CN111436640A - Preparation method of finished U-shaped or V-shaped tobacco pipe shreds - Google Patents
Preparation method of finished U-shaped or V-shaped tobacco pipe shreds Download PDFInfo
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- CN111436640A CN111436640A CN202010260184.0A CN202010260184A CN111436640A CN 111436640 A CN111436640 A CN 111436640A CN 202010260184 A CN202010260184 A CN 202010260184A CN 111436640 A CN111436640 A CN 111436640A
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- tobacco
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- shreds
- pipe
- tobacco pipe
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/20—Biochemical treatment
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
Abstract
The invention discloses a method for preparing finished products of U-shaped or V-shaped tobacco pipe shreds, which comprises the steps of feeding tobacco shreds into a tobacco pneumatic drying and shred baking machine for continuous dehydration, preparing a special feed liquid for the tobacco shreds, spraying the special feed liquid on the surfaces of the tobacco shreds and fermenting; feeding tobacco shreds into a hollow tobacco shred pressing rod to reach tobacco shred scale lines, vertically discharging by utilizing the self weight of the tobacco shreds, and enabling the tobacco shreds to fall into U-shaped or V-shaped die grooves of a tobacco pipe shred die, wherein each die groove needs to be fed three times continuously and is pressed once after each feeding; heating the mould, and closing the heating after the temperature rises to 300 ℃; after the tobacco shreds are preliminarily molded, baking the tobacco shreds by microwave; curing and alcoholizing the tobacco pipe shreds after microwave baking at constant temperature and constant humidity. After a series of technical treatments, the tobacco pipe shreds are shaped and can be directly placed into a tobacco pipe pot conveniently and quickly, the phenomena of flameout, damage to the tobacco pipe due to overhigh pipe temperature and the like are basically avoided in the smoking process, and consumers can enjoy the delight brought by the tobacco pipe shreds anytime and anywhere.
Description
Technical Field
The invention relates to a preparation process of a finished tobacco pipe shred product, in particular to a preparation method of a U-shaped or V-shaped finished tobacco pipe shred product.
Background
At present, the global tobacco pipe shred consumers are basically filled by hands, a pot of tobacco pipe shreds are smoothly and comfortably sucked, the filling steps and the filling method have higher technical requirements, the filling steps and the filling method are improper, the phenomena of flameout, high pipe temperature, tobacco pipe damage and the like can occur in the suction process, and the enjoyment of the product suction process is influenced.
The process technology for manufacturing the finished U-shaped/V-shaped tobacco pipe shreds is not disclosed all over the world.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides the implementation mode of the preparation method of the finished product of the U-shaped or V-shaped tobacco pipe shreds, so that the tobacco pipe shreds can be conveniently and quickly filled.
In order to solve the technical problem, one embodiment of the present invention adopts the following technical solutions:
a method for preparing a finished product of U-shaped or V-shaped tobacco pipe shreds comprises the following steps:
(1) high-temperature rotary dehydration of tobacco pipe shreds
Feeding the cut tobacco into a tobacco pneumatic drying cut tobacco machine for continuous dehydration to ensure that the moisture content of the cut tobacco reaches 18-22 percent;
(2) tobacco shred feeding and fermenting
Preparing a special feed liquid for the tobacco shreds, uniformly spraying the special feed liquid on the surfaces of the tobacco shreds, and fermenting in a fermentation chamber;
(3) cut tobacco three-stage type blanking
Feeding tobacco shreds into a hollow tobacco shred pressing rod to a tobacco shred scale line, opening a blanking switch, and vertically blanking by using the self weight of the tobacco shreds to enable the tobacco shreds to fall into U-shaped or V-shaped die grooves of a tobacco pipe shred die, wherein each die groove needs to be continuously fed three times and pressed once after each feeding;
(4) constant temperature thermosetting initial forming
Heating the mould, and closing the heating after the temperature rises to 300 ℃;
(5) microwave baking solid type
After the tobacco shreds are preliminarily molded, baking the tobacco shreds by microwave;
(6) curing alcoholization
Curing and alcoholizing the tobacco pipe shreds after microwave baking at constant temperature and constant humidity.
The tobacco pneumatic drying cut-tobacco drier can rotate when working to ensure that the dehydration is more uniform.
The preparation method of the finished product of the U-shaped or V-shaped tobacco pipe shred comprises the following steps of preparing feed liquid special for the tobacco shred, wherein the feed liquid comprises propylene glycol, firework essential oil, Peru cream, stevia rebaudiana, glycerol, invert sugar and water.
Further, the preparation method of the finished product of the U-shaped or V-shaped tobacco pipe shreds comprises the following components in percentage by mass: 16% of propylene glycol, 3% of firework essential oil, 4% of peru cream, 2% of stevia rebaudiana, 22% of glycerol, 12% of invert sugar and 41% of water.
According to the preparation method of the finished U-shaped or V-shaped tobacco pipe shred product, the mass ratio of the special tobacco shred feed liquid used in the step (2) to the tobacco shreds is 1: 10.
The preparation method of the U-shaped or V-shaped tobacco pipe shred finished product comprises the step (2) of fermenting for 3-5 hours under the conditions that the temperature is 28-35 ℃ and the humidity is 55-65%.
The preparation method of the finished product of the U-shaped or V-shaped tobacco pipe shreds comprises the step (4) of gradually raising the temperature to 300 ℃ within 4-8 min.
The preparation method of the finished product of the U-shaped or V-shaped tobacco pipe shreds comprises the step (1) of continuously dehydrating for 3-5 times at the temperature of 140-210 ℃ and the feeding speed of 160-220 kg/h.
According to the preparation method of the finished product of the U-shaped or V-shaped tobacco pipe shreds, the microwave baking in the step (5) is carried out for 1min at the temperature of 100 ℃.
The preparation method of the finished U-shaped or V-shaped tobacco pipe shred product comprises the specific three-section blanking operation method in the step (3): the first blanking is filled in the U-shaped or V-shaped die groove of the tobacco pipe die, the tobacco shreds are only filled in 1/3 of the die groove by pressing down, the second blanking is filled in the U-shaped or V-shaped die groove of the tobacco pipe die, the tobacco shreds are only filled in 2/3 of the die groove by pressing down, the third blanking is filled in the U-shaped or V-shaped die groove of the tobacco pipe die, and the tobacco shreds are filled in the molding scale mark of the die groove by pressing down.
The U-shaped or V-shaped tobacco pipe filament finished product is prepared by the method that the curing alcoholization condition in the step (6) is 20-28 ℃, the humidity is 60-75%, and the curing time is about 25-35 days.
The main process for preparing the finished U-shaped/V-shaped tobacco pipe shreds comprises the following steps: high-temperature rotary dehydration of cut tobacco → feeding and fermentation of cut tobacco → three-stage type blanking of cut tobacco → constant-temperature thermosetting initial forming in a U-shaped/V-shaped mould → microwave curing and shape fixation → constant-temperature and constant-humidity curing and alcoholization. The high-temperature rotary dehydration of the tobacco shreds aims to uniformly reduce the moisture (more than 90 percent) of the incoming materials and avoid the mildew and deterioration of the tobacco shreds; the tobacco shred feeding and fermenting mainly aims at adding special feed liquid, and after fermentation treatment, the tobacco shreds can be formed; the three-section type cut tobacco blanking mainly aims at finishing the traditional standard filling by a machine instead of a hand; the primary forming of constant-temperature thermal setting in the U-shaped/V-shaped mould mainly aims to ensure that the cut tobacco is regularly formed and is convenient to put into a tobacco pipe; the microwave baking and shape fixing mainly aims at reducing the moisture of the tobacco shreds and fixing the shape of the tobacco shreds to be not easy to loosen; the constant-temperature and constant-humidity curing and alcoholizing aims to balance and alcoholize the internal components of the tobacco shreds and improve the smoking quality of the tobacco shreds.
Compared with the prior art, the invention has at least the following beneficial effects: after a series of technical treatments, the tobacco pipe shreds are shaped and can be directly placed into a tobacco pipe pot conveniently and quickly, the phenomena of flameout, damage to the tobacco pipe due to overhigh pipe temperature and the like are basically avoided in the smoking process, and consumers can enjoy the delight brought by the tobacco pipe shreds anytime and anywhere.
Drawings
Fig. 1 is a diagram of a U-shaped mold structure.
Fig. 2 is a V-die junction diagram.
Figure 3 is a U-shaped cut tobacco pipe product.
Figure 4 is a V-shaped tobacco pipe tobacco product.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The filling manner and the shape of the mold are shown in fig. 1 and 2. The structural difference between the U-shaped die and the V-shaped die is that the shapes of the die grooves are different, one is U-shaped in cross section, and the other is V-shaped in cross section.
As shown in fig. 2, the V-shaped mold has a V-shaped mold groove 1, and a heating device 2, such as a heating pipe, a heating jacket and the like, is arranged at the periphery of the V-shaped mold, and the V-shaped mold groove 1 is filled with tobacco from a tobacco pipe shred feeding port 3, and tobacco pipe shred scale marks 4 are arranged on the tobacco pipe shred feeding port, so that the tobacco shred consumption can be conveniently observed, the tobacco pipe shred enters a tobacco shred pressing rod 5, and falls into the V-shaped mold groove after a blanking switch 6 is opened, and the blanking switch is closed, and the tobacco shred pressing rod is pressed. The first time is pressed to 1/3 scale marks 9, the second time is pressed to 2/3 scale marks 8, the third time is pressed to 3/3 scale marks 7 (forming scale marks), then the product can be obtained after shaping, and the product can be directly filled into a tobacco pipe very quickly.
Example 1
And (3) feeding the prepared cut tobacco into a tobacco pneumatic drying cut tobacco drier, setting the temperature to be 170 ℃, the incoming material speed to be 160kg/h, continuously dehydrating for 3 times, and detecting that the water content of the cut tobacco reaches about 20% by adopting a moisture tester.
Preparation of special feed liquid: 16% of propylene glycol, 3% of firework essential oil, 4% of peru cream, 2% of stevia rebaudiana, 22% of glycerol, 12% of invert sugar and 41% of water by mass ratio.
Uniformly spraying the prepared special feed liquid on the surfaces of the cut tobaccos, wherein the mass ratio of the special feed liquid to the cut tobaccos is 1:10, and putting the special feed liquid to the cut tobaccos into a fermentation chamber for fermentation for 3 hours, wherein the temperature of the fermentation chamber is 33 ℃, and the humidity is 55%.
And (3) feeding the cut tobacco into a tobacco pipe cut tobacco feeding port to cut tobacco scale marks, opening a blanking switch, and vertically blanking by using the self weight of the cut tobacco. The U-shaped die groove is fully filled by first blanking, and the die groove 1/3 is pressed downwards; the U-shaped die groove is fully filled by the second blanking, and the die groove 2/3 is pressed downwards; and (5) blanking for the third time to fill the U-shaped die groove, and pressing down to the final molding scale mark.
And (3) after the pressing is finished, opening the heating pipe, heating below the die, closing the heating pipe after the temperature reaches 300 ℃, taking 6 minutes in the whole process, and naturally cooling.
After the tobacco shreds are preliminarily molded, the tobacco shreds enter a microwave baking box through a transmission belt, the baking process takes 1 minute, and the baking temperature is 100 ℃.
And packaging the finished U-shaped tobacco pipe shreds, and then putting the packaged finished U-shaped tobacco pipe shreds into a constant-temperature constant-humidity chamber for curing and alcoholizing, wherein the curing temperature is 23 ℃, the humidity is 75%, and the curing time is 25 days, so that the finished U-shaped tobacco pipe shreds are obtained, as shown in figure 3.
Example 2
And (3) feeding the prepared cut tobacco into a tobacco pneumatic drying cut tobacco drier, setting the temperature to be 200 ℃, the incoming material speed to be 210kg/h, continuously dehydrating for 3 times, and detecting that the water content of the cut tobacco reaches about 20% by adopting a moisture tester.
Preparation of special feed liquid: 16% of propylene glycol, 3% of firework essential oil, 4% of peru cream, 2% of stevia rebaudiana, 22% of glycerol, 12% of invert sugar and 41% of water by mass ratio.
Uniformly spraying the prepared special feed liquid on the surfaces of the cut tobaccos, wherein the mass ratio of the special feed liquid to the cut tobaccos is 1:10, and putting the special feed liquid to the cut tobaccos in a fermentation chamber for fermentation for 4 hours, wherein the temperature of the fermentation chamber is 33 ℃, and the humidity is 60%.
And (3) feeding the cut tobacco into a tobacco pipe cut tobacco feeding port to cut tobacco scale marks, opening a blanking switch, and vertically blanking by using the self weight of the cut tobacco. The V-shaped die groove is fully filled in the first blanking, and the V-shaped die groove is pressed down to the position 1/3 of the die groove; the V-shaped die groove is fully filled in the second blanking, and the V-shaped die groove is pressed down to the position 2/3 of the die groove; and (5) fully filling the V-shaped die groove in the third blanking, and pressing down to the final molding scale mark.
And (3) after the pressing is finished, opening the heating pipe, heating below the die, closing the heating pipe after the temperature reaches 300 ℃, taking 6 minutes in the whole process, and naturally cooling.
After the tobacco shreds are preliminarily molded, the tobacco shreds enter a microwave baking box through a transmission belt, the baking process takes 1 minute, and the baking temperature is 100 ℃.
And packaging the U-shaped tobacco pipe shred finished product, and then putting the packaged U-shaped tobacco pipe shred finished product into a constant temperature and humidity room for curing and alcoholization, wherein the curing temperature is 23 ℃, the humidity is 75%, and the curing time is 25 days, so that the V-shaped tobacco pipe shred finished product is obtained, as shown in figure 4.
20 pieces of the products obtained in the example 1 and the example 2 are respectively put into a tobacco pipe, ignited and simulated to be sucked, and the phenomena of flameout and damage to the tobacco pipe are not generated.
To further verify the effectiveness of the invention, 20 tobacco holder members were invited to conduct product market tests, and among the 20 valid samples tested, 90% (18 parts) of persons who were totally and relatively satisfied with the overall opinion on the design and smoking quality of V-shaped tobacco shred products were considered as 10% (2 parts) of those who were generally satisfied. According to the test condition, the unique and novel design of the V-shaped tobacco pipe shred product and the guarantee of the smoking quality of the product are recognized by most old and new tobacco pipe customers, and the method has certain market popularization value
Although the invention has been described herein with reference to illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure.
Claims (10)
1. A preparation method of a finished product of U-shaped or V-shaped tobacco pipe shreds is characterized by comprising the following steps:
(1) high-temperature rotary dehydration of tobacco pipe shreds
Feeding the cut tobacco into a tobacco pneumatic drying cut tobacco machine for continuous dehydration to ensure that the moisture content of the cut tobacco reaches 18-22 percent;
(2) tobacco shred feeding and fermenting
Preparing a special feed liquid for the tobacco shreds, uniformly spraying the special feed liquid on the surfaces of the tobacco shreds, and fermenting in a fermentation chamber;
(3) cut tobacco three-stage type blanking
Feeding tobacco shreds into a hollow tobacco shred pressing rod to a tobacco shred scale line, opening a blanking switch, and vertically blanking by using the self weight of the tobacco shreds to enable the tobacco shreds to fall into U-shaped or V-shaped die grooves of a tobacco pipe shred die, wherein each die groove needs to be continuously fed three times and pressed once after each feeding;
(4) constant temperature thermosetting initial forming
Heating the mould, and closing the heating after the temperature rises to 300 ℃;
(5) microwave baking solid type
After the tobacco shreds are preliminarily molded, baking the tobacco shreds by microwave;
(6) curing alcoholization
Curing and alcoholizing the tobacco pipe shreds after microwave baking at constant temperature and constant humidity.
2. The method for preparing a finished product of U-shaped or V-shaped tobacco pipe thread according to claim 1, wherein the feed liquid special for tobacco thread comprises propylene glycol, essential oil of fireworks, Peru cream, stevia rebaudiana, glycerol, invert sugar and water.
3. The preparation method of the finished product of the U-shaped or V-shaped tobacco pipe thread according to claim 2, characterized in that the feed liquid special for the tobacco thread comprises the following components by mass percent: 16% of propylene glycol, 3% of firework essential oil, 4% of peru cream, 2% of stevia rebaudiana, 22% of glycerol, 12% of invert sugar and 41% of water.
4. The method for preparing the finished product of the U-shaped or V-shaped tobacco pipe shreds according to claim 3, wherein the mass ratio of the special feed liquid for the tobacco shreds to the tobacco shreds used in the step (2) is 1: 10.
5. The preparation method of the U-shaped or V-shaped tobacco pipe filament finished product according to claim 1, wherein the fermentation in the step (2) is performed for 3-5 hours at a temperature of 28-35 ℃ and a humidity of 55-65%.
6. The method for preparing a finished U-shaped or V-shaped tobacco pipe filament according to claim 1, wherein the step (4) is to gradually raise the temperature to 300 ℃ within 4-8 min.
7. The method for preparing the finished product of the U-shaped or V-shaped tobacco pipe shreds according to claim 1, wherein the temperature of the continuous dehydration in the step (1) is 140-210 ℃, the feeding speed is 160-220 kg/h, and the continuous dehydration is carried out for 3-5 times.
8. The method for preparing a finished U-or V-shaped tobacco pipe string according to claim 1, wherein the microwave baking in step (5) is performed under the condition of baking at 100 ℃ for 1 min.
9. The method for preparing finished U-shaped or V-shaped tobacco pipe shreds according to claim 1, wherein the three-stage blanking in the step (3) comprises the following specific operation methods: the first blanking is filled in the U-shaped or V-shaped die groove of the tobacco pipe die, the tobacco shreds are only filled in 1/3 of the die groove by pressing down, the second blanking is filled in the U-shaped or V-shaped die groove of the tobacco pipe die, the tobacco shreds are only filled in 2/3 of the die groove by pressing down, the third blanking is filled in the U-shaped or V-shaped die groove of the tobacco pipe die, and the tobacco shreds are filled in the molding scale mark of the die groove by pressing down.
10. The method for preparing the finished product of the U-shaped or V-shaped tobacco pipe shreds according to claim 1, wherein the curing alcoholization in the step (6) is carried out under the conditions of 20-28 ℃, 60-75% of humidity and 25-35 days.
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| CN202010260184.0A CN111436640A (en) | 2020-04-03 | 2020-04-03 | Preparation method of finished U-shaped or V-shaped tobacco pipe shreds |
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| CN202010260184.0A CN111436640A (en) | 2020-04-03 | 2020-04-03 | Preparation method of finished U-shaped or V-shaped tobacco pipe shreds |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11395506B1 (en) | 2021-12-20 | 2022-07-26 | Prks Holdings, Llc | Briquette and method of manufacturing the same |
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| CN104489897A (en) * | 2014-11-21 | 2015-04-08 | 山东中烟工业有限责任公司 | Caked tobacco for smoking by tobacco pipe and preparation method of caked tobacco |
| CN107467709A (en) * | 2017-08-25 | 2017-12-15 | 四川中烟工业有限责任公司 | Chinese style style pipe tobacco process for making |
| CN110477438A (en) * | 2019-08-26 | 2019-11-22 | 广东神农烟科技术有限公司 | It is a kind of to heat incombustible smoking article and preparation method thereof |
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2020
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2440340Y (en) * | 2000-06-29 | 2001-08-01 | 杨军 | Formed pipe tobacco and pipe with filter |
| WO2007007970A2 (en) * | 2005-07-11 | 2007-01-18 | Tae Chang Gu | No smoking ring |
| CN101396167A (en) * | 2007-09-27 | 2009-04-01 | 武汉烟草(集团)有限公司 | Industrialization production method of pipe tobacco |
| CN103750542A (en) * | 2014-01-10 | 2014-04-30 | 河南中烟工业有限责任公司 | Smoldering cigarette core and production method thereof |
| CN104366687A (en) * | 2014-09-15 | 2015-02-25 | 云南中烟新材料科技有限公司 | Smoking material for low-temperature nonflammable cigarette and preparing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11395506B1 (en) | 2021-12-20 | 2022-07-26 | Prks Holdings, Llc | Briquette and method of manufacturing the same |
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Application publication date: 20200724 |