CN111428949A - Workshop manufacturing management system and method - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 82
- 238000012545 processing Methods 0.000 claims abstract description 100
- 238000012946 outsourcing Methods 0.000 claims abstract description 43
- 238000007726 management method Methods 0.000 claims description 33
- 239000000284 extract Substances 0.000 claims description 11
- 238000003754 machining Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
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- 238000011144 upstream manufacturing Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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Abstract
The invention provides a workshop manufacturing management system and a method, and belongs to the field of manufacturing system information engineering. The workshop manufacturing management system comprises: the system comprises a server, a blanking plan client, a blanking task receiving client, an outsourcing client, a processing client and a warehousing client, wherein the blanking plan client, the blanking task receiving client, the outsourcing client, the processing client and the warehousing client are respectively connected with the server; a database is arranged on the server; the blanking plan client, the blanking task receiving client, the outsourcing client, the processing client and the warehousing client can open a database on the server, retrieve the database and write the database. According to the invention, upstream and downstream data in production are uniformly stored and managed, the uniqueness of the data is ensured, a large amount of time for repeatedly inputting the data is saved, transparent management of production is realized, the state information and the processing progress of parts can be inquired at any time, Excel can be completely used as a database in the whole system, other large-scale databases do not need to be installed, and the cost is saved.
Description
Technical Field
The invention belongs to the field of manufacturing system information engineering, and particularly relates to a workshop manufacturing management system and a workshop manufacturing management method.
Background
Due to the diversified demands of the current market, the production proportion of multi-variety small-batch production is getting larger and larger. The production plan and the scheduling are more difficult, the changes in production are various, the basic data of the product is huge, and the maintenance is difficult. In the manufacturing industry, the work flow of multi-variety small-lot production is generally order form-production plan-processing/outsourcing/purchasing-assembling-shipping. Nowadays, the information technology is developed vigorously, and as a manufacturing enterprise, the use of the information technology for production management is also a necessary way to improve the production efficiency of the enterprise.
At present, the research of workshop manufacturing execution systems is carried out by a plurality of enterprises and universities at home and abroad, and units such as Wuhan Kao, Beijing blue light, Asia-Taikong drawings and the like respectively develop a set of complete workshop manufacturing execution systems. The system has basically the same principle, can assist in finishing production processes such as planning, processing, quality inspection and the like, and generally has the functions of plan decomposition and issuing, auxiliary production scheduling, production progress checking, production report forms and the like.
Chinese patent publication 201711394205.2 discloses a production monitoring method, which is mainly used to monitor and avoid the erroneous operation of equipment by people in the production process; chinese patent publication 201810182439.9 discloses a manufacturing management method and a manufacturing management system, which provides a model of the manufacturing management system, but collects data from a production device, and chinese patent publication 201810299679.7 discloses a manufacturing management system using RFID technology, which needs to be implemented by an enterprise with a good data base.
However, the existing system and method have the following disadvantages: firstly, complete basic data including product BOM, process route, material information and the like are needed, and common small and medium-sized manufacturing enterprises are often lack of the data; secondly, the coverage is wide, the flow is multiple, the fault tolerance is poor, and if changes except system consideration occur in the production process, the processing is very troublesome; and thirdly, the selling price is high, and the system implementation period is long. In reality, discrete manufacturing enterprises are mostly small and medium-sized enterprises, and the three points can cause burden on the small and medium-sized enterprises.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a workshop manufacturing management system and a workshop manufacturing management method, which are suitable for small and medium-sized discrete mechanical manufacturing enterprises, automatically acquire process route information at a production management node under the condition that the basic data of the enterprises are incomplete, uniformly manage manufacturing data, avoid information isolated islands and realize production transparence.
The invention is realized by the following technical scheme:
a shop manufacturing management system comprising: the system comprises a server, a blanking plan client, a blanking task receiving client, an outsourcing client, a processing client and a warehousing client, wherein the blanking plan client, the blanking task receiving client, the outsourcing client, the processing client and the warehousing client are respectively connected with the server;
a database is arranged on the server;
the blanking plan client, the blanking task receiving client, the outsourcing client, the processing client and the warehousing client can open a database on the server, retrieve the database and write the database.
The blanking plan client is used for inputting a blanking plan and endowing each part in the blanking plan with a running code; and uploading the blanking plan to a database on a server, and setting the states of all parts in the blanking plan in the database as blanking.
The blanking task receiving client is used for opening a database on the server and retrieving all parts in a blanking state from the database; the blanking personnel fills the number of the parts which are blanked after the blanking is finished in sequence, and uploads the parts to a database on a server; adding the route information of the blanking completion process in the processing progress of the part subjected to blanking in the database, and modifying the state of the part subjected to blanking into the blanked part; and generating the paper documentary.
The outsource client is used for inputting the assembly code of the part needing outsource processing when the part needs outsource processing, searching the assembly code in a database on the server, extracting the information of the part corresponding to the assembly code from the database, and printing the extracted information of the part on a transfer list; adding the route information of the exported outside cooperation process in the processing progress of the part corresponding to the running code in the database, and modifying the state of the part into the outside cooperation; when the part needs to be transferred to a workshop after the outsourced machining is finished, inputting the assembly code of the part needing to be transferred to the workshop, searching the assembly code in a database on a server, adding outsourced transfer-in process route information in the machining progress of the part corresponding to the assembly code in the database, and modifying the state of the part into the transferred workshop.
The processing client is used for inputting the assembly code of the part needing workshop processing, searching the assembly code in a database on the server, extracting the information of the part corresponding to the assembly code from the database, inputting the process content needing to be carried out and printing a work order; and adding process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into the processing in the workshop.
The warehousing client is used for inputting the assembly codes of the parts needing to be warehoused, retrieving the assembly codes from a database on the server, extracting information of the parts corresponding to the assembly codes from the database, and inputting the quantity needing to be warehoused; and after the warehousing is finished, adding warehousing process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into a warehoused state.
The blanking plan comprises: part name, plan number, drawing number, material, quantity and blank size;
the assembly code is a unique identity of each part and adopts a natural number;
the assembly code of the first part in each blanking plan is obtained by adding 1 to the assembly code of the last part in the database; the flow code of other parts in each blanking plan is obtained by increasing the flow code of the previous part by 1;
and the paper sheet is marked with the running water code of the part.
The database adopts Excel, the information of the part is stored in the database, and the information of the part comprises the following components: the method comprises the following steps of (1) running code, plan number, part name, state, quantity, material, blank size, processing progress from 1 to n;
the information of the blanking process route, the information of the outgoing outside process route, the information of the outside cooperation incoming process route, the information of the process route of the working procedure or the information of the warehousing process route is filled in the processing progress from 1 to n;
the information of the finished blanking process route, the information of the transferred-out outside cooperation process route, the information of the outside cooperation transferred-in process route, the information of the process route and the information of the warehousing process route all comprise time points for finishing corresponding processes, and the time points comprise year, month and day.
The workshop manufacturing management method realized by the system comprises the following steps:
(1) the blanking supervisor formulates a blanking plan according to the production plan, inputs the blanking plan to a blanking plan client, and the blanking plan client gives a running code to each part in the blanking plan; uploading the blanking plan to a database on a server, and setting the states of all parts in the blanking plan in the database as blanking;
(2) a blanking worker in the workshop receives a blanking task at a blanking task receiving client: receiving a blanking task, opening a database on a server by a client, and retrieving all parts in the blanking state from the database; the blanking personnel fills the number of the parts which are blanked after the blanking is finished in sequence, and uploads the parts to a database on a server; adding the route information of the blanking completion process in the processing progress of the part subjected to blanking in the database, and modifying the state of the part subjected to blanking into the blanked part; generating a paper documentary; if the parts need to be processed in an outsourced mode, the paper documentary is handed to an outsourced specialist by the blanking worker, then the step (3) is carried out, and if the parts do not need to be processed in an outsourced mode, the paper documentary is handed to a workshop team leader by the blanking worker, and then the step (5) is carried out;
(3) the outsource specialist inputs the assembly code on the paper documentary into the outsource client, the outsource client opens the database on the server, retrieves the assembly code from the database on the server, extracts the information of the part corresponding to the assembly code from the database, and prints the extracted information of the part on the transfer sheet; adding the route information of the exported outside cooperation process in the processing progress of the part corresponding to the running code in the database, and modifying the state of the part into the outside cooperation;
(4) if the part is required to be transferred to a workshop after the outsourcing processing is finished, the outsourcing specialist inputs the flow code on the paper documentary into the outsourcing client, the outsourcing client searches the flow code in a database on the server, outsourcing transfer-in process route information is added in the processing progress of the part corresponding to the flow code in the database, the state of the part is modified into a transferred workshop, when the part is transferred to the workshop, the outsourcing specialist gives the paper documentary to a workshop team leader, and then the step (5) is carried out; if the parts need to be directly warehoused after the outside processing is finished, the outside specialist gives the paper documentary to warehousing personnel, and then the step (6) is carried out;
(5) the method comprises the following steps that a workshop team leader inputs a running code on a paper documentary into a processing client, the processing client opens a database on a server, the running code is searched in the database on the server, information of a part corresponding to the running code is extracted from the database, and process contents needing to be carried out are input and a work order is printed; adding process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into the processing in the workshop; after the processing is finished, the workshop team member gives the paper documentary and the entity part to warehousing personnel together;
(6) the warehousing personnel give the paper documentary and the entity parts to a warehouse manager together, the warehouse manager inputs the serial codes on the paper documentary into a warehousing client, the warehousing client opens a database on a server, the serial codes are searched in the database on the server, information of the parts corresponding to the serial codes is extracted from the database, and the quantity needing to be warehoused is input; and after the warehousing is finished, adding warehousing process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into a warehoused state.
The operation of giving the water code to each part in the blanking plan by the blanking plan client in the step (1) comprises the following steps:
the blanking plan client extracts the flow code of the last part from the database on the server, increases the flow code of the last part in the database by 1 to obtain the flow code of the first part in the blanking plan, and increases the flow codes of other parts in the blanking plan by 1.
Compared with the prior art, the invention has the beneficial effects that:
(1) the upstream and downstream data of production are stored and managed uniformly, so that the uniqueness of the data is ensured.
(2) Based on simple running codes, the method can automatically search, improve the content of the parts, automatically save the working logs of the related posts, and save a large amount of time for repeatedly inputting data.
(3) The process route information of each production link is automatically extracted, and the method is more suitable for enterprises with incomplete process data.
(4) The transparent management of production is realized, and the state information and the processing progress of the parts can be inquired at any time.
(5) The whole system can completely use Excel as a database, other large databases do not need to be installed, and cost is saved.
Drawings
FIG. 1 is a conventional machine manufacturing flow diagram;
FIG. 2 illustrates the operation of the manufacturing management system of the present invention;
FIG. 3 is a database field format.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings:
the invention provides a manufacturing management system suitable for small and medium-sized discrete mechanical manufacturing enterprises with incomplete basic data and weak informatization degree. When each production and manufacturing link processes the service, the system automatically acquires the current process route information and improves the data of the whole processing flow of the part. And finally, providing a processing progress report to ensure that the production achieves transparent management.
The invention is oriented to the traditional small and medium-sized machinery manufacturing enterprises, as shown in figure 1, the general flow of product manufacturing is that a blanking supervisor makes a blanking plan according to a production plan, a blanking worker carries out blanking according to the blanking plan, the next procedure is carried out after blanking is finished, if the outside cooperation is needed, an outside cooperation transfer list is opened, the outside cooperation is transferred out, and if the outside cooperation is not needed, the product is transferred to an internal workshop for processing. And (5) after the parts are processed, handling the warehousing procedure and completing warehousing.
In view of the above production process, the system of the present invention is shown in fig. 2, and includes: the system comprises a blanking plan client located at a blanking manager, a blanking task receiving client located at a workshop blanking worker, a outsource client located at an outsource specialist, a processing client located at the department of a workshop team, a warehousing client located at a warehousing worker and a server connected with the clients, wherein the server is provided with a database and only stores relevant data generated in the manufacturing process without operation. Each client is a computer and is provided with a working interface, each client is connected with the server and can open the database on the server, and the clients perform data retrieval on the database, write in the database and the like.
Each client specifically includes the following:
the blanking plan client is used for inputting a blanking plan and automatically endowing each part in the blanking plan with a running code; uploading the blanking plan to a database on a server, and setting the states of all parts in the blanking plan in the database as blanking; the blanking plan comprises: part name, plan number, drawing number, material, quantity and blank size; the assembly code is a unique identity of each part and adopts a natural number from 1; the assembly code of the first part in each blanking plan is obtained by adding 1 to the assembly code of the last part in the database; the flow code of other parts in each blanking plan is obtained by increasing the flow code of the previous part by 1.
The blanking task receiving client is used for opening a database on the server and retrieving all parts in a blanking state from the database; the blanking personnel fills the number of the blanked parts after completing blanking in sequence and uploads the number of the blanked parts to a database on a server; adding the route information of the blanking process in the processing progress of the blanked part in the database, and modifying the state of the blanked part into the blanked state; and generating the paper documentary. And the paper sheet is marked with the running water code of the part.
The outsource client is used for inputting the assembly code of the part needing outsource processing when the part needs outsource processing, searching the assembly code in a database on the server, extracting the information of the part corresponding to the assembly code from the database, and printing the extracted information of the part on a transfer list; adding the route information of the exported outside cooperation process in the processing progress of the part corresponding to the running code in the database, and modifying the state of the part into the outside cooperation; when the part needs to be transferred to a workshop after the outsourced machining is finished, inputting the assembly code of the part needing to be transferred to the workshop, searching the assembly code in a database on a server, adding outsourced transfer-in process route information in the machining progress of the part corresponding to the assembly code in the database, and modifying the state of the part into the transferred workshop;
the processing client is used for inputting the assembly code of the part needing workshop processing, searching the assembly code in a database on the server, extracting the information of the part corresponding to the assembly code from the database, inputting the process content needing to be carried out and printing a work order; adding process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into the processing in the workshop;
the warehousing client is used for inputting the assembly line code of the parts needing to be warehoused when the parts are processed in a workshop or need to be warehoused directly after outsourcing is finished, retrieving the assembly line code in a database on the server, extracting information of the parts corresponding to the assembly line code from the database, and inputting the quantity of the parts needing to be warehoused; and after the warehousing is finished, adding warehousing process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into a warehoused state.
The database adopts an Excel table, as shown in fig. 3, the database stores the information of the part, and the information of the part includes: the method comprises the following steps of (1) running code, plan number, part name, state, quantity, material, blank size, processing progress from 1 to n;
the information of the blanking process route, the information of the outgoing outside process route, the information of the outside cooperation incoming process route, the information of the process route of the working procedure or the information of the warehousing process route is filled in the processing progress from 1 to n;
the information of the finished blanking process route, the information of the transferred-out outside cooperation process route, the information of the outside cooperation transferred-in process route, the information of the process route and the information of the warehousing process route all comprise time points for finishing corresponding processes, and the time points comprise year, month and day. Other timing units such as hour, minute, second, etc. may be added to the time points as needed.
The method of the invention comprises the following steps:
(1) the blanking supervisor makes a blanking plan according to the production plan, and the blanking plan generally comprises basic information such as part names, plan numbers, drawing numbers, materials, quantity, blank sizes and the like. The blanking supervisor inputs the blanking plan to the blanking plan client, the blanking plan client extracts the flow code of the last part from the database on the server, and gives a flow code to each part in the blanking plan according to the flow code (i.e. 1 is sequentially added to the flow code of the last part in the extracted database, for example, the flow code of the last part in the database is 5, the flow code of the first part in the blanking plan is 6, the flow code of the second part is 7, and so on), and uploads the flow codes to the server and stores the flow codes in the database; the flow code in the database is a simple number which is increased from 1, 2 and 3 and is used as the unique identification of the part. And after the unloading plan is uploaded, setting the state of the parts in the unloading plan as 'unloading in'.
(2) A blanking worker in the workshop receives a blanking task at a blanking task receiving client: and the client end receiving the blanking task opens a database on the server and retrieves all parts with the blanking state from the database, namely, automatically screens out the parts with the blanking state. The method comprises the steps that a blanking worker finishes blanking of parts in a blanking state in sequence, after each time of blanking of one part is finished, the blanking worker selects the part on an interface of a client side receiving a blanking task, fills the finished quantity, uploads the finished quantity to a database in a server, finishes work reporting, receives the fact that the client side of the blanking task automatically adds information of a finished blanking process route in the processing progress of the database on the server (for example, finishing blanking xx years xx month xx days), and changes the state of the part into 'blanked'. Meanwhile, a blanking task receiving client automatically generates a paper order, and the flow code of the part is marked at the eye-catching position of the paper order. The blanking member gives the paper documentary to an outsourcing specialist or a workshop team leader.
(3) When the parts need to be processed by the outsourcing, the outsourcing specialist inputs the assembly code on the paper documentary into the outsourcing client, the outsourcing client opens the database on the server, retrieves the assembly code from the database, extracts the information of the parts corresponding to the assembly code to the outsourcing client, prints a transfer list, and meanwhile, the outsourcing client automatically adds the information of the route of the outsourcing process in the processing progress of the parts corresponding to the assembly code in the database on the server (for example, the "going-out outsourcing xx year xx month xx day"), and changes the state of the parts into the outsourcing. In this way, a great deal of time for the outsourcer to repeatedly enter data can be saved.
(4) When the parts need to be transferred to a workshop after the outsourcing processing is finished, the outsourcing specialist inputs the assembly code on the paper documentary into the outsourcing client, the outsourcing client opens the database on the server and retrieves the assembly code from the database, the outsourcing client adds the information of an outsourcing transfer process route (for example, "the outsourcing transfer to xx month xx day xx in xx year") in the processing progress of the parts corresponding to the assembly code in the database on the server, and the state of the parts is changed into the transferred workshop. When the parts are transferred to the workshop, the outsourcing specialist gives the paper documentary to a workshop team leader, then the step (5) is carried out, if the parts need to be directly warehoused after the outsourcing processing is finished, the outsourcing specialist gives the paper documentary to warehousing personnel, and the step (6) is carried out;
(5) when a workshop team leader allocates processing tasks, the team leader inputs the assembly codes on the paper documentary into the processing client, the processing client opens the database on the server, retrieves the assembly codes from the database, extracts the information of the parts corresponding to the assembly codes to the processing client, fills the process contents to be performed into corresponding fields by the team leader, prints a work order, and the work order is used for an operator to perform processing of related processes. Meanwhile, the machining client adds process route information (such as 'xx process xx year xx month xx day') to the machining progress of the part corresponding to the running code in the database on the server, and changes the state of the part into 'machining in a workshop'. After the processing is finished, the workshop team member gives the paper documentary and the entity part to warehousing personnel together;
(6) when the parts are processed in a workshop or need to be put in storage after external processing, the storage personnel give a paper documentary and the entity parts to the storage management personnel together, the storage management personnel input the running codes on the paper documentary into the storage client, the storage client opens the database on the server and retrieves the running codes from the database, information of the parts corresponding to the running codes is extracted to the storage client, and the storage personnel fill the quantity needing to be put in storage into corresponding fields and then carry out storage. And meanwhile, the warehousing client adds warehousing process route information (such as 'warehousing xx month xx day' in xx year) in the processing progress of the part corresponding to the flow code in a database on the server, and changes the state of the part into 'warehoused'.
The whole process from the blanking plan to the part warehousing is completed through the steps, in the process, production data are stored in the only database on the server, an Excel spreadsheet can be derived from the database, and managers can check the production plan content and the part processing progress by means of the powerful screening and inquiring functions of the Excel, as shown in fig. 3.
The invention carries out retrieval based on the flow codes and the states of the parts and can automatically acquire process route information and finished time nodes. The database includes: flow code, plan number, part name, state, quantity, material, blank size, schedule 1, schedule 2 … … schedule n.
The examples of the invention are as follows:
taking a part 'piston' as an example, the processing process route comprises blanking, heat treatment, turning and warehousing. The work flow in the system is as follows: and the blanking manager formulates a blanking plan of the piston according to the production plan. A blanking manager uploads a blanking plan of the piston into a database of a server, a blanking plan client automatically allocates a flow code 1 to the part, and the state of the part is in blanking; the method comprises the steps that a blanking worker receives a blanking task at a blanking task receiving client, the blanking task receiving client extracts a part piston in the database, wherein the part piston is in the blanking state, to the foreground, the blanking worker selects the piston after completing blanking, fills the completed quantity, and uploads the number to the database, the blanking task receiving client changes the piston state in the database into the blanked state, the completed blanking process route information, namely 'xx month xx day xx year completion and paper documentary of the piston' are automatically added in the processing progress, and meanwhile paper documentary of the 'piston' is automatically printed; after receiving the paper documentary and the blank of the 'piston', the thermal processor inputs the flow code '1' of the 'piston' into the working column, the processing client automatically searches other information of the part according to the flow code and extracts the information to the working interface of the thermal processor, after the thermal processor finishes task assignment, the processing client automatically changes the state of the 'piston' in the database into 'thermal processing', and automatically adds the information of the ongoing process technological line 'thermal processing xx year xx month xx day' in the processing progress; after the heat treatment is finished, the parts and the bills are transferred to a workshop for machining. The method comprises the steps that a workshop team leader inputs a water flow code '1' of a 'piston' into a work column, a processing client automatically searches other information of parts according to the water flow code and extracts the information to a work interface of the team leader, after the team leader completes task assignment, the processing client automatically changes the state of the 'piston' in a database into 'processing in a workshop', and in-process route information 'car xx year xx month xx day' is automatically added in a processing progress; after the parts are machined, warehouse entry personnel input a flow code '1' of a 'piston' into a work bar, a warehouse entry client retrieves other information of the parts according to the flow code and extracts a work interface of the warehouse entry personnel, after the warehouse entry personnel finish warehousing, the warehouse entry client changes the state of the 'piston' in a database into 'warehoused', and automatically adds in-progress warehouse entry process line information 'warehouse entry xx year xx month xx day'; when the manager needs to check the processing progress of the production plan, the system can export an Excel processing progress report of the production plan.
The manufacturing management system provided by the invention has the characteristics of simplicity and practicability, no need of basic process data, extremely low dependence on the basic data, no need of a specific database, capability of unifying upstream and downstream data, function of automatically acquiring process routes, reduction of labor intensity of each production link, transparence of production, extremely high redundancy and error capability, capability of realizing informatization of production management of workshops, and wide application prospect.
The above-described embodiment is only one embodiment of the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be easily made based on the application and principle of the present invention disclosed in the present application, and the present invention is not limited to the method described in the above-described embodiment of the present invention, so that the above-described embodiment is only preferred, and not restrictive.
Claims (10)
1. A shop manufacturing management system characterized by: the shop manufacturing management system includes: the system comprises a server, a blanking plan client, a blanking task receiving client, an outsourcing client, a processing client and a warehousing client, wherein the blanking plan client, the blanking task receiving client, the outsourcing client, the processing client and the warehousing client are respectively connected with the server;
a database is arranged on the server;
the blanking plan client, the blanking task receiving client, the outsourcing client, the processing client and the warehousing client can open a database on the server, retrieve the database and write the database.
2. The shop manufacturing management system according to claim 1, wherein: the blanking plan client is used for inputting a blanking plan and endowing each part in the blanking plan with a running code; and uploading the blanking plan to a database on a server, and setting the states of all parts in the blanking plan in the database as blanking.
3. The shop manufacturing management system according to claim 2, wherein: the blanking task receiving client is used for opening a database on the server and retrieving all parts in a blanking state from the database; the blanking personnel fills the number of the parts which are blanked after the blanking is finished in sequence, and uploads the parts to a database on a server; adding the route information of the blanking completion process in the processing progress of the part subjected to blanking in the database, and modifying the state of the part subjected to blanking into the blanked part; and generating the paper documentary.
4. The shop manufacturing management system according to claim 3, wherein: the outsource client is used for inputting the assembly code of the part needing outsource processing when the part needs outsource processing, searching the assembly code in a database on the server, extracting the information of the part corresponding to the assembly code from the database, and printing the extracted information of the part on a transfer list; adding the route information of the exported outside cooperation process in the processing progress of the part corresponding to the running code in the database, and modifying the state of the part into the outside cooperation; when the part needs to be transferred to a workshop after the outsourced machining is finished, inputting the assembly code of the part needing to be transferred to the workshop, searching the assembly code in a database on a server, adding outsourced transfer-in process route information in the machining progress of the part corresponding to the assembly code in the database, and modifying the state of the part into the transferred workshop.
5. The shop manufacturing management system according to claim 4, wherein: the processing client is used for inputting the assembly code of the part needing workshop processing, searching the assembly code in a database on the server, extracting the information of the part corresponding to the assembly code from the database, inputting the process content needing to be carried out and printing a work order; and adding process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into the processing in the workshop.
6. The shop manufacturing management system according to claim 5, wherein: the warehousing client is used for inputting the assembly codes of the parts needing to be warehoused, retrieving the assembly codes from a database on the server, extracting information of the parts corresponding to the assembly codes from the database, and inputting the quantity needing to be warehoused; and after the warehousing is finished, adding warehousing process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into a warehoused state.
7. The shop manufacturing management system according to claim 6, wherein: the blanking plan comprises: part name, plan number, drawing number, material, quantity and blank size;
the assembly code is a unique identity of each part and adopts a natural number;
the assembly code of the first part in each blanking plan is obtained by adding 1 to the assembly code of the last part in the database; the flow code of other parts in each blanking plan is obtained by increasing the flow code of the previous part by 1;
and the paper sheet is marked with the running water code of the part.
8. The shop manufacturing management system according to claim 7, wherein: the database adopts Excel, the information of the part is stored in the database, and the information of the part comprises the following components: the method comprises the following steps of (1) running code, plan number, part name, state, quantity, material, blank size, processing progress from 1 to n;
the information of the blanking process route, the information of the outgoing outside process route, the information of the outside cooperation incoming process route, the information of the process route of the working procedure or the information of the warehousing process route is filled in the processing progress from 1 to n;
the information of the finished blanking process route, the information of the transferred-out outside cooperation process route, the information of the outside cooperation transferred-in process route, the information of the process route and the information of the warehousing process route all comprise time points for finishing corresponding processes, and the time points comprise year, month and day.
9. A plant manufacturing management method implemented by the plant manufacturing management system according to any one of claims 1 to 8, characterized by: the method comprises the following steps:
(1) the blanking supervisor formulates a blanking plan according to the production plan, inputs the blanking plan to a blanking plan client, and the blanking plan client gives a running code to each part in the blanking plan; uploading the blanking plan to a database on a server, and setting the states of all parts in the blanking plan in the database as blanking;
(2) a blanking worker in the workshop receives a blanking task at a blanking task receiving client: receiving a blanking task, opening a database on a server by a client, and retrieving all parts in the blanking state from the database; the blanking personnel fills the number of the parts which are blanked after the blanking is finished in sequence, and uploads the parts to a database on a server; adding the route information of the blanking completion process in the processing progress of the part subjected to blanking in the database, and modifying the state of the part subjected to blanking into the blanked part; generating a paper documentary; if the parts need to be processed in an outsourced mode, the paper documentary is handed to an outsourced specialist by the blanking worker, then the step (3) is carried out, and if the parts do not need to be processed in an outsourced mode, the paper documentary is handed to a workshop team leader by the blanking worker, and then the step (5) is carried out;
(3) the outsource specialist inputs the assembly code on the paper documentary into the outsource client, the outsource client opens the database on the server, retrieves the assembly code from the database on the server, extracts the information of the part corresponding to the assembly code from the database, and prints the extracted information of the part on the transfer sheet; adding the route information of the exported outside cooperation process in the processing progress of the part corresponding to the running code in the database, and modifying the state of the part into the outside cooperation;
(4) if the part is required to be transferred to a workshop after the outsourcing processing is finished, the outsourcing specialist inputs the flow code on the paper documentary into the outsourcing client, the outsourcing client searches the flow code in a database on the server, outsourcing transfer-in process route information is added in the processing progress of the part corresponding to the flow code in the database, the state of the part is modified into a transferred workshop, when the part is transferred to the workshop, the outsourcing specialist gives the paper documentary to a workshop team leader, and then the step (5) is carried out; if the parts need to be directly warehoused after the outside processing is finished, the outside specialist gives the paper documentary to warehousing personnel, and then the step (6) is carried out;
(5) the method comprises the following steps that a workshop team leader inputs a running code on a paper documentary into a processing client, the processing client opens a database on a server, the running code is searched in the database on the server, information of a part corresponding to the running code is extracted from the database, and process contents needing to be carried out are input and a work order is printed; adding process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into the processing in the workshop; after the processing is finished, the workshop team member gives the paper documentary and the entity part to warehousing personnel together;
(6) the warehousing personnel give the paper documentary and the entity parts to a warehouse manager together, the warehouse manager inputs the serial codes on the paper documentary into a warehousing client, the warehousing client opens a database on a server, the serial codes are searched in the database on the server, information of the parts corresponding to the serial codes is extracted from the database, and the quantity needing to be warehoused is input; and after the warehousing is finished, adding warehousing process route information in the processing progress of the part corresponding to the flow code in the database, and modifying the state of the part into a warehoused state.
10. The shop manufacturing management method according to claim 9, wherein: the operation of giving the water code to each part in the blanking plan by the blanking plan client in the step (1) comprises the following steps:
the blanking plan client extracts the flow code of the last part from the database on the server, increases the flow code of the last part in the database by 1 to obtain the flow code of the first part in the blanking plan, and increases the flow codes of other parts in the blanking plan by 1.
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