driving wheel (32) and the two driven wheels (33) are respectively sleeved with a transmission belt.

6. Paint spraying apparatus for cartoon toys according to claim 4 characterised in that the outer ring groove wall of the ring groove (17) is 10mm higher than the inner ring groove wall, and the upper end face of the base (1) in the ring groove (17) is inclined at an angle of 5 ° around the main shaft (15).

7. The paint spraying apparatus for cartoon toys of claim 5, wherein said low speed motor (14) is of the type 68KTYZ and said servo motor (31) is of the type SMG 80-M02430.

8. A method of using a painting apparatus for cartoon toys, comprising the steps of:

s1: before use, checking whether the first booster pump (5), the second booster pump (20), the low-speed motor (14), the servo motor (31) and the electric heater (29) have faults or not, and then cleaning residual spray paint on the atomizing nozzle (11);

s2: paint spraying is filled in the paint spraying box (4) and the collecting box (19), and the paint spraying needs to be filtered by a mesh screen and stirred uniformly;

s3: according to the size of the toy, the direction and the position of the atomizing nozzle (11) are adjusted by rotating the first rotating rod (8), the second rotating rod (9) and the third rotating rod (10);

s4: the first booster pump (5), the second booster pump (20), the low-speed motor (14), the servo motor (31) and the electric heater (29) are turned on to be in a working state, and the atomizing nozzle (11) and the conical nozzle (22) jointly perform paint spraying operation on the toy placed on the net (16);

s5: the toy after being sprayed with paint is moved to a conveying belt at an inlet (24) of a drying box (23) by an operator, the toy enters the drying box (23) through the rotating conveying belt to be dried, and leaves the drying box (23) from an outlet (25) after being dried;

s6: and (6) collecting and boxing.