CN111409180A - Intelligent release agent spraying equipment for sleeper mold - Google Patents
Intelligent release agent spraying equipment for sleeper mold Download PDFInfo
- Publication number
- CN111409180A CN111409180A CN202010301824.8A CN202010301824A CN111409180A CN 111409180 A CN111409180 A CN 111409180A CN 202010301824 A CN202010301824 A CN 202010301824A CN 111409180 A CN111409180 A CN 111409180A
- Authority
- CN
- China
- Prior art keywords
- transverse moving
- release agent
- mold
- sleeper
- moving guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241001669679 Eleotris Species 0.000 title claims abstract description 35
- 238000005507 spraying Methods 0.000 title claims abstract description 26
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 239000006082 mold release agent Substances 0.000 claims description 5
- 238000011179 visual inspection Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Spray Control Apparatus (AREA)
Abstract
The application discloses equipment for intelligently spraying a release agent on a sleeper mold, which comprises a mold conveying line for conveying the sleeper mold, wherein two transverse moving guide rails are arranged on the left side and the right side above the mold in parallel; each transverse moving guide rail is provided with a transverse moving block which can move along the transverse moving guide rail; one side of each transverse moving guide rail is provided with a rack in parallel, a motor is fixed on the transverse moving block, and the motor is meshed with the racks through a gear; a cross beam is fixed between the transverse moving blocks on the two transverse moving guide rails; the beam is provided with a pressure container for storing a release agent; the crossbeam is provided with a lifting cylinder, a lifting seat plate is arranged on a piston rod at the bottom of the lifting cylinder, and the bottom of the lifting seat plate is provided with an atomizing nozzle which is communicated with a pressure container.
Description
Technical Field
The application relates to the technical field of sleeper production, in particular to intelligent release agent spraying equipment for sleeper molds.
Background
A sleeper belongs to a railway fitting, and is used for supporting a steel rail, maintaining the gauge of the two steel rails and uniformly transmitting load, transverse force and longitudinal horizontal force transmitted by the steel rail to a track bed. At present, the concrete sleeper is widely applied to railway construction due to the advantages of good smoothness, high stability, less maintenance, low cost and the like.
In the production process of the concrete sleeper, the sleeper mould is circularly operated, and before concrete stirred by the mixer is poured to the mould, the mould is thoroughly cleaned at each time and then is sprayed with a mold release agent, so that the sleeper is smoothly demoulded, damage is avoided, and the appearance quality is ensured.
The spraying form of present sleeper mould is mostly manual spray gun spraying release agent with, and the spraying is efficient, and the coating is inhomogeneous, endangers operating personnel health, more is unfavorable for the automated production of sleeper.
Disclosure of Invention
The invention aims to provide equipment for intelligently spraying a release agent on a sleeper mold.
The purpose of the invention is realized by the following ways:
the intelligent spraying release agent equipment for the sleeper mold comprises a mold conveying line for conveying the sleeper mold, wherein two transverse moving guide rails are arranged on the left side and the right side above the sleeper mold in parallel;
each transverse moving guide rail is provided with a transverse moving block which can move along the transverse moving guide rail; one side of each transverse moving guide rail is provided with a rack in parallel, a motor is fixed on the transverse moving block, and the motor is meshed with the racks through a gear;
a cross beam is fixed between the transverse moving blocks on the two transverse moving guide rails; the beam is provided with a pressure container for storing a release agent; the crossbeam is provided with a lifting cylinder, a lifting seat plate is arranged on a piston rod at the bottom of the lifting cylinder, and the bottom of the lifting seat plate is provided with an atomizing nozzle which is communicated with a pressure container.
Furthermore, a longitudinal limiting guide rail is arranged between the lifting seat plate and the cross beam.
Furthermore, the two atomizing spray heads are symmetrically arranged below the lifting seat plate.
Furthermore, a visual detection device is arranged below the lifting seat plate.
Further, an air pump is connected to the pressure container.
Compared with the prior art, the invention has the following advantages:
the spraying of the release agent can be realized in a full-automatic manner, and the method is suitable for a full-automatic sleeper production line.
Drawings
FIG. 1 is a perspective view of an intelligent release agent spraying device for sleeper molds;
FIG. 2 is a top view of the intelligent sleeper mold release agent spraying device;
FIG. 3 is a front view of the intelligent release agent spraying device for the sleeper mold;
fig. 4 is a side view of the sleeper mold intelligent spray release agent device.
Detailed Description
The present invention will be described in more detail with reference to examples.
The intelligent sleeper mold release agent spraying equipment shown in fig. 1-4 comprises a mold transport line 1 for transporting a sleeper mold 2, wherein two transverse moving guide rails 4 are arranged on the left side and the right side above the sleeper mold 2 in parallel; the translation guide is mounted on the carriage 5. Each transverse moving guide rail 4 is provided with a transverse moving block capable of moving along the transverse moving guide rail, one side of each transverse moving guide rail 4 is provided with a rack 6 in parallel, a motor 5 is fixed on each transverse moving block, and the motor 5 is meshed with the rack 6 through a gear to realize the movement of the transverse moving block along the guide rail.
A cross beam is fixed between the transverse moving blocks on the two transverse moving guide rails 4; the beam is provided with a pressure vessel 11 for storing the release agent, which is connected with an air pump, which is not shown in the figure. A lifting cylinder 7 is arranged on the beam, and a lifting seat plate 9 is arranged on a piston rod at the bottom of the lifting cylinder 7. A longitudinal limiting guide rail 8 is arranged between the lifting seat plate 9 and the cross beam to prevent the lifting seat plate 9 from shaking and shifting. The bottom of the lifting seat plate 9 is provided with 2 symmetrically arranged atomizing nozzles 10, and the atomizing nozzles 10 are communicated with a pressure container. The two atomizing nozzles 10 are respectively used for spraying operation of two sleeper forming positions in the sleeper mould.
A visual inspection device 12 is provided below the lift seat plate 6. The visual inspection device 12 directs the atomizing nozzle to spray by taking an image of the mold. The visual detection device, the atomizing nozzle, the lifting cylinder and the two motors are connected with the industrial personal computer, and the industrial personal computer automatically carries out spraying operation according to a set program.
The working process specifically comprises the following steps:
when the sleeper mould is sent to the spraying station, the lifting cylinder is started to drive the atomizing nozzle to move downwards. And when the atomizing nozzle reaches the preset height, the lifting cylinder brakes. And starting the spraying system, and fully mixing the release agent with high-pressure air in the pressure container, atomizing and then spraying out from the atomizing nozzle. And simultaneously, the transverse moving motor is started, and the visual system guides the atomizing nozzle to movably spray the release agent. And after the spraying is finished, stopping the transverse moving, and closing the atomizing nozzle system. The lifting cylinder is started to drive the atomizing nozzle to move up to the transverse moving height. The traversing motor is started to drive the atomizing nozzle to traverse to the next position. The lifting cylinder drives the atomizing nozzle to move downwards again, and the stripping agent is sprayed on the atomizing nozzle. And after the release agent is sprayed on all the positions in sequence according to the actions, the spraying system is closed. The transverse moving motor and the lifting cylinder drive the atomizing nozzle to return to the initial position. And the die conveying line conveys the sprayed sleeper die to the next station.
The above examples are only described to help understand the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (5)
1. The intelligent spraying release agent equipment for the sleeper mold comprises a mold conveying line for conveying the sleeper mold, and is characterized in that two transverse moving guide rails are arranged on the left side and the right side above the mold in parallel;
each transverse moving guide rail is provided with a transverse moving block which can move along the transverse moving guide rail; one side of each transverse moving guide rail is provided with a rack in parallel, a motor is fixed on the transverse moving block, and the motor is meshed with the racks through a gear;
a cross beam is fixed between the transverse moving blocks on the two transverse moving guide rails; the beam is provided with a pressure container for storing a release agent; the crossbeam is provided with a lifting cylinder, a lifting seat plate is arranged on a piston rod at the bottom of the lifting cylinder, and the bottom of the lifting seat plate is provided with an atomizing nozzle which is communicated with a pressure container.
2. An intelligent sleeper mold release agent spraying device as defined in claim 1, wherein longitudinal limit rails are provided between the lifting seat plate and the cross beam.
3. The sleeper mold intelligent mold release agent spraying device as claimed in claim 1, wherein the two atomizing nozzles are symmetrically arranged below the lifting seat plate.
4. The sleeper mold intelligent spraying release agent device as defined in claim 1, wherein a visual inspection device is arranged below the lifting seat plate.
5. An intelligent sleeper mold spraying release agent apparatus as claimed in claim 1 wherein said pressure vessel is connected to an air pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301824.8A CN111409180A (en) | 2020-04-16 | 2020-04-16 | Intelligent release agent spraying equipment for sleeper mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301824.8A CN111409180A (en) | 2020-04-16 | 2020-04-16 | Intelligent release agent spraying equipment for sleeper mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111409180A true CN111409180A (en) | 2020-07-14 |
Family
ID=71488335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010301824.8A Pending CN111409180A (en) | 2020-04-16 | 2020-04-16 | Intelligent release agent spraying equipment for sleeper mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111409180A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112547431A (en) * | 2020-12-28 | 2021-03-26 | 湖南佳林智能装备有限公司 | Automatic paint dripping device |
| CN112588476A (en) * | 2020-11-04 | 2021-04-02 | 九江昌顺新材料有限公司 | Be used for production of reflection of light strip to use high reflectivity powder spraying device |
-
2020
- 2020-04-16 CN CN202010301824.8A patent/CN111409180A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112588476A (en) * | 2020-11-04 | 2021-04-02 | 九江昌顺新材料有限公司 | Be used for production of reflection of light strip to use high reflectivity powder spraying device |
| CN112547431A (en) * | 2020-12-28 | 2021-03-26 | 湖南佳林智能装备有限公司 | Automatic paint dripping device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200714 |