CN111403177B - Manufacturing method of ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor - Google Patents
Manufacturing method of ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor Download PDFInfo
- Publication number
- CN111403177B CN111403177B CN202010222981.XA CN202010222981A CN111403177B CN 111403177 B CN111403177 B CN 111403177B CN 202010222981 A CN202010222981 A CN 202010222981A CN 111403177 B CN111403177 B CN 111403177B
- Authority
- CN
- China
- Prior art keywords
- capacitor
- electrolyte
- conductive polymer
- temperature
- riveting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 97
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000003792 electrolyte Substances 0.000 claims abstract description 69
- 239000011888 foil Substances 0.000 claims abstract description 56
- 229920001940 conductive polymer Polymers 0.000 claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 claims abstract description 12
- 238000004804 winding Methods 0.000 claims abstract description 11
- 230000032683 aging Effects 0.000 claims abstract description 8
- 238000005470 impregnation Methods 0.000 claims abstract description 6
- 239000002897 polymer film coating Substances 0.000 claims abstract 3
- 239000000463 material Substances 0.000 claims abstract 2
- 238000001816 cooling Methods 0.000 claims description 29
- 238000003756 stirring Methods 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 17
- 239000002131 composite material Substances 0.000 claims description 16
- 239000002002 slurry Substances 0.000 claims description 16
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 14
- 239000002202 Polyethylene glycol Substances 0.000 claims description 14
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 14
- 239000006185 dispersion Substances 0.000 claims description 14
- 229920001223 polyethylene glycol Polymers 0.000 claims description 14
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 14
- 239000010935 stainless steel Substances 0.000 claims description 14
- 238000012360 testing method Methods 0.000 claims description 14
- 239000000654 additive Substances 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 8
- YVLWWSNHMWLTPU-UHFFFAOYSA-N 2-methyl-2-undecylpropanedioic acid Chemical compound CC(CCCCCCCCCCC)(C(=O)O)C(=O)O YVLWWSNHMWLTPU-UHFFFAOYSA-N 0.000 claims description 7
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 claims description 7
- 150000003973 alkyl amines Chemical class 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 1
- 230000015556 catabolic process Effects 0.000 abstract description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 239000003292 glue Substances 0.000 description 6
- 229920000767 polyaniline Polymers 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000006184 cosolvent Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002120 nanofilm Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/022—Electrolytes; Absorbents
- H01G9/035—Liquid electrolytes, e.g. impregnating materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/08—Housing; Encapsulation
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention relates to the field of capacitors and discloses a manufacturing method of a super-wide temperature-range high-voltage-resistant aluminum electrolytic capacitor, which comprises the steps of S1, winding a material into a disc, riveting the disc with a guide pin, and carrying out conductive polymer film coating treatment at the riveting position; s2, carrying out impregnation treatment on the product in the S1; s3, placing the capacitor core injected with the electrolyte in the S2 into an aluminum shell of the capacitor, and assembling and packaging the capacitor core and a rubber plug together; s4, charging and aging the finished capacitor obtained in the S3; s5, checking the capacitor obtained in the S4; and S6, packaging and warehousing. The phenomenon of flashover breakdown caused by burrs of the electrode aluminum foil riveting point under high temperature and high voltage can be avoided, the stability and reliability of the aluminum capacitor are greatly improved, the impedance of the electrode aluminum foil riveting point can be reduced, the electrical property of the capacitor is improved, and the aluminum capacitor can normally work in a wide temperature range.
Description
Technical Field
The invention relates to the field of capacitors, in particular to a manufacturing method of an ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor.
Background
At present, the use temperature range of high-voltage aluminum electrolytic capacitor products is basically between minus 25 ℃ and plus 105 ℃ in the world, and the aluminum electrolytic capacitor is composed of electrode materials and electrolyte, and the electrolyte comprises solute and solvent and additive, so the high-temperature and low-temperature characteristics of the electrolyte are mainly limited by the solvent. Because most of the electrolyte used by the high-voltage aluminum electrolytic capacitor at present adopts an ethylene glycol solvent system, the temperature range of the capacitor is-25 ℃ to +105 ℃. Obviously, in order to operate the capacitor at an ambient temperature below-25 ℃, the aluminum capacitor must have electric properties such as small capacitance reduction, small loss, small impedance increase, and the like. Otherwise, the aluminum electrolytic capacitor loses the functions of filtering, coupling, energy storage and the like in the circuit. Therefore, the key factor for operating capacitors at ambient temperatures below-25 ℃ is to change the temperature characteristics of the solvent in the electrolyte.
With the rapid development of new energy industry and modern electronic information technology, various novel electronic devices are widely used in outdoor alpine regions and high-altitude occasions, for example, the working environments of solar equipment, wind energy equipment, heating variable frequency air conditioners, 5G technology and other equipment are increasingly complicated and changeable, and the environmental temperature of the electronic devices is expanded to be wider. For example, the operating ambient temperature of equipment has now been expanded to-55 ℃ to 135 ℃ and even wider. Meanwhile, the aluminum capacitor used in the equipment is also required to have high voltage resistance (more than or equal to 450V). Therefore, the working temperature range and high voltage resistance of the existing aluminum electrolytic capacitor adopting the ethylene glycol electrolyte system cannot meet the new requirements of the equipment on the application environment.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention solves the technical problem of the application of the ultra-wide temperature range of the existing aluminum electrolytic capacitor, and provides the ultra-wide temperature range (-55-135 ℃) high-voltage-resistant aluminum electrolytic capacitor for the application of novel electronic equipment in the new energy industry and the technical field of electronic information.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a manufacturing method of an ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor is characterized by comprising
S1, cutting the positive aluminum foil, the negative aluminum foil and the electrolytic paper with strong GBL affinity into strips with specified width according to the size of the capacitor, winding the strips into a disc, riveting the positive aluminum foil and the negative aluminum foil with guide needles to be connected respectively, and then performing film coating treatment specifically as a first step: preparing conductive polymer slurry, putting 90-97 wt% of isopropanol and 0.5-2 wt% of conductive polymer (such as polyaniline) into a stainless steel container, stirring for 6-12 hours at a constant temperature of 30 ℃ by using a variable frequency high-speed dispersion machine, then adding 0.1-5 wt% of polyvinyl alcohol (PVA) and 0.2-3 wt% of polyethylene glycol (PEG) into the stainless steel container, stirring for 4-8 hours at a temperature of 60-120 ℃ by using the variable frequency high-speed dispersion machine, cooling to 40 ℃, operating for 5-10 minutes by using an intelligent numerical control ultrasonic homogenizer, operating after 5-10 minutes, and homogenizing for 2-4 hours to obtain the conductive polymer film-attached slurry;
the second step is that: after riveting the electrode foil and the guide pin, spraying the conductive polymer slurry in the first step on the riveting point of the guide pin and the electrode foil, and drying at the temperature of 60-120 ℃ to form a conductive polymer film-attaching layer (7). And then, sequentially laminating the positive electrode aluminum foil strip, the negative electrode aluminum foil strip and the electrolytic paper strip from inside to outside, and winding the laminated positive electrode aluminum foil strip, the negative electrode aluminum foil strip and the electrolytic paper strip by a cell coil binding machine to form the capacitor core.
S2, carrying out impregnation treatment on the product in the S1, and concretely comprises the following steps: preparing GBL composite electrolyte; mixing and stirring 85-95 wt% of GBL main solvent and 1-4.5 wt% of 2-methyl-1, 3-propylene glycol auxiliary solvent in a reaction kettle, heating to 120-135 ℃, keeping the temperature for 5-10 minutes, then cooling to 30-60 ℃, adding 1-5 wt% of methyl dodecane dicarboxylic acid and 1-3.5 wt% of alkylamine, stirring and heating to 100-135 ℃, and keeping the temperature for 30-60 minutes; cooling to 50-100 ℃, adding 0.2-2 wt% of additive, heating to 135-155 ℃, keeping the temperature for 5-15 minutes, cooling to 55-65 ℃, placing into a closed container for storing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte, wherein the qualified electrolyte has the conductivity range of 850-1150 mu S/cm; the average sparking voltage range is 495-505V;
the second step is that: the capacitor core and the GBL system composite electrolyte in the first step are respectively heated to 0-90 ℃, and then the heated GBL system composite electrolyte is injected into the heated capacitor core (5).
And S3, placing the capacitor core injected with the electrolyte in the S2 into an aluminum shell of the capacitor, and assembling and packaging the capacitor core and a rubber plug together, wherein the rubber plug surface is 0.3-0.5mm smaller than the aluminum shell.
S4, charging and aging the finished capacitor obtained in the S3;
s5, checking the capacitor obtained in the S4;
and S6, packaging and warehousing.
(III) advantageous effects
The capacitor core is impregnated with GBL series composite electrolyte with the water content of less than 1.0 percent by weight, so that the water content in the capacitor core is reduced to the minimum, and the aluminum electrolytic capacitor is favorable for working in an ultralow temperature environment of-55 ℃. The GBL composite electrolyte does not have the esterification reaction of the ethylene glycol electrolyte, and the inner pressure of the capacitor is not increased due to the fact that the GBL composite electrolyte is used at a high temperature of 135 ℃ and esterified water and water vapor are not generated, so that the GBL composite electrolyte is suitable for working in a high-temperature environment. Meanwhile, the conductive polymer film attaching layer is arranged at the riveting point of the electrode aluminum foil and the guide pin, so that the phenomenon of flashover and breakdown caused by burrs of the electrode aluminum foil riveting point under high temperature and high voltage can be avoided, the stability and the reliability of the aluminum capacitor are greatly improved, the impedance of the electrode aluminum foil riveting point can be reduced, and the electrical property of the capacitor is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of an electrode aluminum foil riveting point attachment film according to the present invention;
in the figure: 1, guiding a needle; 2, aluminum stems; 3, a rubber plug; 4, an aluminum shell; 5, capacitor cores; 6, electrode aluminum foil; 7 high molecular film layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: firstly, a high-voltage anode aluminum foil (with the thickness of 110 microns), a cathode aluminum foil (with the thickness of 30 microns) and electrolytic paper (with the density of 50 microns and the thickness of 50 microns and strong affinity to GBL) are cut into strips with specified width according to the size of a capacitor and wound into a disc, then the anode aluminum foil strip and the cathode aluminum foil strip are respectively riveted with a guide pin 1 to be connected (through a capacitive guide pin riveting device), and simultaneously, the operation of attaching a conductive polymer film is carried out on the riveted points, isopropanol with the weight percentage of 93.2 percent and a conductive polymer (such as polyaniline) with the weight percentage of 1.7 percent are put into a stainless steel container, a variable frequency high speed dispersion machine is adopted to stir for 6 to 12 hours at the constant temperature of 30 ℃, then polyvinyl alcohol (PVA) with the weight percentage of 2.8 percent and polyethylene glycol (PEG) with the weight percentage of 2.3 percent are added into the stainless steel container, the variable frequency high speed dispersion machine is used to stir for 4 hours after the temperature is raised to 60 hours, and (3) cooling to 40 ℃, operating for 5 minutes by using an intelligent numerical control ultrasonic homogenizer, operating after 5 minutes, and homogenizing for 2 hours to obtain the conductive polymer film-attached slurry. After the electrode foil is riveted with the guide pin 1, the conductive polymer slurry in the above-mentioned link is sprayed on the riveted point of the guide pin 1 and the electrode foil by some existing spraying methods (such as simple dipping and brushing and small-sized metering spraying equipment) and dried at the temperature of 60 ℃ to form the conductive polymer film-attached layer 7.
Mixing and stirring 90.3 wt% of GBL main solvent and 2.4 wt% of 2-methyl-1, 3-propanediol auxiliary solvent in a reaction kettle, heating to 120 ℃, keeping the temperature for 5 minutes, then cooling to 30 ℃, adding 4.1 wt% of methyl dodecane dicarboxylic acid and 2.3 wt% of alkylamine, stirring and heating to 100 ℃, and keeping the temperature for 30 minutes; cooling to 50 ℃, adding 0.9 wt% of additive, heating to 135 ℃, keeping the temperature for 5 minutes, cooling to 55 ℃, putting into a closed container containing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte. The qualified electrolyte has the conductivity of 1040 mu S/cm; the average sparking voltage range was 488V. Then the capacitor core 5 and the qualified electrolyte in the above links are heated to 60 ℃ respectively, and then the heated GBL system composite electrolyte is injected into the heated capacitor core.
And (3) placing the capacitor core 5 into a capacitor aluminum shell 4, assembling and packaging the capacitor core and the plug glue 3 together, wherein the plug glue surface is 0.3mm lower than the capacitor aluminum shell 4, and then carrying out charging and aging tests.
The durability of the product is detected by adopting industrial general detection equipment within 2000 hours, and the result is as follows:
example two: cutting a high-voltage anode aluminum foil (with the thickness of 120 microns), a cathode aluminum foil (with the thickness of 20 microns) and electrolytic paper (with the density of 50 microns and the thickness of 60 microns and strong affinity to GBL) into strips with specified width according to the size of a capacitor, winding the strips into a disc, riveting the anode aluminum foil strip and the cathode aluminum foil strip with a guide pin 1 to be connected (through a capacitive guide pin riveting device), simultaneously carrying out conductive polymer film attaching operation on the riveting points, putting 92.8 percent by weight of isopropanol and 1.2 percent by weight of conductive polymer (such as polyaniline) into a stainless steel container, stirring for 7 hours at the constant temperature of 30 ℃ by using a variable-frequency high-speed dispersion machine, then adding 3.2 percent by weight of polyvinyl alcohol (PVA) and 2.8 percent by weight of polyethylene glycol (PEG) into the stainless steel container, stirring for 5 hours at the temperature of 70 ℃ by using the variable-frequency high-speed dispersion machine, and (3) cooling to 40 ℃, operating for 6 minutes by using an intelligent numerical control ultrasonic homogenizer, operating after 8 minutes, and homogenizing for 2.5 hours to obtain the conductive polymer film-attached slurry. After the electrode foil is riveted with the guide pin 1, the conductive polymer slurry in the above link is sprayed on the riveting point of the guide pin 1 and the electrode foil and dried at the temperature of 68 ℃ to form the conductive polymer film-attached layer 7.
Mixing and stirring a GBL main solvent accounting for 87.4 percent of the weight percentage and a 2-methyl-1, 3-propanediol cosolvent accounting for 3.6 percent in a reaction kettle, heating to 128 ℃, keeping the temperature for 7.5 minutes, then cooling to 35 ℃, adding methyl dodecane dicarboxylic acid accounting for 4.8 percent of the weight percentage and alkylamine accounting for 2.8 percent of the weight percentage, stirring and heating to 120 ℃, and keeping the temperature for 35 minutes; cooling to 58 ℃, adding 1.4 wt% of additive, heating to 135 ℃, keeping the temperature for 6 minutes, cooling to 58 ℃, putting into a closed container containing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte. The qualified electrolyte has the conductivity of 1130 mu S/cm; the average sparking voltage range was 486V. Then the capacitor core 5 and the qualified electrolyte in the above link are heated to 65 ℃ respectively, and the heated GBL system composite electrolyte is injected into the heated capacitor core 5.
And (3) placing the capacitor core 5 into a capacitor aluminum shell 4, assembling and packaging the capacitor core and the plug glue 3 together, and carrying out charging and aging tests.
The durability of the product is detected by adopting industrial general detection equipment within 2000 hours, and the result is as follows:
example three:
cutting a high-voltage anode aluminum foil (with the thickness of 110 microns), a cathode aluminum foil (with the thickness of 20 microns) and electrolytic paper (with the density of 50 microns and the thickness of 60 microns and strong affinity to GBL) into strips with specified width according to the size of a capacitor, winding the strips into a disc, riveting the anode aluminum foil strip and the cathode aluminum foil strip with a guide pin 1 to be connected (through a capacitive guide pin riveting device), simultaneously carrying out conductive polymer film attaching operation on the riveting points, putting 94.6 wt% of isopropanol and 1.5 wt% of conductive polymer (such as polyaniline) into a stainless steel container, stirring for 8 hours at the constant temperature of 30 ℃ by using a variable-frequency high-speed dispersion machine, then adding 2.3 wt% of polyvinyl alcohol (PVA) and 1.6 wt% of polyethylene glycol (PEG) into the stainless steel container, stirring for 6 hours at the temperature of 80 ℃ by using the variable-frequency high-speed dispersion machine, and (3) cooling to 40 ℃, operating for 7 minutes by using an intelligent numerical control ultrasonic homogenizer, operating after 6 minutes, and homogenizing for 3 hours to obtain the conductive polymer film-attached slurry. After the electrode foil is riveted with the guide pin 1, the conductive polymer slurry in the above link is sprayed on the riveting point of the guide pin 1 and the electrode foil and dried at the temperature of 80 ℃ to form the conductive polymer film attaching layer 7.
Mixing and stirring 92% of GBL main solvent and 1.8% of 2-methyl-1, 3-propanediol auxiliary solvent in percentage by weight in a reaction kettle, heating to 130 ℃, keeping the temperature for 7.5 minutes, then cooling to 40 ℃, adding 3.4% of methyl dodecanedicarboxylic acid and 2.0% of alkylamine in percentage by weight, stirring and heating to 125 ℃, and keeping the temperature for 38 minutes; cooling to 65 ℃, adding 0.8 wt% of additive, heating to 142 ℃, keeping the temperature for 7 minutes, cooling to 60 ℃, putting into a closed container containing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte. The qualified electrolyte has the conductivity of 970 mu S/cm; the average sparking voltage range was 492V. Then the capacitor core 5 and the qualified electrolyte in the above link are heated to 70 ℃ respectively, and the heated GBL system composite electrolyte is injected into the heated capacitor core 5.
And (3) placing the capacitor core 5 into a capacitor aluminum shell 4, assembling and packaging the capacitor core and the plug glue 3 together, and carrying out charging and aging tests.
The durability of the product is detected by adopting industrial general detection equipment within 2000 hours, and the result is as follows:
example four;
cutting a high-voltage anode aluminum foil (with the thickness of 120 microns), a cathode aluminum foil (with the thickness of 30 microns) and electrolytic paper (with the density of 50 microns and the thickness of 50 microns and strong affinity to GBL) into strips with specified width according to the size of a capacitor, winding the strips into a disc, riveting the anode aluminum foil strip and the cathode aluminum foil strip with a guide pin 1 to be connected (through a capacitive guide pin riveting device), simultaneously carrying out conductive polymer film attaching operation on the riveting points, putting 95.4 wt% of isopropanol and 1.8 wt% of conductive polymer (such as polyaniline) into a stainless steel container, stirring for 10 hours at the constant temperature of 30 ℃ by using a variable-frequency high-speed dispersion machine, then adding 2 wt% of polyvinyl alcohol (PVA) and 0.8 wt% of polyethylene glycol (PEG) into the stainless steel container, stirring for 7 hours at the temperature of 100 ℃ by using the variable-frequency high-speed dispersion machine, and (3) cooling to 40 ℃, operating for 8 minutes by using an intelligent numerical control ultrasonic homogenizer, and operating after 8 minutes, and homogenizing for 3.5 hours to obtain the conductive polymer film-attached slurry. After the electrode foil is riveted with the guide pin 1, the conductive polymer slurry in the above link is sprayed on the riveting point of the guide pin 1 and the electrode foil and dried at the temperature of 100 ℃ to form the conductive polymer film-attached layer 7.
Mixing and stirring a GBL main solvent with the weight percentage of 94.2 percent and a 2-methyl-1, 3-propanediol auxiliary solvent with the weight percentage of 1.2 percent in a reaction kettle, heating to 132 ℃, keeping the temperature for 9 minutes, then cooling to 50 ℃, adding 2.5 percent of methyl dodecane dicarboxylic acid and 1.5 percent of alkylamine with the weight percentage, stirring and heating to 130 ℃, and keeping the temperature for 50 minutes; cooling to 80 ℃, adding 0.6 wt% of additive, heating to 150 ℃, keeping the temperature for 7 minutes, cooling to 60 ℃, putting into a closed container containing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte. The qualified electrolyte has the conductivity of 890 MuS/cm; the average sparking voltage range was 500V. Then the capacitor core 5 and the qualified electrolyte in the above links are heated to 80 ℃ respectively, and the heated GBL system composite electrolyte is injected into the heated capacitor core 5.
And (3) placing the capacitor core 5 into a capacitor aluminum shell 4, assembling and packaging the capacitor core and the plug glue 3 together, and carrying out charging and aging tests.
The durability of the product is detected by adopting industrial general detection equipment within 2000 hours, and the result is as follows:
example five:
cutting a high-voltage anode aluminum foil (with the thickness of 120 microns), a cathode aluminum foil (with the thickness of 30 microns) and electrolytic paper (with the density of 50 microns and the thickness of 60 microns and strong affinity to GBL) into strips with specified width according to the size of a capacitor, winding the strips into a disc, riveting the anode aluminum foil strip and the cathode aluminum foil strip with a guide pin 1 to be connected (through a capacitive guide pin riveting device), simultaneously carrying out conductive polymer film attaching operation on the riveting points, putting 97 percent by weight of isopropanol and 0.9 percent by weight of conductive polymer (such as polyaniline) into a stainless steel container, stirring for 12 hours at the constant temperature of 30 ℃ by using a variable frequency high speed dispersion machine, then adding 1.1 percent by weight of polyvinyl alcohol (PVA) and 1 percent by weight of polyethylene glycol (PEG) into the stainless steel container, stirring for 8 hours at the temperature of 120 ℃ by using the variable frequency high speed dispersion machine, and (3) cooling to 40 ℃, operating for 10 minutes by using an intelligent numerical control ultrasonic homogenizer, operating after 10 minutes, and homogenizing for 4 hours to obtain the conductive polymer film-attached slurry.
After the electrode foil is riveted with the guide pin 1, the conductive polymer slurry in the above link is sprayed on the riveting point of the guide pin 1 and the electrode foil and dried at the temperature of 120 ℃ to form the conductive polymer film attaching layer 7.
Mixing and stirring 95% of GBL main solvent and 1% of 2-methyl-1, 3-propylene glycol auxiliary solvent in percentage by weight in a reaction kettle, heating to 135 ℃, keeping the temperature for 10 minutes, then cooling to 60 ℃, adding 2% of methyl dodecane dicarboxylic acid and 1% of alkylamine in percentage by weight, stirring and heating to 135 ℃, and keeping the temperature for 60 minutes; cooling to 100 ℃, adding 1 wt% of additive, heating to 155 ℃, keeping the temperature for 15 minutes, cooling to 65 ℃, putting into a closed container containing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte. The qualified electrolyte has the conductivity of 860 mu S/cm; the average sparking voltage range was 504V.
Then the capacitor core 5 and the qualified electrolyte in the above links are heated to 90 ℃ respectively, and then the heated GBL system composite electrolyte is injected into the heated capacitor core 5.
And (3) placing the capacitor core 5 into a capacitor aluminum shell 4, assembling and packaging the capacitor core and the plug glue 3 together, and carrying out charging and aging tests.
The durability of the product is detected by adopting industrial general detection equipment within 2000 hours, and the result is as follows:
and finally, carrying out primary inspection on the capacitor produced in the above step, and packaging and warehousing the capacitor.
As can be seen from the above table, the capacitor manufactured according to the present invention completely meets the durability test requirement of 2000 hours, the final loss is less than 4%, and the capacity attenuation is less than 3%, which indicates that the effect of the present invention is very significant.
According to the above examples, the product was subjected to low temperature performance testing:
now 5 samples are taken, and the electrical property parameters of the samples are changed between minus 55 ℃ and normal temperature of 20 DEG C
As can be seen from the table above, the ultralow temperature high-voltage electrolyte is used for the aluminum electrolytic capacitor, and the initial loss value of the ultralow temperature high-voltage electrolyte at normal temperature (20 ℃) is less than 3.0 percent; the capacity loss is less than 11 percent after the continuous cooling for 24 hours and 48 hours at low temperature (-55 ℃); the impedance ratio of low temperature (-55 ℃) to normal temperature (20 ℃) is less than 1.65. The effect of the invention is very obvious in practical application.
In the production process, by using the GBL composite electrolyte, the permeability of the electrolyte to the electrolytic paper is improved, the impregnation process of the capacitor core is shortened, the impregnation time can be actually saved by 1-3 hours, and the production efficiency of the aluminum electrolytic capacitor is greatly improved.
The conductive polymer film-attached layer 7 protects the riveting point of the electrode foil and the guide pin 1, avoids short circuit or breakdown caused by spark discharge generated during capacitor charging, and greatly improves the quality and safety factor of the capacitor.
Although the specific embodiments of the present invention have been described herein for illustrative purposes only, they are not intended to limit the scope of the invention. It will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made herein without departing from the principles and spirit of the invention, and these are intended to be covered by the appended claims.
Claims (6)
1. A manufacturing method of an ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor is characterized by comprising
S1, winding the material into a disc, riveting the disc with a guide pin, and carrying out conductive polymer film coating treatment at the riveting position;
s2, carrying out impregnation treatment on the product in the S1;
the impregnation treatment in S2 includes:
the first step is as follows: preparing GBL composite electrolyte; mixing and stirring 85-95 wt% of GBL main solvent and 1-4.5 wt% of 2-methyl-1, 3-propylene glycol auxiliary solvent in a reaction kettle, heating to 120-135 ℃, keeping the temperature for 5-10 minutes, then cooling to 30-60 ℃, adding 1-5 wt% of methyl dodecane dicarboxylic acid and 1-3.5 wt% of alkylamine, stirring and heating to 100-135 ℃, and keeping the temperature for 30-60 minutes; cooling to 50-100 ℃, adding 0.2-2 wt% of additive, heating to 135-155 ℃, keeping the temperature for 5-15 minutes, cooling to 55-65 ℃, placing into a closed container for storing electrolyte, testing the parameter value of the electrolyte when the electrolyte is cooled to normal temperature, and taking qualified electrolyte;
the second step is that: respectively heating the capacitor core and the GBL system composite electrolyte in the first step to 0-90 ℃, and then injecting the heated GBL system composite electrolyte into the heated capacitor core (5);
s3, placing the capacitor core injected with the electrolyte in the S2 into an aluminum shell of the capacitor, and assembling and packaging the capacitor core and a rubber plug together;
s4, charging and aging the finished capacitor obtained in the S3;
s5, checking the capacitor obtained in the S4;
and S6, packaging and warehousing.
2. The method for manufacturing an ultra-wide temperature range high voltage resistant aluminum electrolytic capacitor as claimed in claim 1, wherein S1 comprises cutting the positive aluminum foil, the negative aluminum foil and the electrolytic paper with strong GBL affinity into strips with specified width according to the size of the capacitor, winding into a disc, riveting the positive aluminum foil and the negative aluminum foil with the guide pin to be connected, laminating the positive aluminum foil, the negative aluminum foil and the electrolytic paper in sequence from inside to outside after the film covering treatment, and winding to form the capacitor core.
3. The method for manufacturing an ultra-wide temperature range high voltage resistant aluminum electrolytic capacitor as claimed in claim 1, wherein the conductive polymer film coating process comprises
The first step is as follows: preparing conductive polymer slurry, putting 90-97 wt% of isopropanol and 0.5-2 wt% of conductive polymer into a stainless steel container, stirring for 6-12 hours at constant temperature of 30 ℃ by using a variable frequency high-speed dispersion machine, then adding 0.1-5 wt% of polyvinyl alcohol (PVA) and 0.2-3 wt% of polyethylene glycol (PEG) into the stainless steel container, stirring for 4-8 hours at the temperature of 60-120 ℃ by using the variable frequency high-speed dispersion machine, cooling to 40 ℃, operating for 5-10 minutes by using an intelligent numerical control ultrasonic homogenizer, operating after 5-10 minutes, and homogenizing for 2-4 hours to obtain the conductive polymer film-attached slurry;
the second step is that: after riveting the electrode foil and the guide pin, spraying the conductive polymer slurry in the first step on the riveting point of the guide pin and the electrode foil, and drying at the temperature of 60-120 ℃ to form a conductive polymer film-attaching layer (7).
4. The manufacturing method of the ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor as claimed in claim 1, wherein the qualified electrolyte has a conductivity range of 850-1150 μ S/cm; the average sparking voltage range is 495-505V.
5. The method for manufacturing an ultra-wide temperature range high voltage resistant aluminum electrolytic capacitor as recited in claim 1, wherein the tool for winding into a coil in step S1 is a cell coil nailing machine.
6. The method for manufacturing an ultra-wide temperature range high voltage resistant aluminum electrolytic capacitor as claimed in claim 1, wherein step S3 includes that the rubber plug is 0.3-0.5mm lower than the sealing height of the aluminum case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010222981.XA CN111403177B (en) | 2020-03-26 | 2020-03-26 | Manufacturing method of ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010222981.XA CN111403177B (en) | 2020-03-26 | 2020-03-26 | Manufacturing method of ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111403177A CN111403177A (en) | 2020-07-10 |
| CN111403177B true CN111403177B (en) | 2021-08-06 |
Family
ID=71413528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010222981.XA Active CN111403177B (en) | 2020-03-26 | 2020-03-26 | Manufacturing method of ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111403177B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114713469B (en) * | 2022-03-30 | 2023-07-25 | 丰宾电子科技股份有限公司 | Silver paste spraying process for laminated pole piece of capacitor |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104599846A (en) * | 2015-01-23 | 2015-05-06 | 常州华务电子有限公司 | Chip high-voltage miniature long-life aluminum electrolytic capacitor and manufacturing method thereof |
| CN105551802A (en) * | 2015-12-22 | 2016-05-04 | 东莞市久制电子有限公司 | Anhydrous system-based high-conductivity and long-lifetime electrolyte for aluminum electrolytic capacitor and preparation method of anhydrous system-based high-conductivity and long-lifetime electrolyte |
| CN107039184A (en) * | 2017-04-01 | 2017-08-11 | 中南大学 | A kind of solid-state aluminum electrolytic capacitor and preparation method thereof |
| JP2017228738A (en) * | 2016-06-24 | 2017-12-28 | ニチコン株式会社 | Electrolytic solution and electrolytic capacitor |
| CN109192514A (en) * | 2018-09-25 | 2019-01-11 | 深圳市智胜新电子技术有限公司 | Aluminum electrolytic capacitor electrolyte and preparation method thereof and aluminium electrolutic capacitor |
| CN109935468A (en) * | 2019-03-22 | 2019-06-25 | 湖州一力电子有限公司 | A kind of ultralow temperature high voltage patch type aluminum capacitor electrolyte and preparation method thereof |
| CN210167265U (en) * | 2019-08-23 | 2020-03-20 | 肇庆绿宝石电子科技股份有限公司 | High-voltage 400V lightning-strike-resistant solid-liquid mixed conductive high-molecular polymer capacitor |
-
2020
- 2020-03-26 CN CN202010222981.XA patent/CN111403177B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104599846A (en) * | 2015-01-23 | 2015-05-06 | 常州华务电子有限公司 | Chip high-voltage miniature long-life aluminum electrolytic capacitor and manufacturing method thereof |
| CN105551802A (en) * | 2015-12-22 | 2016-05-04 | 东莞市久制电子有限公司 | Anhydrous system-based high-conductivity and long-lifetime electrolyte for aluminum electrolytic capacitor and preparation method of anhydrous system-based high-conductivity and long-lifetime electrolyte |
| JP2017228738A (en) * | 2016-06-24 | 2017-12-28 | ニチコン株式会社 | Electrolytic solution and electrolytic capacitor |
| CN107039184A (en) * | 2017-04-01 | 2017-08-11 | 中南大学 | A kind of solid-state aluminum electrolytic capacitor and preparation method thereof |
| CN109192514A (en) * | 2018-09-25 | 2019-01-11 | 深圳市智胜新电子技术有限公司 | Aluminum electrolytic capacitor electrolyte and preparation method thereof and aluminium electrolutic capacitor |
| CN109935468A (en) * | 2019-03-22 | 2019-06-25 | 湖州一力电子有限公司 | A kind of ultralow temperature high voltage patch type aluminum capacitor electrolyte and preparation method thereof |
| CN210167265U (en) * | 2019-08-23 | 2020-03-20 | 肇庆绿宝石电子科技股份有限公司 | High-voltage 400V lightning-strike-resistant solid-liquid mixed conductive high-molecular polymer capacitor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111403177A (en) | 2020-07-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3664113A1 (en) | Hybrid aluminum electrolytic capacitor and fabrication method therefor | |
| CN108648913B (en) | Solid-state aluminum electrolytic capacitor | |
| CN108461295A (en) | High-energy solid-liquid mixed aluminum electrolytic capacitor and preparation method thereof | |
| CN109616327A (en) | A kind of aluminium electrolutic capacitor and its manufacturing method | |
| CN111403177B (en) | Manufacturing method of ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor | |
| CN103560006A (en) | Manufacturing method for solid-liquid mixed type aluminum electrolytic capacitor | |
| WO2020073189A1 (en) | Hybrid aluminum electrolytic capacitor and manufacturing method therefor | |
| CN105225840A (en) | Low-leakage current takeup type solid electrolytic capacitor and production method | |
| CN111403178B (en) | Ultra-wide temperature range high-voltage-resistant aluminum electrolytic capacitor | |
| CN111091972B (en) | Manufacturing method of charge-discharge-resistant solid-state aluminum electrolytic capacitor | |
| KR101464524B1 (en) | Electrical double layer capacitor with excellent withstanding voltage property | |
| CN111640578A (en) | Working electrolyte of aluminum electrolytic capacitor for LED and preparation method thereof | |
| CN114783775B (en) | Solid aluminum electrolytic capacitor and preparation method thereof | |
| CN114899010B (en) | Capacitor and manufacturing method thereof | |
| CN112670089B (en) | High-voltage aluminum electrolytic capacitor and preparation method thereof | |
| CN207800373U (en) | High-energized solid-liquid mixed aluminum electrolytic capacitor | |
| CN113889343B (en) | Preparation method of high-energy solid aluminum electrolytic capacitor | |
| CN111627711A (en) | Working electrolyte of aluminum electrolytic capacitor with voltage lower than 63V | |
| CN104867701A (en) | Manufacturing method of supercapacitor | |
| CN112951607B (en) | Solid-liquid mixed aluminum electrolyte and preparation method thereof | |
| CN114267543B (en) | Wide-temperature aluminum electrolytic capacitor and preparation method thereof | |
| CN112863884B (en) | Capacitor and preparation method thereof, electronic equipment, electronic firecracker and arrangement method thereof | |
| CN112735851B (en) | Production method and structure of-55 ℃ ultralow temperature guide pin type safety aluminum electrolytic capacitor | |
| CN109300696A (en) | The preparation method of the treatment fluid and solid-state capacitor that are promoted for solid capacitor pressure resistance | |
| CN115719678A (en) | Manufacturing method of high-temperature-resistant lead type aluminum electrolytic capacitor and electrolytic capacitor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 313000 Building 1, science and Technology Innovation Park, No.1 Industrial Road, South Taihu hi tech Industrial Park, Wuxing District, Huzhou City, Zhejiang Province Applicant after: Huzhou new JiangHao Electronics Co.,Ltd. Address before: 313000 Building 1, science and Technology Innovation Park, No.1 Industrial Road, South Taihu hi tech Industrial Park, Wuxing District, Huzhou City, Zhejiang Province Applicant before: HUZHOU YILI ELECTRONIC Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |