CN111455532A - Perforated warm-keeping cloth, production method and polar fleece fabric prepared from perforated warm-keeping cloth - Google Patents
Perforated warm-keeping cloth, production method and polar fleece fabric prepared from perforated warm-keeping cloth Download PDFInfo
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- CN111455532A CN111455532A CN202010284984.6A CN202010284984A CN111455532A CN 111455532 A CN111455532 A CN 111455532A CN 202010284984 A CN202010284984 A CN 202010284984A CN 111455532 A CN111455532 A CN 111455532A
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- cloth
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
- D04B1/104—Openwork fabric, e.g. pelerine fabrics
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/02—Pile fabrics or articles having similar surface features
- D04B1/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The inventor provides a production method of a perforated warm-keeping fabric, which is woven by a weft knitting double-sided jacquard, wherein the front side of the fabric comprises a mesh area and an interweaving area; the reverse side comprises a mesh area and a bristle area; the forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to form the same vacant positions, and holes penetrating the cloth are formed; the bristle field is a raised loop structure woven from pile yarns. After the thick coil structure protruding from the brushing area is used for brushing, the loss amount of fibers on the surface of the coil is small, most of the fibers are mutually entangled to be in a plush state after being brushed, meanwhile, the whole coil structure is not damaged, and the brushed thick coil structure has a thick plush feeling. The holes woven by a special process in the mesh area have the function of ventilation without damaging the integral structure of the cloth.
Description
Technical Field
The invention relates to the field of textiles, in particular to a perforated warm-keeping fabric, a production method and a polar fleece fabric prepared from the same.
Background
When the existing weft-knitted double-sided fabric is used for preparing polar fleece fabric, thick yarns are adopted for knitting and raising, and knitting density is high, so that the fabric is poor in breathability and is not suitable for being used as a fabric of sports clothes. If the cloth is perforated, the overall structure of the cloth is damaged.
Disclosure of Invention
Therefore, it is necessary to provide an apertured thermal fabric having both air permeability and thermal insulation properties and a method for producing the same.
The invention provides a production method of weft-knitted double-faced jacquard fabric in a first aspect. The weft-knitted double-sided jacquard fabric is woven by adopting a weft-knitted double-sided jacquard machine and is divided into a front side and a back side, and computer jacquard is adopted;
the front side of the double-sided jacquard fabric comprises a mesh area and an interweaving area; the back side of the double-sided jacquard fabric comprises a mesh area and a brush hair area; the forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to form the same vacant positions, and holes penetrating the cloth are formed;
the bristle field is a raised loop structure woven from pile yarns.
In a second aspect of the invention, a weft-knitted double-faced jacquard fabric is provided, which is produced by the production method of the weft-knitted double-faced jacquard fabric of the first aspect of the invention.
In a third aspect of the invention, a polar fleece fabric is provided, and the polar fleece fabric is obtained by brushing the reverse side of the weft-knitted double-sided jacquard fabric of the second aspect of the invention.
The technical scheme is characterized in that the weaving is carried out by adopting a weft knitting double-sided jacquard machine and computer jacquard; the front side of the double-sided jacquard fabric comprises a mesh area and an interweaving area; the reverse side comprises a mesh area and a bristle area; the forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to form the same vacant positions, and holes penetrating the cloth are formed; the bristle field is a raised loop structure woven from pile yarns. According to the technical scheme, after the thick coil structure protruding from the brushing area is used for brushing, the loss amount of fibers on the surface of the coil is small, most of the fibers are entangled into a plush state after being brushed, meanwhile, the whole coil structure is not damaged, yarn breakage and fiber loss are reduced, and the plush feeling is achieved after brushing. Meanwhile, the holes formed in the mesh area by weaving through a special process have the function of ventilation while the integral structure of the cloth is not damaged.
Drawings
FIG. 1 is a weave diagram of a mesh region of example 1;
FIG. 2 is a knitting diagram of an interlacing area in embodiment 1;
FIG. 3 is a weave diagram of a bristle field of example 1;
description of reference numerals:
11. the material is formed into a loop,
12. the tucking is carried out in a tucking way,
13. the floating lines are arranged on the upper surface of the floating wire,
14. and (4) holes.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
The jacquard weave is a pattern weave formed by laying yarn pads on some knitting needles selected according to pattern requirements for knitting, knitting needles which are not laid with yarn are not looped, and yarn is left behind the knitting needles which are not knitted in a floating thread shape, and the structural units of the pattern weave consist of loops and floating threads.
DTY (draw texturing yarn): the (Drawtextingyarn) also called Dacron textured yarn is a finished yarn drawn continuously or simultaneously on a texturing machine and textured by a false twister. DTY is straight in the wound state; however, in the relaxed state, the filaments shrink and become fluffy. Therefore, the DTY fabric has the characteristics of softness and fluffiness.
The invention provides a production method of weft-knitted double-faced jacquard fabric, wherein the weft-knitted double-faced jacquard fabric is woven by adopting a weft-knitted double-faced jacquard machine and is divided into a front side and a back side, and computer jacquard is adopted;
the front side of the double-sided jacquard fabric comprises a mesh area and an interweaving area; the back side of the double-sided jacquard fabric comprises a mesh area and a brush hair area;
the forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to form the same vacant positions, and holes penetrating the cloth are formed;
the bristle field is a raised loop structure woven from pile yarns.
Preferably, the raised yarn is a high-elasticity non-net yarn. The cloth fiber woven by the high-elasticity yarn is easy to shrink, so that the coil structure is more convex, and subsequent brushing treatment is facilitated. The non-net yarns are also beneficial to brushing treatment, so that the brushing process is smoother, and the clamping knot in the brushing process is avoided.
Preferably, the raised yarn is a DTY yarn with the yarn diameter of more than 150D.
The pile yarn is preferably 150D DTY yarn, wherein the F number is selected according to the specific bristle style, and the fineness of the pile is different from that of the pile, for example: the material can be used in 300D/288F,300D/192F,.
Preferably, on the reverse side of the cloth, the loop density of the bristle field is greater than the loop density of the mesh field.
Preferably, the weaving coil density of the front surface of the cloth is set to be 100-200; on the reverse side of the cloth, the weaving loop density of the mesh area is-40-80, and the weaving loop density of the bristle area is 120-300.
Preferably, the D value of the yarn in the bristle field is greater than in the mesh field.
In a second aspect of the present invention, there is provided an apertured thermal fabric produced by the production method according to the first aspect of the present invention.
The front surface of the perforated warm-keeping cloth obtained by the invention comprises a mesh area and an interweaving area; the reverse side comprises a mesh area and a bristle area; the forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to form the same vacant positions, and holes penetrating the cloth are formed; the bristle field is a raised loop structure woven from pile yarns.
The back side brushing area is a densely woven convex thick wire ring structure; the thick coil structure protruding from the brushing area has the advantages that after brushing, the loss amount of fibers on the surface of the coil is small, most of the fibers are mutually entangled to be in a plush state after being brushed, meanwhile, the whole coil structure is not damaged, the conditions of yarn breakage and fiber loss cannot occur, meanwhile, the yarns are densely woven, and the brushed thick coil structure has a thick plush feeling. Meanwhile, the holes formed in the mesh area by weaving through a special process have the function of ventilation while the integral structure of the cloth is not damaged.
In a third aspect of the invention, a polar fleece fabric is provided, and the polar fleece fabric is obtained by brushing the reverse side of the perforated warm-keeping fabric of the second aspect of the invention.
In the polar fleece fabric, a back napping area has a full napping feeling, and holes formed by weaving through a special process are distributed in a mesh area, so that the integral structure of the fabric is not damaged, and the fabric has a ventilation effect.
Example 1: production of weft-knitted double-faced jacquard fabric and polar fleece fabric
Production of weft-knitted double-faced jacquard fabric:
the knitting machine is obtained by adopting a weft knitting double-faced jacquard machine 6 needle path circular weaving, a preset knitting process is input in computer software, and yarns are correspondingly connected into yarn inlet paths according to computer graphics and color matching;
the front side of the weft-knitted double-sided jacquard fabric comprises a mesh area and an interweaving area; the weave pattern of the mesh area is shown in figure 1.
The forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely (in the same path) are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to each other to form the same vacant positions and holes penetrating the cloth are formed.
The weave pattern of the interwoven regions is shown in figure 2.
The back side of the double-sided jacquard fabric comprises a mesh area and a brush hair area; the bristle field is a raised loop structure woven from pile yarns, the weave of which is shown in figure 3.
Wherein, the mesh area adopts 150D/84F polyester-cation composite yarn DTY, and the interweaving area and the brush hair area adopt 200D/144F high-elasticity non-mesh DTY.
The density of the coils on the front side of the cloth is 170; on the reverse side of the cloth, the coil density of the mesh area was set to 55 and the coil density of the bristle field was set to 160.
The front side of the woven weft-knitted double-sided cloth comprises a mesh area and an interweaving area; the reverse side comprises a bristle region and a mesh region; the bristle area is a raised thick loop structure woven by the pile yarns. After the thick coil structure protruding from the brushing area is used for brushing, the loss amount of fibers on the surface of the coil is small, most of the fibers are mutually entangled to be in a plush state after being brushed, meanwhile, the whole coil structure is not damaged, the conditions of yarn breakage and fiber loss are less generated, and the brushed thick coil structure has a thick plush feeling. Meanwhile, the holes formed in the mesh area by weaving through a special process have the function of ventilation while the integral structure of the cloth is not damaged.
Production of polar fleece fabric:
and (3) finishing, fluffing, secondary carding, shearing, grain shaking, finishing and shaping the weft-knitted double-sided jacquard fabric produced in the process to obtain the grain-shaken velvet fabric. The back surface of the polar fleece fabric has rich fluff feeling, is comfortable to wear and is breathable by the mesh area.
Example 2: production of weft-knitted double-faced jacquard fabric and polar fleece fabric
Production of weft-knitted double-faced jacquard fabric:
the yarn is obtained by circularly weaving by adopting a weft-knitted double-faced jacquard machine, a preset weaving process is input into computer software, and the yarns are correspondingly connected into yarn inlet paths according to computer graphics and color matching;
the front side of the weft-knitted double-sided jacquard fabric comprises a mesh area and an interweaving area; the reverse side comprises a mesh area and a bristle area; the holes in the mesh region are formed as follows: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to each other to form the same vacant positions, and holes penetrating through the cloth are formed. The bristle field is a raised loop structure woven from pile yarns.
300D/288F terylene DTY is adopted in the interweaving area and the bristle area; the mesh area adopts 175D/84F polyester-positive composite yarn DTY.
The density of coils on the front side of the cloth is 100; on the reverse side of the cloth, the coil density of the mesh area was set to 40 and the coil density of the bristle field was set to 120.
Production of polar fleece fabric:
and (3) finishing, fluffing, secondary carding, shearing, grain shaking, finishing and shaping the weft-knitted double-sided jacquard fabric produced in the process to obtain the grain-shaken velvet fabric. The back surface of the polar fleece fabric has rich fluff feeling, is comfortable to wear and is breathable by the mesh area.
Example 3: production of weft-knitted double-faced jacquard fabric and polar fleece fabric
Production of weft-knitted double-faced jacquard fabric:
the yarn is obtained by circularly weaving by adopting a weft-knitted double-faced jacquard machine, a preset weaving process is input into computer software, and the yarns are correspondingly connected into yarn inlet paths according to computer graphics and color matching;
the yarn is obtained by circularly weaving by adopting a weft-knitted double-faced jacquard machine, a preset weaving process is input into computer software, and the yarns are correspondingly connected into yarn inlet paths according to computer graphics and color matching;
the front side of the weft-knitted double-sided jacquard fabric comprises a mesh area and an interweaving area; the back side of the double-sided jacquard fabric comprises a mesh area and a brush hair area; the holes in the mesh region are formed as follows: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to each other to form the same vacant positions, and holes penetrating through the cloth are formed. The bristle field is a raised loop structure woven from pile yarns.
300D/288F terylene DTY is adopted in the interweaving area and the bristle area; the mesh area adopts polyester-cotton composite filament, the front side of the cloth and the coil density are both set to be 200; on the reverse side of the cloth, the coil density of the mesh area was set to 80 and the coil density of the bristle area was set to 300.
Production of polar fleece fabric:
and (3) finishing, fluffing, secondary carding, shearing, grain shaking, finishing and shaping the weft-knitted double-sided jacquard fabric produced in the process to obtain the grain-shaken velvet fabric. The back surface of the polar fleece fabric has rich fluff feeling, is comfortable to wear and is breathable by the mesh area.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.
Claims (8)
1. The production method of the perforated warm-keeping cloth is characterized in that the perforated warm-keeping cloth is woven by a weft knitting double-sided jacquard machine, and computer jacquard is adopted;
the front surface of the double-sided jacquard fabric comprises a mesh area and an interweaving area, and the back surface of the double-sided jacquard fabric comprises a mesh area and a brushing area; the forming process of the holes in the mesh area comprises the following steps: in the weaving process, after the cylinder needles and the dial needles which are arranged oppositely are looped respectively, the formed loops are moved to the opposite dial needles and the cylinder needles, so that the front and the back of the cloth are opposite to form the same vacant positions, and holes penetrating the cloth are formed;
the bristle field is a raised loop structure woven from pile yarns.
2. The method of claim 1, wherein the pile yarn is a high-stretch non-mesh yarn.
3. The production method according to claim 1, wherein the pile yarn is a 150D or higher polyester DTY yarn.
4. The method of claim 1, wherein the loop density of the bristle field is greater than the loop density of the mesh field on the reverse side of the cloth.
5. The production method as claimed in claim 4, wherein the weaving loop density of the front surface of the cloth is set to 100-200; on the reverse side of the cloth, the weaving loop density of the mesh area is 40-80, and the weaving loop density of the bristle area is 120-300.
6. The method of claim 1, wherein the bristle field has a yarn D value greater than the mesh field.
7. A weft-knitted double-sided jacquard fabric, characterized in that the weft-knitted double-sided jacquard fabric is produced by the production method according to any one of claims 1 to 6.
8. A polar fleece fabric, characterized in that the polar fleece fabric is obtained by brushing the reverse side of a weft-knitted double-sided jacquard fabric according to claim 7.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010284984.6A CN111455532A (en) | 2020-04-13 | 2020-04-13 | Perforated warm-keeping cloth, production method and polar fleece fabric prepared from perforated warm-keeping cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010284984.6A CN111455532A (en) | 2020-04-13 | 2020-04-13 | Perforated warm-keeping cloth, production method and polar fleece fabric prepared from perforated warm-keeping cloth |
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| CN110685059A (en) * | 2019-10-21 | 2020-01-14 | 晋江百润织造有限公司 | Jacquard mesh fabric, vamp and fabric manufacturing method |
| CN110846797A (en) * | 2019-12-04 | 2020-02-28 | 信泰(福建)科技有限公司 | Fly-knitted breathable sock shoe and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2010053490A (en) * | 2008-08-29 | 2010-03-11 | Shima Seiki Mfg Ltd | Method for knitting tubular knitted fabric and knitted fabric |
| CN103161013A (en) * | 2013-04-07 | 2013-06-19 | 无锡红豆居家服饰有限公司 | Gigging openwork jacquard knitted fabric |
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