CN111436648A - Preparation method of pellet for cigarette and application of pellet in cigarette filter - Google Patents
Preparation method of pellet for cigarette and application of pellet in cigarette filter Download PDFInfo
- Publication number
- CN111436648A CN111436648A CN201910041586.9A CN201910041586A CN111436648A CN 111436648 A CN111436648 A CN 111436648A CN 201910041586 A CN201910041586 A CN 201910041586A CN 111436648 A CN111436648 A CN 111436648A
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- pellet
- cigarette
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/061—Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
The invention discloses a preparation method of a pellet for cigarettes and application of the pellet in cigarette filters, which comprises the following steps: (1) weighing the filler, uniformly mixing, slowly adding the adhesive, and stirring in a high-speed wet granulator for 0.5-1h to obtain a wet material; (2) extruding, rounding and drying the wet material in the step (1) to prepare hollow pills: (3) dissolving acacia in deionized water at 50-80 deg.C to obtain 20-30% acacia solution; then slowly adding the essence base, and emulsifying for 2h to obtain a coating liquid: (4) putting the hollow pills obtained in the step (2) into a coating pan, and mixing the following raw materials according to the blank pills: and (3) adding the coating liquid obtained in the step (3) into the coating liquid in a weight ratio of 1: 1-5, drying by hot air, and forming a coating film on the surface of the pellet core to obtain the pellet for the cigarette.
Description
Technical Field
The invention relates to the technical field of cigarette flavoring, in particular to a preparation method of a pellet for cigarettes and application of the pellet in cigarette filters.
Background
The widespread prevalence of tobacco is a global problem with serious consequences for public health, and thus smoking and health problems are important issues worldwide. Because of a plurality of smoking consumers, comprehensive smoking prohibition can not be realized temporarily, and the reduction of the harmfulness of the cigarette smoke to the human body becomes an effective way for relieving smoking and health problems. Therefore, a plurality of harm reducing materials added into the cigarette filter are developed and applied, but the raw materials of the harm reducing materials comprise chemical materials, and the harm reducing materials are used in large quantities for a long time, so that the harm of cigarette smoke is reduced, and new potential safety hazards can be generated to human bodies. On the other hand, the tobacco industry in the world reduces the harm of cigarette smoke by continuously reducing the tar content in the cigarette smoke, but the continuous reduction of tar causes the fragrance and the smoking taste of the traditional cigarette to be continuously lightened, and the requirement of a consumer is difficult to meet, so that proper fragrance compensation is needed. At present, the flavoring technology applied to cigarettes is various, such as tobacco shred flavoring, forming paper flavoring, cigarette paper flavoring, packaging material flavoring, filter tip flavoring and the like. The flavoring of the filter tip is an important cigarette flavoring technology, namely a certain amount of essence or spice is added into the filter tip to be released into mainstream smoke in the burning and smoking process of the cigarette, the flavoring of the filter tip can improve the characteristic flavor with prominent flavor, the compensation effect is more direct, and substances which possibly have potential influence on human health due to combustion are avoided.
The method for adding essence and spice into the cigarette filter tip generally adds the aromatic line rich in essence into the filter tip, but the method has the defects of short essence detention time, short cigarette shelf life and uneven essence release, in addition, the method is an ideal method for encapsulating the tobacco essence and adding the essence blasting beads into the filter tip, the retention period of the essence can be prolonged, and the defect that the tobacco shreds are deteriorated due to combustion can be avoided, but the bead blasting technology for the tobacco generally wraps the water-soluble essence or the oil-based essence in a capsule and adds the capsule into a filter tip, under the condition of receiving external pressure, the essence is pinched to release the essence inside, so that the essence has slow release speed and needs a certain time, and on the other hand, the release amount of the essence at the early stage is large, and the later stage has the disadvantage of poor mouthfeel, so the development of the essence pellet which has moderate essence release and is convenient to store is needed.
Disclosure of Invention
Aiming at the defects in the technology, the invention provides a preparation method of a pellet for cigarettes and application of the pellet in cigarette filters, which can combine a flavor base and Arabic gum to form a coating liquid, spray the coating liquid on the surface of a hollow pellet to enable the flavor base to exist in a solid form, improve the sensory experience of cigarette smoking,
in order to realize the aim, the invention provides a preparation method of a pellet for cigarettes, which comprises the following steps:
(1) weighing the filler, uniformly mixing, slowly adding the adhesive, and stirring in a high-speed wet granulator for 0.5-1h to obtain a wet material;
(2) extruding, rounding and drying the wet material in the step (1) to prepare hollow pills:
(3) dissolving acacia gum in deionized water at 50-80 deg.C to obtain 20-30% acacia gum solution; then slowly adding the essence base, and emulsifying for 2h to obtain a coating liquid:
(4) putting the hollow pills obtained in the step (2) into a coating pan, and mixing the following raw materials according to the blank pills: and (3) adding the coating liquid obtained in the step (3) into the coating liquid in a weight ratio of 1: 1-5, and drying by hot air to form a coating film on the surface of the pellet core to obtain the tobacco pellet.
Wherein, the filler comprises two or more than two of lactose, microcrystalline cellulose and starch, and the lactose: microcrystalline cellulose: the proportion of starch is as follows: 1-4: 1: 4: 1-2.
Wherein the adhesive is water or ethanol solution, and the amount of the adhesive is 280-320 parts by weight relative to the total amount of 200 parts by weight of the filler.
Wherein the essence base is a milk essence base, and the gum arabic: the weight ratio of the milk fragrance base to the deionized water is 1-4: 1: 4: 1-2.
Wherein the extrusion speed of the wet material extruded in the extruder through the mesh of the screen with 0.3mm to form the strip-shaped objects is 30-60 r/min.
In the step (2), the formed strip-shaped object is poured into a rounding device, and after drying for 1-2 hours, a blank pill is prepared, wherein the blank pill is specifically as follows: setting the rotating speed of the rounding equipment to be 200-600r/min, pouring the strip-shaped object formed in the step (1) into the rounding equipment to obtain a wet pill core, placing the wet pill core into a rounding machine, starting an air inlet machine, setting the rotating speed of the rounding equipment to be 200-400r/min, and drying for 1-2 hours to obtain a blank pill.
Wherein, the coating process conditions in the step (4) are as follows: the air inlet temperature is 40-70 ℃.
And (4) screening the dried pellets for cigarettes after the step (4).
Wherein the particle size of the screened pellet for the cigarettes is 40-100 meshes.
The invention also provides an application of the pellet for the cigarette in a cigarette filter, which comprises the pellet for the cigarette prepared by any one of the above steps, wherein the prepared pellet for the cigarette is added into a filter stick tow, and the dosage is 0.005-0.15 g.
The invention has the beneficial effects that: compared with the prior art, the preparation method of the pellet for the cigarette and the application of the pellet for the cigarette in the cigarette filter tip provided by the invention have the advantages that the cigarette base is prepared into atomized coating liquid through Arabic gum and deionized water, the aromatic base is mixed with various fillers, then the mixture is combined with an adhesive to prepare blank pills through an extrusion and rounding method, then the blank pills are placed into a coating pot, the atomized coating liquid is sprayed, the pellet for the cigarette is quickly prepared through air drying, the pellet for the cigarette is added into the cigarette filter tip for use, the materials are easy to obtain, the preparation process is simple and stable, the pellet for the cigarette is suitable for large-scale industrial production, the aromatic base in the prepared pellet exists in a solid state, the dust is less, the environment-friendly granularity is uniform, the fluidity is good, the aroma of the pellet is obviously added into the cigarette filter tip in the use process, only a certain amount or weight, thereby achieving the purpose of flavoring the filter tip and effectively improving the smoke volume and the richness of the cigarette.
Detailed Description
In order to more clearly express the invention, the invention firstly prepares the hollow pellets by an extrusion rolling method, adds a certain amount or weight of pellets loaded with aroma substances into a cigarette filter, and releases the aroma substances when the main stream smoke of the cigarette passes through so as to achieve the aim of perfuming the filter.
The invention discloses a preparation method of a pellet for cigarettes, which adopts a mode of preparing blank pellets firstly and then coating to coat aroma components on the surfaces of the blank pellets, and specifically comprises the following steps:
(1) weighing the filler, uniformly mixing, slowly adding the adhesive, and stirring in a high-speed wet granulator for 0.5-1h to obtain a wet material;
(2) extruding, rounding and drying the wet material in the step (1) to prepare hollow pills:
(3) dissolving acacia gum in deionized water at 50-80 deg.C to obtain 20-30% acacia gum solution; then slowly adding the essence base, and emulsifying for 2h to obtain a coating liquid:
(4) putting the hollow pills obtained in the step (2) into a coating pan, and mixing the following raw materials according to the blank pills: and (3) adding the coating liquid obtained in the step (3) into the coating liquid in a weight ratio of 1: 1-5, and drying by hot air to form a coating film on the surface of the pellet core to obtain the tobacco pellet.
Specifically, the filler in the step (1) contained in the hollow pills comprises two or more of lactose, microcrystalline cellulose and starch, wherein the lactose: microcrystalline cellulose: the proportion of starch is 1-4: 1: 4; the essence base in the coating liquid is milk essence base, and the gum arabic: the weight ratio of the milk fragrance base to the deionized water is 2-4: 4-6: 9-11, the perfume base is well immobilized at the ratio, the dissolution rate is proper, the filling agent is various filling agents which are conventionally used in the field, the invention is not repeated, the adhesive is water or ethanol solution, the total dosage of the filling agent is 200 parts by weight, when the dosage of the adhesive is 280-320 parts by weight, the roundness and the yield of the prepared hollow pill can reach the optimal values, and the wet material obtained within the weight portion range is most in line with the requirements of extrusion rounding molding in the following steps, the hollow pellets are prepared by an extrusion spheronization method, the extrusion spheronization method utilizes a wet method to prepare soft materials, then performs extrusion granulation spheronization, needs to make the soft materials elastic, is easy to perform spheronization molding, prepares round pellets with continuous and consistent surface structures, and the subsequent coating liquid is conveniently wrapped, wherein the extrusion rounding method in the step (2) can comprise the following specific steps: putting the wet material prepared in the step (1) into an extruder to be extruded and molded through a sieve pore of a sieve with the diameter of 0.3mm, wherein the extrusion speed is 30-60r/min, preparing a strip-shaped material with uniform diameter, then putting the extruded strip-shaped material into a rounding machine with the rotation speed of 200-600r/min, firstly dispersing the strip-shaped material into a cylinder with the same length, then further rounding the cylinder to form a spherical pellet core, and taking out the wet pellet core after shaping; then continuing to roll in a rolling machine, starting an air inlet machine, continuing to roll until the mixture is completely rolled into balls at the heating temperature of 60 ℃ and the speed of 200-; and (4) screening the dried tobacco pellets, wherein the particle size of the screened tobacco pellets is 40-100 meshes, the tobacco pellets in the interval are convenient to fill, the fragrance is stably released, and only 0.005-0.15g of the pellets are added into a filter stick tow to prepare a filter stick, and then the filter stick is applied to a cigarette filter, so that the cigarette taste is well improved.
The specific preparation method of the pellet for cigarette and the beneficial effect thereof in the cigarette filter are described by the following specific examples:
example 1
(1) Uniformly mixing 200 parts of lactose and 200 parts of microcrystalline cellulose, adding 280 parts of deionized water, stirring for 0.5h in a high-speed wet granulator, selecting a screen with the size of 0.3mm, and performing extrusion molding at the extrusion speed of 30-60r/min by using an extrusion spheronizer to obtain a wet soft material;
(2) placing the prepared wet soft material in a rounding machine with the rotation speed set to 400r/min to form a spherical pill core, taking out the wet pill core after shaping, then placing the wet pill core in the rounding machine with the heating temperature of 60 ℃ and the speed of 300r/min, and drying for 1-2 hours to obtain a blank pill;
(3) stirring 96 parts of milk fragrance base, 72 parts of Arabic gum and 312 parts of deionized water at 800r/min for 2 hours, and uniformly mixing to obtain a coating solution;
(4) putting the hollow pellets prepared in the step (2) into a coating pot, uniformly spraying the coating liquid obtained in the step (3) on the outer layer of the pellets, coating for 2 hours to prepare the milk-flavored pellets for cigarettes 1, and sieving with a 40-100-mesh sieve.
Example 2
(1) Uniformly mixing 200 parts of lactose and 200 parts of microcrystalline cellulose, adding 320 parts of deionized water, stirring for 0.5h in a high-speed wet granulator, selecting a screen with the size of 0.3mm, and performing extrusion molding at the extrusion speed of 30-60r/min by using an extrusion spheronizer to obtain a wet soft material;
(2) placing the prepared wet soft material in a rounding machine with the rotation speed set to 400r/min to form a spherical pill core, taking out the wet pill core after shaping, then placing the wet pill core in the rounding machine with the heating temperature of 60 ℃ and the speed of 300r/min, and drying for 1-2 hours to obtain a blank pill;
(3) stirring 96 parts of milk fragrance base, 72 parts of Arabic gum and 312 parts of deionized water at 800r/min for 2 hours, and uniformly mixing to obtain a coating solution;
(4) putting the hollow pellets prepared in the step (2) into a coating pot, uniformly spraying the coating liquid obtained in the step (3) on the outer layer of the pellets, coating for 2 hours to obtain the cigarette milk-flavor pellets 2, and sieving with a 40-100-mesh sieve.
Example 3
(1) Uniformly mixing 150 parts of lactose, 200 parts of microcrystalline cellulose and 50 parts of starch, adding 300 parts of deionized water, stirring for 0.5h in a high-speed wet granulator, selecting a 0.3mm screen, and performing extrusion molding at an extrusion speed of 30-60r/min by using an extrusion spheronizer to obtain a wet soft material;
(2) placing the prepared wet soft material in a rounding machine with the rotation speed set to 400r/min to form a spherical pill core, taking out the wet pill core after shaping, then placing the wet pill core in the rounding machine with the heating temperature of 60 ℃ and the speed of 300r/min, and drying for 1-2 hours to obtain a blank pill;
(3) stirring 104 parts of milk-flavor essence base, 83 parts of Arabic gum and 333 parts of deionized water at 800r/min for 2 hours, and uniformly mixing to prepare a coating solution;
(4) putting the hollow pellets prepared in the step (2) into a coating pot, uniformly spraying the coating liquid obtained in the step (3) on the outer layer of the pellets, coating for 2 hours to obtain the cigarette milk-flavor pellets 3, and sieving with a 40-100-mesh sieve.
Example 4
(1) Uniformly mixing 150 parts of lactose, 200 parts of microcrystalline cellulose and 50 parts of starch, adding 320 parts of deionized water, stirring for 0.5h in a high-speed wet granulator, selecting a 0.3mm screen, and performing extrusion molding at an extrusion speed of 30-60r/min by using an extrusion spheronizer to obtain a wet soft material;
(2) placing the prepared wet soft material in a rounding machine with the rotation speed set to 400r/min to form a spherical pill core, taking out the wet pill core after shaping, then placing the wet pill core in the rounding machine with the heating temperature of 60 ℃ and the speed of 300r/min, and drying for 1-2 hours to obtain a blank pill;
(3) stirring 104 parts of milk-flavor essence base, 83 parts of Arabic gum and 333 parts of deionized water at 800r/min for 2 hours, and uniformly mixing to prepare a coating solution;
(4) putting the hollow pellets prepared in the step (2) into a coating pot, uniformly spraying the coating liquid obtained in the step (3) on the outer layer of the pellets, coating for 2 hours to obtain the cigarette milk-flavor pellets 4, and sieving with a 40-100-mesh sieve.
The pellet products obtained in examples 1 to 4 are detected by a scanning electron microscope to know the particle size of each pellet, and then a 40-100 mesh screen is selected for sieving to obtain the pellet for cigarettes of example 1, wherein the particle size of more than 96% of the pellet for cigarettes is between 40 and 100 meshes, the particle size of more than 95% of the pellet for cigarettes of example 2 is between 40 and 100 meshes, the particle size of more than 95% of the pellet for cigarettes of example 3 is between 40 and 100 meshes, and the particle size of more than 97% of the pellet for cigarettes of example 4 is between 40 and 100 meshes, so that the pellet products obtained in examples 1 to 4 are good in particle size uniformity.
The following are the sensory effect tests and the throat clearing performance tests of the cigarette added into the cigarette filter stick in the embodiments 1 to 4;
the cigarette filter stick additives 1 to 4 prepared in the embodiments 1 to 4 are added into filter tow in a weight of 0.01g respectively, and filter sticks are prepared correspondingly to obtain filter sticks 1 to 4, the sensory comfort degree of the cigarette filter sticks 1 to 4 prepared in the embodiments is evaluated by a smoking evaluation group consisting of 8 persons, and the sensory comfort degree is compared with the sensory comfort degree of a common cigarette filter stick sample, the obtained overall sensory test result is shown in a table 1, and the test is carried out according to national standards.
TABLE 1 examination results of examples 1 to 4
And (4) analyzing results:
the resistance received by the cigarette prepared by the invention is within a normal reasonable range, the number of the suction openings is slightly more, compared with the common cigarette, the cigarette has prominent milk fragrance, the release time of the milk fragrance is proper, no dryness feeling is generated, the harmony is good, and the strength and the fragrance are sufficient.
The advantages of the invention are as follows:
(1) the method of preparing blank pills firstly and then coating is adopted, and the fragrance generating components are coated on the surfaces of the blank pills, so that the fragrance is better;
(2) the aroma-generating component is coated on the surface of the blank pellet, and the aroma base in the prepared pellet exists in a solid state, so that the dust is less, and the environment-friendly particle size is uniform;
(3) the preparation process is simple and stable, and is suitable for large-scale industrial production.
The above disclosure is only one or more specific embodiments of the present invention, but the present invention is not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.
Claims (10)
1. A preparation method of a pellet for cigarettes is characterized by comprising the following steps:
(1) weighing the filler, uniformly mixing, slowly adding the adhesive, and stirring in a high-speed wet granulator for 0.5-1h to obtain a wet material;
(2) extruding, rounding and drying the wet material in the step (1) to prepare hollow pills:
(3) dissolving Arabic gum with 50-80 deg.C deionized water to obtain Arabic gum solution with concentration of 20-30%, slowly adding the gum base, emulsifying for 2 hr to obtain coating solution:
(4) putting the hollow pills obtained in the step (2) into a coating pan, and mixing the following raw materials according to the blank pills: and (3) adding the coating liquid obtained in the step (3) into the coating liquid in a weight ratio of 1: 1-5, and drying by hot air to form a coating film on the surface of the pellet core to obtain the tobacco pellet.
2. The preparation method of the pellet for the cigarette as claimed in claim 1, wherein the filler comprises two or more of lactose, microcrystalline cellulose and starch, and the ratio of lactose: microcrystalline cellulose: the proportion of starch is as follows: 1-4: 1: 4: 1-2.
3. The method for preparing the pellet for cigarette as claimed in claim 1, wherein the binder is water or ethanol solution, and the amount of the binder is 280-320 parts by weight relative to the total amount of 200 parts by weight of the filler.
4. The preparation method of the pellet for cigarette as claimed in claim 1, wherein the base is a milk-flavored base, and the gum arabic: the weight ratio of the milk fragrance base to the deionized water is 2-4: 4-6: 9: 11.
5. the preparation method of the pellet for cigarette as claimed in claim 1, wherein in step (1), the extrusion speed of the wet material extruded in the extruder through the mesh of the 0.3mm screen to form the strip-shaped material is 30-60 r/min.
6. The preparation method of the pellet for cigarette as claimed in claim 1, wherein in the step (2), the molded strip-shaped object is poured into a spheronization device, and after drying for 1-2 hours, a blank pellet is prepared by the specific steps of: setting the rotation speed of the rounding equipment to be 200 plus 600r/min, pouring the strip-shaped object formed in the step (1) into the rounding equipment to obtain a wet pill core, placing the wet pill core into a rounding machine, starting an air inlet machine, setting the speed of the rounding equipment to be 200 plus 400r/min, and drying for 1-2 hours to obtain a blank pill.
7. The method of the pellet for cigarette as claimed in claim 5, wherein the coating process conditions in step (4) are as follows: the air inlet temperature is 40-70 ℃.
8. The preparation method of the pellet for the cigarette as claimed in claim 1, wherein after the step (4), the pellet for the cigarette obtained by drying is sieved.
9. The method for preparing the pellet for the cigarette as claimed in claim 8, wherein the particle size of the pellet for the cigarette obtained by screening is 40-100 meshes.
10. The application of the pellet for the cigarette in the cigarette filter is characterized by comprising the pellet for the cigarette prepared by any one of claims 1 to 9, wherein the pellet for the cigarette prepared by any one of claims 1 to 9 is added into a filter rod tow, and the dosage is 0.005-0.015 g.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910041586.9A CN111436648A (en) | 2019-01-16 | 2019-01-16 | Preparation method of pellet for cigarette and application of pellet in cigarette filter |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910041586.9A CN111436648A (en) | 2019-01-16 | 2019-01-16 | Preparation method of pellet for cigarette and application of pellet in cigarette filter |
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| CN111436648A true CN111436648A (en) | 2020-07-24 |
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| CN201910041586.9A Pending CN111436648A (en) | 2019-01-16 | 2019-01-16 | Preparation method of pellet for cigarette and application of pellet in cigarette filter |
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Cited By (2)
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| CN115109320A (en) * | 2022-07-12 | 2022-09-27 | 云南巴菰生物科技股份有限公司 | Color-changing particle for cigarette, preparation method and application thereof |
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| CN115109320A (en) * | 2022-07-12 | 2022-09-27 | 云南巴菰生物科技股份有限公司 | Color-changing particle for cigarette, preparation method and application thereof |
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Application publication date: 20200724 |