CN111441167A - Processing method of mercerized fabric - Google Patents
Processing method of mercerized fabric Download PDFInfo
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- CN111441167A CN111441167A CN202010320555.XA CN202010320555A CN111441167A CN 111441167 A CN111441167 A CN 111441167A CN 202010320555 A CN202010320555 A CN 202010320555A CN 111441167 A CN111441167 A CN 111441167A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C21/00—Shrinking by compressing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic System
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/207—Substituted carboxylic acids, e.g. by hydroxy or keto groups; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Abstract
A processing method of mercerized fabric comprises the following steps: firstly, carrying out oxidation treatment, then adding polishing enzyme, and after enzyme deactivation, carrying out fabric repair and sizing. According to the method, firstly, the fabric is subjected to oxidation treatment, and then the polishing enzyme is directly added, so that the fabric is subjected to relatively deep unhairing treatment, and the fabric which is based on the mercerized fabric and can be subjected to improved treatment is provided for further obtaining the mercerized fabric.
Description
Technical Field
The application relates to a processing method of mercerized fabric.
Background
The traditional mercerization process generally comprises singeing by a singeing machine, and then treating by a large amount of caustic soda by a mercerizing machine. A large amount of heat energy needs to be consumed in the mercerizing process, the mass loss of the fabric is large, and the influence on the strength of fabric fibers is large. The mercerizing effect of the fabric is achieved, and the quality of the fabric product is reduced to a certain extent.
Disclosure of Invention
In order to solve the problems, the application provides a method for processing mercerized fabric, which comprises the following steps: firstly, carrying out oxidation treatment, then adding polishing enzyme, and after enzyme deactivation, carrying out fabric repair and sizing. According to the method, firstly, the fabric is subjected to oxidation treatment, and then the polishing enzyme is directly added, so that the fabric is subjected to relatively deep unhairing treatment, and the fabric which is based on the mercerized fabric and can be subjected to improved treatment is provided for further obtaining the mercerized fabric.
Preferably, the oxidation treatment is carried out according to the following method that the materials are placed in an oxidant at the temperature of 85-95 ℃ for 40-60min, then glacial acetic acid of 0.4-0.6 g/L is placed, and the temperature is reduced to the normal temperature, wherein the oxidant is an aqueous solution and comprises 10-14 g/L of NaOH, 8-12 g/L of hydrogen peroxide and 0.5-1.5 g/L of a fabric refining agent.
Preferably, the burnishing enzyme is added in a way that 0.3-0.7 g/L g of burnishing enzyme is added into the oxidant to ensure that the action is not less than 60min at 45-65 ℃, the temperature is rapidly increased to 85-90 ℃ after the time is reached, and the temperature is reduced to the room temperature after the temperature is maintained for at least 20 min.
Preferably, the fabric repair is carried out in such a way that 2-4 g/L g of citric acid is continuously added to the oxidant, and then 4-6 g/L of the hydrophilic softener is added to repair the fabric.
Preferably, the hydrophilic softener is turkish red oil. This application adopts turkish red oil as the repairing substance for after carrying out oxidation and hair removal enzyme treatment, carry out the position anchoring through citric acid, make and to confirm to damage comparatively serious position, then utilize turkish red oil to restore, thereby make the surface fabric obtain timely restoration.
Preferably, the fabric is dried in a strong wind drying mode after being repaired.
Preferably, the fabric obtained after the fabric is repaired is placed on a drying table, and then a plurality of compressed air outlets are arranged at the lower part of the drying table for directly blowing the fabric. The method for drying the fabric by strong wind has the following considerations that firstly, moisture in the fabric is quickly evaporated, and secondly, non-aqueous components are mixed into the fabric as much as possible and cannot be blended and blown onto the surface, so that subsequent removal is facilitated.
Preferably, the dried fabric is washed by clean water, then is subjected to shaping treatment, and is extruded by a pet carpet for pre-shrinking treatment, so that the mercerized fabric is obtained.
Preferably, the fabric after blow-drying is washed with clean water, then is extruded by a pre-shrinking machine through a woolen blanket, is subjected to pre-shrinking treatment, and then is subjected to calendaring treatment by a calendaring machine, so that the mercerized fabric is obtained.
Preferably, the shaping agent used in shaping is polyhydroxy silicone oil.
This application can bring following beneficial effect:
1. the method changes the overall environment through glacial acetic acid, stops further oxidation reaction, and provides a relatively weak alkaline environment for further treatment of the polishing enzyme, so that the polishing enzyme can play a wider role;
2. the method changes the overall environment through glacial acetic acid, stops further oxidation reaction, and provides a relatively weak alkaline environment for further treatment of the polishing enzyme, so that the polishing enzyme can play a wider role;
3. according to the method, Turkey red oil is used as a repairing substance, so that after oxidation and hair removal enzyme treatment are carried out, position anchoring is carried out through citric acid, a seriously damaged site can be determined, and then the Turkey red oil is used for repairing, so that the fabric is repaired in time;
4. the method adopts a strong wind direct blowing mode, and has the following consideration that firstly, moisture in the fabric is quickly evaporated, and secondly, non-water components are mixed into the fabric as much as possible and cannot be blown to the surface so as to be beneficial to subsequent removal.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a schematic structural view of a drying deck portion.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present application will be explained in detail through the following embodiments.
The application carries out the processing of the fabric according to the following method,
s1, oxidation treatment: preparing a pure cotton knitted single jersey fabric, soaking the fabric in a water-based oxidant, wherein the components of the oxidant are shown in table 1, raising the temperature to a first temperature, treating for a first time, then adding glacial acetic acid, reacting for about 10 minutes, and then cooling to the normal temperature of about 20 ℃.
S2, polishing enzyme treatment: adding polishing enzyme into the oxidizing agent finally obtained in S1, then raising the temperature to a second temperature, rapidly raising the temperature to a third temperature after treating for a second time, and then maintaining for 20min and then reducing the temperature to the normal temperature of about 20 ℃.
S3, repairing the fabric: continuously adding citric acid into the oxidizing agent finally obtained in the step S2, and then adding a hydrophilic softener to repair the fabric; and placing the repaired fabric on a drying table, and then arranging a plurality of compressed air outlets on the lower part of the drying table to directly blow the fabric until the fabric is not wet when being touched by hands.
Table 1:
s4, post-processing: there are two modes of post-processing, respectively S41 and S42, and the specific processing method is as follows:
s41: and washing the dried fabric with clear water, shaping, and extruding by using a pet blanket for a pre-shrinking machine to perform pre-shrinking treatment to obtain the mercerized fabric.
S42: and (3) washing the dried fabric with clear water, then extruding the fabric by using a pre-shrinking machine through a woolen blanket, performing pre-shrinking treatment, and then performing calendaring treatment in a calendaring machine to obtain the mercerized fabric.
S5, parameter determination: taking a fabric with the distance of more than 15cm from the edge of the fabric, taking a sample with the size of 20cm x 5cm, and then measuring the breaking strength (radial direction) of the fabric by using a YG026PC type electronic fabric strength machine; the wear resistance is tested by adopting a Martindale wear resistance tester, the friction load is 200g, and the times of friction when the obvious mercerizing effect disappears and the times of friction when the fracture state appears are recorded; the shrinkage was measured by a model Y (B) 089A full-automatic shrinkage machine.
Table 2:
therefore, the mercerizing effect depends on the treatment of the polishing enzyme at the early stage, but has a very close relation with the addition of the citric acid and the red oil and the addition sequence thereof; when then handling also be favorable to citric acid, red oil to the infiltration of surface fabric for the better mercerizing effect of performance, and this application is through repairing after, and is little to the rupture strength influence of surface fabric itself.
It should be noted that, the drying table 2 part can be arranged according to the following structure to improve the modification effect of the drying table on the fabric: as shown in fig. 1, including support body 1, be equipped with drying table 2 on support body 1, 2 fretwork settings of drying table are equipped with exhaust pipe 3 in one side of drying table 2, are equipped with centrifugal fan 4 in exhaust pipe 3, are equipped with an induced air pipeline 5 in 2 below of drying table, are equipped with a plurality of air outlets 6 on the induced air pipeline 5, and induced air pipeline 5 passes through external pipeline 7 and compressed air source intercommunication setting, during the use, directly blow down at the strong wind and carry out drying process on placing drying table 2 with the mercerized fabric.
The above are merely examples of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (10)
1. A processing method of mercerized fabric is characterized by comprising the following steps: the method comprises the following steps: firstly, carrying out oxidation treatment, then adding polishing enzyme, and after enzyme deactivation, carrying out fabric repair and sizing.
2. The mercerized fabric processing method according to claim 1, wherein the oxidation treatment is carried out according to the following method that the materials are placed in an oxidant, the temperature is 85-95 ℃, the treatment time is 40-60min, then, glacial acetic acid with the concentration of 0.4-0.6 g/L is added, and the temperature is reduced to the normal temperature, wherein the oxidant is an aqueous solution and comprises 10-14 g/L of NaOH, 8-12 g/L of hydrogen peroxide and 0.5-1.5 g/L of fabric refining agent.
3. The mercerized fabric processing method according to claim 2, wherein the polishing enzyme is added in such a way that 0.3-0.7 g/L of polishing enzyme is added into the oxidant to ensure that the action is not less than 60min at 45-65 ℃, the temperature is rapidly raised to 85-90 ℃ after the time is reached, and the temperature is reduced to the room temperature after the temperature is maintained for at least 20 min.
4. The method for processing the mercerized fabric according to claim 3, wherein the fabric repair is carried out by adding 2-4 g/L of citric acid into the oxidant and then adding 4-6 g/L of the hydrophilic softener to repair the fabric.
5. The method for processing the mercerized fabric according to claim 4, wherein the method comprises the following steps: the hydrophilic softener is Turkey red oil.
6. The method for processing the mercerized fabric according to claim 1, wherein the method comprises the following steps: after the fabric is repaired, the fabric is dried in a strong wind drying mode.
7. The method for processing the mercerized fabric according to claim 6, wherein the method comprises the following steps: and (3) placing the fabric obtained after the fabric is repaired on a drying table, and then directly blowing the fabric through a plurality of compressed air outlets at the lower part of the drying table.
8. The method for processing the mercerized fabric according to claim 6, wherein the method comprises the following steps: and washing the dried fabric with clear water, shaping, and extruding by using a pet blanket for a pre-shrinking machine to perform pre-shrinking treatment to obtain the mercerized fabric.
9. The method for processing the mercerized fabric according to claim 6, wherein the method comprises the following steps: and (3) washing the dried fabric with clear water, then extruding the fabric by using a pre-shrinking machine through a woolen blanket, performing pre-shrinking treatment, and then performing calendaring treatment in a calendaring machine to obtain the mercerized fabric.
10. A method of processing mercerized fabric according to claim 8 or 9, wherein the method comprises the following steps: the shaping agent adopted in shaping is polyhydroxy silicone oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010320555.XA CN111441167B (en) | 2020-04-22 | 2020-04-22 | Processing method of mercerized fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010320555.XA CN111441167B (en) | 2020-04-22 | 2020-04-22 | Processing method of mercerized fabric |
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| CN111441167A true CN111441167A (en) | 2020-07-24 |
| CN111441167B CN111441167B (en) | 2022-07-05 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1609334A (en) * | 2004-09-17 | 2005-04-27 | 余姚久丰染色厂有限公司 | Bleaching first and dyeing afterwards processing method for cotton bulk fibre |
| CN102505404A (en) * | 2011-09-14 | 2012-06-20 | 葛江波 | Trimming process of double-mercerized cotton knitted silk-like fabric |
| CN103451915A (en) * | 2012-06-05 | 2013-12-18 | 太仓协大申泰羊毛衫有限公司 | Anti-pilling finishing process of wool fiber textile |
| WO2018026368A1 (en) * | 2016-08-04 | 2018-02-08 | Pvh Corp. | Non-iron fabrics and garments, and a method of finishing the same |
| CN110318197A (en) * | 2019-07-25 | 2019-10-11 | 佛山市国特科技有限公司 | A kind of stentering forming dryer |
-
2020
- 2020-04-22 CN CN202010320555.XA patent/CN111441167B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1609334A (en) * | 2004-09-17 | 2005-04-27 | 余姚久丰染色厂有限公司 | Bleaching first and dyeing afterwards processing method for cotton bulk fibre |
| CN102505404A (en) * | 2011-09-14 | 2012-06-20 | 葛江波 | Trimming process of double-mercerized cotton knitted silk-like fabric |
| CN103451915A (en) * | 2012-06-05 | 2013-12-18 | 太仓协大申泰羊毛衫有限公司 | Anti-pilling finishing process of wool fiber textile |
| WO2018026368A1 (en) * | 2016-08-04 | 2018-02-08 | Pvh Corp. | Non-iron fabrics and garments, and a method of finishing the same |
| CN110318197A (en) * | 2019-07-25 | 2019-10-11 | 佛山市国特科技有限公司 | A kind of stentering forming dryer |
Non-Patent Citations (2)
| Title |
|---|
| 武燕等: "《机织物样品分析与设计》", 28 February 2017, 东华大学出版社 * |
| 王金瑜等: "《针棉织商品科普读物从书 床单》", 31 October 1983, 全国针棉织商品情报中心站 * |
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