CN1114336A - Sound-insulation vibration-proof paint - Google Patents

Sound-insulation vibration-proof paint Download PDF

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Publication number
CN1114336A
CN1114336A CN 94106409 CN94106409A CN1114336A CN 1114336 A CN1114336 A CN 1114336A CN 94106409 CN94106409 CN 94106409 CN 94106409 A CN94106409 A CN 94106409A CN 1114336 A CN1114336 A CN 1114336A
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coating
described coating
mixture
sound
ratio
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CN 94106409
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CN1041428C (en
Inventor
黄文轩
刘国平
王青海
武爱维
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Sinopec Research Institute of Petroleum Processing
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Sinopec Research Institute of Petroleum Processing
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Abstract

The sound-isolating and shock-resistant paint for car, building, ship and train is prepared with asphalt, high-molecular polymer, sodium petro-sulfonate, polybutylene-butadiene-imine, mica powder, calcium carbonate and solvent, and features excellent sound-isolating and shock-resistant effect, good anticorrosion and adhesion, and not embrittling at low temp.

Description

Sound-insulation vibration-proof paint
The present invention relates to a kind of coating of bituminous material, more particularly, is a kind of coating composition that can be used for the sound-insulation vibration-proof of aspects such as automobile, building, steamer, train.
Past, for the indoor sound-insulation vibration-proof of car body, asbestos packing is sneaked in pitch, the tar, obtain certain thickness sheet-like material after the drying, in the automotive paints process, it is layered on the indoor floor of car body, 140 ℃ of following fusions.Because the floor of car body is complex-shaped, rough and uneven in surface, it is very difficult all covering floor, therefore influence the sound-insulation vibration-proof performance of thin plate, and the antiseptic property of floor is also relatively poor.
In order to address the above problem, people begin to pay attention to the research sound-insulation vibration-proof paint, directly are coated on the car body, improve the sound-insulation vibration-proof effect.Japanese kokai publication sho 52-51428 proposes to contain the deadener of synthetic rubber or synthetic resins, but it is poor to connecting airtight property of body material.The spy opens clear 55-58262 and has proposed the sound-insulation vibration-proof paint be made up of packing materials such as styrene-butadiene rubber(SBR), pitch, acrylic copolymer and barium sulfate, aluminum chloride, natural Calucium Silicate powder, make solvent owing to use the xylol of aromatic hydrocarbons system, though its solvability is good, but toxicity is bigger, and is healthy harmful to the workmen.The spy opens the sound-insulation vibration-proof paint that clear 59-27955 proposes, be to be solvent with water, wilkinite is dispersed in the water and is made into bitumen emulsion as asphalt emulsifier, adopt synthetic rubber to make stopping composition as asphalt modifier agent and asbestos, glass fibre etc., this coating is without solvent, belong to the water and milk voltinism, be difficult for catching fire, but normal temperature is difficult for drying down.It is to be that main sound-proof material, dimethylbenzene or water are solvent with kiln ash that the spy opens sound-insulation vibration-proof paint that clear 61-19670 proposes, and dimethylbenzene is poisonous, and HUMAN HEALTH is harmful to, water as solvent normal temperature is difficult for dry down, the forced drying more than 170 ℃ of need heating was both consumed energy like this, and was dangerous again.
The objective of the invention is to overcome the shortcoming of prior art, provide a kind of and have that good sound-insulation vibration-proof effect, antiseptic property and adhesion property are good, low temperature not embrittlement, strong shock resistance, smear sound-insulation vibration-proof paint easily.
Coating of the present invention is made up of tackiness agent, thickening stabilizer, tensio-active agent, solid filler and organic solvent, and it is as follows that it forms content (in coating 100%, heavy %):
Tackiness agent 12~30%, preferably 14~23%;
Thickening stabilizer 1~8%, preferably 2.5~5.5%;
Tensio-active agent 2.5~8%, preferably 4~6%;
Solid weighting agent 35~60%, preferably 38~52%;
Organic solvent 18~35%, preferably 22~32%;
Water 0.3~1.0%, preferably 0.4~0.7%.
Described tackiness agent is to be mixed by the macromolecular compound of pitch with certain polymerization degree, and its ratio of mixture is a pitch: high molecular polymer=90~99: 10~1; Described pitch is that penetration degree is 41~120, softening temperature is 25~45 ℃ road bitumen or penetration degree is 5~40, softening temperature is 60~110 ℃ building asphalt, or both mixtures.If both mix, its ratio of mixture is a road bitumen: building asphalt=60~80: 40~20, and they are main caking agents of coating, both ratios are excessive, coating deliquescing, sound-insulation vibration-proof effect descend, so the best ratio of road bitumen and building asphalt is 65~75: 35~25.Described macromolecular compound comprises liquid polybutadiene, polyisobutene, styrene-butadiene rubber(SBR), ethylene-propylene copolymer, polybutadiene rubber, their molecular weight is 500~60000, preferably 1000~30000, it mainly acts on is the problem that solves coating low temperature embrittlement, its adding makes the coating flexible, but add-on too much can make the sprayability variation of coating.
Described thickening stabilizer is organobentonite or inorganic bentonite, or both mixtures, if the mixing of organobentonite and inorganic bentonite, its ratio of mixture is 1: 1.3~2.0.Add this thickening stabilizer and mainly be the viscosity that improves coating, improve package stability, if do not add or add thickening stabilizer less, coating is thinning, and very fast layering.
Described tensio-active agent is anion surfactant or nonionogenic tenside, or both mix, if both mix, its ratio of mixture is an anion surfactant: nonionogenic tenside=1: 1~1.6; Described anion surfactant comprises petroleum sodium sulfonate, synthetic sodium sulfonate, calcium mahogany sulfonate, calcium alkylbenzenesulfonate, barium mahogany sulfonate, synthetic barium sulfonate; Described ionic surfactant pack is drawn together the condenses of condenses, higher alcohols and the oxyethane of diamide under the polyisobutene, sorbyl alcohol and oleic reactant, alkylphenol and oxyethane.Tensio-active agent can improve the non-corrosibility and the sprayability of coating.
Described solid filler is to be selected from mica powder, lime carbonate, kaolin, asbestos powder, graphite, the aluminium silicate powder one or both, and it mainly acts on is sound-insulation vibration-proof, and add-on is very few, dope viscosity diminishes, the sound-insulation vibration-proof weak effect, add-on is excessive, the operability variation.If above-mentioned stopping composition mica powder and be selected from remaining any mixing, its ratio of mixture is 1~2: 1.
Described organic solvent is 120 #Industrial naptha, straight-run spirit, platformate raffinate, straight-run spirit and the final boiling point of raffinating oil can not be greater than 150 ℃, and its effect is that fluxed asphalt becomes solution, be convenient to each component uniform mixing, dosage is too much, and coating easily runs off on coated steel plates, dosage is very few, operability and sprayability variation.
The composition of sound-insulation vibration-proof paint of the present invention prepares as follows:
(1) preparation bituminous solution: earlier tensio-active agent is added in the reactor, add road bitumen and building asphalt more in proportion, add organic solvent 30~40 heavy % (in bituminous solution 100 heavy %) then, stir, be warming up to more than 80 ℃ and reflux, after treating all dissolvings, be cooled to room temperature, add high molecular polymer at last, stir evenly stand-by.
(2) with after stirring evenly in (1) step asphaltic liquid, residue organic solvent and the water adding reactor, add thickening stabilizer and solid filler more by a certain percentage, at room temperature stir evenly and promptly get desired product.
Major advantage of the present invention: owing to find suitable component and proportioning, make the good combination property of this coating.For example adopt pitch and high molecular polymer modification agent, make clagging good, low temperature is embrittlement not, can impact by anti-silt; Employing mica powder etc. is made stopping composition, and the coating rate of fall-off is big, and soundproof effect is good; Make thickening stabilizer with wilkinite, product changes little, not stratified in viscosity more than 90 days; Adopt different tensio-active agent and rust-preventive agent, make the antiseptic power of coating strong, atomization is good, is sprayed on the steel plate more smooth; Because the present invention does not use aromatic hydroxy compound to make solvent, the toxicity of coating is less.Coating of the present invention can be used for the vibrationproof sound insulation of aspects such as automobile, building, steamer, train.
Further describe principal feature of the present invention below in conjunction with example.
Example 1
This example is the preparation of bituminous solution.
With 36% road bitumen, 14% building asphalt, 5% petroleum sodium sulfonate, 5% polyisobutene succinimide, 38%120 #Gasoline adds in the still, is warming up to more than 80 ℃ and refluxes, and after treating all to dissolve, the cooling room temperature adds 2.5% liquid polybutadiene then, gets bituminous solution I after stirring evenly, and it is formed content (being 100 heavy % in bituminous solution, as follows) and sees Table 1.
Example 2~example 5
Example 2~example 5 is the preparation of bituminous solution, and its method is with example 1.The asphaltic liquid I that makes~asphaltic liquid V forms and content sees Table 1.
Example 6
This example is the preparation of coating of the present invention: add the bituminous solution I, 11.5%120 that 40.3% (in coating products 100 heavy %, as follows) made by example 1 successively #Gasoline, 0.5% water stir evenly organobentonite (production of Tianjin organic pottery clay factory), 21.7% lime carbonate and 21.7%6 mica powders (production of Yaan, Sichuan mica industrial) of back adding 4.5%, promptly obtain product A after stirring evenly, and its performance sees Table 2.
Example 7
This example is the preparation of coating.Preparation process is with example 6.It is as follows to form content: bituminous solution I 41.0%, 120 #Gasoline 11.9%, water 0.49%, organobentonite 4.4%, lime carbonate 34.0%, mica powder 18% get product B, and its performance sees Table 2.
Example 8
The coating preparation process of this example is with example 6.It is as follows to form content: bituminous solution I44%, polyisobutene 1.8%, 120 #Gasoline 6.8%, water 0.44%, organobentonite 4.4%, lime carbonate 21.4%, mica powder 21.2% get products C, and its performance sees Table 2.
Example 9
The coating preparation process of this example is with example 6.It is as follows to form content: bituminous solution III41.1%, 120 #Gasoline 11.5%, liquid polybutadiene 0.91%, water 0.5%, organobentonite 4.5%, lime carbonate 20.7%, mica powder 20.7% get product D, and its performance sees Table 2.
Example 10
The coating preparation process of this example is with example 6.Concrete composition content is as follows: bituminous solution IV38%, 120 #Gasoline 9.6%, alkylphenol and ethylene oxide condensate 0.5%, water 0.5%, organobentonite 4.2%, lime carbonate 25.3%, mica powder 22.0% get product E, and its performance sees Table 2.
Example 11
This example is that bituminous solution V50%, inorganic bentonite (production of chemical plant, Linan, Zhejiang) 4.5%, organobentonite 3.2%, mica powder 16.4%, lime carbonate 25.4% are added successively, stir product F, its performance sees Table 3.
Example 12
With road bitumen 14.0%, building asphalt 6%, petroleum sodium sulfonate 2.5%, polybutadiene rubber 1.0%, liquid polybutadiene 0.8%, 120 #Gasoline 25.2, water 0.5% add successively, and furnishing solution adds inorganic bentonite 5.0%, organobentonite 3.0%, mica powder 18.0%, lime carbonate 24% again, stirs evenly and promptly gets product G, and its character sees Table 4.The result finds out by table 4, and this coating has damping preferably about thickness 3mm, can reduce vibration and noise during use effectively.
Table 1 bituminous solution forms and content (heavy %)
Project ????I ??II ????III ????IV ???V
Pitch Road bitumen ????36 ??34 ????38 ????35 ???31.7
Building asphalt ????14 ??11.4 ????15 ????15 ???13
Tensio-active agent Petroleum sodium sulfonate ????5 ???4.7
Synthetic sodium sulfonate ??4.6
Calcium mahogany sulfonate ????4.8
Calcium alkylbenzenesulfonate ???5.3
Polyisobutene succinimide ????5 ??4.6 ????4.8 ???5.3
Solvent 120# gasoline ????38 ??45.5 ????37 ???37.3
Straight-run spirit ???45
The high poly-zygote thing that divides Liquid polybutadiene ????2.5 ???2.6 ???3.1
Polybutadiene rubber ???2.4
Table 2 sound-insulation vibration-proof paint A~E performance
Coating property ??????A ??????B ?????C ????D ??????E
Outward appearance The black semi-fluid moves the thickness body
Viscosity (second/temperature ℃) (1) ?8″23/19℃ ?8″09/20℃ 5″89/ ????20.5℃ 11″84/ ?????11℃ ?6″26/29℃
Mobile (2) Qualified Qualified Qualified Qualified Qualified
Sprayability Good Good Good Good Good
(1) with the sealed cylindrical in 3.17mm aperture, under 0.069MPa pressure, flows out 50 gram samples
The time of product;
(2) on the clean band lacquer steel plate of 101.6 * a 304.8 * 9mm, be coated with one deck
25.4 the coating of * 203.2 * 3.2mm is then the steel plate vertical hanging, under the room temperature
Hang 24h, the dirty length of coating is qualified less than 50.8mm.
Table 3 sound-insulation vibration-proof paint F performance
Project The result Test method
Solid content *,% ??????77.60
Mobile Qualified
Cold conditions sticking power Qualified ??SAE?J-671
Anti-peeling Qualified ??SAE?J-400
Erosion resistance The inviscid forfeiture and the peeling phenomenon of filming Carried out salt-fog test 168 hours by ASTM B-117
*-and claim 3~5 gram samples to place crucible, build lid and be placed in the electric drying oven with forced convection, in 107 ± 1 ℃ of heating 3 hours, weigh before and after the heating.
Table 4 sound-insulation vibration-proof paint G performance *
Frequency F (HZ) Temperature, ℃ Complex loss factor, η Rate of fall-off a (ab/sec)
????195.0 ????40 ?????0.082 ???????437
????212.5 ????30 ?????0.109 ???????632
????233.1 ????20 ?????0.127 ???????808
????273.2 ????10 ?????0.134 ???????999
????306.9 ????0 ?????0.129 ???????1081
????329.9 ????-5 ?????0.1119 ???????1072
* testing method: ASTM E756-83 and shock material microcomputer measurement system (IBMPC/XT+VC6041), test steel plate thickness 1mm, damping layer thickness 3.5mm.

Claims (10)

1. one kind contains the bituminous sound-insulation vibration-proof paint, it is characterized in that its composition and content (in coating 100 heavy %) are: tackiness agent 12~30%, thickening stabilizer 1~8%, tensio-active agent 2.5~8%, solid weighting agent 35~60%, organic solvent 18~35%, water 0.3~1.0%.
2. according to the described coating of claim 1, it is characterized in that tackiness agent be by pitch and macromolecular compound by 90~99: 10~1 mix.
3. according to the described coating of claim 2, it is characterized in that described pitch is selected from the building asphalt of 60~110 ℃ of the road bitumen of 25~45 ℃ of penetration degrees 41~120, softening temperature or penetration degree 5~40, softening temperatures, or both mixtures, ratio of mixture is a road bitumen: building asphalt 60~80: 40~20.
4. according to the described coating of claim 2, it is characterized in that described high molecular polymer comprises liquid polybutadiene, polyisobutene, styrene-butadiene rubber(SBR), ethylene-propylene copolymer, polybutadiene rubber.
5. according to the described coating of claim 1, the thickening stabilizer that it is characterized in that described coating is organobentonite or inorganic bentonite, or its mixture, and ratio of mixture is an organobentonite: inorganic bentonite is 1: 1.3~2.0.
6. according to the described coating of claim 1, it is characterized in that described tensio-active agent is anion surfactant or nonionogenic tenside, or its mixture, ratio of mixture is an anion surfactant: nonionogenic tenside is 1: 1~1.6.
7. according to the described coating of claim 6, it is characterized in that described anion surfactant comprises petroleum sodium sulfonate, synthetic sodium sulfonate, calcium mahogany sulfonate, calcium alkylbenzenesulfonate, barium mahogany sulfonate, synthetic barium sulfonate.
8. according to the described coating of claim 6, it is characterized in that described ionic surfactant pack draws together the condenses of condenses, higher alcohols and the oxyethane of polyisobutene succinimide, sorbyl alcohol and oleic reactant, alkylphenol and oxyethane.
9. according to the described coating of claim 1, it is characterized in that described solid filler is selected from a kind of or mica powder in mica powder, lime carbonate, kaolin, asbestos powder, graphite, the pure aluminium silicate and is selected from remaining any mixing, its ratio of mixture is 1~2: 1.
10. according to the described coating of claim 1, it is characterized in that organic solvent comprises 120 #Industrial naptha or final boiling point are not more than 150 ℃ straight-run spirit, reforming raffinate oil.
CN94106409A 1994-06-21 1994-06-21 Sound-insulation vibration-proof paint Expired - Fee Related CN1041428C (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1068622C (en) * 1996-12-31 2001-07-18 阴元洪 Vehicle chassis paint and its preparing method
CN102964760A (en) * 2012-11-22 2013-03-13 芜湖跃飞新型吸音材料股份有限公司 Calcined bauxite modified composite sound absorbing material and preparation method thereof
CN104449177A (en) * 2014-12-09 2015-03-25 苏州明轩地坪涂料有限公司 Sound-proof anti-corrosive coating
CN113801575A (en) * 2021-09-24 2021-12-17 广东电网有限责任公司 Spray-coating damping material and preparation method thereof

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5927955A (en) * 1982-08-06 1984-02-14 Nichireki Chem Ind Co Ltd Coating bituminous emulsion composition
JPS6119670A (en) * 1984-07-04 1986-01-28 Nissan Motor Co Ltd Soundproofing vibration-insulating paint
CN1025209C (en) * 1990-11-07 1994-06-29 青岛市沧口区社会福利化工厂 Rubber asphalt paint and preparing process thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1068622C (en) * 1996-12-31 2001-07-18 阴元洪 Vehicle chassis paint and its preparing method
CN102964760A (en) * 2012-11-22 2013-03-13 芜湖跃飞新型吸音材料股份有限公司 Calcined bauxite modified composite sound absorbing material and preparation method thereof
CN102964760B (en) * 2012-11-22 2015-06-03 芜湖跃飞新型吸音材料股份有限公司 Calcined bauxite modified composite sound absorbing material and preparation method thereof
CN104449177A (en) * 2014-12-09 2015-03-25 苏州明轩地坪涂料有限公司 Sound-proof anti-corrosive coating
CN113801575A (en) * 2021-09-24 2021-12-17 广东电网有限责任公司 Spray-coating damping material and preparation method thereof

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