CN111434851A - Short-process dyeing and finishing process for nylon-cotton fabric - Google Patents
Short-process dyeing and finishing process for nylon-cotton fabric Download PDFInfo
- Publication number
- CN111434851A CN111434851A CN201910035124.6A CN201910035124A CN111434851A CN 111434851 A CN111434851 A CN 111434851A CN 201910035124 A CN201910035124 A CN 201910035124A CN 111434851 A CN111434851 A CN 111434851A
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- Prior art keywords
- parts
- nylon
- finishing
- bath
- dyeing
- Prior art date
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- Pending
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- 239000004744 fabric Substances 0.000 title claims abstract description 83
- 229920000742 Cotton Polymers 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000004043 dyeing Methods 0.000 title claims abstract description 53
- 238000007730 finishing process Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 42
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 36
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 238000005406 washing Methods 0.000 claims abstract description 16
- 238000004321 preservation Methods 0.000 claims abstract description 13
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims abstract description 11
- 239000001632 sodium acetate Substances 0.000 claims abstract description 11
- 235000017281 sodium acetate Nutrition 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000002699 waste material Substances 0.000 claims abstract description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 93
- 239000000839 emulsion Substances 0.000 claims description 47
- 229920002545 silicone oil Polymers 0.000 claims description 29
- 239000003995 emulsifying agent Substances 0.000 claims description 27
- 238000006243 chemical reaction Methods 0.000 claims description 25
- 239000002270 dispersing agent Substances 0.000 claims description 25
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 24
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 24
- 239000000975 dye Substances 0.000 claims description 22
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 22
- -1 hydroxypropyl Chemical group 0.000 claims description 20
- 229920001778 nylon Polymers 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 18
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 16
- 230000002378 acidificating effect Effects 0.000 claims description 16
- 150000005690 diesters Chemical class 0.000 claims description 16
- 239000004677 Nylon Substances 0.000 claims description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 14
- 125000002091 cationic group Chemical group 0.000 claims description 13
- 239000000982 direct dye Substances 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000002791 soaking Methods 0.000 claims description 12
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 10
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 claims description 9
- GQOKIYDTHHZSCJ-UHFFFAOYSA-M dimethyl-bis(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C=CC[N+](C)(C)CC=C GQOKIYDTHHZSCJ-UHFFFAOYSA-M 0.000 claims description 9
- 230000001804 emulsifying effect Effects 0.000 claims description 9
- 230000003472 neutralizing effect Effects 0.000 claims description 9
- 239000012875 nonionic emulsifier Substances 0.000 claims description 9
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 claims description 9
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 9
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 claims description 9
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 8
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 claims description 8
- 239000003999 initiator Substances 0.000 claims description 8
- 230000007935 neutral effect Effects 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- BTMZHHCFEOXAAN-UHFFFAOYSA-N 2-[bis(2-hydroxyethyl)amino]ethanol;2-dodecylbenzenesulfonic acid Chemical compound OCCN(CCO)CCO.CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O BTMZHHCFEOXAAN-UHFFFAOYSA-N 0.000 claims description 6
- 239000004359 castor oil Substances 0.000 claims description 6
- 235000019438 castor oil Nutrition 0.000 claims description 6
- 239000003599 detergent Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 6
- FWVCSXWHVOOTFJ-UHFFFAOYSA-N 1-(2-chloroethylsulfanyl)-2-[2-(2-chloroethylsulfanyl)ethoxy]ethane Chemical compound ClCCSCCOCCSCCCl FWVCSXWHVOOTFJ-UHFFFAOYSA-N 0.000 claims description 5
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 5
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 claims description 5
- JBIROUFYLSSYDX-UHFFFAOYSA-M benzododecinium chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 JBIROUFYLSSYDX-UHFFFAOYSA-M 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 241000083869 Polyommatus dorylas Species 0.000 claims description 4
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 claims description 4
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- XRPLBRIHZGVJIC-UHFFFAOYSA-L chembl3182776 Chemical compound [Na+].[Na+].NC1=CC(N)=CC=C1N=NC1=CC=C(C=2C=CC(=CC=2)N=NC=2C(=CC3=CC(=C(N=NC=4C=CC=CC=4)C(O)=C3C=2N)S([O-])(=O)=O)S([O-])(=O)=O)C=C1 XRPLBRIHZGVJIC-UHFFFAOYSA-L 0.000 claims description 3
- DSARWKALPGYFTA-UHFFFAOYSA-L disodium 4-hydroxy-7-[(5-hydroxy-6-phenyldiazenyl-7-sulfonatonaphthalen-2-yl)carbamoylamino]-3-phenyldiazenylnaphthalene-2-sulfonate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)C1=CC2=CC(NC(=O)NC=3C=C4C=C(C(N=NC=5C=CC=CC=5)=C(O)C4=CC=3)S([O-])(=O)=O)=CC=C2C(O)=C1N=NC1=CC=CC=C1 DSARWKALPGYFTA-UHFFFAOYSA-L 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- YILRCDLYJGTFTH-UHFFFAOYSA-N 4-amino-3,6-bis[[4-[(2,4-diaminophenyl)diazenyl]phenyl]diazenyl]-5-hydroxynaphthalene-2,7-disulfonic acid Chemical compound Nc1ccc(N=Nc2ccc(cc2)N=Nc2c(N)c3c(O)c(N=Nc4ccc(cc4)N=Nc4ccc(N)cc4N)c(cc3cc2S(O)(=O)=O)S(O)(=O)=O)c(N)c1 YILRCDLYJGTFTH-UHFFFAOYSA-N 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- LQJVOKWHGUAUHK-UHFFFAOYSA-L disodium 5-amino-4-hydroxy-3-phenyldiazenylnaphthalene-2,7-disulfonate Chemical compound [Na+].[Na+].OC1=C2C(N)=CC(S([O-])(=O)=O)=CC2=CC(S([O-])(=O)=O)=C1N=NC1=CC=CC=C1 LQJVOKWHGUAUHK-UHFFFAOYSA-L 0.000 claims description 2
- DKBXPLYSDKSFEQ-UHFFFAOYSA-L turquoise gll Chemical compound [Na+].[Na+].[Cu+2].N1=C(N=C2[N-]3)[C]4C(S(=O)(=O)[O-])=CC=CC4=C1N=C([N-]1)C4=CC=CC(S([O-])(=O)=O)=C4C1=NC(C=1C4=CC=CC=1)=NC4=NC3=C1[C]2C=CC=C1 DKBXPLYSDKSFEQ-UHFFFAOYSA-L 0.000 claims description 2
- JBTHDAVBDKKSRW-UHFFFAOYSA-N chembl1552233 Chemical compound CC1=CC(C)=CC=C1N=NC1=C(O)C=CC2=CC=CC=C12 JBTHDAVBDKKSRW-UHFFFAOYSA-N 0.000 claims 1
- 238000007598 dipping method Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 15
- 239000012086 standard solution Substances 0.000 description 12
- 239000000523 sample Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 8
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 8
- 239000001639 calcium acetate Substances 0.000 description 8
- 229960005147 calcium acetate Drugs 0.000 description 8
- 235000011092 calcium acetate Nutrition 0.000 description 8
- 239000012488 sample solution Substances 0.000 description 8
- 239000000980 acid dye Substances 0.000 description 7
- 229910001431 copper ion Inorganic materials 0.000 description 7
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229910001447 ferric ion Inorganic materials 0.000 description 5
- 238000004448 titration Methods 0.000 description 5
- HKGKYUVCADNOOC-UHFFFAOYSA-N 1-aminotetradecan-2-ol Chemical compound CCCCCCCCCCCCC(O)CN HKGKYUVCADNOOC-UHFFFAOYSA-N 0.000 description 4
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- WXLFIFHRGFOVCD-UHFFFAOYSA-L azophloxine Chemical compound [Na+].[Na+].OC1=C2C(NC(=O)C)=CC(S([O-])(=O)=O)=CC2=CC(S([O-])(=O)=O)=C1N=NC1=CC=CC=C1 WXLFIFHRGFOVCD-UHFFFAOYSA-L 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 229910001424 calcium ion Inorganic materials 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 229920006052 Chinlon® Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000004061 bleaching Methods 0.000 description 3
- 239000002738 chelating agent Substances 0.000 description 3
- 230000009920 chelation Effects 0.000 description 3
- 238000009990 desizing Methods 0.000 description 3
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- IHZXTIBMKNSJCJ-UHFFFAOYSA-N 3-{[(4-{[4-(dimethylamino)phenyl](4-{ethyl[(3-sulfophenyl)methyl]amino}phenyl)methylidene}cyclohexa-2,5-dien-1-ylidene)(ethyl)azaniumyl]methyl}benzene-1-sulfonate Chemical compound C=1C=C(C(=C2C=CC(C=C2)=[N+](C)C)C=2C=CC(=CC=2)N(CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S(O)(=O)=O)=C1 IHZXTIBMKNSJCJ-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- DGOBMKYRQHEFGQ-UHFFFAOYSA-L acid green 5 Chemical compound [Na+].[Na+].C=1C=C(C(=C2C=CC(C=C2)=[N+](CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=2C=CC(=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S([O-])(=O)=O)=C1 DGOBMKYRQHEFGQ-UHFFFAOYSA-L 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- 235000010216 calcium carbonate Nutrition 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000000536 complexating effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- XDBZPHDFHYZHNG-UHFFFAOYSA-L disodium 3-[(5-chloro-2-phenoxyphenyl)diazenyl]-4-hydroxy-5-[(4-methylphenyl)sulfonylamino]naphthalene-2,7-disulfonate Chemical compound [Na+].[Na+].C1=CC(C)=CC=C1S(=O)(=O)NC(C1=C2O)=CC(S([O-])(=O)=O)=CC1=CC(S([O-])(=O)=O)=C2N=NC1=CC(Cl)=CC=C1OC1=CC=CC=C1 XDBZPHDFHYZHNG-UHFFFAOYSA-L 0.000 description 2
- FPVGTPBMTFTMRT-UHFFFAOYSA-L disodium;2-amino-5-[(4-sulfonatophenyl)diazenyl]benzenesulfonate Chemical compound [Na+].[Na+].C1=C(S([O-])(=O)=O)C(N)=CC=C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 FPVGTPBMTFTMRT-UHFFFAOYSA-L 0.000 description 2
- FPAYXBWMYIMERV-UHFFFAOYSA-L disodium;5-methyl-2-[[4-(4-methyl-2-sulfonatoanilino)-9,10-dioxoanthracen-1-yl]amino]benzenesulfonate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)C1=CC(C)=CC=C1NC(C=1C(=O)C2=CC=CC=C2C(=O)C=11)=CC=C1NC1=CC=C(C)C=C1S([O-])(=O)=O FPAYXBWMYIMERV-UHFFFAOYSA-L 0.000 description 2
- BMYUQZABARGLAD-UHFFFAOYSA-L disodium;8-(4-methylanilino)-5-[[4-[(3-sulfonatophenyl)diazenyl]naphthalen-1-yl]diazenyl]naphthalene-1-sulfonate Chemical compound [Na+].[Na+].C1=CC(C)=CC=C1NC(C1=C(C=CC=C11)S([O-])(=O)=O)=CC=C1N=NC(C1=CC=CC=C11)=CC=C1N=NC1=CC=CC(S([O-])(=O)=O)=C1 BMYUQZABARGLAD-UHFFFAOYSA-L 0.000 description 2
- XPRMZBUQQMPKCR-UHFFFAOYSA-L disodium;8-anilino-5-[[4-[(3-sulfonatophenyl)diazenyl]naphthalen-1-yl]diazenyl]naphthalene-1-sulfonate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C3=CC=CC=C3C(N=NC=3C4=CC=CC(=C4C(NC=4C=CC=CC=4)=CC=3)S([O-])(=O)=O)=CC=2)=C1 XPRMZBUQQMPKCR-UHFFFAOYSA-L 0.000 description 2
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- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
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- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- BLZZLGFKNHZOGL-UHFFFAOYSA-L disodium;4-chloro-3-[4-[[4-[4-[[1-(2-chloro-5-sulfonatophenyl)-3-methyl-5-oxo-4h-pyrazol-4-yl]diazenyl]-2-methylphenyl]-3-methylphenyl]diazenyl]-3-methyl-5-oxo-4h-pyrazol-1-yl]benzenesulfonate Chemical compound [Na+].[Na+].CC1=NN(C=2C(=CC=C(C=2)S([O-])(=O)=O)Cl)C(=O)C1N=NC(C=C1C)=CC=C1C(C(=C1)C)=CC=C1N=NC(C1=O)C(C)=NN1C1=CC(S([O-])(=O)=O)=CC=C1Cl BLZZLGFKNHZOGL-UHFFFAOYSA-L 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 235000019233 fast yellow AB Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- DILRJUIACXKSQE-UHFFFAOYSA-N n',n'-dimethylethane-1,2-diamine Chemical compound CN(C)CCN DILRJUIACXKSQE-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 1
- 229940039790 sodium oxalate Drugs 0.000 description 1
- 229940105956 tea-dodecylbenzenesulfonate Drugs 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/525—Polymers of unsaturated carboxylic acids or functional derivatives thereof
- D06P1/5257—(Meth)acrylic acid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/65—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing epoxy groups
- D06M15/652—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing epoxy groups comprising amino groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0024—Dyeing and bleaching in one process
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
- D06P3/241—Polyamides; Polyurethanes using acid dyes
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- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/62—Natural or regenerated cellulose using direct dyes
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- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8219—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/08—After-treatment with organic compounds macromolecular
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract
The invention discloses a short-process dyeing and finishing process of nylon-cotton fabric, which comprises the steps of 1) carrying out one-bath pretreatment, placing gray fabric into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, carrying out heat preservation for 30-45min, cooling to below 50 ℃, discharging liquid and washing with water, 2) carrying out one-bath dyeing on the nylon-cotton fabric, placing the nylon-cotton fabric into a dyeing tank according to a bath ratio of 1:10, adding a dye, sodium acetate 15-20 g/L, acetic acid 3-6 g/L and a leveling agent 1-3 g/L, heating to 100 ℃ at a speed of 2 ℃/min, carrying out heat preservation for 30-60min, cooling to below 50 ℃, discharging waste liquid and washing with water, 3) carrying out soaping, namely, carrying out soaping agent 2 g/L, carrying out a bath ratio of 1:10, carrying out 90 ℃ and carrying out functional finishing for 10min, 4) preparing the finishing liquid according to the ratio, dipping the nylon-cotton fabric into the finishing liquid for 5min, carrying out two-.
Description
Technical Field
The invention relates to a dyeing and finishing process of a textile, in particular to a short-process dyeing and finishing process of nylon-cotton fabric, belonging to the field of textile dyeing and finishing.
Background
The nylon fiber has good elasticity, high strength, light weight, wear resistance and good moisture absorption; the cotton fiber has soft hand feeling, good moisture absorption and air permeability, but is easy to wrinkle. The brocade-cotton blended fabric or brocade-cotton interweave has the advantages of two fibers and the defects of complementation, has excellent wearability and is an ideal fabric for manufacturing casual clothes and fashionable clothes.
When the nylon-cotton fabric is processed by the traditional dyeing and finishing process, the pretreatment is carried out according to the treatment procedures of cotton, including desizing, scouring and bleaching; the dyeing usually adopts a two-bath method, the cotton is dyed firstly, and then the chinlon is dyed, and the process has long process flow, time consumption and energy consumption.
If the traditional dyeing and finishing process is improved, a one-bath pretreatment method is adopted, and cotton and nylon are dyed in the same bath, the whole process can be obviously shortened.
Disclosure of Invention
The invention aims to provide a short-process dyeing and finishing process for nylon-cotton fabric. On the basis of the short-process pretreatment process of the nylon-cotton fabric, a short-process dyeing and finishing process of the nylon-cotton fabric is implemented by using a pretreatment agent compounded by a chelating dispersant and other auxiliaries, and the dyeing and finishing process adopts a one-bath pretreatment and nylon-cotton one-bath dyeing process, so that the dyeing and finishing process of the nylon-cotton fabric is shortened; the invention also discloses a cationic silicone oil emulsion for the after-finishing of the nylon-cotton fabric, thereby realizing softening and color fixing one-bath treatment.
In order to achieve the purpose, the invention adopts the technical scheme that:
a short-process dyeing and finishing process of nylon-cotton fabric, wherein the process flow is one-bath pretreatment → one-bath dyeing of nylon-cotton fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-45min, cooling to below 50 ℃, discharging liquid, and washing with water, wherein the pretreatment finishing liquid contains 8 g/L of one-bath treatment agent, 3 g/L of hydrogen peroxide, 3 g/L of sodium hydroxide, and the balance of water;
2) dyeing the nylon cotton fabric in one bath:
placing the pretreated nylon-cotton fabric into a dye vat according to a bath ratio of 1:10, adding direct dye, weakly acidic dye, 15-20 g/L of sodium acetate, 3-6 g/L of acetic acid and 1-3 g/L of leveling agent, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-60min, cooling to below 50 ℃, discharging waste liquid, and washing with water;
3) soaping:
soaping agent 2 g/L, bath ratio 1:10, temperature 90 deg.C, time 10 min;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the nylon-cotton fabric in finishing liquor for 5min, then soaking and rolling for two times, wherein the mangle rolling rate is 85-100%, and drying at 180 ℃;
the one-bath treatment agent consists of 24-36 parts of chelating dispersant, L-8019-27 parts of castor oil polyoxyethylene ether E, 13-18 parts of dodecylbenzene sulfonic acid triethanolamine salt, 8-15 parts of rapid penetrating agent T and 400 parts of water;
the chelating dispersant is formed by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, maleic anhydride mixed diester, acrylic acid, acrylamide, an initiator, sodium hydroxide, carbon disulfide, water and the like; during polymerization, 24 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 18 parts of maleic anhydride mixed diester, 12 parts of acrylic acid, 14 parts of acrylamide and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the heat preservation reaction is carried out for 6h, then the temperature is reduced to below 20 ℃, and [ n (hydroxypropyl polyamino allyl polyoxyethylene ether) + n (maleic anhydride mixed diester)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a;
the preparation method of the silicone oil emulsion comprises the steps of placing 15-24 parts of composite emulsifier and 200 parts of 150-one water in a reaction kettle, adding 50-70 parts of octamethylcyclotetrasiloxane, 6-10 parts of quaternary ammonium salt silane coupling agent shown as the formula b and 4-7 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 70-85 ℃, adding 3-7 parts of sodium hydroxide, reacting for 3-5h, cooling to 40 ℃, neutralizing the emulsion to be neutral with acetic acid, heating the emulsion to 70-85 ℃, adding 8-14 parts of dimethyldiallyl ammonium chloride and 0.2-0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion.
The direct dye is one or more of direct sun-fast turquoise blue G L, direct sun-fast black G, direct orange S, direct black EX, direct yellow G, direct scarlet 4BE, direct red brown RN, direct dark brown MM, and direct yellow R.
The weak acid dye is a conventional product in the field, such as weak acid Green GS C.I.Acid Green 25, weak acid Black BR C.I.Acid Black 24, weak acid bright Red B C.I.Acid Red 249, weak acid bright Red 10BC.I.Acid Violet 54, weak acid dark Blue 5R C.I.Acid Blue113, weak acid dark Blue GR C.I.Acid Blue120, weak acid bright yellow G C.I.Acid yellow 117, and the like.
The silicone oil emulsion is characterized in that the composite emulsifier consists of a cationic emulsifier and a nonionic emulsifier;
the cationic emulsifier is one of cetyl trimethyl ammonium bromide, octadecyl trimethyl ammonium chloride and dodecyl dimethyl benzyl ammonium chloride.
The nonionic emulsifier is fatty alcohol-polyoxyethylene ether, such as commercially available products AEO-3, 4, 5, 7, 9, 15, 20, 25 and the like.
The mass ratio of the cationic emulsifier to the nonionic emulsifier is 2: 1.
The soaping agent is a detergent 209.
The short-process dyeing and finishing process for the nylon-cotton fabric, disclosed by the invention, has the advantages that a chelating dispersant is compounded with conventional auxiliaries, alkali, hydrogen peroxide and other chemicals to form a pretreatment agent, the traditional pretreatment processes of desizing, refining and bleaching for the nylon-cotton fabric are reduced to a one-step one-bath method, and a one-bath method dyeing process for dyeing cotton by using a direct dye and dyeing nylon by using a weak acid dye is adopted, so that the dyeing and finishing process flow is shortened, the energy and resources are saved, and the production efficiency is improved; the dyed nylon-cotton fabric is subjected to after-treatment by using the cationic silicone oil emulsion, the cationic groups play a role in fixing color for direct dyes and acid dyes, and the epoxy groups react with hydroxyl groups in the cotton fibers, amino groups in the dyes and the like, so that the bonding fastness of the silicone oil and the fabric is enhanced, the nylon-cotton fabric has soft hand feeling, and the color fastness and the antibacterial performance of the fabric are improved.
Detailed Description
The invention discloses a short-process dyeing and finishing process for nylon-cotton fabric, which comprises the working procedures of one-bath pretreatment, one-bath dyeing and after-finishing.
The one-bath pretreatment combines the working procedures of desizing, refining and bleaching of the nylon-cotton fabric into one, and is completed by a one-bath one-step method.
Placing the nylon-cotton fabric grey cloth into pretreatment finishing liquid according to a bath ratio of 1: 10; heating to 100 deg.C at a speed of 2 deg.C/min, and maintaining for 30-45 min; cooling to below 50 deg.C, draining liquid, and washing with water.
The pretreatment finishing liquid contains 8 g/L of one-bath treatment agent, 3 g/L of hydrogen peroxide, 3 g/L of sodium hydroxide and the balance of water;
the one-bath treatment agent consists of 24-36 parts of chelating dispersant, L-8019-27 parts of castor oil polyoxyethylene ether E, 13-18 parts of dodecylbenzene sulfonic acid triethanolamine salt, 8-15 parts of rapid penetrating agent T and 400 parts of water;
the chelating dispersant is formed by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, maleic anhydride mixed diester, acrylic acid, acrylamide, an initiator, sodium hydroxide, carbon disulfide, water and the like; during polymerization, 24 parts of hydroxypropyl polyamino allyl polyoxyethylene is firstly addedPlacing vinyl ether, 18 parts of maleic anhydride mixed diester, 12 parts of acrylic acid, 14 parts of acrylamide and 400 parts of water in a reaction kettle, stirring and dissolving, introducing nitrogen for 30min, heating to 70 ℃, adding 0.7 part of initiator, carrying out heat preservation reaction for 6h, then cooling to below 20 ℃, and adding N (hydroxypropyl polyamino allyl polyoxyethylene ether) + n (maleic anhydride mixed diester)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a;
during pretreatment by a bath method, the heat preservation time is set according to the thickness degree of the fabric, and the heat preservation time of the thin fabric can be shorter, namely 30 min; the heat preservation time of the thick cloth can be set as 45 min.
The dyeing of cotton usually adopts reactive dyes under alkaline conditions, while chinlon adopts acid dyes under acid environment, which requires a two-bath process. However, the dyeing process is time-consuming, energy-consuming, water-consuming and cost-intensive. If direct dye is adopted to dye cotton and weak acid dye is adopted to dye chinlon, one-bath dyeing can be carried out under the weak acid condition, and the process is shortened.
During dyeing, the pretreated nylon-cotton fabric is placed in a dye vat according to the bath ratio of 1:10, a direct dye, a weak acid dye, 15-20 g/L of sodium acetate, 3-6 g/L of acetic acid and 1-3 g/L of a leveling agent are added, the temperature is increased to 100 ℃ at the speed of 2 ℃/min, the temperature is kept for 30-60min, the temperature is reduced to below 50 ℃, waste liquid is discharged, and the cotton fabric is washed with water.
The selection range of direct dyes is wide, such as direct fast turquoise blue G L, direct fast black G, direct orange S, direct black EX, direct yellow frozen G, direct bright red 4BE, direct red brown RN, direct dark brown MM, direct yellow R, etc.
Alternative weakly acidic dyes are of the kind conventionally used in the art, some of which are: weak acid Green gsc.i. acid Green 25, weak acid Black BR c.i. acid Black 24, weak acid bright Red B c.i. acid Red 249, weak acid bright Red 10B c.i. acid Violet 54, weak acid deep Blue 5R c.i. acid Blue113, weak acid deep Blue grc.i. acid Blue120, weak acid bright yellow g.i. acid yellow 117, and the like.
The leveling agent is a conventional dyeing auxiliary agent in the field, and can be used as long as the leveling agent is suitable for direct dye and weak acid dye.
As is well known to those skilled in the art, when the brocade and cotton fabrics are dyed, the dosage of sodium acetate, acetic acid, leveling agent and heat preservation time are related to the dosage of dye (shade), when the dosage of dye is small (light color), the dosage of auxiliary agent is small, and the heat preservation time is short; the dye consumption is large (deep color), the sodium acetate, the acetic acid and the leveling agent consumption is large, and the heat preservation time is long.
When the dye is used for dyeing cotton and nylon fibers, a certain amount of loose color always exists, the cotton and nylon fibers need to be cleaned through a soaping process to enhance the fastness of the dyed fabric, and when the soaping agent is used for soaping, the weight ratio of the soaping agent is 2 g/L, the bath ratio is 1:10, the temperature is 90 ℃, the time is 10min, and the soaping agent is a detergent 209.
In order to make the fabric soft in hand feeling and excellent in fastness, a softening and color fixing agent needs to be added during shaping. Preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the nylon-cotton fabric in the finishing liquid for 5min, then soaking and rolling for two times, wherein the mangle rolling rate is 85-100%, and drying at 180 ℃.
The preparation method of the silicone oil emulsion comprises the steps of placing 15-24 parts of composite emulsifier and 200 parts of 150-one water in a reaction kettle, adding 50-70 parts of octamethylcyclotetrasiloxane, 6-10 parts of quaternary ammonium salt silane coupling agent and 4-7 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 70-85 ℃, adding 3-7 parts of sodium hydroxide, reacting for 3-5h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 70-85 ℃, adding 8-14 parts of dimethyl diallyl ammonium chloride and 0.2-0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion.
The polymer elastomer serving as a conventional cellulose fiber color fixing agent is grafted into an organic silicon macromolecular chain in a copolymerization mode, so that the silicone oil emulsion has higher cationic charge density, and the defects of layering, emulsion breaking, roller sticking and the like caused by surface tension difference in compounding of the conventional color fixing agent and a softening agent are overcome. After the brocade cotton fabric is dyed and soaped, the color fixing treatment is usually carried out to improve the color fastness of dyed products.
The compound emulsifier consists of a cationic emulsifier and a nonionic emulsifier.
The cationic emulsifier is one of cetyl trimethyl ammonium bromide, octadecyl trimethyl ammonium chloride and dodecyl dimethyl benzyl ammonium chloride.
The nonionic emulsifier is fatty alcohol-polyoxyethylene ether, such as commercially available products AEO-3, 4, 5, 7, 9, 15, 20, 23 and the like.
The mass ratio of the cationic emulsifier to the nonionic emulsifier is 2: 1.
In the technical scheme of the invention, the hydroxypropyl polyamine allyl polyoxyethylene ether is generated by ring-opening reaction of allyl polyoxyethylene glycidyl ether and triethylene tetramine, and the equation is shown as formula (1).
CH2=CHCH2O(C2H4O)nCH2(CHCH2)O,n=10-25。
The maleic acid mixed diester is prepared by the following steps: adding a molar ratio n (fatty alcohol-polyoxyethylene ether AEO-15) into a reactor provided with a stirrer, a thermometer and a reflux condenser: adding AEO-15 and maleic anhydride in the proportion of n (maleic anhydride) to 1:1.2, adding sodium acetate catalyst accounting for 1.2% of the mass of the maleic anhydride, heating to 105 ℃ under the protection of nitrogen, and reacting for 3 hours in a heat preservation manner; and then the molar ratio n (maleic anhydride): adding dodecyl monoethanolamine into a reactor, adding boric acid accounting for 1.5 percent of the mass of the maleic anhydride, heating to 130 ℃, and keeping the temperature for reaction for 4 hours to obtain the maleic acid mixed diester, wherein the n (dodecyl monoethanolamine) is 1: 1.05. The reaction process is shown in the following formulas (2) and (3).
In the technical scheme of the invention, the preparation method of the quaternary ammonium silane coupling agent comprises the following steps:
a. under the protection of nitrogen, adding 20.5g of 3-isocyanate propyl trimethoxy silane, 8.9g N, N-dimethyl ethylenediamine and 1g of stannous octoate into a reactor, stirring and reacting at 70 ℃ for 6h, and cooling to obtain a compound A, wherein the reaction formula is shown in (4);
b. adding 90g of chloropropene and 150g of tetrahydrofuran, stirring and mixing uniformly, slowly heating to 50 ℃, keeping the temperature for reaction for 20 hours, distilling under reduced pressure to remove small molecular low-boiling-point substances, separating the primary product by using a silica gel column, and leaching and separating by using a mixed solution of V chloroform and V methanol (10:2) to obtain the quaternary ammonium siloxane coupling agent, wherein the reaction equation (5) shows. The involved reaction equation is as follows:
example 1:
the chelating dispersant is formed by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, maleic anhydride mixed diester, acrylic acid, acrylamide, an initiator, sodium hydroxide, carbon disulfide, water and the like;
the preparation method of the chelating dispersant comprises the following steps:
firstly, 24 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 18 parts of maleic anhydride mixed diester, 12 parts of acrylic acid, 14 parts of acrylamide and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the reaction is kept for 6 hours, and then the temperature is lowered to 20 DEG CThe following formula is given as [ n (hydroxypropyl polyamino allyl polyoxyethylene ether) + n (maleic anhydride mixed diester)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a;
wherein, the hydroxypropyl polyamine allyl polyoxyethylene ether is generated by the ring-opening reaction of allyl polyoxyethylene glycidyl ether and triethylene tetramine, and the equation is shown as the formula (1).
The maleic acid mixed diester is prepared by the following steps: adding a molar ratio n (fatty alcohol-polyoxyethylene ether AEO-15) into a reactor provided with a stirrer, a thermometer and a reflux condenser: adding AEO-15 and maleic anhydride in the proportion of n (maleic anhydride) to 1:1.2, adding sodium acetate catalyst accounting for 1.2% of the mass of the maleic anhydride, heating to 105 ℃ under the protection of nitrogen, and reacting for 3 hours in a heat preservation manner; and then the molar ratio n (maleic anhydride): adding dodecyl monoethanolamine into a reactor, adding boric acid accounting for 1.5 percent of the mass of the maleic anhydride, heating to 130 ℃, and keeping the temperature for reaction for 4 hours to obtain the maleic acid mixed diester, wherein the n (dodecyl monoethanolamine) is 1: 1.05. The reaction process is shown in the formulas (2) and (3).
The iron ion chelating value is 286mg/g, the copper ion chelating value is 317mg/g, the calcium ion chelating value is 273mg/g and the dispersing power is 138 mg/g.
Example 2:
a silicone oil emulsion is prepared by placing 15 parts of composite emulsifier and 150 parts of water in a reaction kettle, adding 50 parts of octamethylcyclotetrasiloxane, 6 parts of quaternary ammonium salt silane coupling agent (shown as the formula b) and 4 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 70-85 ℃, adding 3 parts of sodium hydroxide, reacting for 3h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 70 ℃, adding 8 parts of dimethyl diallyl ammonium chloride and 0.2 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion. The emulsifier is 10 parts of hexadecyl trimethyl ammonium bromide and 95 parts of AEO-95.
Example 3:
a silicone oil emulsion is prepared by placing 18 parts of composite emulsifier and 180 parts of water in a reaction kettle, adding 60 parts of octamethylcyclotetrasiloxane, 8 parts of quaternary ammonium salt silane coupling agent (shown as the formula b) and 6 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 77 ℃, adding 5 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to neutrality, heating the emulsion to 80 ℃, adding 11 parts of dimethyldiallylammonium chloride and 0.4 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion. The emulsifier is 12 parts of octadecyl trimethyl ammonium chloride and 76 parts of AEO-76.
Example 4:
a silicone oil emulsion is prepared by placing 24 parts of composite emulsifier and 200 parts of water in a reaction kettle, adding 70 parts of octamethylcyclotetrasiloxane, 10 parts of quaternary ammonium salt silane coupling agent (shown as the formula b) and 7 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 85 ℃, adding 7 parts of sodium hydroxide, reacting for 3-5h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 85 ℃, adding 14 parts of dimethyl diallyl ammonium chloride and 0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion. The emulsifier is dodecyl dimethyl benzyl ammonium chloride 16 parts and AEO-158 parts.
Example 5:
a short-process dyeing and finishing process of nylon-cotton fabric, wherein the process flow is one-bath pretreatment → one-bath dyeing of nylon-cotton fabric → soaping → functional after-finishing;
the specification of the fabric is as follows: brocade cotton twill 70D 60/160 100.
1) One-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30min, cooling to below 50 ℃, draining liquid, washing with water, wherein the pretreatment finishing liquid contains 8 g/L of one-bath process treating agent, 3 g/L of hydrogen peroxide, 3 g/L of sodium hydroxide and the balance of water;
2) dyeing the nylon cotton fabric in one bath:
placing the pretreated brocade and cotton fabric into a dye vat according to the bath ratio of 1:10, adding direct dye, weakly acidic dye, 15 g/L of sodium acetate, 3 g/L of acetic acid and 1 g/L of leveling agent, heating to 100 ℃ at the speed of 2 ℃/min, keeping the temperature for 30min, cooling to below 50 ℃, discharging waste liquid, and washing with water, wherein the amount of direct bright red 4BE is 0.4 percent and the amount of weakly acidic bright red 10B is 0.6 percent according to owf;
3) soaping:
2 g/L of soaping agent, wherein the bath ratio is 1:10, the temperature is 90 ℃, and the time is 10min, and the soaping agent is a detergent 209;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the nylon-cotton fabric in finishing liquor for 5min, then soaking and rolling for two times, wherein the mangle rolling rate is 85-100%, and drying at 180 ℃;
the one-bath treatment agent consists of 24 parts of chelating dispersant, L-8019 parts of castor oil polyoxyethylene ether E, 13 parts of dodecylbenzene sulfonic acid triethanolamine salt, 8 parts of rapid penetrating agent T and 400 parts of water, wherein the chelating dispersant is prepared by the method of the embodiment 1;
the preparation method of the silicone oil emulsion comprises the steps of putting 15 parts of composite emulsifier and 150 parts of water into a reaction kettle, adding 50 parts of octamethylcyclotetrasiloxane, 6 parts of quaternary ammonium salt silane coupling agent (shown as the formula b) and 4 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 70-85 ℃, adding 3 parts of sodium hydroxide, reacting for 3h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 70 ℃, adding 8 parts of dimethyl diallyl ammonium chloride and 0.2 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion; the emulsifier is 10 parts of hexadecyl trimethyl ammonium bromide and 95 parts of AEO-95.
Example 6:
a short-process dyeing and finishing process of nylon-cotton fabric, wherein the process flow is one-bath pretreatment → one-bath dyeing of nylon-cotton fabric → soaping → functional after-finishing;
the specification of the fabric is as follows: the cotton and nylon herringbone 32X 140D/174X 86.
1) One-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 40min, cooling to below 50 ℃, draining liquid, washing with water, wherein the pretreatment finishing liquid contains 8 g/L of one-bath process treating agent, 3 g/L of hydrogen peroxide, 3 g/L of sodium hydroxide and the balance of water;
2) dyeing the nylon cotton fabric in one bath:
placing the pretreated brocade and cotton fabric into a dye vat according to a bath ratio of 1:10, adding a direct dye, a weakly acidic dye, 18G/L of sodium acetate, 4G/L of acetic acid and 2G/L of a leveling agent, heating to 100 ℃ at a speed of 2 ℃/min, keeping the temperature for 45min, cooling to below 50 ℃, discharging waste liquid, and washing with water, wherein the percentage by owf of direct yellow G is 1.6%, and the percentage by acid yellow G is 1.1%;
3) soaping:
2 g/L of soaping agent, wherein the bath ratio is 1:10, the temperature is 90 ℃, and the time is 10min, and the soaping agent is a detergent 209;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the nylon-cotton fabric in finishing liquor for 5min, then soaking and rolling for two times, wherein the mangle rolling rate is 85-100%, and drying at 180 ℃;
the one-bath treatment agent consists of 36 parts of chelating dispersant, E L-8027 parts of castor oil polyoxyethylene ether, 18 parts of dodecylbenzene sulfonic acid triethanolamine salt, 15 parts of rapid penetrating agent T and 400 parts of water, wherein the chelating dispersant is prepared by the method of the embodiment 1;
the preparation method of the silicone oil emulsion comprises the steps of putting 18 parts of composite emulsifier and 180 parts of water into a reaction kettle, adding 60 parts of octamethylcyclotetrasiloxane, 8 parts of quaternary ammonium salt silane coupling agent (shown as the formula b) and 6 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 77 ℃, adding 5 parts of sodium hydroxide, reacting for 4h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 80 ℃, adding 11 parts of dimethyl diallyl ammonium chloride and 0.4 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion; the emulsifier is 12 parts of octadecyl trimethyl ammonium chloride and 76 parts of AEO-76.
Example 7:
a short-process dyeing and finishing process of nylon-cotton fabric, wherein the process flow is one-bath pretreatment → one-bath dyeing of nylon-cotton fabric → soaping → functional after-finishing;
the specification of the fabric is as follows: the brocade cotton plain weave 168D 21/130 70.
1) One-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 45min, cooling to below 50 ℃, draining liquid, and washing with water, wherein the pretreatment finishing liquid contains 8 g/L of one-bath treatment agent, 3 g/L of hydrogen peroxide, 3 g/L of sodium hydroxide, and the balance of water;
2) dyeing the nylon cotton fabric in one bath:
placing the pretreated brocade and cotton fabric into a dye vat according to a bath ratio of 1:10, adding a direct dye, a weakly acidic dye, 20G/L of sodium acetate, 6G/L of acetic acid and 3G/L of a leveling agent, raising the temperature to 100 ℃ at a speed of 2 ℃/min, preserving the temperature for 30-60min, reducing the temperature to below 50 ℃, discharging waste liquid, and washing with water, wherein the dye vat is directly sun-proof turquoise blue G L, 2.2% and weakly acidic deep blue 5R 2.8% in terms of owf;
3) soaping:
2 g/L of soaping agent, wherein the bath ratio is 1:10, the temperature is 90 ℃, and the time is 10min, and the soaping agent is a detergent 209;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the nylon-cotton fabric in finishing liquor for 5min, then soaking and rolling for two times, wherein the mangle rolling rate is 85-100%, and drying at 180 ℃;
the one-bath treatment agent consists of 29 parts of chelating dispersant, E L-8023 parts of castor oil polyoxyethylene ether, 15 parts of triethanolamine dodecylbenzene sulfonate, 11 parts of rapid penetrant T and 400 parts of water;
the chelating dispersant was prepared by the method of example 1;
the preparation method of the silicone oil emulsion comprises the steps of putting 24 parts of composite emulsifier and 200 parts of water into a reaction kettle, adding 70 parts of octamethylcyclotetrasiloxane, 10 parts of quaternary ammonium salt silane coupling agent (shown as the formula b) and 7 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 85 ℃, adding 7 parts of sodium hydroxide, reacting for 3-5h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 85 ℃, adding 14 parts of dimethyl diallyl ammonium chloride and 0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion; the emulsifier is dodecyl dimethyl benzyl ammonium chloride 16 parts and AEO-158 parts.
In examples 5-7, when the nylon-cotton fabric is dyed in one bath, dye solutions are prepared by red, yellow and blue colors respectively, three color samples are dyed, and relevant performance tests are carried out on the three color samples respectively, and the results are as follows:
TABLE 1 colour fastness of brocade-cotton fabric dyeings
As can be seen from Table 1, the short-process dyeing and finishing process for nylon/cotton fabric is adopted, so that the colorfastness to washing and the rubbing of the dyed product are good, the fabric is soft in hand feeling, and the steps of the process are reasonably and feasible.
The color fastness to washing is tested according to GB/T3921.1-2008 method for testing the color fastness to washing of textiles.
The color fastness to rubbing is tested according to GB/T3920-2008 "test method for color fastness to rubbing of textiles".
Testing of bending stiffness of fabric: and testing the softness of the nylon-cotton fabric by using a DC-RRY 1000 softness tester, wherein the smaller the tested numerical value is, the softer the fabric is, and the unit is mN.
The chelating and dispersing force test method of the chelating dispersant is as follows:
1. determination of chelated calcium ions
Accurately weighing 2g of sample (accurate to 0.0001g), adding distilled water to prepare a 100m L solution, then transferring a 25m L sample solution into an erlenmeyer flask, adding an ammonium chloride buffer solution (pH 10)5m L and a small amount of a 2% sodium oxalate solution by mass, titrating with a 0.1 mol/L calcium acetate standard solution until a permanent white precipitate is generated as an end point, simultaneously carrying out a blank test according to the steps, wherein the milligrams of CaCO3 chelated by each gram of chelating agent is the chelation value of calcium ions and is calculated according to the following formula:
A=[(V1-V0)Ccalcium carbonate×M]/(G×25/100)
I.e. A ═ V1-V0) CCalcium carbonate×4M]/G
In the formula, C calcium is the concentration of a calcium acetate standard solution, mol/L;
v1 is the volume of calcium acetate standard solution consumed by the sample solution, m L;
v0 is the volume of calcium acetate standard titration solution consumed for the blank test, m L;
g is sample mass, G;
a is the value of chelated calcium ions of the sample;
m is 100 and represents the molar mass of the chelated calcium carbonate.
2. Determination of chelated ferric ions
Accurately weighing 1g sample (accurate to 0.0001g), adding distilled water to obtain 100m L solution, transferring 10m L sample solution into a conical flask, adding distilled water 40m L, adjusting pH to 12 with 30% sodium hydroxide solution, and adding 1 g/L Fe3+The standard solution was titrated until permanent turbidity was produced (note that during titration, if the pH was changed, 30% sodium hydroxide solution was added to adjust to maintain the pH at 12). Blank tests were performed simultaneously according to the above procedure. The milligrams of complexing ferric ion per gram of chelating agent is the milliliters of solution consumed during the standard solution dropping. The chelation value of the ferric ion was calculated as follows:
A=(V1-V0)/(G×10/100)
that is, A ═ (V1-V0) × 10/G
Wherein V1 is the volume of the sample solution consuming the ferric iron standard solution, m L;
v0 is the volume of ferric standard titration solution consumed for the blank test, m L;
g is sample mass, G;
a is the value of the sample chelating ferric ions.
3. Determination of chelated divalent copper ions
Accurately weighing 1g sample (accurate to 0.0001g), adding distilled water to obtain 100m L solution, transferring 10m L sample solution into a conical flask, adding distilled water 40m L, adjusting pH to 12 with 30% sodium hydroxide solution, and adding 1 g/L Cu2+Standard solutionTitration was carried out until permanent turbidity was produced (note that during titration, if the pH was changed, 30% sodium hydroxide solution was added to adjust the pH to 12). Blank tests were performed simultaneously according to the above procedure. The milligram of the chelating agent complexing the divalent copper ions per gram is the milliliter consumed by the standard solution drop timing. The chelation value of copper ions was calculated as follows:
A=(V1-V0)/(G×10/100)
that is, A ═ (V1-V0) × 10/G
Wherein V1 is the volume of the sample solution consuming the copper ion standard solution, m L;
v0 is the volume of the standard titration solution consuming copper ions for the blank test, m L;
g is sample mass, G;
a is the value of chelated copper ions of the sample.
4. Measurement of Dispersion force
Accurately weighing 4g of sample (accurate to 0.0001g) to prepare 100m L solution, transferring 25m L sample solution into an erlenmeyer flask, adding 10% sodium carbonate solution 10m L and 30m L distilled water, titrating with 0.1 mol/L calcium acetate standard solution until permanent white precipitate is generated as an end point, simultaneously making a blank test, and calculating the dispersion force according to the following formula:
F=(V1-V0)C×100/(G×25/100)
i.e. F ═ (V1-V0) C × 400/G
C is the concentration of a calcium acetate standard solution, mol/L;
v0 is the volume of calcium acetate standard solution consumed in the blank test, m L;
v1 is the volume of calcium acetate standard solution consumed by the sample solution, m L;
g is the sample mass, G.
Claims (8)
1. A short-process dyeing and finishing process of nylon-cotton fabric, wherein the process flow is one-bath pretreatment → one-bath dyeing of nylon-cotton fabric → soaping → functional after-finishing;
1) one-bath pretreatment:
placing the grey cloth into pretreatment finishing liquid according to a bath ratio of 1:10, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-45min, cooling to below 50 ℃, discharging liquid, and washing with water, wherein the pretreatment finishing liquid contains 8 g/L of one-bath treatment agent, 3 g/L of hydrogen peroxide, 3 g/L of sodium hydroxide, and the balance of water;
2) dyeing the nylon cotton fabric in one bath:
placing the pretreated nylon-cotton fabric into a dye vat according to a bath ratio of 1:10, adding direct dye, weakly acidic dye, 15-20 g/L of sodium acetate, 3-6 g/L of acetic acid and 1-3 g/L of leveling agent, heating to 100 ℃ at a speed of 2 ℃/min, preserving heat for 30-60min, cooling to below 50 ℃, discharging waste liquid, and washing with water;
3) soaping:
soaping agent 2 g/L, bath ratio 1:10, temperature 90 deg.C, time 10 min;
4) functional after finishing:
preparing finishing liquid according to the mass ratio of the silicone oil emulsion to the water of 60:500, and fully stirring and dissolving; soaking the nylon-cotton fabric in finishing liquor for 5min, then soaking and rolling for two times, wherein the mangle rolling rate is 85-100%, and drying at 180 ℃;
the one-bath treatment agent consists of 24-36 parts of chelating dispersant, L-8019-27 parts of castor oil polyoxyethylene ether E, 13-18 parts of dodecylbenzene sulfonic acid triethanolamine salt, 8-15 parts of rapid penetrating agent T and 400 parts of water;
the chelating dispersant is formed by polymerizing hydroxypropyl polyamino allyl polyoxyethylene ether, maleic anhydride mixed diester, acrylic acid, acrylamide, an initiator, sodium hydroxide, carbon disulfide, water and the like; during polymerization, 24 parts of hydroxypropyl polyamino allyl polyoxyethylene ether, 18 parts of maleic anhydride mixed diester, 12 parts of acrylic acid, 14 parts of acrylamide and 400 parts of water are placed in a reaction kettle, stirred and dissolved, nitrogen is introduced for 30min, the temperature is raised to 70 ℃, 0.7 part of initiator is added, the heat preservation reaction is carried out for 6h, then the temperature is reduced to below 20 ℃, and [ n (hydroxypropyl polyamino allyl polyoxyethylene ether) + n (maleic anhydride mixed diester)]:n(NaOH):n(CS2) NaOH is added firstly and then CS is slowly added dropwise2Reacting at 25 ℃ for 3h, and then reacting at 45 ℃ for 2h to obtain the chelating dispersant; the molecular structure of the chelating dispersant is shown as a formula a;
the preparation method of the silicone oil emulsion comprises the steps of placing 15-24 parts of composite emulsifier and 200 parts of 150-one water in a reaction kettle, adding 50-70 parts of octamethylcyclotetrasiloxane, 6-10 parts of quaternary ammonium salt silane coupling agent and 4-7 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, stirring and emulsifying for 15min, heating to 70-85 ℃, adding 3-7 parts of sodium hydroxide, reacting for 3-5h, cooling to 40 ℃, neutralizing the emulsion with acetic acid to be neutral, heating the emulsion to 70-85 ℃, adding 8-14 parts of dimethyl diallyl ammonium chloride and 0.2-0.5 part of sodium persulfate, and reacting for 3h to obtain the silicone oil emulsion.
2. The short-process dyeing and finishing process for nylon-cotton fabric according to claim 1, characterized in that the direct dye is one or more of direct fast turquoise blue G L, direct fast black G, direct orange S, direct black EX, direct yellow G, direct bright red 4BE, direct red brown RN, direct dark brown MM, and direct yellow R.
3. The short-process dyeing and finishing process for nylon, cotton and fabric according to claim 1, characterized in that: the weakly acidic dye is one or more of weakly acidic green GS, weakly acidic black BR, weakly acidic bright red B, weakly acidic bright red 10B, weakly acidic deep blue 5R, weakly acidic deep blue GR and weakly acidic bright yellow G.
4. The short-process dyeing and finishing process for nylon, cotton and fabric according to claim 1, characterized in that: the compound emulsifier consists of a cationic emulsifier and a nonionic emulsifier.
5. The short-process dyeing and finishing process for nylon, cotton and fabric according to claim 4, characterized in that: the cationic emulsifier is one of cetyl trimethyl ammonium bromide, octadecyl trimethyl ammonium chloride and dodecyl dimethyl benzyl ammonium chloride.
6. The short-process dyeing and finishing process for nylon, cotton and fabric according to claim 4, characterized in that: the nonionic emulsifier is fatty alcohol-polyoxyethylene ether.
7. The short-process dyeing and finishing process for nylon, cotton and fabric according to claim 4, characterized in that: the mass ratio of the cationic emulsifier to the nonionic emulsifier is 2: 1.
8. The short-process dyeing and finishing process for nylon, cotton and fabric according to claim 1, characterized in that: the soaping agent is a detergent 209.
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