CN111434562A - Lower vehicle body frame structure - Google Patents
Lower vehicle body frame structure Download PDFInfo
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- CN111434562A CN111434562A CN201910027410.8A CN201910027410A CN111434562A CN 111434562 A CN111434562 A CN 111434562A CN 201910027410 A CN201910027410 A CN 201910027410A CN 111434562 A CN111434562 A CN 111434562A
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- 230000005540 biological transmission Effects 0.000 description 12
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- 238000010521 absorption reaction Methods 0.000 description 4
- 239000013585 weight reducing agent Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 2
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- 238000003032 molecular docking Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
- B62D21/152—Front or rear frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2009—Floors or bottom sub-units in connection with other superstructure subunits
- B62D25/2018—Floors or bottom sub-units in connection with other superstructure subunits the subunits being front structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2009—Floors or bottom sub-units in connection with other superstructure subunits
- B62D25/2027—Floors or bottom sub-units in connection with other superstructure subunits the subunits being rear structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D27/00—Connections between superstructure or understructure sub-units
- B62D27/02—Connections between superstructure or understructure sub-units rigid
- B62D27/023—Assembly of structural joints
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Abstract
本发明提供一种下车体框架结构,包括左前纵梁、右前纵梁、左门槛、右门槛和中通道,所述下车体框架结构还包括前围下横梁、左前纵梁接头和右前纵梁接头,所述前围下横梁位于所述左门槛和所述右门槛之间,所述前围下横梁的中部与所述中通道的前端连接;所述左前纵梁接头和所述右前纵梁接头开口向上,所述左前纵梁接头分别与所述左前纵梁的后端、所述左门槛的前端及所述前围下横梁的左端连接,所述右前纵梁接头分别与所述右前纵梁的后端、所述右门槛的前端及所述前围下横梁的右端连接。本发明的下车体框架结构,可提高碰撞性能并实现轻量化。
The invention provides a lower body frame structure, comprising a left front longitudinal beam, a right front longitudinal beam, a left door sill, a right door sill and a middle channel, and the lower vehicle body frame structure further includes a front wall lower beam, a left front longitudinal beam joint and a right front longitudinal beam a beam joint, the cowl lower cross member is located between the left sill and the right sill, the middle part of the cowl lower cross member is connected with the front end of the middle channel; the left front longitudinal beam joint and the right front longitudinal The opening of the beam joint is upward, the left front longitudinal beam joint is respectively connected with the rear end of the left front longitudinal beam, the front end of the left rocker and the left end of the cowl lower cross member, and the right front longitudinal beam joint is respectively connected with the right front side member. The rear end of the longitudinal beam, the front end of the right rocker, and the right end of the cowl lower cross member are connected. The lower vehicle body frame structure of the present invention can improve crash performance and achieve light weight.
Description
技术领域technical field
本发明涉及汽车领域,尤其涉及一种下车体框架结构。The invention relates to the field of automobiles, in particular to a lower body frame structure.
背景技术Background technique
目前,由汽油驱动的传动汽车以及纯电动车一般都具有作为整车骨架的下车体框架,汽车绝大多数部件及总成都是通过下车体框架来固定的,如传动系、悬架、转向系统、驾驶室、货箱和相关操作机构。下车体框架起到支撑连接汽车各零部件的作用,并承受来自车内外的各种载荷,因此下车体框架必须具有足够的强度和刚度以承受汽车的载荷和从车轮传来的冲击。At present, gasoline-driven transmission vehicles and pure electric vehicles generally have a lower body frame as the skeleton of the whole vehicle. Steering system, cab, cargo box and related operating mechanisms. The lower body frame plays the role of supporting and connecting various parts of the car, and bears various loads from inside and outside the car. Therefore, the lower body frame must have sufficient strength and rigidity to withstand the load of the car and the impact from the wheels.
随着人们的安全意识的提高以及驾驶体验、环保要求等主观和客观因素的推动下,碰撞安全性和轻量化设计成为目前车身设计的重要课题,也是未来必然发展趋势,尤其对于纯电动车,轻量化要求更高。针对车身下车体框架进行合理布置,是在满足汽车车身的抗撞能力、刚度特性的基础上实现轻量化最有效措施。With the improvement of people's safety awareness and driven by subjective and objective factors such as driving experience and environmental protection requirements, collision safety and lightweight design have become important topics in current body design, and are also an inevitable development trend in the future, especially for pure electric vehicles. Lightweight requirements are higher. Reasonable arrangement of the body frame under the car body is the most effective measure to achieve light weight on the basis of satisfying the crash resistance and stiffness characteristics of the car body.
现有的纯电动车下车体框架的前后纵梁接头一般采用抗扭接头,以提升机舱纵梁到门槛的传递路径,前围根部横梁采用一根大挤压型材结构稳定支撑框架,但该结构存在的普遍技术问题是轻量化不理想。The front and rear longitudinal beam joints of the existing pure electric vehicle lower body frame generally use torsion joints to improve the transmission path from the cabin longitudinal beam to the door sill, and the front wall root beam adopts a large extruded profile structure to stabilize the support frame. A common technical problem with structures is that lightweighting is not ideal.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是针对现有纯电动车的下车体框架结构的碰撞性能提升和重量控制要求,提供一种下车体框架结构。The technical problem to be solved by the present invention is to provide a lower body frame structure for the collision performance improvement and weight control requirements of the lower body frame structure of the existing pure electric vehicle.
提供一种下车体框架结构,包括左前纵梁、右前纵梁、左门槛、右门槛和中通道,所述下车体框架结构还包括前围下横梁、左前纵梁接头和右前纵梁接头,所述前围下横梁位于所述左门槛和所述右门槛之间,所述前围下横梁的中部与所述中通道的前端连接;所述左前纵梁接头和所述右前纵梁接头开口向上,所述左前纵梁接头分别与所述左前纵梁的后端、所述左门槛的前端及所述前围下横梁的左端连接,所述右前纵梁接头分别与所述右前纵梁的后端、所述右门槛的前端及所述前围下横梁的右端连接。A lower vehicle body frame structure is provided, comprising a left front side member, a right front side member, a left door sill, a right side sill and a middle channel, the lower vehicle body frame structure further comprising a cowl lower cross member, a left front side member joint and a right front side member joint , the cowl lower cross member is located between the left rocker and the right rocker, the middle part of the cowl lower cross member is connected with the front end of the middle channel; the left front side member joint and the right front side member joint The opening is upward, the left front longitudinal beam joint is respectively connected with the rear end of the left front longitudinal beam, the front end of the left door sill and the left end of the dash lower beam, and the right front longitudinal beam joint is respectively connected with the right front longitudinal beam The rear end of the sill, the front end of the right sill and the right end of the front wall lower cross member are connected.
进一步地,所述左前纵梁接头和所述右前纵梁接头内部设有四边形筋状结构。Further, the left front longitudinal beam joint and the right front longitudinal beam joint are internally provided with a quadrilateral rib-like structure.
进一步地,所述前围下横梁内部设有米字型筋状结构。Further, a rice-shaped rib-like structure is arranged inside the front wall lower beam.
进一步地,所述左前纵梁接头包括左前纵梁上接头和左前纵梁下接头,所述左前纵梁上接头与所述左前纵梁下接头靠近所述左前纵梁后端的连接端扣合形成封闭梁体;所述右前纵梁接头包括右前纵梁上接头和右前纵梁下接头,所述右前纵梁上接头与所述右前纵梁下接头靠近所述右前纵梁后端的连接端扣合形成封闭梁体。Further, the left front longitudinal beam joint includes a left front longitudinal beam upper joint and a left front longitudinal beam lower joint, and the left front longitudinal beam upper joint and the left front longitudinal beam lower joint close to the connection end of the left front longitudinal beam rear end are formed by buckling. The beam body is closed; the right front longitudinal beam joint includes a right front longitudinal beam upper joint and a right front longitudinal beam lower joint, and the right front longitudinal beam upper joint and the right front longitudinal beam lower joint are fastened to the connection end of the right front longitudinal beam rear end. form a closed beam.
进一步地,所述左前纵梁上接头和所述右前纵梁上接头内部设有米字型筋状结构,所述左前纵梁下接头和所述右前纵梁下接头内部设有四边形筋状结构。Further, the upper joint of the left front longitudinal beam and the upper joint of the right front longitudinal beam are provided with a m-shaped rib-like structure, and the lower joint of the left front longitudinal beam and the lower joint of the right front longitudinal beam are provided with a quadrilateral rib-like structure. .
进一步地,所述左前纵梁下接头在与所述左门槛连接处的侧壁高度大于所述左门槛的高度,所述右前纵梁下接头在与所述右门槛连接处的侧壁高度大于所述右门槛的高度。Further, the height of the side wall of the lower joint of the left front longitudinal member at the connection with the left sill is greater than the height of the left sill, and the height of the side wall of the lower joint of the right front longitudinal member at the connection with the right sill is greater than that of the left sill. The height of the right sill.
进一步地,所述下车体框架结构还包括前围上横梁、前排座椅前横梁、前排座椅后横梁和后排座椅前横梁,所述前围上横梁连接在所述左前纵梁上接头与所述右前纵梁上接头之间,所述前排座椅前横梁、所述前排座椅后横梁和所述后排座椅前横梁依次连接在所述左门槛和所述右门槛之间,所述中通道依次与所述前排座椅前横梁、所述前排座椅后横梁和所述后排座椅前横梁的中部连接。Further, the lower body frame structure also includes a front wall upper beam, a front seat front beam, a front seat rear beam and a rear seat front beam, and the front wall upper beam is connected to the left front longitudinal beam. Between the upper joint of the beam and the upper joint of the right front longitudinal beam, the front cross beam of the front seat, the rear cross beam of the front seat and the front cross beam of the rear seat are sequentially connected to the left sill and the Between the right door sill, the middle channel is sequentially connected with the front beam of the front seat, the rear beam of the front seat and the middle of the front beam of the rear seat.
进一步地,所述下车体框架结构还包括左后纵梁、右后纵梁、后地板横梁、左后纵梁接头和右后纵梁接头,所述后地板横梁连接在所述左后纵梁的前端与所述右后纵梁的前端之间;所述左后纵梁接头和所述右后纵梁接头开口向上,所述左后纵梁接头的前端分别与所述左门槛的后端及所述后排座椅前横梁的左端连接,所述左后纵梁接头的后端分别与所述左后纵梁的前端及所述后地板横梁的左端连接;所述右后纵梁接头的前端分别与所述右门槛的后端及所述后排座椅前横梁的右端连接,所述右后纵梁接头的后端分别与所述右后纵梁的前端及所述后地板横梁的右端连接。Further, the lower body frame structure further includes a left rear longitudinal beam, a right rear longitudinal beam, a rear floor beam, a left rear longitudinal beam joint and a right rear longitudinal beam joint, and the rear floor beam is connected to the left rear longitudinal beam. between the front end of the beam and the front end of the right rear longitudinal beam; the left rear longitudinal beam joint and the right rear longitudinal beam joint have upward openings, and the front ends of the left rear longitudinal beam joint are respectively connected with the rear of the left rocker. and the left end of the front cross member of the rear seat, the rear end of the left rear longitudinal beam joint is respectively connected with the front end of the left rear longitudinal beam and the left end of the rear floor beam; the right rear longitudinal beam The front end of the joint is respectively connected with the rear end of the right rocker and the right end of the front cross member of the rear seat, and the rear end of the right rear side member joint is respectively connected with the front end of the right rear side member and the rear floor The right end of the beam is connected.
进一步地,所述左后纵梁接头和所述右后纵梁接头内部设有交叉型筋状结构。Further, the left rear longitudinal beam joint and the right rear longitudinal beam joint are internally provided with cross-shaped tendon structures.
进一步地,所述下车体框架结构还包括后围横梁,所述后围横梁连接在所述左后纵梁的后端与所述右后纵梁的后端之间。Further, the lower body frame structure further includes a rear wall cross member, and the rear wall cross member is connected between the rear end of the left rear side member and the rear end of the right rear side member.
本发明带来的有益效果在于,通过左前纵梁接头、右前纵梁接头抗弯曲变形力并支撑前纵梁吸能,通过前围下横梁稳定前围,并通过地板的中通道、左门槛和右门槛三条力的传递路径,实现碰撞安全性能和轻量化。The beneficial effect brought by the invention is that the left front longitudinal beam joint and the right front longitudinal beam joint resist the bending deformation force and support the front longitudinal beam to absorb energy, stabilize the front wall by the front wall lower beam, and pass the middle channel of the floor, the left door sill and the front wall. The three force transmission paths of the right door sill realize collision safety performance and light weight.
附图说明Description of drawings
图1是本发明一实施例提供的下车体框架结构的结构示意图;1 is a schematic structural diagram of a lower body frame structure provided by an embodiment of the present invention;
图2是本发明一实施例提供的左前纵梁上接头的结构示意图;2 is a schematic structural diagram of a joint on a left front longitudinal beam provided by an embodiment of the present invention;
图3是本发明一实施例提供的左前纵梁下接头的结构示意图;3 is a schematic structural diagram of a lower joint of a left front longitudinal beam provided by an embodiment of the present invention;
图4是本发明一实施例提供的左前纵梁接头的结构示意图;4 is a schematic structural diagram of a left front longitudinal beam joint provided by an embodiment of the present invention;
图5是本发明一实施例提供的前围框架的结构示意图。FIG. 5 is a schematic structural diagram of a cowl frame provided by an embodiment of the present invention.
说明书附图中的附图标记如下:The reference numerals in the accompanying drawings are as follows:
1、左前纵梁;2、右前纵梁;3、左门槛;4、右门槛;5、中通道;6、前围下横梁;601、第五底板;602、第五侧板;603、第五内部筋;7、左前纵梁接头;701、左前纵梁上接头;7011、第一底板;7012、第一侧板;7013、第一内部筋;702、左前纵梁下接头;7021、第一连接端;7022、第二连接端;7023、第三连接端;7024、第二底板;7025、第二侧板;7026、第二内部筋;8、右前纵梁接头;801、右前纵梁上接头;8011、第三底板;8012、第三侧板;8013、第三内部筋;802、右前纵梁下接头;8021、第四连接端;8022、第五连接端;8023、第六连接端;8024、第四底板;8025、第四侧板;8026、第四内部筋;9、前围上横梁;10、前排座椅前横梁;11、前排座椅后横梁;12、后排座椅前横梁;13、左后纵梁;14、右后纵梁;15、后地板横梁;16、左后纵梁接头;1601、第六底板;1602、第六侧板;1603、第六内部筋;17、右后纵梁接头;1701、第七底板;1702、第七侧板;1703、第七内部筋;18、后围横梁。1. Left front longitudinal beam; 2. Right front longitudinal beam; 3. Left door sill; 4. Right door sill; 5. Middle tunnel; 7. Left front longitudinal beam joint; 701. Left front longitudinal beam upper joint; 7011. First bottom plate; 7012. First side plate; 7013. First inner rib; 702. Left front longitudinal beam lower joint; 7021. No. 7022, the second connection end; 7023, the third connection end; 7024, the second bottom plate; 7025, the second side plate; 7026, the second inner rib; 8, the right front longitudinal beam joint; 801, the right front longitudinal beam Upper joint; 8011, the third bottom plate; 8012, the third side plate; 8013, the third inner rib; 802, the lower joint of the right front longitudinal beam; 8021, the fourth connection end; 8022, the fifth connection end; 8023, the sixth connection end; 8024, the fourth bottom plate; 8025, the fourth side plate; 8026, the fourth inner rib; 9, the upper beam of the front wall; 10, the front beam of the front seat; 11, the rear beam of the front seat; 12, the rear Row seat front cross member; 13. Left rear side member; 14. Right rear side member; 15. Rear floor cross member; 16. Left rear side member joint; 1601, Sixth floor panel; 1602, Sixth side panel; 1603, No. Six internal ribs; 17, right rear longitudinal beam joint; 1701, seventh bottom plate; 1702, seventh side plate; 1703, seventh internal ribs; 18, rear surround beam.
具体实施方式Detailed ways
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1-5所示,本发明一实施例提供的一种下车体框架结构,包括左前纵梁1、右前纵梁2、左门槛3、右门槛4和中通道5,所述下车体框架结构还包括前围下横梁6、左前纵梁接头7和右前纵梁接头8,所述前围下横梁6位于所述左门槛3和所述右门槛4之间,所述前围下横梁6的中部与所述中通道5的前端连接;所述左前纵梁接头7和所述右前纵梁接头8开口向上,所述左前纵梁接头7分别与所述左前纵梁1的后端、所述左门槛3的前端及所述前围下横梁6的左端连接,所述右前纵梁接头8分别与所述右前纵梁2的后端、所述右门槛4的前端及所述前围下横梁6的右端连接。As shown in FIGS. 1-5 , an embodiment of the present invention provides a frame structure of a lower vehicle body, including a left front
在本发明实施例中,通过开口向上的抗弯结构设计的左前纵梁接头7、右前纵梁接头8可减少前围侵入量和支撑前端纵梁的吸能,并可实现左前纵梁接头7和右前纵梁接头8的减重;同时,左前纵梁1、右前纵梁2、左门槛3、右门槛4和中通道5的纵向结构,以及前围下横梁6、左前纵梁接头7和右前纵梁接头8的横向结构所形成的下车体框架结构,通过前围下横梁6稳定前围,通过中通道5、左门槛3和右门槛4三条传递路径将碰撞力从前纵梁向地板传递,实现稳定可靠的正面碰撞结构。In the embodiment of the present invention, the left front
如图2-4所示,为了进一步优化碰撞力的传递路径,所述左前纵梁接头7包括左前纵梁上接头701和左前纵梁下接头702,所述左前纵梁上接头701与所述左前纵梁下接头702靠近所述左前纵梁1后端的连接端扣合形成封闭梁体;所述右前纵梁接头8包括右前纵梁上接头801和右前纵梁下接头802,所述右前纵梁上接头801与所述右前纵梁下接头802靠近所述右前纵梁2后端的连接端扣合形成封闭梁体。As shown in FIGS. 2-4 , in order to further optimize the transmission path of the collision force, the left front
具体地,如图2-4所示,所述左前纵梁下接头702包括第一连接端7021、第二连接端7022和第三连接端7023,所述第一连接端7021连接在所述左前纵梁1的后端,所述第二连接端7022连接在所述左门槛3的前端,所述第三连接端7023连接在所述前围下横梁6的左端;所述右前纵梁下接头802包括第四连接端8021、第五连接端8022和第六连接端8023,所述第五连接端8022连接在所述右前纵梁2的后端,所述第五连接端8022连接在所述右门槛4的前端,所述第六连接端8023连接在所述前围下横梁6的右端。通过左前纵梁下接头702的第一连接端7021、第二连接端7022和第三连接端7023在左侧形成连接左前纵梁1、左门槛3和前围下横梁6的三通接头结构,一方面左前纵梁1传递而来的碰撞力通过第一连接端7021经由第二连接端7022向左门槛3传递,另一方面第三连接端7023与前围下横梁6连接以支撑左前纵梁接头7的稳定性,确保整个下车体框架结构的可靠性。右前纵梁下接头802的第四连接端8021、第五连接端8022和第六连接端8023在右侧形成连接右前纵梁2、右门槛4和前围下横梁6的三通接头结构,结构与左侧对称、功能与左侧相同,不再赘述。Specifically, as shown in FIGS. 2-4 , the left front side member lower joint 702 includes a
如图2-4所示,为了进一步提高左前纵梁接头7和右前纵梁接头8的抗弯曲变形力并支撑前纵梁吸能,所述左前纵梁接头7和所述右前纵梁接头8内部设有四边形筋状结构,所述前围下横梁6内部设有米字型筋状结构。四边形筋状结构有利于力的传导,米字型筋状结构更有利于支撑,通过以上不同筋状结构的设置,分别实现在设置处的力的传导和支撑作用。As shown in Figures 2-4, in order to further improve the bending deformation resistance of the left front longitudinal beam joint 7 and the right front longitudinal beam joint 8 and support the energy absorption of the front longitudinal beam, the left front longitudinal beam joint 7 and the right front longitudinal beam joint 8 A quadrilateral rib-like structure is arranged inside, and a rice-shaped rib-like structure is arranged inside the front wall
如图2-4所示,为了进一步提高左前纵梁接头7和右前纵梁接头8的抗弯曲变形力并支撑前纵梁吸能,所述左前纵梁上接头701包括第一底板7011、由所述第一底板7011两侧向下延伸的第一侧板7012和由所述第一底板7011中部向下延伸的第一内部筋7013,所述左前纵梁下接头702包括第二底板7024、由所述第二底板7024两侧向上延伸的第二侧板7025和由所述第二底板7024中部向上延伸的第二内部筋7026,所述左前纵梁上接头701与所述第一连接端7021扣合形成封闭梁体;所述右前纵梁上接头801包括第三底板8011、由所述第三底板8011两侧向下延伸的第三侧板8012和由所述第三底板8011中部向下延伸的第三内部筋8013,所述右前纵梁下接头802包括第四底板8024、由所述第四底板8024两侧向上延伸的第四侧板8025和由所述第四底板8024中部向上延伸的第四内部筋8026,所述右前纵梁上接头801与所述第四连接端8021扣合形成封闭梁体;所述前围下横梁6包括第五底板601、由所述第五底板601两侧向上延伸的第五侧板602和由所述第五底板601中部向上延伸的第五内部筋603。前端碰撞力的支撑主要通过Z向出模结构在X向的抗弯实现,左前纵梁下接头702和右前纵梁下接头802通过采用Z向向上出模高压真空铸造件结构,使左前纵梁下接头702、右前纵梁下接头802形成开口向上的梁状结构,并通过第二内部筋7026和第四内部筋8026的X向布局承受正碰X向的传力。左前纵梁上接头701和右前纵梁上接头801采用Z向向下出模设计,并通过第一内部筋7013和第二内部筋7026对接头进行支撑和加强。左前纵梁上接头701与第一连接端7021扣合形成封闭梁体以与左前纵梁1对接,右前纵梁上接头801与第四连接端8021扣合形成封闭梁体以与右前纵梁2对接。同时,前围下横梁6采用Z向向上出模设计,中部支撑两端,保护碰撞根部,通过第五内部筋603布局在X向保护前端碰撞侵入,Y向支撑两侧接头的稳定性,保证整个抗弯结构的可靠性。As shown in Figures 2-4, in order to further improve the bending deformation resistance of the left front longitudinal beam joint 7 and the right front longitudinal beam joint 8 and support the energy absorption of the front longitudinal beam, the left front longitudinal beam upper joint 701 includes a
如图1-4所示,为了进一步加强对左前纵梁上接头701和右前纵梁上接头801的支撑和加强,防止接头上翻,所述左前纵梁上接头701和所述右前纵梁上接头801内部设有米字型筋状结构,其中,位于所述左前纵梁上接头701内部的第一内部筋7013为米字型筋状结构,位于右前纵梁上接头801内部的第三内部筋8013为米字型筋状结构,米字型筋状结构更有利于支撑。为了进一步实现左前纵梁下接头702和右前纵梁下接头802承受正碰X向的传力,匹配下部的抗弯稳定性,所述左前纵梁下接头702和所述右前纵梁下接头802内部设有四边形筋状结构,其中,位于左前纵梁下接头702内部的第二内部筋7026为四边形筋状结构,位于右前纵梁下接头802内部的第四内部筋8026为四边形筋状结构,四边形筋状结构有利于力的传导。为了进一步实现前端碰撞侵入的保护,所述前围下横梁6内部设有米字型筋状结构,位于前围下横梁6内部的米字型筋状结构为第五内部筋603,米字型筋状结构更有利于支撑。As shown in Figures 1-4, in order to further strengthen the support and reinforcement of the
如图1所示,为了进一步加强左前纵梁接头7与左门槛3、右前纵梁接头8与右门槛4连接的稳定性,所述左前纵梁下接头702在与所述左门槛3连接处的侧壁高度大于所述左门槛3的高度,所述右前纵梁下接头802在与所述右门槛4连接处的侧壁高度大于所述右门槛4的高度。具体地,位于所述第二连接端7022处的所述第二侧板7025的高度大于所述左门槛3的高度,位于所述第五连接端8022处的所述第四侧板8025的高度大于所述左门槛3的高度,通过左前纵梁接头7对左门槛3壁高的包络,通过右前纵梁接头8对右门槛4壁高的包络,可提高该处连接的稳定性。As shown in FIG. 1 , in order to further strengthen the stability of the connection between the left front
如图1、图5所示,为了进一步优化下车体框架结构和碰撞力的传递路径,所述下车体框架结构还包括前围上横梁9、前排座椅前横梁10、前排座椅后横梁11和后排座椅前横梁12,所述前围上横梁9连接在所述左前纵梁上接头701与所述右前纵梁上接头801之间,所述前排座椅前横梁10、所述前排座椅后横梁11和所述后排座椅前横梁12依次连接在所述左门槛3和所述右门槛4之间,所述中通道5依次与所述前排座椅前横梁10、所述前排座椅后横梁11和所述后排座椅前横梁12的中部连接。前围上横梁9、前围下横梁6、左前纵梁接头7和右前纵梁接头8共同形成了前围框架。通过以上结构所形成的横纵交错的结构,有利于提高下车体框架的碰撞安全性;同时,前围上横梁9可实现X向减少前围入侵量,Y向支撑左前纵梁上接头701和右前纵梁上接头801,从而提升上部结构的稳定性。As shown in FIG. 1 and FIG. 5 , in order to further optimize the lower body frame structure and the transmission path of the collision force, the lower body frame structure further includes a front cowl
如图1所示,为了进一步优化碰撞力的传递路径,所述下车体框架结构还包括左后纵梁13、右后纵梁14、后地板横梁15、左后纵梁接头16和右后纵梁接头17,所述后地板横梁15连接在所述左后纵梁13的前端与所述右后纵梁14的前端之间;所述左后纵梁接头16和所述右后纵梁接头17开口向上,所述左后纵梁接头16的前端分别与所述左门槛3的后端及所述后排座椅前横梁12的左端连接,所述左后纵梁接头16的后端分别与所述左后纵梁13的前端及所述后地板横梁15的左端连接;所述右后纵梁接头17的前端分别与所述右门槛4的后端及所述后排座椅前横梁12的右端连接,所述右后纵梁接头17的后端分别与所述右后纵梁14的前端及所述后地板横梁15的右端连接。所述下车体框架结构还包括后围横梁18,所述后围横梁18连接在所述左后纵梁13的后端与所述右后纵梁14的后端之间。通过左后纵梁接头16在左侧形成连接左门槛3的后端、后排座椅前横梁12的左端、左后纵梁13的前端的三通接头结构,有利于将从左门槛3传递的力通过左后纵梁接头16向后传递。右后纵梁接头17结构与左侧对称、功能与左侧相同,不再赘述。As shown in FIG. 1 , in order to further optimize the transmission path of the collision force, the lower body frame structure further includes a left
如图1所示,为了进一步提高左后纵梁接头16和右后纵梁接头17的抗弯性能,所述左后纵梁接头16包括第六底板1601、由所述第六底板1601两侧向上延伸的第六侧板1602和由所述第六底板1601中部向上延伸的第六内部筋1603,所述右后纵梁接头17包括第七底板1701、由所述第七底板1701两侧向上延伸的第七侧板1702和由所述第七底板1701中部向上延伸的第七内部筋1703。左后纵梁接头16和右后纵梁接头17通过采用Z向向上出模高压真空铸造件结构,使左后纵梁接头16和右后纵梁接头17形成开口向上的梁状结构,并通过两处筋状结构加以支撑。As shown in FIG. 1 , in order to further improve the bending resistance of the left rear side member joint 16 and the right rear side member joint 17 , the left rear side member joint 16 includes a
为了进一步对左后纵梁接头16和右后纵梁接头17进行支撑,所述左后纵梁接头16和所述右后纵梁接头17内部设有交叉型筋状结构。其中,位于左后纵梁接头16内部的第六内部筋1603为交叉型筋状结构,位于右后纵梁接头17内部的第七内部筋1703为交叉型筋状结构,通过第六内部筋1603和第七内部筋1703可实现该接头处的交叉支撑。In order to further support the left rear side member joint 16 and the right rear side member joint 17 , the left rear side member joint 16 and the right rear side member joint 17 are internally provided with a cross-shaped rib-like structure. The sixth
通过上述说明可知,本发明带来的有益效果在于,本发明针对纯电动车的碰撞需求,基于提升轻量化要求设计碰撞关键接头零件,前后关键接头均采用Z向出模高压真空铸件结构形式,通过抗弯性能支撑碰撞前端吸能和匹配乘员安全保护。通过前围上横梁9结构和前围下横梁6结构改善因纯电动车无地板纵梁结构而缩短碰撞路径问题,充分保障整个下车体的稳定性和安全性。同时,通过采用抗弯接头,本发明的轻量化效果显著,前纵梁接头抗弯结构设计相对于现有技术可实现单边减重约4kg,两侧共8kg,后纵梁接头抗弯结构设计相对于现有技术可实现单边减重约3.5kg,两侧共7kg,前围上横梁9结构相对于现有技术减重约2.5kg,整个框架减重约17.5kg。It can be seen from the above description that the beneficial effect of the present invention is that, aiming at the collision requirements of pure electric vehicles, the present invention designs the collision key joint parts based on the requirements of improving the light weight. Supports front-end collision energy absorption and matching occupant safety protection through bending resistance. The problem of shortening the collision path due to the non-floor longitudinal beam structure of the pure electric vehicle is improved through the structure of the
以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
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Application publication date: 20200721 |