CN111441181A - Short-process dyeing and finishing process for brocade-viscose fabric - Google Patents
Short-process dyeing and finishing process for brocade-viscose fabric Download PDFInfo
- Publication number
- CN111441181A CN111441181A CN201910043119.XA CN201910043119A CN111441181A CN 111441181 A CN111441181 A CN 111441181A CN 201910043119 A CN201910043119 A CN 201910043119A CN 111441181 A CN111441181 A CN 111441181A
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- China
- Prior art keywords
- parts
- dyeing
- finishing
- brocade
- bath
- Prior art date
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- Pending
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- 238000004043 dyeing Methods 0.000 title claims abstract description 64
- 229920000297 Rayon Polymers 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000007730 finishing process Methods 0.000 title claims abstract description 25
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- 239000007788 liquid Substances 0.000 claims abstract description 39
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 27
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- 238000005406 washing Methods 0.000 claims abstract description 18
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims abstract description 14
- 238000002791 soaking Methods 0.000 claims abstract description 14
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- 239000010703 silicon Substances 0.000 claims abstract description 13
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- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 29
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 19
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- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 17
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Classifications
-
- D—TEXTILES; PAPER
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
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Abstract
The invention discloses a short-process dyeing and finishing process for a brocade-viscose fabric, which comprises the following steps of 1) one-bath pretreatment: the bath ratio is 1:10, and the grey cloth is placed in the pretreatment finishing liquid; heating to 100 deg.C at a speed of 2 deg.C/min, and maintaining for 30-45 min; cooling, draining liquid and washing with water; 2) dyeing the nylon-viscose fabric in one bath: placing the brocade bonding fabric into a dye vat according to the bath ratio of 1: 10; adding dye and leveling agent, and running for 10 min; heating to 80 deg.C, adding anhydrous sodium sulphate, and keeping the temperature for 30-45 min; then heating to 98 ℃, and dyeing for 30-45min in a heat preservation way; cooling, discharging waste liquid and washing with water; 3) soaping: the bath ratio is 1:10, the temperature is 90 ℃, and the time is 10 min; 4) functional after finishing: preparing finishing liquid according to the mass ratio of the organic silicon emulsion to the water of 60:500, and fully stirring and dissolving; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle ratio is 85-100%, and drying at 180 ℃.
Description
Technical Field
The invention relates to a dyeing and finishing process of a textile, in particular to a short-process dyeing and finishing process of a brocade-viscose fabric, and belongs to the field of dyeing and finishing of fabrics.
Background
In recent years, brocade sticky fabric series products are more and more popular in international and domestic markets. The nylon fiber has the characteristics of good elasticity, high strength, wear resistance, durability, small specific gravity, difficult mildewing or moth-eating and the like; the wear resistance, the durability and the wear resistance of the wool fabric are about 4 to 5 times of those of wool, and the wool fabric is popular with people; however, the nylon fiber is a hydrophobic fiber, and cannot feel moisture and air-tight when in use, while the viscose fiber is a hydrophilic fiber, has the advantages of air permeability, moisture permeability and the like, but does not have the advantages of good elasticity and the like of the nylon fiber, and is easy to wrinkle and stiff and smooth; the nylon and the viscose are blended and spun into the nylon-viscose fabric, so that the nylon-viscose fabric has complementary advantages, excellent moisture permeability and air permeability, excellent wear resistance and stiffness, and greatly improved service performance.
When the nylon-viscose fabric is dyed, the dyeing process is special due to the difference of chemical structures of nylon fibers and viscose fibers. At present, the main processes for dyeing the brocade sticky fabric comprise an active/acid two-bath two-step method, an acid dye/active dye one-bath two-step method and the like. Such dyeing processes usually have the problems of relatively complex process flow, high energy consumption, staining of dyes and the like.
Taking acid/active two-bath dyeing of a brocade viscose fabric as an example, the existing two-bath process refers to a process of dyeing viscose fiber firstly and then dyeing brocade, wherein reactive dye is used for dyeing viscose firstly, color fixation is carried out at 60 ℃, then dyeing of viscose is completed through washing and soaping in sequence, and then topping is carried out at 95-100 ℃ by acid dye to obtain a fabric dyeing product. Therefore, the whole process is long, and resources such as energy, water and the like are consumed too much.
The nylon viscose fabric is treated by adopting a common viscose fabric pretreatment method, so that the nylon fiber is greatly damaged, the original high elasticity and softness are lost, and the strength is reduced to a certain degree. This is because polyamide fiber has weak strong alkali resistance and can undergo amide bond hydrolysis under high temperature and strong alkali conditions.
If the traditional dyeing and finishing process is improved, the one-bath pretreatment is adopted, and viscose and nylon are dyed by the one-bath one-step method, the whole process can be obviously shortened, and the dyeing and finishing processing quality of nylon viscose fabric is improved.
Disclosure of Invention
The invention aims to provide a short-process dyeing and finishing process for a brocade-viscose fabric, which adopts a one-bath pretreatment and brocade-viscose one-bath dyeing process to shorten the dyeing and finishing process of the brocade-viscose fabric; the invention also discloses an organic silicon emulsion for the after-finishing of the brocade bonding fabric, and the emulsion can be used for color fixation and soft finishing in one bath, so that the processing procedures are reduced.
In order to achieve the purpose, the invention adopts the technical scheme that:
the short-process dyeing and finishing process of the nylon-viscose fabric comprises the process flows of one-bath pretreatment → one-bath dyeing of the nylon-viscose fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-45min, cooling to below 50 ℃, discharging liquid, and washing with water, wherein the pretreatment finishing liquid contains 2 g/L of scouring agent, 2 g/L of hydrogen peroxide stabilizer, 3 g/L of hydrogen peroxide, 2 g/L of chelating dispersant, 3 g/L of sodium hydroxide, and the balance of water;
2) dyeing the nylon-viscose fabric in one bath:
placing the pretreated brocade bonding fabric into a dye vat according to a bath ratio of 1:10 at room temperature, adding neutral color fixing reactive dye, weakly acidic dye and a leveling agent of 1-3 g/L, running for 10min, heating to 80 ℃ at the speed of 2 ℃/min, adding 10 g/L anhydrous sodium sulphate, preserving heat for 30-45min, heating to 98 ℃ at the speed of 2 ℃/min, preserving heat for dyeing for 30-45min, cooling to below 50 ℃, discharging waste liquid, and washing with water;
3) soaping:
soaping agent 2 g/L, bath ratio 1:10, temperature 90 deg.C, time 10 min;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the organic silicon emulsion to the water of 60:500, and fully stirring and dissolving; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle ratio is 85-100%, and drying at 180 ℃;
the chelating dispersant is formed by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacid, an initiator, sodium hydroxide, carbon disulfide, water and the like; during polymerization, 24-38 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 12-18 parts of acrylic acid, 14-21 parts of maleic acid monoacid acylate and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the heat preservation reaction is carried out for 6h, then the temperature is reduced to below 20 ℃, and the molar ratio n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacid acylate)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a;
the preparation method of the organic silicon emulsion comprises the steps of putting 9-18 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 45-72 parts of octamethylcyclotetrasiloxane, 6-10 parts of quaternary ammonium salt silane coupling agent (shown as formula b) and 5-8 parts of KH-550 (silane coupling agent), stirring and emulsifying for 15min, heating to 75-80 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 82-85 ℃, adding 7-12 parts of methacryloxypropyltrimethylammonium chloride and 0.3-0.7 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion.
The scouring agent is one of multifunctional scouring agent DM-1127 (Guangdong Germany fine chemical group Co., Ltd.) and multifunctional scouring agent A-216 (Suzhou Lisheng chemical Co., Ltd.).
The hydrogen peroxide stabilizer is one of a hydrogen peroxide stabilizer ZJ-CH01 (Guangzhou Zhuangjie chemical Co., Ltd.) and a multifunctional oxygen bleaching assistant L S66 (Suzhou Lisheng chemical Co., Ltd.).
The neutral color-fixing reactive dye comprisesYellow NF-4G,Yellow NF-GR, Yellow NF-G L,Bright red NF-G L,Red NF-3B,Turquoise blue NF-2G,Blue NF-BN,Tibet cyan NF-MG,One or more of navy blue NF-BG.
The neutral color fixing reactive dye contains a picolinic acid active group in a molecule, and the active group can react with cellulose fiber to be fixed under a neutral condition.
The weak acid dye is a conventional product in the field, such as weak acid Green GS C.I.Acid Green 25, weak acid Black BR C.I.Acid Black 24, weak acid bright Red B.I.Acid Red 249, weak acid bright Red 10B C.I.Acid Violet 54, weak acid dark Blue 5R C.I.Acid Blue 113, weak acid dark Blue GR C.I.Acid Blue120, weak acid bright Yellow G C.I.Acid Yellow 117, and the like.
The compound emulsifier consists of a cationic emulsifier and a nonionic emulsifier.
The cationic emulsifier is one of cetyl trimethyl ammonium bromide, octadecyl trimethyl ammonium chloride and dodecyl dimethyl benzyl ammonium chloride.
The nonionic emulsifier is fatty alcohol-polyoxyethylene ether.
The mass ratio of the cationic emulsifier to the nonionic emulsifier is 2: 1.
The short-process dyeing and finishing process for the nylon-viscose fabric disclosed by the invention has the advantages that a chelating dispersant is compounded with conventional auxiliaries, alkali, oxygen and other chemicals to form a pretreatment agent, the traditional pretreatment processes of desizing, refining and bleaching of the nylon-viscose fabric are reduced to a one-step one-bath method, and a one-bath method dyeing process for dyeing nylon by using neutral color-fixing reactive dyes and weak-acid dyes is adopted, so that the dyeing and finishing process flow is shortened, the energy and resources are saved, and the production efficiency is improved; the dyed polyamide bonded fabric is subjected to after-treatment by using the cationic silicone oil emulsion, the cationic groups play a color fixing role on reactive dyes and weakly acidic dyes, and the amino groups and the siloxy groups react with the hydroxyl groups in the viscose, so that the bonding fastness of the silicone oil and the fabric is enhanced, the polyamide bonded fabric has soft hand feeling, and the color fastness and the antibacterial performance of the fabric are improved.
Detailed Description
In the application of the invention, the hydroxypropyl polyamine allyl polyoxyethylene ether is generated by ring-opening reaction of allyl polyoxyethylene glycidyl ether and triethylene tetramine, and the equation is shown as the formula (1).
In the application of the invention, the preparation method of the maleic acid monoacid compound comprises the following steps:
under stirring, adding 1mol of N' -octadecyl propylene diamine, 1mol of maleic anhydride and 10 mol of absolute ethanol into a reactor, heating to 70 ℃, adding 0.06 mol of catalyst 4-Dimethylaminopyridine (DMAP), reacting for 2h, and removing solvent ethanol to obtain maleic monoacid acylate, as shown in a reaction equation (2).
In the application of the invention, the preparation method of the quaternary ammonium silane coupling agent comprises the following steps:
a. under the protection of nitrogen, adding 20.5g of 3-isocyanate propyl trimethoxy silane, 8.9g N, N-dimethyl ethylenediamine and 1g of stannous octoate into a reactor, stirring and reacting at 70 ℃ for 6h, and cooling to obtain a compound A, wherein the reaction formula (3) shows;
b. adding 90g of chloropropene and 150g of tetrahydrofuran, stirring and mixing uniformly, slowly heating to 50 ℃, keeping the temperature for reaction for 20 hours, distilling under reduced pressure to remove small molecular low-boiling-point substances, separating the primary product by using a silica gel column, and leaching and separating by using a mixed solution of V chloroform and V methanol (10:2) to obtain the quaternary ammonium siloxane coupling agent, wherein the reaction equation (4) shows. The involved reaction equation is as follows:
the unit "part(s)" of the substance in the present invention means "part(s) by mass".
The invention discloses a short-process dyeing and finishing process for a nylon-viscose fabric, which comprises the process flows of one-bath pretreatment → one-bath dyeing of the nylon-viscose fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
the method comprises the steps of placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-45min, cooling to below 50 ℃, draining liquid, washing with water, wherein the pretreatment finishing liquid contains 2 g/L of scouring agent, 2 g/L of hydrogen peroxide stabilizer, 3 g/L of hydrogen peroxide, 2 g/L of chelating dispersant, 3 g/L of sodium hydroxide and the balance of water.
The chelating dispersant is prepared from hydroxypropyl polyamino allyl polyoxyethylene ether and acrylic acidMaleic acid monoacrylate, initiator, sodium hydroxide, carbon disulfide, water and the like; during polymerization, 24-38 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 12-18 parts of acrylic acid, 14-21 parts of maleic acid monoacid acylate and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the heat preservation reaction is carried out for 6h, then the temperature is reduced to below 20 ℃, and n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacid acylate)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula (a).
Most of the acid dyes dye chinlon under the acidic or weakly acidic condition, and most of the reactive dyes dye chinlon under the neutral dyeing and alkaline fixation. Therefore, the nylon-viscose fabric is generally dyed by a two-bath method, namely, viscose is dyed by reactive dyes firstly, and then the nylon is dyed in an acid bath. If the viscose is dyed by using the neutral color-fixing reactive dye capable of dyeing and fixing colors in a near-neutral dye bath and the chinlon is dyed by using the weak acid dye under the near-neutral condition, the chinlon viscose fabric can be dyed in the same bath, and the good dyeing of the reactive and acid dye is kept.
2) Dyeing the nylon-viscose fabric in one bath:
placing the pretreated brocade bonding fabric into a dye vat according to a bath ratio of 1:10 at room temperature, adding neutral color fixing reactive dye, weakly acidic dye and a leveling agent of 1-3 g/L, running for 10min, heating to 80 ℃ at the speed of 2 ℃/min, adding 10 g/L anhydrous sodium sulphate, preserving heat for 30-45min, heating to 98 ℃ at the speed of 2 ℃/min, preserving heat for dyeing for 30-45min, cooling to below 50 ℃, discharging waste liquid, and washing with water;
the neutral color-fixing reactive dye comprisesYellow NF-4G,Yellow NF-GR, Yellow NF-G L,Bright red NF-G L,Red NF-3B,Turquoise blue NF-2G,Blue NF-BN,Tibet cyan NF-MG,One or more of navy blue NF-BG.
The weak acid dye is a conventional product in the field, such as weak acid Green GS C.I.Acid Green 25, weak acid Black BR C.I.Acid Black 24, weak acid bright Red B C.I.Acid Red 249, weak acid bright Red 10BC.I.Acid Violet 54, weak acid dark Blue 5R C.I.Acid Blue 113, weak acid dark Blue GR C.I.Acid Blue120, weak acid bright Yellow G C.I.Acid Yellow 117, and the like.
3) Soaping:
dyeing viscose and nylon fibers with dye, always having some loose colors, and needing to be cleaned by a soaping process to enhance the fastness of the dyed fabric, wherein the soaping agent is 2 g/L, the bath ratio is 1:10, the temperature is 90 ℃, and the time is 10 min.
4) Functional after finishing:
in order to ensure that the fabric has soft hand feeling and excellent color fastness, the dyed fabric needs to be subjected to softening and color fixing treatment. Preparing finishing liquid according to the mass ratio of the organic silicon emulsion to the water of 60:500, and fully stirring and dispersing; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling twice, wherein the mangle rolling rate is 85-100%, and tentering, shaping and drying at 180 ℃.
The preparation method of the organic silicon emulsion comprises the steps of putting 9-18 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 45-72 parts of octamethylcyclotetrasiloxane, 6-10 parts of quaternary ammonium silane coupling agent (shown as formula b) and 5-8 parts of KH-550, stirring and emulsifying for 15min, heating to 75-80 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 82-85 ℃, adding 7-12 parts of methacryloxypropyltrimethylammonium chloride and 0.3-0.7 part of sodium persulfate, and reacting for 3h to obtain the silicon oil emulsion.
The compound emulsifier consists of a cationic emulsifier and a nonionic emulsifier.
The cationic emulsifier is one of cetyl trimethyl ammonium bromide, octadecyl trimethyl ammonium chloride and dodecyl dimethyl benzyl ammonium chloride.
The nonionic emulsifier is fatty alcohol-polyoxyethylene ether, and is a commercially available product such as AEO-3, 4, 5, 7, 9, 15, 20, 23 and the like.
The mass ratio of the cationic emulsifier to the nonionic emulsifier is 2: 1.
Example 1:
the chelating dispersant is prepared by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacid, an initiator, sodium hydroxide, carbon disulfide, water and the like.
The preparation method of the chelating dispersant comprises the following steps:
firstly, 24 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 12 parts of acrylic acid, 14 parts of maleic acid monoacid and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the reaction is kept for 6h, then the temperature is reduced to below 20 ℃, and n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacid)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; molecular structure of chelating dispersantThe structure is shown as formula a.
The dispersing power of calcium ions, ferric ions, cupric ions and calcium is respectively as follows: 332mg/g, 223mg/g, 184mg/g, 532 mg/g.
Example 2:
the chelating dispersant is prepared by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacid, an initiator, sodium hydroxide, carbon disulfide, water and the like.
The preparation method of the chelating dispersant comprises the following steps:
firstly, 32 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 15 parts of acrylic acid, 17 parts of maleic acid monoacid and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the reaction is kept for 6h, then the temperature is reduced to below 20 ℃, and n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacid)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a.
The dispersing power of calcium ions, ferric ions, cupric ions and calcium is respectively as follows: 347mg/g, 235mg/g, 214mg/g, 542 mg/g.
Example 3:
the chelating dispersant is prepared by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacid, an initiator, sodium hydroxide, carbon disulfide, water and the like.
The preparation method of the chelating dispersant comprises the following steps:
putting 38 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 18 parts of acrylic acid, 21 parts of maleic monoacid acylate and 400 parts of water into a reaction kettle, stirring and dissolving, introducing nitrogen for 30min, heating to 70 ℃, adding 0.7 part of initiator, reacting for 6h under heat preservation, then cooling to below 20 ℃, and adding N [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic monoacid acylate)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; chelating dispersants areThe substructure is shown in formula a.
The dispersing power of calcium ions, ferric ions, cupric ions and calcium is respectively as follows: 319mg/g, 217mg/g, 205mg/g, 536 mg/g.
Example 4:
a preparation method of the silicone emulsion comprises the steps of putting 9 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 45 parts of octamethylcyclotetrasiloxane, 6 parts of quaternary ammonium silane coupling agent (shown as the formula b) and 5 parts of KH-550, stirring and emulsifying for 15min, heating to 75 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 82-85 ℃, adding 7 parts of methacryloxypropyltrimethylammonium chloride and 0.3 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion. Wherein the cationic emulsifier is cetyl trimethyl ammonium bromide, 6 parts, and the nonionic emulsifier is AEO-93 parts.
Example 5:
an organosilicon emulsion is prepared by placing 15 parts of composite emulsifier and 220 parts of water in a reaction kettle, adding 58 parts of octamethylcyclotetrasiloxane, 8 parts of quaternary ammonium silane coupling agent (shown as formula b) and 7 parts of KH-550, stirring and emulsifying for 15min, heating to 78 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to neutrality, heating the emulsion to 85 ℃, adding 9 parts of methacryloxypropyl trimethylammonium chloride and 0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion. Wherein the cationic emulsifier is octadecyl trimethyl ammonium chloride 10 parts, and the nonionic emulsifier is AEO-15, 5 parts.
Example 6:
an organosilicon emulsion is prepared by placing 18 parts of composite emulsifier and 220 parts of water in a reaction kettle, adding 72 parts of octamethylcyclotetrasiloxane, 10 parts of quaternary ammonium silane coupling agent (shown as formula b) and 8 parts of KH-550, stirring and emulsifying for 15min, heating to 80 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to neutrality, heating the emulsion to 85 ℃, adding 12 parts of methacryloxypropyl trimethylammonium chloride and 0.7 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion. Wherein the cationic emulsifier is dodecyl dimethyl benzyl ammonium chloride, 12 parts, and the nonionic emulsifier is AEO-25, 6 parts.
Example 7:
tapestry twill 32s 100D/133 86
The short-process dyeing and finishing process of the nylon-viscose fabric comprises the process flows of one-bath pretreatment → one-bath dyeing of the nylon-viscose fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into a pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 35min, cooling to below 50 ℃, draining, washing with water, wherein the pretreatment finishing liquid contains a scouring agent of 2 g/L, a hydrogen peroxide stabilizer of 2 g/L, hydrogen peroxide of 3 g/L, a chelating dispersant of 2 g/L, sodium hydroxide of 3 g/L and the balance of water, the scouring agent is a multifunctional scouring agent A-216 (Suzhou Lisheng chemical Co., Ltd.), and the hydrogen peroxide stabilizer is a multifunctional oxygen bleaching assistant L S66 (Suzhou Lisheng chemical Co., Ltd.);
2) dyeing the nylon-viscose fabric in one bath:
placing the pretreated brocade bonding fabric into a dye vat according to a bath ratio of 1:10 at room temperature, adding neutral color fixing reactive dye, weakly acidic dye and leveling agent of 2 g/L, running for 10min, heating to 80 ℃ at the speed of 2 ℃/min, adding 10 g/L anhydrous sodium sulphate, preserving heat for 40min, heating to 98 ℃ at the speed of 2 ℃/min, preserving heat for dyeing for 35min, cooling to below 50 ℃, discharging waste liquid, washing with water, wherein,0.64 percent of red NF-3B,1.17 percent of blue NF-BN, 0.81 percent of weak acid bright red 10B and 1.36 percent of weak acid deep blue 5R;
3) soaping:
soaping agent 2 g/L at bath ratio of 1:10, temperature of 90 deg.C for 10min, and cleaning agent 209;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle ratio is 85-100%, and drying at 180 ℃.
The chelating dispersant is prepared by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacrylate, an initiator, sodium hydroxide, carbon disulfide, water and the like.
The preparation method of the chelating dispersant comprises the following steps:
firstly, 24 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 12 parts of acrylic acid, 14 parts of maleic acid monoacid and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the reaction is kept for 6h, then the temperature is reduced to below 20 ℃, and n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacid)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a.
The preparation method of the silicone emulsion comprises the steps of putting 9 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 45 parts of octamethylcyclotetrasiloxane, 6 parts of quaternary ammonium silane coupling agent (shown as the formula b) and 5 parts of KH-550, stirring and emulsifying for 15min, heating to 75 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 82-85 ℃, adding 7 parts of methacryloxypropyltrimethylammonium chloride and 0.3 part of sodium persulfate, and reacting for 3h to obtain the silicone emulsion.
Example 8:
brocade adhesive plain weave 70D 16s/110 68
The short-process dyeing and finishing process of the nylon-viscose fabric comprises the process flows of one-bath pretreatment → one-bath dyeing of the nylon-viscose fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into a pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30min, cooling to below 50 ℃, draining liquid, and washing with water, wherein the pretreatment finishing liquid contains a scouring agent of 2 g/L, a hydrogen peroxide stabilizer of 2 g/L, hydrogen peroxide of 3 g/L, a chelating dispersant of 2 g/L, sodium hydroxide of 3 g/L, and the balance of water, the scouring agent is a multifunctional scouring agent DM-1127 (Guangdong Germany and American Fine chemical group Co., Ltd.), and the hydrogen peroxide stabilizer is a multifunctional oxygen bleaching auxiliary L S66 (Suzhou Lisheng chemical Co., Ltd.);
2) dyeing the nylon-viscose fabric in one bath:
placing the pretreated brocade bonding fabric into a dye vat according to a bath ratio of 1:10 at room temperature, adding neutral color fixing reactive dye, weakly acidic dye and 1 g/L of leveling agent, running for 10min, heating to 80 ℃ at the speed of 2 ℃/min, adding 10 g/L anhydrous sodium sulphate, preserving heat for 30min, heating to 98 ℃ at the speed of 2 ℃/min, preserving heat for dyeing for 30min, cooling to below 50 ℃, discharging waste liquid, washing with water, wherein,0.24 percent of blue NF-BN,0.16 percent of red NF-G L0.16,Yellow NF-GR 0.08%, faintly acid brilliant red 10B 0.23%, faintly acid dark blue GR 0.31%, faintly acid light yellow G0.14%;
3) soaping:
soaping agent 2 g/L, bath ratio 1:10, temperature 90 deg.C, time 10 min;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle ratio is 85-100%, and drying at 180 ℃;
the chelating dispersant is prepared by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacrylate, an initiator, sodium hydroxide, carbon disulfide, water and the like.
The preparation method of the chelating dispersant comprises the following steps:
firstly, 32 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 15 parts of acrylic acid, 17 parts of maleic acid monoacrylate and 400 parts of water are placed inStirring and dissolving in a reaction kettle, introducing nitrogen for 30min, heating to 70 ℃, adding 0.7 part of initiator, keeping the temperature for reaction for 6h, then cooling to below 20 ℃, and adding n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacylate)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a.
The preparation method of the organic silicon emulsion comprises the steps of putting 15 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 58 parts of octamethylcyclotetrasiloxane, 8 parts of quaternary ammonium silane coupling agent (shown as the formula b) and 7 parts of KH-550, stirring and emulsifying for 15min, heating to 78 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 85 ℃, adding 9 parts of methacryloxypropyltrimethylammonium chloride and 0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion.
Example 9:
brocade-sticking transverse strip 70D 160D/183 83
The short-process dyeing and finishing process of the nylon-viscose fabric comprises the process flows of one-bath pretreatment → one-bath dyeing of the nylon-viscose fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into a pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 45min, cooling to below 50 ℃, draining, washing with water, wherein the pretreatment finishing liquid contains a scouring agent of 2 g/L, a hydrogen peroxide stabilizer of 2 g/L, hydrogen peroxide of 3 g/L, a chelating dispersant of 2 g/L, sodium hydroxide of 3 g/L and the balance of water, the scouring agent is a multifunctional scouring agent DM-1127 (Guangdong German and American Fine chemical group Co., Ltd.), and the hydrogen peroxide stabilizer is a hydrogen peroxide stabilizer ZJ-CH01 (Guangzhou Zhuangjie chemical Co., Ltd.);
2) dyeing the nylon-viscose fabric in one bath:
placing the pretreated brocade sticky fabric into a dye vat according to a bath ratio of 1:10 at room temperature, adding neutral color fixing reactive dye, weakly acidic dye and leveling agent of 3 g/L, running for 10min, heating to 80 ℃ at a speed of 2 ℃/min, and adding 10 g/LPreserving heat for 45min by using anhydrous sodium sulphate; heating to 98 deg.C at a rate of 2 deg.C/min, and dyeing for 45 min; cooling to below 50 deg.C, discharging waste liquid, and washing with water; wherein,1.47 percent of yellow NF-4G,1.26 percent of bright red NF-G L1.26, 1.64 percent of weak acid bright yellow G and 1.42 percent of weak acid bright red B;
3) soaping:
soaping agent 2 g/L, bath ratio 1:10, temperature 90 deg.C, time 10 min;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle ratio is 85-100%, and drying at 180 ℃;
the chelating dispersant is prepared by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacrylate, an initiator, sodium hydroxide, carbon disulfide, water and the like.
The preparation method of the chelating dispersant comprises the following steps:
putting 38 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 18 parts of acrylic acid, 21 parts of maleic monoacid acylate and 400 parts of water into a reaction kettle, stirring and dissolving, introducing nitrogen for 30min, heating to 70 ℃, adding 0.7 part of initiator, reacting for 6h under heat preservation, then cooling to below 20 ℃, and adding N [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic monoacid acylate)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a.
The preparation method of the organic silicon emulsion comprises the steps of putting 18 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 72 parts of octamethylcyclotetrasiloxane, 10 parts of quaternary ammonium silane coupling agent (shown as the formula b) and 8 parts of KH-550, stirring and emulsifying for 15min, heating to 80 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 85 ℃, adding 12 parts of methacryloxypropyltrimethylammonium chloride and 0.7 part of sodium persulfate, and reacting for 3h to obtain the silicon oil emulsion.
In examples 7-9, when the brocade adhesive fabric is dyed in one bath, dye solutions are prepared by red, yellow and blue, and three color samples are dyed and respectively subjected to related performance tests, and the results are as follows:
TABLE 1 colour fastness of brocade-sticking fabric dyeings
As can be seen from Table 1, the short-process dyeing and finishing process for the brocade-viscose fabric has the advantages of soft hand feeling of the dyed product, and good color fastness to washing and rubbing.
The color fastness to washing is tested according to GB/T3921.1-2008 method for testing the color fastness to washing of textiles.
The color fastness to rubbing is tested according to GB/T3920-2008 "test method for color fastness to rubbing of textiles".
Examples 1-3 relate to the following chelation and dispersancy test procedure:
1. determination of chelated calcium ions
Accurately weighing 2g of sample (accurate to 0.0001g), adding distilled water to prepare a 100m L solution, then transferring a 25m L sample solution into an erlenmeyer flask, adding an ammonium chloride buffer solution (pH 10)5m L and a small amount of a 2% sodium oxalate solution by mass, titrating with a 0.1 mol/L calcium acetate standard solution until a permanent white precipitate is generated as an end point, simultaneously carrying out a blank test according to the steps, wherein the milligrams of CaCO3 chelated by each gram of chelating agent is the chelation value of calcium ions and is calculated according to the following formula:
A=[(V1-V0)Ccalcium carbonate×M]/(G×25/100)
I.e. A ═ V1-V0) CCalcium carbonate×4M]/G
In the formula, C calcium is the concentration of a calcium acetate standard solution, mol/L;
v1 is the volume of calcium acetate standard solution consumed by the sample solution, m L;
v0 is the volume of calcium acetate standard titration solution consumed for the blank test, m L;
g is sample mass, G;
a is the value of chelated calcium ions of the sample;
m is 100 and represents the molar mass of the chelated calcium carbonate.
2. Determination of chelated ferric ions
Accurately weighing 1g sample (accurate to 0.0001g), adding distilled water to obtain 100m L solution, transferring 10m L sample solution into a conical flask, adding distilled water 40m L, adjusting pH to 12 with 30% sodium hydroxide solution, and adding 1 g/L Fe3+The standard solution was titrated until permanent turbidity was produced (note that during titration, if the pH was changed, 30% sodium hydroxide solution was added to adjust to maintain the pH at 12). Blank tests were performed simultaneously according to the above procedure. The milligrams of complexing ferric ion per gram of chelating agent is the milliliters of solution consumed during the standard solution dropping. The chelation value of the ferric ion was calculated as follows:
A=(V1-V0)/(G×10/100)
that is, A ═ (V1-V0) × 10/G
Wherein V1 is the volume of the sample solution consuming the ferric iron standard solution, m L;
v0 is the volume of ferric standard titration solution consumed for the blank test, m L;
g is sample mass, G;
a is the value of the sample chelating ferric ions.
3. Determination of chelated divalent copper ions
Accurately weighing 1g sample (accurate to 0.0001g), adding distilled water to obtain 100m L solution, transferring 10m L sample solution into a conical flask, adding distilled water 40m L, adjusting pH to 12 with 30% sodium hydroxide solution, and adding 1 g/L Cu2+The standard solution was titrated until permanent turbidity was produced (note that during titration, if the pH was changed, 30% sodium hydroxide solution was added to adjust to maintain the pH at 12). Blank tests were performed simultaneously according to the above procedure. The milligram of the chelating agent complexing the divalent copper ions per gram is the milliliter consumed by the standard solution drop timing. Of copper ionsThe chelation value was calculated as follows:
A=(V1-V0)/(G×10/100)
that is, A ═ (V1-V0) × 10/G
Wherein V1 is the volume of the sample solution consuming the copper ion standard solution, m L;
v0 is the volume of the standard titration solution consuming copper ions for the blank test, m L;
g is sample mass, G;
a is the value of chelated copper ions of the sample.
4. Measurement of Dispersion force
Accurately weighing 4g of sample (accurate to 0.0001g) to prepare 100m L solution, transferring 25m L sample solution into an erlenmeyer flask, adding 10% sodium carbonate solution 10m L and 30m L distilled water, titrating with 0.1 mol/L calcium acetate standard solution until permanent white precipitate is generated as an end point, simultaneously making a blank test, and calculating the dispersion force according to the following formula:
F=(V1-V0)C×100/(G×25/100)
i.e. F ═ (V1-V0) C × 400/G
C is the concentration of a calcium acetate standard solution, mol/L;
v0 is the volume of calcium acetate standard solution consumed in the blank test, m L;
v1 is the volume of calcium acetate standard solution consumed by the sample solution, m L;
g is the sample mass, G.
Claims (9)
1. The short-process dyeing and finishing process of the nylon-viscose fabric comprises the process flows of one-bath pretreatment → one-bath dyeing of the nylon-viscose fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-45min, cooling to below 50 ℃, discharging liquid, and washing with water, wherein the pretreatment finishing liquid contains 2 g/L of scouring agent, 2 g/L of hydrogen peroxide stabilizer, 3 g/L of hydrogen peroxide, 2 g/L of chelating dispersant, 3 g/L of sodium hydroxide, and the balance of water;
2) dyeing the nylon-viscose fabric in one bath:
placing the pretreated brocade bonding fabric into a dye vat according to a bath ratio of 1:10 at room temperature, adding neutral color fixing reactive dye, weakly acidic dye and a leveling agent of 1-3 g/L, running for 10min, heating to 80 ℃ at the speed of 2 ℃/min, adding 10 g/L anhydrous sodium sulphate, preserving heat for 30-45min, heating to 98 ℃ at the speed of 2 ℃/min, preserving heat for dyeing for 30-45min, cooling to below 50 ℃, discharging waste liquid, and washing with water;
3) soaping:
soaping agent 2 g/L, bath ratio 1:10, temperature 90 deg.C, time 10 min;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the organic silicon emulsion to the water of 60:500, and fully stirring and dissolving; soaking the brocade sticky fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle ratio is 85-100%, and drying at 180 ℃;
the chelating dispersant is formed by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, acrylic acid, maleic acid monoacid, an initiator, sodium hydroxide, carbon disulfide, water and the like; during polymerization, 24-38 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 12-18 parts of acrylic acid, 14-21 parts of maleic acid monoacid acylate and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the heat preservation reaction is carried out for 6h, then the temperature is reduced to below 20 ℃, and the molar ratio n [ (hydroxypropyl polyamino allyl polyoxyethylene ether) + (maleic acid monoacid acylate)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula (a);
the preparation method of the organic silicon emulsion comprises the steps of putting 9-18 parts of composite emulsifier and 220 parts of water into a reaction kettle, adding 45-72 parts of octamethylcyclotetrasiloxane, 6-10 parts of quaternary ammonium silane coupling agent and 5-8 parts of KH-550, stirring and emulsifying for 15min, heating to 75-80 ℃, adding 6 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 82-85 ℃, adding 7-12 parts of methacryloxypropyltrimethylammonium chloride and 0.3-0.7 part of sodium persulfate, and reacting for 3h to obtain the silicon oil emulsion.
2. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 1, which is characterized in that: the scouring agent is one of multifunctional scouring agent DM-1127 and multifunctional scouring agent A-216.
3. The short-process dyeing and finishing process for the brocade-viscose fabric as claimed in claim 1, wherein the hydrogen peroxide stabilizer is one of hydrogen peroxide stabilizer ZJ-CH01 and multifunctional oxygen bleaching assistant L S66.
4. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 1, wherein the neutral color-fixing reactive dye comprises one or more of jacetin yellow NF-4G, jacetin yellow NF-GR, jacetin yellow NF-G L, jacetin scarlet NF-G L, jacetin red NF-3B, jacetin turquoise blue NF-2G, jacetin blue NF-BN, jacetin navy blue NF-MG and jacetin navy blue NF-BG.
5. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 1, which is characterized in that: the weak-acidic dye is a conventional product in the field, such as one or more of weak-acidic green GS, weak-acidic black BR, weak-acidic bright red B, weak-acidic bright red 10B, weak-acidic deep blue 5R, weak-acidic deep blue GR and weak-acidic bright yellow G.
6. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 1, which is characterized in that: the compound emulsifier consists of a cationic emulsifier and a nonionic emulsifier.
7. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 6, which is characterized in that: the cationic emulsifier is one of cetyl trimethyl ammonium bromide, octadecyl trimethyl ammonium chloride and dodecyl dimethyl benzyl ammonium chloride.
8. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 6, which is characterized in that: the nonionic emulsifier is fatty alcohol-polyoxyethylene ether.
9. The short-process dyeing and finishing process for the brocade-viscose fabric according to claim 6, which is characterized in that: the mass ratio of the cationic emulsifier to the nonionic emulsifier is 2: 1.
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