CN111399447A - Board-like customization furniture quality control system based on MES - Google Patents
Board-like customization furniture quality control system based on MES Download PDFInfo
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- CN111399447A CN111399447A CN201911365703.3A CN201911365703A CN111399447A CN 111399447 A CN111399447 A CN 111399447A CN 201911365703 A CN201911365703 A CN 201911365703A CN 111399447 A CN111399447 A CN 111399447A
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- 238000003908 quality control method Methods 0.000 title claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 238000004458 analytical method Methods 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims description 30
- 239000013072 incoming material Substances 0.000 claims description 13
- 238000013523 data management Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 6
- 238000013439 planning Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000012946 outsourcing Methods 0.000 claims description 4
- 238000007726 management method Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000004886 process control Methods 0.000 claims description 3
- 206010063385 Intellectualisation Diseases 0.000 abstract description 4
- 230000010365 information processing Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Automation & Control Theory (AREA)
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Abstract
The invention discloses a plate-type customized furniture quality control system based on MES, which comprises a service logic layer and a user interface layer; the business logic layer is used for acquiring quality information in the manufacturing process through various business processes, analyzing and processing the quality information and generating a quality processing flow and quick feedback information; and the user interface layer is in communication connection with the service logic layer, acquires quality processing flow and quick feedback information and sends the quality processing flow and the quick feedback information to a manual processing end. According to the invention, the quality information is collected and analyzed by using the service logic layer and the information processing flow and feedback information are made, the quality processing flow and the quick feedback information are sent to the manual processing end by the user interface layer, so that manual collection, statistics, analysis and feedback of the quality information are replaced, the intellectualization and informatization are realized, and the accuracy, the high efficiency and the timeliness of the quality control of the plate-type customized furniture are ensured.
Description
Technical Field
The invention relates to the technical field of informatization of manufacturing industry, in particular to a plate-type customized furniture quality control system based on MES.
Background
The quality control mode of the current plate-type customized furniture manufacturing enterprise is mainly manual, focuses on the post-processing of quality problems, and is difficult to control the whole quality level of the product manufacturing process. The quality control technology and means are difficult to adapt to the quality guarantee requirements of modern plate type customized furniture manufacturing enterprises on diversified product specifications, individuation and complicated structure.
The quality control of the prior plate type customized furniture has the following problems:
1) the accuracy of quality information acquisition is poor and the efficiency is low. The furniture quality data collection and statistics are still mainly manual, the information transmission and feedback speed is low, errors are easy to occur, the accuracy is poor, the efficiency is low, and the reliability is low.
2) The quality information acquisition and feedback timeliness is poor. The quality of the work-in-process and the quality information of the process are not comprehensively acquired in the manufacturing process, the quality problems of the machining process and the work-in-process cannot be fed back in real time, and the quick emergency strain adjustment is difficult to realize.
3) The flow of quality information is not smooth enough, and the information integration coupling degree is not enough. Quality information data between departments are scattered, the information processing process is relatively isolated, unified normalization is lacked, and deep integration of quality information is difficult to realize.
4) The quality information statistics and processing analysis is slow. The quality data statistics and processing both adopt a form, the data statistics and analysis time is long, and the efficiency is low.
Therefore, the existing quality control technology and means for the plate-type customized furniture have the technical problems of poor accuracy, low efficiency, poor timeliness, weak emergency strain capacity and the like, the quality control requirement of a multi-variety variable batch production mode of the plate-type customized furniture is difficult to meet, and improvement and promotion are urgently needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a plate-type customized furniture quality control system based on MES.
A plate type customized furniture quality control system based on MES comprises a service logic layer and a user interface layer;
the business logic layer is in communication connection with the MES system and is used for acquiring quality information in the manufacturing process, analyzing and processing the quality information and generating a quality processing flow and quick feedback information;
and the user interface layer is in communication connection with the service logic layer, acquires the quality processing flow and the quick feedback information and sends the quality processing flow and the quick feedback information to the manual processing end. According to the method and the device, the service logic layer is used for collecting and analyzing the quality information and making the information processing flow and feedback information, the user interface layer is used for sending the quality processing flow and the quick feedback information to the manual processing end, manual collection, statistics, analysis and feedback of the quality information are replaced, intellectualization and informatization are achieved, and accuracy, efficiency and timeliness of quality control of the plate-type customized furniture are guaranteed.
In this embodiment, specifically, the service logic layer includes a basic data management module, an IQC incoming material inspection module, an IPQC process quality control module, an FQC product final inspection module, and a quality statistics and analysis module;
the basic data management module is used for determining a uniform data format of the system;
the IQC incoming material inspection module is used for acquiring inspection data of various raw materials, outsourcing parts and the like;
the IPQC process quality control module is used for controlling product quality and process quality information in the manufacturing process and comprises a key process identification and monitoring unit, a process quality control unit and a part processing process control unit;
the FQC product final inspection module is used for controlling the quality of finished products and comprises a key product identification unit, a product production planning unit and a finished product inspection unit;
the quality statistics and analysis module is in communication connection with the basic data management module, the IQC incoming material inspection module, the IPQC process quality control module and the FQC final inspection module, acquires and analyzes quality information data, and generates a quality processing flow and quick feedback information. The business logic layer provides the whole quality information in the product manufacturing process from the aspects of raw materials, product quality and process quality in the manufacturing process, final finished product quality and the like, the quality information is relatively comprehensive, the quality control system is more perfect, and the accuracy, the efficiency and the timeliness of the quality control of the plate-type customized furniture can be further ensured.
Preferably, the system further comprises a system supporting layer, wherein the system supporting layer comprises an information acquisition device which is in communication connection with the IQC incoming material inspection module and the IPQC process quality control module, and the information acquisition device comprises a numerical control device, a digital detection device, an industrial camera and an RFID radio frequency identification device.
Preferably, the system support layer also comprises a basic environment such as an operating system, a network, a database and the like.
Preferably, the system also comprises a data and system support layer, wherein the data and system support layer comprises an MES system manufacturing execution information base, a work plan base, a resource management base, an MDC system and a DNC system facing to the bottom layer hardware, and a PDM, MRP and ERP system facing to the upper layer plan layer.
In conclusion, the invention has the following beneficial effects:
1) the quality control data acquisition, quality detection and data statistics and analysis of the plate-type customized furniture realize intellectualization and informatization, and the accuracy, efficiency and timeliness of the quality control of the plate-type customized furniture are guaranteed.
2) The rapidity and timeliness of quality data statistics and analysis ensure that emergency adjustment can be rapidly made in the production process of the plate-type customized furniture.
Accurate incoming material quality information is provided for a purchasing department at any time and quickly, and raw materials and outsourcing parts with high cost performance are guaranteed to be purchased.
Detailed Description
Example 1: a plate type customized furniture quality control system based on MES comprises a service logic layer and a user interface layer;
the business logic layer is in communication connection with the MES system and is used for acquiring quality information in the manufacturing process, analyzing and processing the quality information and generating a quality processing flow and quick feedback information;
and the user interface layer is in communication connection with the service logic layer, acquires the quality processing flow and the quick feedback information and sends the quality processing flow and the quick feedback information to the manual processing end. According to the method and the device, the service logic layer is used for collecting and analyzing the quality information and making the information processing flow and feedback information, the user interface layer is used for sending the quality processing flow and the quick feedback information to the manual processing end, manual collection, statistics, analysis and feedback of the quality information are replaced, intellectualization and informatization are achieved, and accuracy, efficiency and timeliness of quality control of the plate-type customized furniture are guaranteed.
Preferably, the business logic layer comprises a basic data management module, an IQC incoming material inspection module, an IPQC process quality control module, an FQC product final inspection module and a quality statistics and analysis module;
the basic data management module is used for determining a uniform data format of the system; specifically, the basic data management module is used for quality system marking, quality grade maintenance, quality reason maintenance, inspection project maintenance, inspection work center maintenance, inspection tool instrument maintenance and the like;
the IQC incoming material inspection module is used for acquiring inspection data of various raw materials, outsourcing parts and the like;
the IPQC process quality control module is used for controlling product quality and process quality information in the manufacturing process and comprises a key process identification and monitoring unit, a process quality control unit and a part processing process control unit;
the FQC product final inspection module is used for controlling the quality of finished products and comprises a key product identification unit, a product production planning unit and a finished product inspection unit;
the quality statistics and analysis module is in communication connection with the basic data management module, the IQC incoming material inspection module, the IPQC process quality control module and the FQC final inspection module, so that quality information data are acquired and analyzed, and a quality processing flow and quick feedback information are generated; the quality statistics and analysis module can utilize the existing common statistical analysis methods such as a histogram, a control chart, a correlation chart and the like to process a large amount of quality information data, analyze the quality conditions of raw and auxiliary materials, products in process and products and find out the reason. The business logic layer provides the whole quality information in the product manufacturing process from the aspects of raw materials, product quality and process quality in the manufacturing process, final finished product quality and the like, the quality information is relatively comprehensive, the quality control system is more perfect, and the accuracy, the efficiency and the timeliness of the quality control of the plate-type customized furniture can be further ensured.
Preferably, the system further comprises a system supporting layer, wherein the system supporting layer comprises an information acquisition device which is in communication connection with the IQC incoming material inspection module and the IPQC process quality control module, and the information acquisition device comprises a numerical control device, a digital detection device, an industrial camera and an RFID radio frequency identification device.
Preferably, the system support layer also comprises a basic environment such as an operating system, a network, a database and the like.
Preferably, the system also comprises a data and system support layer, wherein the data and system support layer comprises an MES system manufacturing execution information base, a work plan base, a resource management base, an MDC system and a DNC system facing to the bottom layer hardware, and a PDM, MRP and ERP system facing to the upper layer plan layer.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and do not limit the spirit and scope of the present invention. Various modifications and improvements of the technical solutions of the present invention may be made by those skilled in the art without departing from the design concept of the present invention, and the technical contents of the present invention are all described in the claims.
Claims (5)
1. A plate type customized furniture quality control system based on MES is characterized by comprising a service logic layer and a user interface layer;
the business logic layer is in communication connection with the MES system and is used for acquiring quality information in the manufacturing process, analyzing and processing the quality information and generating a quality processing flow and quick feedback information;
and the user interface layer is in communication connection with the service logic layer, acquires the quality processing flow and the quick feedback information and sends the quality processing flow and the quick feedback information to the manual processing end.
2. The MES-based custom-built furniture quality control system according to claim 1, wherein the business logic layer comprises a basic data management module, an IQC incoming material inspection module, an IPQC process quality control module, an FQC product final inspection module, and a quality statistics and analysis module;
the basic data management module is used for determining a uniform data format of the system;
the IQC incoming material inspection module is used for acquiring inspection data of various raw materials, outsourcing parts and the like;
the IPQC process quality control module is used for collecting product quality and process quality information in the manufacturing process; the device comprises a key process identification and monitoring unit, a process quality control unit and a part processing process control unit;
the FQC product final inspection module is used for controlling the quality of finished products and comprises a key product identification unit, a product production planning unit and a finished product inspection unit;
the quality statistics and analysis module is in communication connection with the basic data management module, the IQC incoming material inspection module, the IPQC process quality control module and the FQC final inspection module, acquires and analyzes quality information data, and generates a quality processing flow and quick feedback information.
3. The MES-based quality control system for customized board furniture according to claim 2, further comprising a system support layer, wherein the system support layer comprises an information acquisition device communicatively connected to the IQC incoming material inspection module and the IPQC process quality control module, and the information acquisition device comprises a numerical control device, a digital detection device, an industrial camera and an RFID (radio frequency identification device).
4. The MES-based custom panel furniture quality control system of claim 3, wherein the system support layer further comprises a base environment such as an operating system, a network, a database, and the like.
5. The MES-based custom panel furniture quality control system of claim 3, further comprising a data and system support layer comprising MES manufacturing execution information base, job planning base, resource management base, MDC system and DNC system facing the underlying hardware, PDM, MRP and ERP system facing the upper planning layer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911365703.3A CN111399447A (en) | 2019-12-26 | 2019-12-26 | Board-like customization furniture quality control system based on MES |
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| CN201911365703.3A CN111399447A (en) | 2019-12-26 | 2019-12-26 | Board-like customization furniture quality control system based on MES |
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| CN111399447A true CN111399447A (en) | 2020-07-10 |
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