CN111406298B

CN111406298B - Capacitor automatic production control system and production method

Info

Publication number: CN111406298B
Application number: CN202080000152.5A
Authority: CN
Inventors: 眭柏林; 邓从敏
Original assignee: Chengjie Intelligent Equipment Dongguan Co ltd
Current assignee: Chengjie Intelligent Equipment Dongguan Co ltd
Priority date: 2020-02-21
Filing date: 2020-02-21
Publication date: 2022-04-19
Anticipated expiration: 2040-02-21
Also published as: KR102358057B1; CN111406298A; WO2021163995A1; KR20210107527A

Abstract

The embodiment of the invention discloses a capacitor automatic production control system and a production method. The system is applied to capacitor production equipment and comprises: the glue penetration control module is used for acquiring glue penetration parameters, receiving glue penetration state data sent by the glue penetration device and displaying the glue penetration parameters and the glue penetration state data; the impregnation control module is used for acquiring impregnation parameters, receiving impregnation state data sent by the impregnation device and displaying the impregnation parameters and the impregnation state data; the packaging control module is used for acquiring the packaging parameters, receiving the packaging state data sent by the packaging device and displaying the packaging parameters and the packaging state data; and the main control module is used for determining a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter, and controlling the glue penetration device, the impregnation device and the packaging device to perform automatic glue penetration, impregnation, packaging and staged quality detection according to the production control instruction. Therefore, the invention realizes the full-automatic production of the whole production flow, improves the production efficiency and reduces the production cost.

Description

Capacitor automatic production control system and production method

Technical Field

The invention relates to the technical field of automatic control systems, in particular to a capacitor automatic production control system and a production method.

Background

When the capacitor is manufactured, the processes of glue penetration, impregnation, shell packaging and the like need to be carried out, but in the existing capacitor processing, the whole production flow is far away from the full-automatic production, the processes of glue penetration, impregnation, shell packaging and the like need manual intervention, and the production efficiency is seriously influenced. Therefore, it is important to provide an automatic capacitor production control system.

Disclosure of Invention

Therefore, in order to solve the above problems, it is necessary to provide a capacitor automatic production control system and a production method thereof, which are used for solving the technical problem that the whole production process is far from the full-automatic production in the prior art.

In a first aspect, the present invention provides an automatic production control system for a capacitor, which is applied to capacitor production equipment, wherein the capacitor production equipment includes a glue penetrating device for disposing glue particles on a core package, an impregnation device for receiving the core package disposed with the glue particles on the glue penetrating device and performing impregnation operation, and an encapsulation device for receiving the core package impregnated by the impregnation device and encapsulating the core package with a housing, and the automatic production control system for the capacitor includes:

the glue penetration control module is used for acquiring glue penetration parameters, receiving glue penetration state data sent by the glue penetration device and displaying the glue penetration parameters and the glue penetration state data;

the impregnation control module is used for acquiring impregnation parameters, receiving impregnation state data sent by the impregnation device and displaying the impregnation parameters and the impregnation state data;

the packaging control module is used for acquiring packaging parameters, receiving packaging state data sent by the packaging device and displaying the packaging parameters and the packaging state data;

and the main control module is used for determining a production control instruction according to the glue penetrating parameter, the impregnation parameter and the packaging parameter, and controlling the glue penetrating device, the impregnation device and the packaging device to perform automatic glue penetrating, impregnation, packaging and staged quality detection according to the production control instruction.

In a second aspect, the invention further provides an automatic production method of a capacitor, which is applied to capacitor production equipment, wherein the capacitor production equipment comprises a glue penetrating device for arranging the colloidal particles on the core package, an impregnation device for receiving the core package provided with the colloidal particles on the glue penetrating device and carrying out impregnation operation, and an encapsulation device for receiving the core package impregnated by the impregnation device and encapsulating the core package with the shell, and the capacitor production equipment is provided with the automatic production control system of any one of the first aspect;

the method comprises the following steps:

acquiring a glue penetration parameter, an impregnation parameter and a packaging parameter;

determining a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter, wherein the production control instruction comprises: a glue penetration production control instruction, an impregnation production control instruction and a packaging production control instruction;

according to wear to glue production control command control wear the mucilage binding and treat and wear the micelle, wait to wear to glue the core package and carry out the guide pin in proper order and wear to glue and quality testing, obtain detecting and wear gluey core package, it includes to detect to wear gluey core package: the qualified glue core package and the unqualified glue core package are transmitted to the impregnation device;

controlling the impregnation device to sequentially perform impregnation and quality detection on the qualified impregnated core package according to the impregnation production control instruction to obtain a detected impregnated core package, wherein the detected impregnated core package comprises: the qualified impregnation adhesive core package and the unqualified impregnation adhesive core package are transmitted to the packaging device;

and controlling the packaging device to sequentially perform shell entering assembly and quality detection on the qualified impregnated through-glue core package and the qualified aluminum shell according to the packaging production control instruction to obtain a detected capacitor, wherein the detected capacitor comprises a qualified capacitor and an unqualified capacitor.

In an embodiment, the controlling, according to the glue-threading production control instruction, the glue-threading device to sequentially perform needle guide glue threading and quality detection on a to-be-glued glue particle and a to-be-glued core package to obtain a detected glue-threaded core package includes:

controlling the glue penetrating device to penetrate the guide pin of the core package to be penetrated into the glue particles to be penetrated according to the glue penetrating production control instruction to obtain the core package to be treated;

controlling the glue penetrating device to carry out core package pin drawing on the to-be-processed glue penetrating core package according to the glue penetrating production control instruction to obtain a to-be-detected glue penetrating core package;

controlling the glue penetrating device to carry out quality detection on the to-be-detected glue penetrating core package according to the glue penetrating production control instruction to obtain a detected glue penetrating core package;

the method comprises the following steps of controlling an impregnation device to sequentially perform impregnation and quality detection on the qualified impregnated core package according to the impregnation production control instruction to obtain a detected impregnated core package, and comprises the following steps:

controlling the impregnation device to perform vacuum impregnation on the qualified penetrated core package according to the impregnation production control instruction to obtain an impregnated penetrated core package to be subjected to liquid removal;

controlling the impregnation device to carry out core packet liquid removal on the impregnation penetrated glue core packet to be subjected to liquid removal according to the impregnation production control instruction to obtain an impregnation penetrated glue core packet to be detected;

controlling the impregnation device to carry out quality detection on the to-be-detected impregnated perforated rubber core package according to the impregnation production control instruction to obtain a detected impregnated perforated rubber core package;

the according to encapsulation production control command control packaging device will qualified contain including soaking and wear gluey core package, qualified aluminium shell go on in proper order to go into shell assemblage and quality testing, obtain detecting capacitor, include:

controlling the packaging device to assemble the qualified impregnated through-glue core into the qualified aluminum shell according to the packaging production control instruction to obtain a capacitor to be processed;

controlling the packaging device to sequentially seal and gird the capacitor to be processed according to the packaging production control instruction to obtain the capacitor to be detected;

and controlling the packaging device to carry out quality detection on the capacitor to be detected according to the packaging production control instruction to obtain the detected capacitor.

In one embodiment, before the controlling, according to the glue-threading control instruction, the glue-threading device to sequentially perform guide pin glue-threading and quality detection on the to-be-glue-threaded glue particles and the to-be-glue-threaded core packet, the method further includes:

placing the colloidal particles on the glue penetrating device;

controlling the glue penetrating device to sequentially select holes and adjust angles of the colloidal particles according to the glue penetrating production control instruction to obtain the colloidal particles to be penetrated;

placing a core on the glue applicator;

controlling the glue penetrating device to perform guide pin shaping on the core package according to the glue penetrating production control instruction to obtain the core package to be penetrated;

before the encapsulation device is controlled according to the encapsulation production control instruction to carry out shell assembly and quality detection on the qualified impregnated through-glue core package and the qualified aluminum shell in sequence, the method further comprises the following steps:

placing an aluminum case on the packaging device;

and controlling the packaging device to carry out quality detection on the aluminum shell according to the packaging production control instruction to obtain the qualified aluminum shell.

In summary, the automatic production control system for the capacitor of the present invention is applied to the capacitor production equipment, the glue penetration control module obtains the glue penetration parameter, the impregnation control module obtains the impregnation parameter, and the encapsulation control module obtains the encapsulation parameter, the main control module determines the production control instruction according to the glue penetration parameter, the impregnation parameter, and the encapsulation parameter, and controls the glue penetration device, the impregnation device, and the encapsulation device according to the production control instruction to perform automatic glue penetration, impregnation, encapsulation, and staged quality detection, and the processes of glue penetration, impregnation, and encapsulation with the housing do not require manual intervention, thereby realizing full-automatic production of the whole production flow, improving the production efficiency, and reducing the production cost. Therefore, the invention realizes the full-automatic production of the whole production flow, improves the production efficiency and reduces the production cost.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Wherein:

FIG. 1 is a block diagram showing an embodiment of an automated production control system for capacitors;

FIG. 2 is a schematic structural view of a capacitor production apparatus in one embodiment;

FIG. 3 is a flow chart of a method for automatically manufacturing a capacitor according to an embodiment;

FIG. 4 is a detailed flow chart of the method for automatically producing the capacitor of FIG. 3;

FIG. 5 is a flowchart illustrating an automated method for manufacturing a capacitor according to another embodiment.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to fig. 2, in an embodiment, an automatic production control system for a capacitor is provided, which is applied to a capacitor production apparatus, where the capacitor production apparatus includes a glue penetrating device 21 for disposing glue particles on a core package, an impregnation device 22 for receiving the core package disposed with the glue particles on the glue penetrating device 21 and performing impregnation operation, and an encapsulation device 23 for receiving the core package impregnated by the impregnation device 22 and encapsulating the core package with a housing, and includes:

the glue penetration control module 11 is configured to acquire a glue penetration parameter, receive the glue penetration state data sent by the glue penetration device 21, and display the glue penetration parameter and the glue penetration state data;

the impregnation control module 12 is configured to obtain an impregnation parameter, receive impregnation status data sent by the impregnation device 22, and display the impregnation parameter and the impregnation status data;

the encapsulation control module 13 is configured to obtain encapsulation parameters, receive encapsulation status data sent by the encapsulation device 23, and display the encapsulation parameters and the encapsulation status data;

the main control module 10 is configured to determine a production control instruction according to the glue penetration parameter, the impregnation parameter, and the encapsulation parameter, and control the glue penetration device 21, the impregnation device 22, and the encapsulation device 23 according to the production control instruction to perform automatic glue penetration, impregnation, encapsulation, and staged quality detection.

The capacitor automatic production control system of this embodiment is applied to capacitor production equipment, acquire the rubber threading parameter through rubber threading control module 11, the impregnation control module 12 acquires the impregnation parameter, encapsulation control module 13 acquires the encapsulation parameter, main control module 10 determines the production control instruction according to the rubber threading parameter, the impregnation parameter, the encapsulation parameter, control rubber threading device 21 according to the production control instruction, contain and soak device 22 and packaging device 23 and carry out automatic rubber threading, contain and soak, encapsulation and stage quality detection, rubber threading, contain and soak and do not need the manual intervention with processes such as casing encapsulation, thereby whole production flow full automated production has been realized, the production efficiency is improved, and the production cost is reduced.

The glue penetrating device 21 comprises a glue penetrating controller, the glue penetrating controller is in communication connection with the capacitor automatic production control system, and the glue penetrating controller receives the production control instruction, controls the work of the glue penetrating device 21 and sends glue penetrating state data. For example, the glue penetration controller controls the movement of a main motor of the glue penetration device 21, and the movement of the main motor drives the mechanical components of the glue penetration device 21 to interlock. The glue penetration controller may be a PLC selected from the prior art, and is not specifically limited by the examples herein.

The impregnation device 22 includes an impregnation controller, which is connected to the capacitor automated production control system in a communication manner, and receives the production control command, controls the operation of the impregnation device 22, and sends impregnation status data through the impregnation controller. For example, the impregnation controller controls an electromagnetic valve of the impregnation device 22, and controls an operation of a cylinder and/or a logic valve of the impregnation device 22 through the electromagnetic valve. The impregnation controller may be a PLC (programmable logic controller) selected from conventional ones, and is not specifically limited by way of example.

The packaging device 23 includes a packaging controller, which is in communication connection with the capacitor automated production control system, and receives the production control command, controls the operation of the packaging device 23, and sends packaging status data. For example, the encapsulation controller controls the aluminum shell feeding motor and the shell entering assembly motor to move sequentially through the relay, the optical fiber amplifier and the electromagnet of the encapsulation device 23, and the encapsulation device 23 achieves that the qualified impregnated through-glue core is inserted into the shell entering assembly to the qualified aluminum shell through the movement of the feeding motor and the motion of the shell entering assembly motor, so as to obtain the capacitor to be processed. The package controller may be selected from the prior art PLC, which is not specifically limited by way of example.

In one embodiment, the capacitor automated production control system is provided in a main controller. The main controller may be a PLC, or may also be a PC (personal computer), a server, or an industrial personal computer, which is not specifically limited herein.

The obtained glue penetration parameter can be input by a user or stored in the system; the obtained impregnation parameter may be input by a user, or may be an impregnation parameter stored in the system; the obtained package parameters may be input by a user or may be package parameters stored in the system.

The glue penetration parameters comprise: the method includes selecting a hole control parameter, adjusting an angle control parameter, shaping a guide pin, gluing a guide pin, pulling a core package pin, and detecting a gluing amount, which is not specifically limited herein. The optional hole control parameter is used for wearing mucilage binding device 21 and selects the micelle in suitable aperture according to the model of condenser, angle adjustment control parameter is used for wearing the angle of mucilage binding device 21 adjustment micelle, guide pin plastic control parameter is used for wearing mucilage binding device 21 and carries out the plastic to the guide pin of core package, the guide pin is worn to glue control parameter and is used for wearing mucilage binding device 21 and will wait to wear the guide pin of gluing the core package and penetrate and wait to wear the micelle of gluing, core package draws foot control parameter is used for wearing mucilage binding device 21 and treats to handle and wears the gluey core package and carry out the core package and draw the foot, it is used for gluing device 21 and treats to detect and wear gluey core package and carry out quality testing to wear gluey volume detection control parameter.

The impregnation parameters comprise: impregnation control parameters and impregnation quality detection control parameters; the impregnation control parameter is used for the impregnation device 22 to perform vacuum impregnation on the qualified impregnated core package, and the impregnation quality detection control parameter is used for the impregnation device 22 to perform quality detection on the impregnated core package to be detected. The impregnation control parameters include impregnation times, liquid return time, vacuum time, and pressurization time, which are not specifically limited by the examples herein.

The packaging parameters include: the packaging device comprises a shell assembling control parameter, a sealing control parameter, a girdling control parameter, a packaging quality detection parameter and an aluminum shell quality detection control parameter, wherein the shell assembling control parameter is used for the packaging device 23 to assemble a qualified impregnated through-glue core into a qualified aluminum shell, the sealing control parameter is used for the packaging device 23 to seal a capacitor to be processed, the girdling control parameter is used for the packaging device 23 to girdle the capacitor to be processed, the packaging quality detection parameter is used for the packaging device 23 to perform quality detection on the capacitor to be detected, and the aluminum shell quality detection control parameter is used for the packaging device 23 to perform quality detection on the capacitor to be detected. The shell entering assembly control parameters include start-stop angle setting parameters and assembly preset parameters, which are not specifically limited in this example.

The start-stop angle setting parameters comprise at least one of a glue cover detection photoelectric start-stop angle, a blocking prime cylinder start-stop angle, a first guide pin detection start-stop angle, a stitch pulling cylinder action start-stop angle, a glue cover withdrawing cylinder action start-stop angle, a second guide pin detection start-stop angle, an aluminum blocking shell electromagnet start-stop angle, an aluminum shell detection start-stop angle, an assembly failure detection start-stop angle, a stop position start-stop angle, a waist sealing servo start-stop angle, a glue cover beam start-stop angle, a bare product failure material returning start-stop angle, a material moving motor angle start-stop angle, a reverse aluminum shell detection angle start-stop angle and a withdrawing prime cylinder angle start-stop angle, and the examples are not limited specifically. The start-stop angle includes two values, a start angle and a stop angle. In the package control module 13, angle reading, initial angle modification, and angle saving operations may be performed on the package parameters.

The assembling preset parameters comprise: the number of batches is preset, the number of sealing needles is preset, the number of defective boxes is preset, the main motor is fast, the main motor is slow, and the number of turns of the sealing motor is preset. The fast speed of the main motor means the preset speed of the main motor of the packaging device 23. The slow speed of the main motor means the preset inching speed of the main motor of the packaging device 23.

The package status data includes: current start-stop angle, batch count, seal pin count, bad box count, main motor current speed, seal motor current speed.

The preset number of batches is the preset number of production required by the batch, and when the number of the batch count is the same as the number of the preset number of batches, the main control module 10 sends a production control instruction to control the adhesive penetrating device 21, the impregnation device 22 and the packaging device 23 to stop working at the same time and sends an alarm signal; the alarm signal may be at least one of the sound signal and/or the optical signal alarm sent by the capacitor production equipment controlled by the main control module 10, and the alarm signal may also be at least one of the alarm short message sent by the main control module 10, the alarm call dialed, and the alarm notification information sent by the capacitor automatic production control system.

The preset number of the sealing needles is the preset number required for producing the sealing needles, and when the number of the sealing needles is the same as the preset number of the sealing needles, the main control module 10 sends a production control instruction to control the adhesive penetrating device 21, the impregnation device 22 and the packaging device 23 to stop working at the same time and sends an alarm signal; the alarm signal may be at least one of the sound signal and/or the optical signal alarm sent by the capacitor production equipment controlled by the main control module 10, and the alarm signal may also be at least one of the alarm short message sent by the main control module 10, the alarm call dialed, and the alarm notification information sent by the capacitor automatic production control system.

The preset number of the defective boxes is the number of the defective capacitors when the preset number of the defective boxes is full, and when the number of the defective boxes is the same as the preset number of the defective boxes, the main control module 10 sends a production control instruction to control the adhesive penetrating device 21, the impregnation device 22 and the packaging device 23 to stop working at the same time and sends an alarm signal; the alarm signal may be at least one of the sound signal and/or the optical signal alarm sent by the capacitor production equipment controlled by the main control module 10, and the alarm signal may also be at least one of the alarm short message sent by the main control module 10, the alarm call dialed, and the alarm notification information sent by the capacitor automatic production control system.

In an embodiment, the main control module 10 is further configured to obtain a start flow request, start the automatic capacitor production control system according to the start flow request, send the production control command to control the glue penetrating device 21, the impregnation device 22, and the encapsulation device 23 to perform automatic glue penetrating, impregnation, encapsulation, and staged quality detection, obtain a stop flow request, and send the production control command according to the stop flow request to control the glue penetrating device 21, the impregnation device 22, and the encapsulation device 23 to stop working at the same time. Through the one-button starting or stopping process, the user operation is simplified, and the user experience of the capacitor automatic production control system is improved.

In one embodiment, the capacitor automated production control system further comprises an I/O module 14;

the I/O module 14 is configured to receive an input/output signal of a controller of the capacitor production equipment, obtain an I/O display request, and display the input/output signal according to the I/O display request. The working state of the controller of the capacitor production equipment can be known by displaying the input and output signals, so that the debugging and the maintenance of the equipment are facilitated.

The controller of the capacitor production equipment may include a glue penetration controller, an impregnation controller, and a package controller, and may further include a state monitoring controller for monitoring the working state of the capacitor production equipment, which is not specifically limited herein. The controller of the capacitor production apparatus may select a PLC from the prior art, and is not specifically limited by way of example.

The input and output signals include: the method includes at least one of a phase a, a phase B, a phase Z, a front guide pin detection optical fiber, a rear guide pin detection optical fiber, a flat feeding reverse aluminum shell detection, a flat feeding prime element detection optical fiber, a glue cover detection photoelectric detection, an assembly defect detection, a glue cover protrusion detection, and an aluminum shell mounting front detection, which is not specifically limited in this example.

In one embodiment, the capacitor automatic production control system further includes a production progress display module 15;

the production progress display module 15 is configured to display the packaging parameters and the impregnation status data, where the displayed packaging parameters include a current angle, a production speed, a good product count, and a defective product count, and the displayed impregnation status data include pressure release current status data, liquid return current status data, liquid feeding current status data, vacuum pumping current status data, ascending and buckling current status data, vacuum maintaining current status data, pressure release current status data, pressure applying maintaining current status data, pressure release current status data, tripping current status data, descending current status data, impregnation completion current status data, and cylinder opening current status data;

the production progress display module 15 is further configured to obtain a good product clearing data request, clear the good product count according to the good product clearing data request, obtain a defective product clearing data request, and clear the defective product count according to the defective product clearing data request. The production progress display module 15 can enable a user to visually know the packaging parameters and the impregnation state data, so that the arrangement of production by the user is facilitated, and the user experience is improved.

In one embodiment, the capacitor automated production control system further comprises an alarm module 16;

the alarm module 16 is used for acquiring an alarm display request, displaying current alarm information according to the alarm display request, identifying an alarm position corresponding to the current alarm information by adopting a fault on a top view of the capacitor production equipment, acquiring a historical alarm query request, displaying historical alarm information according to the historical alarm query request, and identifying an alarm position corresponding to the historical alarm information by adopting a fault on the top view of the capacitor production equipment. The current alarm information, the alarm position corresponding to the current alarm information, the historical alarm information and the alarm position corresponding to the historical alarm information can be visually determined through the alarm module 16, so that the problem of quick positioning of a user is solved, the maintenance and debugging efficiency of the user is improved, and the user experience is further improved.

The fault indicator may be a red light, which is not specifically limited by this example.

In one embodiment, the capacitor automated production control system further comprises a manual control module 17;

the manual control module 17 is configured to obtain a manual control request, and control the capacitor production equipment to operate according to the manual control request, where the manual control request includes: the system comprises a manual vacuumizing request, a manual pressurizing request, a manual liquid storage tank liquid pumping request, a manual pressure releasing request, a manual pressurizing lock catch request, a manual inner cylinder liquid supplementing request, a manual cylinder opening request, a manual inner cylinder liquid returning request, a manual original point entering and exiting request, a manual inner cylinder lifting request and a manual inner cylinder lowering request;

when the pressurizing lock catch is not reset, the user can not input any request of the manual cylinder opening request, the manual origin entering and exiting request and the manual pressurizing request; when the impregnation feeding motor is abnormally positioned or the impregnation discharging motor is abnormally positioned and the pressurizing lock catch returns, the user can input the manual in-and-out original point request; and when the impregnation cylinder is not closed or the vacuum in the impregnation cylinder does not reach a preset vacuum value, the user cannot input the manual liquid supplementing request of the inner cylinder. The manual control module 17 is used for manually operating the impregnation device 22, so that a user can conveniently debug and maintain the impregnation device, the maintenance and debugging efficiency of the user is improved, and the user experience is further improved.

The manual vacuumizing request is used for manually vacuumizing the impregnation cylinder; the manual pressurization request is used for manually pressurizing the impregnation cylinder; the manual liquid storage tank liquid pumping request is used for manually pumping the impregnation cylinder; the manual pressure relief request is used for manually releasing the positive pressure and the negative pressure of the impregnation cylinder; the manual pressurizing locking request is used for manually locking the impregnation cylinder to prepare for pressurizing; the manual inner cylinder liquid supplementing request is used for manually supplementing liquid to the impregnation cylinder, so that the impregnation cylinder cannot be stopped when the liquid is adjusted conveniently and exceeds a detection probe; the manual cylinder opening request is used for manually opening the impregnation cylinder; the manual inner cylinder liquid return request is used for manually returning the inner cylinder liquid to the impregnation cylinder; the manual in-and-out origin point request is used for resetting the impregnation charging and discharging stepping motor; the manual inner cylinder lifting request is used for manually lifting the height of the inner cylinder of the impregnation cylinder and displaying the height in real time; and the manual inner cylinder lowering request is used for manually lowering the height of the inner cylinder of the impregnation cylinder and displaying the height in real time.

In one embodiment, the glue-threading control module 11 comprises a guide pin glue-threading control submodule, a core package pin-drawing control submodule and a glue-threading quantity detection control submodule;

the impregnation control module 12 comprises an impregnation control sub-module and an impregnation quality detection control sub-module;

the packaging control module 13 comprises a shell assembling control submodule, a sealing control submodule, a girdling control submodule and a packaging quality detection control submodule;

the guide pin glue-threading control submodule is used for acquiring guide pin glue-threading control parameters and receiving guide pin glue-threading state data sent by the glue-threading device 21, the core package pin-drawing control submodule acquires core package pin-drawing control parameters and receives core package pin-drawing state data sent by the glue-threading device 21, and the glue-threading quantity detection control submodule acquires glue-threading quantity detection control parameters and receives glue-threading quantity detection state data sent by the glue-threading device 21;

the impregnation control sub-module is configured to obtain an impregnation control parameter and receive impregnation status data sent by the impregnation device 22, and the impregnation quality detection control sub-module is configured to obtain an impregnation quality detection control parameter and receive impregnation quality detection status data sent by the impregnation device 22;

the shell entering assembly control submodule is used for acquiring shell entering assembly control parameters and receiving shell entering assembly state data sent by the packaging device 23, the sealing control submodule is used for acquiring sealing control parameters and receiving sealing state data sent by the packaging device 23, the girdling control submodule is used for acquiring girdling control parameters and receiving girdling state data sent by the packaging device 23, and the packaging quality detection control submodule is used for acquiring packaging quality detection parameters and receiving packaging quality detection state data sent by the packaging device 23.

In one embodiment, the glue penetration control module 11 further comprises a hole selection control sub-module, an angle adjustment sub-module and a guide pin shaping control sub-module;

the packaging control module 13 further comprises an aluminum shell quality detection submodule;

the hole selection control submodule is used for acquiring hole selection control parameters and receiving hole selection state data sent by the glue penetrating device 21, the angle adjustment submodule is used for acquiring angle adjustment control parameters and receiving angle adjustment state data sent by the glue penetrating device 21, and the guide pin shaping control submodule is used for acquiring guide pin shaping control parameters and receiving guide pin shaping state data sent by the glue penetrating device 21;

the aluminum shell quality detection submodule is configured to obtain an aluminum shell quality detection control parameter and receive aluminum shell quality detection status data sent by the packaging device 23. Through automatic hole selection, angle adjustment to the micelle, carry out the guide pin plastic to the core package, carry out quality testing to the aluminum hull, improved the qualification rate of the condenser of condenser automated production control system control capacitor production facility production, reduced manufacturing cost, further promoted condenser automated production control system's automation moreover.

In one embodiment, the automatic production control system for the capacitor further comprises an automatic colloidal particle feeding control module, an automatic core package feeding control module, an automatic aluminum shell feeding control module and an automatic discharging control module;

the automatic colloidal particle feeding control module is used for acquiring automatic colloidal particle feeding control parameters and receiving automatic colloidal particle feeding state data sent by the glue penetrating device 21;

the core package automatic feeding control module is used for acquiring core package automatic feeding control parameters and receiving core package automatic feeding state data sent by the glue penetrating device 21;

the automatic aluminum shell feeding control module is configured to obtain automatic aluminum shell feeding control parameters and receive automatic aluminum shell feeding status data sent by the impregnation device 22;

the automatic blanking control module is used for acquiring automatic blanking control parameters and receiving automatic blanking control state data sent by the packaging device 23;

the main control module 10 is further used for controlling the capacitor production equipment to realize automatic feeding and automatic discharging according to the automatic feeding control parameters of the colloidal particles, the automatic feeding control parameters of the core cladding, the automatic feeding control parameters of the aluminum shell and the automatic discharging control parameters, so that the automation of the automatic production control system of the capacitor is further improved.

In one embodiment, the capacitor automatic production control system further comprises a template management module, wherein the template management module is used for acquiring the capacitor production parameter template, receiving a template consulting request and displaying the capacitor production parameter template according to the template consulting request. Through the template management module, the frequency set by a user is reduced, the production efficiency of the capacitor is improved, and the production cost is reduced. The capacitor production parameter template includes a capacitor identifier, a glue penetration parameter, an impregnation parameter, and a packaging parameter, which is not specifically limited in this example. The capacitor identifier is used to uniquely identify the capacitor, and may be a capacitor name or a capacitor number, which is not specifically limited by this example.

As shown in fig. 3, in an embodiment, an automatic production method of a capacitor is provided, which is applied to a capacitor production apparatus, the capacitor production apparatus includes a glue penetrating device for disposing glue particles on a core package, an impregnation device for receiving the core package disposed with the glue particles on the glue penetrating device and performing impregnation operation, and an encapsulation device for receiving the core package impregnated by the impregnation device and encapsulating the core package with a housing, the capacitor production apparatus is provided with the automatic production control system of any one of the above, and the method includes:

s302, obtaining a glue penetration parameter, an impregnation parameter and a packaging parameter;

specifically, the glue penetration parameter, the impregnation parameter, and the packaging parameter may be input by a user, or may be stored in the automated production control system.

S304, determining a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter, wherein the production control instruction comprises: a glue penetration production control instruction, an impregnation production control instruction and a packaging production control instruction;

specifically, the main control module determines a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter.

S306, according to wear to glue production control command control wear the mucilage binding and wait to wear the micelle, wait to wear to glue the core package and carry out the guide pin in proper order and wear to glue and quality testing, obtain detecting and wear to glue the core package, it includes to detect to wear to glue the core package: the qualified glue core package and the unqualified glue core package are transmitted to the impregnation device;

particularly, host system will wear to glue production control command and send for wear gluing device wear to glue the controller, wear to glue the controller according to wear to glue production control command control wear the mucilage binding and treat to wear to glue the micelle, wait to wear to glue the core package and carry out the guide pin in proper order and wear to glue and quality detection, obtain detecting and wear to glue the core package, it includes to detect to wear to glue the core package: and the glue penetrating controller controls the glue penetrating device to transmit the qualified glue penetrating core package to the impregnation device.

S308, controlling the impregnation device to sequentially perform impregnation and quality detection on the qualified impregnated core package according to the impregnation production control instruction to obtain a detected impregnated core package, wherein the detected impregnated core package comprises: the qualified impregnation adhesive core package and the unqualified impregnation adhesive core package are transmitted to the packaging device;

specifically, the main control module sends the impregnation production control instruction to an impregnation controller of the impregnation device, the impregnation controller controls the impregnation device to sequentially perform impregnation and quality detection on the qualified impregnated core package according to the impregnation production control instruction, so as to obtain a detected impregnated core package, wherein the detected impregnated core package comprises: and the impregnation controller controls the impregnation device to transmit the qualified impregnation adhesive core package to the packaging device.

S310, controlling the packaging device to sequentially perform shell entering assembly and quality detection on the qualified impregnated glue core packet and the qualified aluminum shell according to the packaging production control instruction to obtain a detected capacitor, wherein the detected capacitor comprises a qualified capacitor and an unqualified capacitor.

Specifically, the main control module sends the packaging production control instruction to a packaging controller of the packaging device, the packaging controller controls the packaging device to sequentially perform shell assembly and quality detection on the qualified impregnated through-glue core package and the qualified aluminum shell according to the packaging production control instruction to obtain a detected capacitor, and the detected capacitor comprises a qualified capacitor and an unqualified capacitor.

The automatic production method of the capacitor is applied to capacitor production equipment, the glue penetrating parameters are obtained through the glue penetrating control module, the impregnation control module obtains impregnation parameters, the encapsulation control module obtains encapsulation parameters, the main control module determines production control instructions according to the glue penetrating parameters, the impregnation parameters and the encapsulation parameters, the glue penetrating device, the impregnation device and the encapsulation device are controlled according to the production control instructions to carry out automatic glue penetrating, impregnation, encapsulation and staged quality detection, and the glue penetrating, impregnation and shell encapsulation processes do not need manual intervention, so that full-automatic production of the whole production flow is realized, the production efficiency is improved, and the production cost is reduced.

As shown in fig. 4, in one embodiment, a method for automatically producing a capacitor is provided, the method comprising:

s402, obtaining a glue penetrating parameter, an impregnation parameter and a packaging parameter;

s404, determining a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter, wherein the production control instruction comprises: a glue penetration production control instruction, an impregnation production control instruction and a packaging production control instruction;

s406, controlling the glue threading device to thread the guide pin of the core package to be glued into the glue particles to be threaded according to the glue threading production control instruction to obtain the core package to be processed;

particularly, wear to glue the controller according to wear to glue production control command control wear the mucilage binding and will wait to wear the guide pin of gluing the core package and penetrate wait to wear the colloidal particle, obtain waiting to handle and wear to glue the core package.

S408, controlling the glue penetrating device to perform core packet pin drawing on the to-be-processed glue penetrating core packet according to the glue penetrating production control instruction to obtain a to-be-detected glue penetrating core packet;

specifically, the glue penetrating controller controls the glue penetrating device to perform core package pin drawing on the to-be-processed glue penetrating core package according to the glue penetrating production control instruction, and the to-be-detected glue penetrating core package is obtained.

S410, controlling the glue penetrating device to carry out quality detection on the glue penetrating core package to be detected according to the glue penetrating production control instruction to obtain a detected glue penetrating core package, wherein the detected glue penetrating core package comprises: the qualified glue core package and the unqualified glue core package are transmitted to the impregnation device;

specifically, wear to glue the controller according to wear to glue production control command control wear the mucilage binding and put to wait to detect and wear to glue the core package and carry out quality testing, obtain detecting and wear to glue the core package, it includes to detect and wear to glue the core package: and the glue penetrating controller controls the glue penetrating device to transmit the qualified glue penetrating core package to the impregnation device.

Optionally, the guide pin to be detected to penetrate the glue core package is unqualified, and the guide pin to be detected to penetrate the glue core package is not askew, and is qualified.

S412, controlling the impregnation device to perform vacuum impregnation on the qualified penetrated core package according to the impregnation production control instruction to obtain an impregnated penetrated core package to be subjected to liquid removal;

specifically, the impregnation controller controls the impregnation device to perform vacuum impregnation on the qualified penetrated core package according to the impregnation production control instruction, so as to obtain the impregnated penetrated core package to be subjected to liquid removal.

S414, controlling the impregnation device to perform core packet liquid removal on the impregnated penetrated core packet to be subjected to liquid removal according to the impregnation production control instruction to obtain an impregnated penetrated core packet to be detected;

specifically, the impregnation controller controls the impregnation device to perform core package liquid removal on the impregnation penetrated glue core package to be subjected to liquid removal according to the impregnation production control instruction, so as to obtain the impregnation penetrated glue core package to be detected.

S416, controlling the impregnation device to perform quality detection on the impregnation penetrated rubber core package to be detected according to the impregnation production control instruction to obtain a detected impregnation penetrated rubber core package, wherein the detected impregnation penetrated rubber core package comprises: the qualified impregnation adhesive core package and the unqualified impregnation adhesive core package are transmitted to the packaging device;

specifically, contain and soak the controller according to contain and soak production control command control contain soak the device to treat contain and soak and glue the package and carry out quality inspection to waiting, obtain and detect contain and soak and glue the package of passing, it includes to contain to detect to soak and glue the package of passing: and the impregnation controller controls the impregnation device to transmit the qualified impregnation adhesive core package to the packaging device.

Optionally, the guide pin to be detected to be inclined to one side of the impregnated core package is an unqualified core package, and the guide pin to be detected to be penetrated is not inclined to one side of the core package is a qualified core package.

S418, controlling the packaging device to assemble the qualified impregnated through-glue core package into the qualified aluminum shell according to the packaging production control instruction to obtain a capacitor to be processed;

specifically, the packaging controller controls the packaging device to assemble the qualified impregnated through-glue core into the qualified aluminum shell according to the packaging production control instruction, so as to obtain the capacitor to be processed.

S420, controlling the packaging device to sequentially seal and gird the capacitor to be processed according to the packaging production control instruction to obtain the capacitor to be detected;

specifically, the packaging controller controls the packaging device to sequentially seal and gird the capacitor to be processed according to the packaging production control instruction, so as to obtain the capacitor to be detected.

S422, controlling the packaging device to carry out quality detection on the capacitor to be detected according to the packaging production control instruction to obtain a detected capacitor, wherein the detected capacitor comprises a qualified capacitor and an unqualified capacitor.

Specifically, the packaging device is controlled to perform quality detection on the capacitor to be detected according to the packaging production control instruction to obtain a detected capacitor, wherein the detected capacitor comprises a qualified capacitor and an unqualified capacitor.

This embodiment has realized that the full automatization will wait to wear the guide pin of gluing core package and penetrate and wait to wear the gluey micelle, the core package draws the foot, it carries out quality detection to wait to detect to wear to glue the core package, will be qualified to wear to glue the core package and send and contain the device of soaking, vacuum impregnation, the core package takes off the liquid, it soaks to contain to treat to detect and glues the core package and carries out quality detection, go into the shell assemblage, seal, the beam waist, will wait to detect the condenser and carry out quality detection, make and wear to glue, contain and do not need artifical the intervention with processes such as casing encapsulation, thereby whole production flow full automated production has been realized, the production efficiency is improved, the production cost is reduced.

In another embodiment, as shown in fig. 5, a method for automatically producing a capacitor is provided, the method comprising:

s502, obtaining a glue penetration parameter, an impregnation parameter and a packaging parameter;

s504, determining a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter, wherein the production control instruction comprises: a glue penetration production control instruction, an impregnation production control instruction and a packaging production control instruction;

s506, placing the colloidal particles on the glue penetrating device;

optionally, the colloidal particles are manually placed on the glue penetrating device in sequence.

Optionally, it is equipped with micelle hopper 211, micelle vibrations mechanism, micelle transfer orbit to wear mucilage binding device, puts many micells at micelle hopper 211, wears the vibrations of gluey controller control micelle vibrations so that the micelle gets into micelle transfer orbit in proper order. Therefore, automatic feeding is realized, the automation degree of the capacitor automatic production control system is further improved, and the production efficiency is improved.

S508, controlling the glue penetrating device to sequentially select holes and adjust angles of the glue particles according to the glue penetrating production control instruction to obtain the glue particles to be penetrated;

specifically, the glue penetrating controller controls the glue penetrating device to sequentially select holes and adjust angles of the colloidal particles according to the glue penetrating production control instruction, and the colloidal particles to be penetrated are obtained.

S510, placing a core on the adhesive penetrating device;

optionally, the core packages are manually placed on the adhesive applicator in sequence.

Optionally, the core package feeding device is provided with a core package hopper 212, a core package vibrating mechanism and a core package conveying track 214, the core package feeding hopper 212 is used for placing a plurality of core packages, and the core package vibrating mechanism is controlled by the glue feeding controller to vibrate so that the core packages sequentially enter the core package conveying track 214. Therefore, automatic feeding is realized, the automation degree of the capacitor automatic production control system is further improved, and the production efficiency is improved.

S512, controlling the glue penetrating device to perform guide pin shaping on the core package according to the glue penetrating production control instruction to obtain the core package to be penetrated;

specifically, the glue penetrating controller controls the glue penetrating device to conduct guide pin shaping on the core package according to the glue penetrating production control instruction, and the core package to be penetrated is obtained.

S514, according to wear to glue production control command control wear the mucilage binding and treat to wear the micelle, wait to wear to glue the core package and carry out the guide pin in proper order and wear to glue and quality testing, obtain detecting and wear to glue the core package, it includes to detect to wear to glue the core package: the qualified glue core package and the unqualified glue core package are transmitted to the impregnation device;

s516, controlling the impregnation device to sequentially perform impregnation and quality detection on the qualified impregnated core package according to the impregnation production control instruction to obtain a detected impregnated core package, wherein the detected impregnated core package comprises: the qualified impregnation adhesive core package and the unqualified impregnation adhesive core package are transmitted to the packaging device;

s518, placing an aluminum shell on the packaging device;

optionally, the aluminum shells are manually placed on the packaging device in sequence.

Optionally, the packaging device is provided with an aluminum shell hopper 213, an aluminum shell vibration mechanism, and an aluminum shell conveying track, multiple aluminum shells are placed in the aluminum shell hopper 213, and the packaging controller controls the aluminum shell vibration mechanism to vibrate so that the aluminum shells sequentially enter the aluminum shell conveying track. Therefore, automatic feeding is realized, the automation degree of the capacitor automatic production control system is further improved, and the production efficiency is improved.

S520, controlling the packaging device to carry out quality detection on the aluminum shell according to the packaging production control instruction to obtain the qualified aluminum shell;

specifically, the packaging controller controls the packaging device to perform quality detection on the aluminum shell according to the packaging production control instruction, so that the qualified aluminum shell is obtained.

S522, controlling the packaging device to sequentially perform shell entering assembly and quality detection on the qualified impregnated glue core packet and the qualified aluminum shell according to the packaging production control command to obtain a detected capacitor, wherein the detected capacitor comprises a qualified capacitor and an unqualified capacitor.

This embodiment is through automatic select hole, angular adjustment to the micelle, carries out the guide pin plastic to the core package, carries out quality testing to the aluminum hull, has improved the qualification rate of the condenser of condenser automated production control system control capacitor production facility production, has reduced manufacturing cost, has further promoted condenser automated production control system's automation moreover.

It should be noted that, the capacitor automatic production control system and the capacitor automatic production method described above belong to a general inventive concept, and the contents in the capacitor automatic production control system and the capacitor automatic production method embodiments are applicable to each other.

The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.

Claims

1. The utility model provides a condenser automated production control system, is applied to condenser production facility, condenser production facility is including being used for wearing mucilage binding device, being used for receiving with the micelle setting on the core package wear to be provided with the core package of micelle on the mucilage binding device and carry out contain including the operation contain the device, be used for receiving contain the device contain the core package after containing the dress and with casing encapsulation packaging device, its characterized in that includes:

the main control module is used for determining a production control instruction according to the glue penetration parameter, the impregnation parameter and the packaging parameter, and controlling the glue penetration device, the impregnation device and the packaging device to perform automatic glue penetration, impregnation, packaging and staged quality detection according to the production control instruction;

the automatic production control system of the capacitor also comprises a manual control module;

the manual control module is used for acquiring a manual control request and controlling the capacitor production equipment to work according to the manual control request, wherein the manual control request comprises: the system comprises a manual vacuumizing request, a manual pressurizing request, a manual liquid storage tank liquid pumping request, a manual pressure releasing request, a manual pressurizing lock catch request, a manual inner cylinder liquid supplementing request, a manual cylinder opening request, a manual inner cylinder liquid returning request, a manual original point entering and exiting request, a manual inner cylinder lifting request and a manual inner cylinder lowering request;

when the pressurizing lock catch is not reset, the user can not input any request of the manual cylinder opening request, the manual origin entering and exiting request and the manual pressurizing request; when the impregnation feeding motor is abnormally positioned or the impregnation discharging motor is abnormally positioned and the pressurizing lock catch returns, the user can input the manual in-and-out original point request; and when the impregnation cylinder is not closed or the vacuum in the impregnation cylinder does not reach a preset vacuum value, the user cannot input the manual liquid supplementing request of the inner cylinder.

2. The capacitor automated production control system of claim 1, further comprising an I/O module;

the I/O module is used for receiving input and output signals of a controller of the capacitor production equipment, acquiring an I/O display request and displaying the input and output signals according to the I/O display request;

the controller of the capacitor production equipment comprises a glue penetrating controller in a glue penetrating device, an impregnation controller in an impregnation device and a packaging controller in a packaging device.

3. The automatic production control system for capacitors as claimed in claim 1, further comprising a production progress display module;

the production progress display module is used for displaying the packaging parameters and the impregnation state data, the displayed packaging parameters comprise a current angle, a production speed, a good product count and a defective product count, and the displayed impregnation state data comprise pressure relief current state data, liquid return current state data, liquid adding current state data, vacuumizing current state data, ascending and buckling current state data, vacuum maintaining current state data, pressure relief current state data, pressurizing maintaining current state data, positive pressure relief current state data, tripping current state data, descending current state data, impregnation completion current state data and cylinder opening current state data;

the production progress display module is further used for acquiring a good product clearing data request, clearing the good product count according to the good product clearing data request, acquiring a defective product clearing data request, and clearing the defective product count according to the defective product clearing data request.

4. The capacitor automated production control system of claim 1, further comprising an alarm module;

the alarm module is used for obtaining an alarm display request, displaying current alarm information according to the alarm display request, and identifying an alarm position corresponding to the current alarm information by adopting a fault identifier on a top view of the capacitor production equipment, obtaining an inquiry historical alarm request, and displaying historical alarm information according to the inquiry historical alarm request, and identifying an alarm position corresponding to the historical alarm information by adopting a fault identifier on a top view of the capacitor production equipment.

5. The capacitor automatic production control system of any one of claims 1 to 4, wherein the glue-threading control module comprises a guide pin glue-threading control submodule, a core package pin-drawing control submodule and a glue-threading quantity detection control submodule;

the impregnation control module comprises an impregnation control sub-module and an impregnation quality detection control sub-module;

the packaging control module comprises a shell assembly control submodule, a sealing control submodule, a girdling control submodule and a packaging quality detection control submodule;

the core package pin-drawing control submodule is used for acquiring core package pin-drawing control parameters and receiving core package pin-drawing state data sent by the glue-drawing device, and the gum-drawing quantity detection control submodule is used for acquiring gum-drawing quantity detection control parameters and receiving gum-drawing quantity detection state data sent by the glue-drawing device;

the impregnation control sub-module is used for acquiring impregnation control parameters and receiving impregnation state data sent by the impregnation device, and the impregnation quality detection control sub-module is used for acquiring impregnation quality detection control parameters and receiving impregnation quality detection state data sent by the impregnation device;

the packaging device comprises a packaging device, a shell entering assembly control submodule, a sealing control submodule, a beam waist control submodule and a packaging quality detection control submodule, wherein the shell entering assembly control submodule is used for acquiring a shell entering assembly control parameter and receiving shell entering assembly state data sent by the packaging device, the sealing control submodule is used for acquiring a sealing control parameter and receiving sealing state data sent by the packaging device, the beam waist control submodule is used for acquiring a beam waist control parameter and receiving beam waist state data sent by the packaging device, and the packaging quality detection control submodule is used for acquiring a packaging quality detection parameter and receiving packaging quality detection state data sent by the packaging device.

6. The automatic production control system of capacitor as claimed in claim 5, wherein said glue-penetrating control module further comprises a hole-selecting control sub-module, an angle adjusting sub-module, a guide pin shaping control sub-module;

the packaging control module also comprises an aluminum shell quality detection submodule;

the device comprises a glue threading device, a hole selection control submodule, an angle adjustment submodule and a guide pin shaping control submodule, wherein the hole selection control submodule is used for acquiring hole selection control parameters and receiving hole selection state data sent by the glue threading device, the angle adjustment submodule is used for acquiring angle adjustment control parameters and receiving angle adjustment state data sent by the glue threading device, and the guide pin shaping control submodule is used for acquiring guide pin shaping control parameters and receiving guide pin shaping state data sent by the glue threading device;

the aluminum shell quality detection submodule is used for acquiring aluminum shell quality detection control parameters and receiving aluminum shell quality detection state data sent by the packaging device.

7. An automatic production method of a capacitor is applied to capacitor production equipment, the capacitor production equipment comprises a glue penetrating device for arranging colloidal particles on a core package, an impregnation device for receiving the core package provided with the colloidal particles on the glue penetrating device and carrying out impregnation operation, and a packaging device for receiving the core package impregnated by the impregnation device and packaging the core package and a shell together, and is characterized in that the capacitor production equipment is provided with the automatic production control system as claimed in any one of claims 1 to 6;

the method comprises the following steps:

8. The automatic production method of the capacitor according to claim 7, wherein the controlling the glue threading device to sequentially perform the glue threading of the guide pin and the quality detection on the to-be-glued glue particles and the to-be-glued core package according to the glue threading production control command to obtain the detected glue threading core package comprises:

9. The automatic production method of the capacitor according to claim 7 or 8, wherein before controlling the glue threading device to sequentially perform the guide pin glue threading and the quality detection on the to-be-glued glue particles and the to-be-glued core package according to the glue threading control command, the method further comprises:

placing the colloidal particles on the glue penetrating device;

placing a core on the glue applicator;

placing an aluminum case on the packaging device;