Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic sock forming machine which can automatically push a trolley provided with socks into an internal cavity for heating, can pull out the processed socks together with the trolley, is very convenient, and can recycle the processed socks by discharging hot steam in an upper shell and heat the socks again by a heating rod, thereby greatly improving the utilization rate of heat, saving energy and protecting environment.
The scheme for solving the technical problems is as follows:
a full-automatic sock setting machine comprises a rack, wherein an upper shell and a support frame are fixed on the top surface of the right side of a top plate of the rack, and a push-pull mechanism is arranged on the top surface of the left side of the top plate of the rack;
the left side part of the upper shell is provided with a feed inlet which is communicated with the inner cavity of the upper shell;
a slot is formed in the left side of the top plate of the upper shell, the slot is vertically aligned with a lower groove formed in the top surface of the left part of the bottom plate of the upper shell, and the door plate is inserted in the slot and the lower groove and covers the feeding hole;
an upper transverse plate of the support frame is positioned right above the upper shell, a telescopic cylinder is fixed on the top surface of the left side of the upper transverse plate of the support frame, a push rod of the telescopic cylinder penetrates through the upper transverse plate of the support frame and is fixed with a lifting plate, a fixing mechanism is fixed on the bottom surface of the lifting plate, the front part and the rear part of the top surface of the door plate are both fixed with holding parts, and the upper parts of the holding parts are fixed on the fixing mechanism;
push-and-pull mechanism is fixed with horizontal curb plate including two collateral branch strut frames that set up around, the middle part of two collateral branch strut frames, and the right side wall of two horizontal curb plates presses the left side wall of two front and back curb plates at last casing, all is equipped with a plurality of direction spheroids on the inside wall of two horizontal curb plates, and the top surface of two collateral branch strut frames is fixed with and pushes up the frame.
The shaping has right spiro union through-hole on the right side of the roof of going up the casing, the connector expert of admitting air has right spiro union through-hole, the left side shaping of the roof of going up the casing has the spiro union through-hole of giving vent to anger, it has the exhaust connector to lead to on the spiro union through-hole of giving vent to anger, it has the circulating pipe to lead to on the exhaust connector, the upper end expert of circulating pipe connects the through-hole that has on the left side wall of direction casing, the direction casing is installed on the top surface of the roof of last casing, the center that the interior cavity of direction casing and the middle part shaping of the roof of last casing led to the groove and communicates with each other, be fixed with circulating motor on the top surface of the roof of direction casing, circulating motor's output shaft stretches into in the direction casing and is fixed with rotatory impeller, rotatory impeller's left side is facing to the through-hole.
The right bottom surface of the top plate of the upper shell is fixed with a lower partition plate, the side walls of the lower partition plate are fixed on the front inner side wall and the rear inner side wall of the upper shell, the bottom surface of the lower partition plate is fixed on the top surface of the bottom plate of the upper shell, a plurality of vent holes are formed in the lower partition plate, and the right bolt connection through hole is located on the right side of the lower partition plate.
And a heating connecting plate is fixed on the bottom surface of the middle part of the top plate of the upper shell, and a plurality of heating rods are fixed on the bottom surface of the heating connecting plate.
The fixing mechanism comprises two connecting blocks, the columns arranged on the top surfaces of the two connecting blocks are fixed on the bottom surface of the lifting plate, two annular bodies are fixed on the bottom surface of each connecting block, and two ends of the top transverse roller of the holding part are inserted in the corresponding two annular bodies.
All the shaping has the slant inner groovy on the inside wall of two horizontal curb plates, the inside wall of slant inner groovy is the arc wall, a plurality of direction spheroid plug bushes are in the slant inner groovy, the slant inner groovy is hugged closely to the spheroidal inside wall of direction, the slant inner groovy is stretched out to the spheroidal partial lateral wall of direction, the left part of slant inner groovy is less than the right part, the top surface of the roof of the frame between two horizontal curb plates is fixed with the slant guide block, the left side wall of the bottom plate of casing is hugged closely to the right side wall of slant guide block, the left part top surface of slant guide block is less than the right part top surface of slant guide block, the slant guide block cooperatees with the slant inner groovy.
And a lifting guide rod is fixed on the top surface of the lifting plate and is inserted and sleeved on the upper transverse plate of the support frame.
And a plurality of sub-exhaust through holes are formed below the door plate.
The main top plate of the upper push frame is positioned right above the top plate of the frame between the two transverse side plates, the top surfaces of the left part and the right part of the top plate of the main top plate are respectively fixed with a vertical connecting plate, the two ends of a transverse guide screw rod are hinged on the two vertical connecting plates through bearings, a push motor is fixed on the left side wall of the vertical connecting plate at the left part, the output shaft of the push motor is a spline shaft, the spline shaft is inserted in a spline hole at the left end of the transverse guide screw rod, a moving block is screwed in the transverse guide screw rod, the bottom surface of the moving block is fixed with a vertical guide rod, the bottom end of the vertical guide rod extends out of a transverse guide through groove in the middle of the main top plate, the bottom end of the vertical guide rod is fixed with a horizontal plate, the top surface of the horizontal plate is fixed with a lifting cylinder, a push rod of the lifting cylinder penetrates through the bottom surface of the horizontal plate and is fixed with an extension plate, and the right end of the extension plate is fixed with a push magnet, the electromagnet plate is pushed to be positioned on the right side of the horizontal plate.
And a lower lifting guide rod is fixed on the top surface of the extension plate and is inserted in the horizontal plate.
The invention has the following outstanding effects: compared with the prior art, it can push the shallow of socks with being equipped with automatically and heat in the inside cavity, simultaneously, can pull out the socks that handle together with the shallow, and is very convenient, and simultaneously, it carries out cycle recycle through the hot steam discharge in the last casing to heat once more through the heating rod, thereby improve thermal utilization ratio greatly, energy-concerving and environment-protective.
Detailed Description
In the embodiment, as shown in fig. 1 to 4, a full-automatic sock setting machine includes a frame 10, an upper housing 11 and a supporting frame 40 are fixed on a top surface of a right side of a top plate of the frame 10, and a push-pull mechanism 50 is disposed on a top surface of a left side of the top plate of the frame 10;
the left side of the upper shell 11 is provided with a feed inlet 111, and the feed inlet 111 is communicated with an inner cavity 112 of the upper shell 11;
a slot 113 is formed on the left side of the top plate of the upper shell 11, the slot 113 is aligned with a lower groove 114 formed on the top surface of the left part of the bottom plate of the upper shell 11 up and down, and the door plate 19 is inserted in the slot 113 and the lower groove 114 and covers the feed port 111;
an upper transverse plate of the support frame 40 is positioned right above the upper shell 11, a telescopic cylinder 41 is fixed on the top surface of the left side of the upper transverse plate of the support frame 40, a push rod of the telescopic cylinder 41 penetrates through the upper transverse plate of the support frame 40 and is fixed with a lifting plate 42, a fixing mechanism 43 is fixed on the bottom surface of the lifting plate 42, a holding part 191 is fixed on the front part and the rear part of the top surface of the door plate 19, and the upper part of the holding part 191 is fixed on the fixing mechanism 43;
the push-pull mechanism 50 comprises two side support frames 51 arranged in the front and back direction, a transverse side plate 52 is fixed in the middle of each of the two side support frames 51, the right side walls of the two transverse side plates 52 are pressed against the left side walls of the front and back side plates of the upper shell 11, a plurality of guide balls 53 are arranged on the inner side walls of the two transverse side plates 52, and an upper pushing frame 60 is fixed on the top surfaces of the two side support frames 51.
Further, a right screw through hole 12 is formed on the right side of the top plate of the upper housing 11, a right screw through hole 12 is connected to the air inlet connector 13, an air outlet screw through hole 14 is formed on the left side of the top plate of the upper housing 11, an air exhaust connector 15 is connected to the air outlet screw through hole 14, a circulating pipe 16 is connected to the air exhaust connector 15, a through hole 171 formed on the left side wall of the guide housing 17 is connected to the upper end of the circulating pipe 16, the guide housing 17 is mounted on the top surface of the top plate of the upper housing 11, the inner cavity of the guide housing 17 is communicated with a central through groove 180 formed in the middle of the top plate of the upper housing 11, a circulating motor 18 is fixed on the top surface of the top plate of the guide housing 17, an output shaft of the circulating motor 18 extends into the guide housing 17 and is fixed with a rotating impeller 181, and the left side of the rotating impeller 181 faces the through hole 171.
Further, a lower partition plate 1 is fixed to the bottom surface of the right portion of the top plate of the upper casing 11, side walls of the lower partition plate 1 are fixed to two inner side walls of the front portion and the rear portion of the upper casing 11, the bottom surface of the lower partition plate 1 is fixed to the top surface of the bottom plate of the upper casing 11, a plurality of vent holes 2 are formed in the lower partition plate 1, and the right screw connection through hole 12 is located on the right side of the lower partition plate 1.
Further, a heating connecting plate 3 is fixed to the bottom surface of the middle portion of the top plate of the upper housing 11, and a plurality of heating rods 4 are fixed to the bottom surface of the heating connecting plate 3.
Further, the fixing mechanism 43 includes two connecting blocks, the top surfaces of the two connecting blocks have columns fixed on the bottom surface of the lifting plate 42, the bottom surface of the connecting block is fixed with two annular bodies 45, and the two ends of the top transverse roller of the holding portion 191 are inserted into the two corresponding annular bodies 45.
Further, slant inner grooves 54 are formed in the inner side walls of the two transverse side plates 52, the inner side walls of the slant inner grooves 54 are arc-shaped wall surfaces, the guide balls 53 are inserted into the slant inner grooves 54, the inner side walls of the guide balls 53 are tightly attached to the slant inner grooves 54, part of the side walls of the guide balls 53 extend out of the slant inner grooves 54, the left portion of the slant inner grooves 54 is lower than the right portion, slant guide blocks 55 are fixed on the top surfaces of the top plates of the rack 10 between the two transverse side plates 52, the right side walls of the slant guide blocks 55 are tightly attached to the left side wall of the bottom plate of the upper shell 11, the top surfaces of the left portions of the slant guide blocks 55 are lower than the top surfaces of the right portions of the slant guide blocks 55, and the slant guide blocks 55 are matched with the slant inner grooves 54.
Further, a lifting guide rod 441 is fixed to the top surface of the lifting plate 42, and the lifting guide rod 441 is inserted into the upper cross plate of the supporting frame 40.
Further, the door panel 19 has a plurality of sub-exhaust through holes 192 formed thereunder.
Further, the main top plate 61 of the upper pushing frame 60 is located right above the top plate of the rack 10 between the two transverse side plates 52, the vertical connecting plates 62 are fixed on the top surfaces of the left and right portions of the top plate of the main top plate 61, both ends of the transverse guide screw 63 are hinged to the two vertical connecting plates 62 through bearings, the pushing motor 64 is fixed on the left side wall of the vertical connecting plate 62 at the left portion, the output shaft of the pushing motor 64 is a spline shaft, the spline shaft is inserted and sleeved in a spline hole formed at the left end of the transverse guide screw 63, the moving block 65 is screwed in the transverse guide screw 63, the vertical guide rod 66 is fixed on the bottom surface of the moving block 65, the transverse guide through groove 611 formed at the middle portion of the main top plate 61 is extended from the bottom end of the vertical guide rod 66, the horizontal plate 67 is fixed on the bottom end of the vertical guide rod 66, the lifting cylinder 68 is fixed on the top surface of the horizontal plate 67, the push rod of the lifting cylinder 68 passes through the bottom surface of the horizontal plate 67 and is fixed with the extension plate 69, a push electromagnet plate 691 is fixed to the right end of the extension plate 69, and the push electromagnet plate 691 is positioned on the right side of the horizontal plate 67. The bottom surface of the moving block 65 is fixed with the self-lubricating layer 7, and the bottom surface of the self-lubricating layer 7 is tightly attached to the top surface of the main top plate 61.
Further, a lower elevation guide rod 692 is fixed to a top surface of the extension plate 69, and the lower elevation guide rod 692 is inserted into the horizontal plate 67.
Further, the heating connection plate 3 includes a plurality of transverse plates 31 and a plurality of longitudinal plates 32, the longitudinal plates 32 are fixed to the bottom surface of the top plate of the upper housing 11, the transverse plates 31 are fixed to the bottom surfaces of all the longitudinal plates 32, and the heating rods 4 are fixed to the bottom surfaces of the longitudinal plates 32.
A lower mounting seat 179 is fixed on the bottom surface of the guide housing 17, the lower mounting seat 179 is fixed on the top surface of the top plate of the upper housing 11, the inner cavity of the lower mounting seat 179 is communicated with the inner cavity of the guide housing 17, and the inner cavity of the lower mounting seat 179 is communicated with the central through groove 180.
The upper part of the right side of the door panel 19 is provided with an upper baffle 9, and the front side wall and the rear side wall of the upper baffle 9 are fixed on the front inner side wall and the rear inner side wall of the upper shell 11 and are positioned right below the air outlet screw thread through hole 14.
In the use of the present embodiment, the cart containing the socks to be shaped is placed between the two lateral side plates 52, part of the side wall of the guiding ball 53 extends out of the inclined inner groove 54 and approaches to the two side plates of the cart to be shaped, so as to guide the cart, then the pushing rod of the lifting cylinder 68 pushes the pushing electromagnetic steel plate 691 to descend and face the left side plate of the cart, then the pushing motor 64 operates to rotate the lateral guiding screw 63, so as to move the moving block 65 to the right, so as to move the pushing electromagnetic steel plate 691 to the right, the pushing electromagnetic steel plate 691 is opened to adsorb the left side plate of the cart to move the cart to the right, so as to push the cart into the inner cavity 112 in the upper housing 11, then the pushing electromagnetic steel plate 691 stops operating, and through the operation of the pushing motor 64, the lateral guiding screw 63 rotates, so as to move the moving block 65 to the left, the upper shell 11 is moved out, and then the door plate 19 is pushed by the push rod of the telescopic cylinder 41 to descend, so that the door plate 19 is inserted into the slot 113 and the lower slot 114 and covers the feeding hole 111;
then, the high temperature steam or hot gas is introduced into the steam exhaust pipe connected to the air inlet connector 13 to shape the socks in the internal cavity 112, wherein the steam is uniformly distributed and dispersed through the vent holes 2 on the lower partition board 1 to shape and dry, during drying, the rotating impeller 181 is rotated by the operation of the circulating motor 18, so that the dried steam of the socks enters the circulating pipe 16 from the exhaust connector 15, then enters the guide shell 17, and is blown onto the heating rod 4 through the central through groove 180, the steam is heated again by the heating rod 4 to shape and dry the socks, the steam is recycled, the utilization rate of heat is greatly improved, the heating and shaping effects are good, when the air pressure in the internal cavity 112 is higher, the steam is discharged from the plurality of branch exhaust through holes 192 below the door panel 19 to realize decompression, and the required delivery amount of the high temperature steam can be greatly reduced, and the steam with the waste heat is reheated, so that the power consumption is low, the heating is rapid, the shaping and drying effects are good, the efficiency is high, the heat utilization rate is high, and the energy conservation and environmental protection are realized.
After accomplishing the design, promote through telescopic cylinder 41's push rod for door plant 19 rises, then, through the operation of push motor 64, makes push electromagnet board 691 stretch into last casing 11 in, and opens push electromagnet board 691, thereby adsorbs the shallow, then, operates through push motor 64. The electromagnetic steel plate 691 is pushed to move leftwards, so that the cart is pulled out, the automation degree is high, and the effect is good.
Meanwhile, in this embodiment, a top plate of the upper housing 11 is further provided with a temperature sensor, a pressure sensor and the like, which can monitor the temperature and the pressure inside the upper housing 11, the temperature sensor, the pressure sensor, the heating rod 4, the pushing electromagnet plate 691, the pushing motor 64 and the circulating motor 18 are electrically connected with a control host through connecting wires, and are controlled by the control host, the telescopic cylinder 41 and the lifting cylinder 68 are both communicated with a control valve through connecting air pipes, the control valve is communicated with an air pump through connecting air pipes, and the air pump and the control valve are both electrically connected with the control host;
the driving electromagnet plate 691, the control main unit, the temperature sensor, the pressure sensor, the heating rod 4, the air pump, the control valve, the driving motor 64, and the circulating motor 18 are commonly known devices, and are not described in detail, and the control main unit, the air pump, the control valve, the temperature sensor, and the pressure sensor are not shown in the drawings.
Finally, the above embodiments are only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that all equivalent technical solutions also belong to the scope of the present invention, and the scope of the present invention should be defined by the claims.