CN111391332A - Full-automatic high-speed welding lug machine - Google Patents
Full-automatic high-speed welding lug machine Download PDFInfo
- Publication number
- CN111391332A CN111391332A CN202010340766.XA CN202010340766A CN111391332A CN 111391332 A CN111391332 A CN 111391332A CN 202010340766 A CN202010340766 A CN 202010340766A CN 111391332 A CN111391332 A CN 111391332A
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- Prior art keywords
- wire
- lug
- ear
- automatic high
- earphone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of welding lug wire machines, and discloses a full-automatic high-speed welding lug wire machine which comprises a rack, a stepping conveying mechanism, a blanking conveying belt, a private clothes lug wire clamping mechanism, a private clothes lug wire pulling mechanism, a lug wire end pressing and lifting mechanism, a lug wire coil placing mechanism, a mask stacking mechanism, an ultrasonic wave melting mechanism and a control electric box. This full-automatic high-speed welding lug machine reduces occupation of land space than two gauze mask machines in the tradition area, practices thrift manufacturing cost, and production efficiency is high, and stability can be high, and the accuracy is high.
Description
Technical Field
The invention relates to the technical field of a welding lug machine, in particular to a full-automatic high-speed welding lug machine.
Background
The lug wire pulling mechanism and the lug wire clamping mechanism of the traditional welding lug wire machine are both composed of cylinder driving mechanisms, and the working stability, accuracy and speed of the traditional welding lug wire machine are influenced by pneumatic factors. And the working speed is slower, and two groups of welding lug wire machines are needed to be matched with the speed of the mask machine body when the mask machine body is carried. Therefore, the invention provides a full-automatic high-speed welding lug wire machine.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a full-automatic high-speed welding lug wire machine, which has the advantages of reducing the occupied space compared with the traditional one-belt-two mask machine, saving the production cost, having high production efficiency, high stability and high accuracy, and solving the problems that the lug wire pulling mechanism and the lug wire clamping mechanism of the welding lug wire machine in the prior art are both composed of cylinder driving mechanisms, and the working stability, accuracy and speed of the welding lug wire machine are influenced by pneumatic factors.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: full-automatic high-speed welding lug wire machine, including frame, step-by-step conveying mechanism, unloading conveyer belt, private clothes clamping lug line mechanism, private clothes pull lug line mechanism, lug line end pressure elevating system, lug line book put mechanism, gauze mask pile up neatly mechanism, ultrasonic wave fuse ripples mechanism and control electronic box, step-by-step conveying mechanism transversely sets up in the top of frame, the top of frame just is located step-by-step conveying mechanism's top and fixes and be equipped with the mount, and private clothes pull lug line mechanism, lug line end pressure elevating system, lug line book put mechanism and all set up on the mount, gauze mask pile up neatly mechanism is fixed to be set up in the top of frame and is located step-by-step conveying mechanism's end, the unloading conveyer belt is fixed to be set up in the lateral wall of frame and is located the position of gauze mask pile up neatly mechanism and corresponds the department, the control electronic box is fixed to be set up.
Preferably, the private clothes-clipping ear line mechanism comprises a lifting motor, an ear line clipping private clothes motor, an ear line clip and an ear line baffle.
Preferably, the private clothes ear line pulling mechanism comprises a private clothes linear motor, an ear line pulling clamp, a pneumatic scissors mounting seat and an ear line outlet cylinder.
Preferably, the lug end pressing and lifting mechanism comprises a lifting cylinder and a lug end pressing column, and the lug end pressing column is fixedly arranged at the tail end of a piston rod of the lifting cylinder.
Preferably, the mask stacking mechanism comprises a pressing cylinder, a stacking motor and a conveying belt, and the conveying belt is driven and driven by the stacking motor.
Preferably, the top of the ear wire coil placing mechanism is provided with an ear wire coil placing rod.
Preferably, the number of the lifting cylinders is two, and the number of the lug end pressing columns is four.
Preferably, the number of the ear wire pulling clamps is two, and the number of the pneumatic scissors mounting seats is two.
(III) advantageous effects
Compared with the prior art, the invention provides a full-automatic high-speed wire bonding machine, which has the following beneficial effects:
1. this lunch-box production is with high-efficient ink jet numbering machine of batch type through the private clothes ear line mechanism that is equipped with, when the gauze mask stops in welding position, two opposite ear line clips rotate into a style of calligraphy under the private clothes motor drive of ear line clip, will draw the ear line both ends of ear line mechanism to clip.
2. This lunch-box production is with high-efficient ink jet numbering machine of batch type draws ear wire mechanism through the private clothes that are equipped with, when the gauze mask stops in welding position, the servo linear electric motor drive draws the ear wire clip to move forward and presss from both sides the ear wire of ear wire exit and move certain distance backward, then pneumatic scissors cuts the ear wire, accomplishes the process of this mechanism.
3. This high-efficient ink jet numbering machine of batch type is used in lunch-box production compresses tightly elevating system through the ear line end that is equipped with, and when the ear line was placed on the gauze mask, the ear line compressed tightly the post and followed lift cylinder up-and-down motion, compressed tightly ear line and gauze mask splice when descending.
4. This lunch-box production is with high-efficient ink jet numbering machine of batch type through the gauze mask pile up neatly mechanism that is equipped with, and the gauze mask that has made passes through on transfer chain to the conveyor belt of pile up neatly mechanism, and the belt motion is sent in pile up neatly motor drive, with gauze mask conveying department, pushes down the cylinder and pushes down the gauze mask on the unloading conveyor belt, treats the count sensor on the gauze mask pile up neatly mechanism, counts 10/group, accomplishes a pile up neatly action.
Drawings
FIG. 1 is a schematic structural diagram of a fully automatic high-speed wire bonding machine according to the present invention;
FIG. 2 is a schematic structural view of a private clothes-clipping ear-wire mechanism according to the present invention;
FIG. 3 is a schematic structural view of a private clothes ear-pulling mechanism according to the present invention;
fig. 4 is a schematic structural diagram of the ear line end pressing and lifting mechanism according to the present invention;
fig. 5 is a schematic structural diagram of a mask stacking mechanism according to the present invention.
In the figure: the automatic clothes line taking and placing device comprises a machine frame 1, a stepping conveying mechanism 2, a blanking conveying belt 3, a clothes line clamping mechanism 4, a clothes line pulling mechanism 5, a ear line end pressing and lifting mechanism 6, an ear line roll placing mechanism 7, a mask stacking mechanism 8, an ultrasonic wave melting mechanism 9, a control electric box 10, a lifting motor 11, an ear line clamp clothes motor 12, an ear line clamp 13, an ear line baffle 14, a clothes line motor 15, an ear line clamp 16, a pneumatic scissors mounting seat 17, an ear line outlet cylinder 18, a lifting cylinder 19, an ear line end pressing column 20, a pressing cylinder 21, a stacking motor 22, a conveying belt 23 and an ear line roll placing rod 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, a fully automatic high-speed welding earphone line machine comprises a frame 1, a stepping conveying mechanism 2, a blanking conveying belt 3, a private clothes ear line clamping mechanism 4, a private clothes ear line pulling mechanism 5, an ear line end pressing and lifting mechanism 6, an ear line roll placing mechanism 7, a mask stacking mechanism 8, an ultrasonic wave melting mechanism 9 and a control electric box 10, wherein the stepping conveying mechanism 2 is transversely arranged at the top of the frame 1, a fixed frame is fixedly arranged at the top of the frame 1 and above the stepping conveying mechanism 2, the private clothes ear line clamping mechanism 4, the private clothes ear line pulling mechanism 5, the ear line end pressing and lifting mechanism 6 and the ear line roll placing mechanism 7 are all arranged on the fixed frame, the mask stacking mechanism 8 is fixedly arranged at the top of the frame 1 and at the tail end of the stepping conveying mechanism 2, the blanking conveying belt 3 is fixedly arranged at the side wall of the frame 1 and at the position corresponding to the mask stacking mechanism 8, the control electric box 10 is fixedly arranged on the side wall of the frame 1.
Private clothes presss from both sides ear wire mechanism 4 includes elevator motor 11, ear wire presss from both sides private clothes motor 12, ear wire clip 13 and ear wire baffle 14, and when the gauze mask stopped in the welding position, two opposite ear wire clips 13 rotated into a style of calligraphy under the drive of ear wire presss from both sides private clothes motor 12, will draw the ear wire both ends of ear wire mechanism to carry.
The private clothes ear line pulling mechanism 5 comprises a private clothes linear motor 15, ear line pulling clamps 16, pneumatic scissors mounting seats 17 and an ear line outlet air cylinder 18, the number of the ear line pulling clamps 16 is two, the number of the pneumatic scissors mounting seats 17 is two, when the mask stays at a welding position, the servo linear motor 15 drives the ear line pulling clamps 16 to move forward to clamp ear lines at the ear line outlet and move back for a certain distance, then the pneumatic scissors cut the ear lines, and the working procedure of the mechanism is completed.
Ear wire end compresses tightly elevating system 6 and compresses tightly post 20 including lift cylinder 19 and ear wire end, and the ear wire end compresses tightly post 20 and fixedly sets up in lift cylinder 19's piston rod end, and when the ear wire was placed on the gauze mask, the ear wire compressed tightly the post along with lift cylinder 19 up-and-down motion, compresses tightly ear wire and gauze mask welding department during the decline, and the figure of lift cylinder 19 is two, the figure that the ear wire end compressed tightly post 20 is four.
The mask stacking mechanism 8 comprises a pressing cylinder 21, a stacking motor 22 and a conveying belt 23, the conveying belt 23 drives and drives the manufactured mask through the stacking motor 22, the manufactured mask is conveyed to the position of a feed opening through a conveying line to the conveying belt 23 of the mask stacking mechanism 8, the stacking motor 22 drives the conveying belt to move, the mask is conveyed to the position of the feed opening, the pressing cylinder 21 presses the mask down onto the feed conveying belt 3, a counting sensor on the mask stacking mechanism 8 is waited, 10 counting groups are counted, and one stacking action is completed.
The top of the ear wire coil placing mechanism 7 is provided with an ear wire coil placing rod 24, the ear wire is hung at a placing position, the ear wire is pulled to an ear wire outlet along the mechanism track, and the ear wire is prevented from being wound into a ball in the ear wire pulling process.
To sum up, when the fully-automatic high-speed welding lug wire machine is used, a mask carrier tool advances to an ultrasonic wave fusing mechanism 9 in a stepping mode (1 grid/time), lug wires are clamped out from a lug wire coil placing mechanism 7 by lug wire clamps 13 of a servo lug wire pulling mechanism 5, then the two ends of the lug wires are respectively clamped by four lug wire clamps 13 of a servo lug wire clamping mechanism 4, pneumatic scissors cut the lug wires, the lug wires are placed at the two ends of a mask surface by the lug wire end clamps, then the lug wire ends are pressed tightly by a lifting mechanism 6 and pressed downwards, the ultrasonic wave fusing mechanism 9 works, and the lug wires are welded on the mask; pass through 10/group of 8 accumulations of gauze mask pile up neatly mechanism again, take away by unloading conveyer belt 3, from this process more than repeated, wherein the suit of private draws ear wire mechanism 55 and suit of private clamping ear wire mechanism 4 to upgrade to servo drive arrangement in traditional mechanism, because traditional draw ear wire mechanism and clamping ear wire mechanism all comprise cylinder actuating mechanism, can influence machine work when pneumatic unstable, and servo actuating mechanism can not appear this phenomenon, it can be stable, and is accurate, accomplish ear wire welding process fast.
It is to be noted that the term "comprises," "comprising," or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The full-automatic high-speed welding lug wire machine comprises a rack (1), a stepping conveying mechanism (2), a blanking conveying belt (3), a private clothes lug wire clamping mechanism (4), a private clothes lug wire pulling mechanism (5), a lug wire end pressing lifting mechanism (6), a lug wire coil placing mechanism (7), a mask stacking mechanism (8), an ultrasonic wave melting mechanism (9) and a control electronic box (10), and is characterized in that the stepping conveying mechanism (2) is transversely arranged at the top of the rack (1), a fixed frame is fixedly arranged at the top of the rack (1) and above the stepping conveying mechanism (2), the private clothes lug wire clamping mechanism (4), the private clothes lug wire pulling mechanism (5), the lug wire end pressing lifting mechanism (6) and the lug wire coil placing mechanism (7) are all arranged on the fixed frame, the mask stacking mechanism (8) is fixedly arranged at the top of the rack (1) and is positioned at the tail end of the stepping conveying mechanism (2), the automatic mask stacking machine is characterized in that the blanking conveying belt (3) is fixedly arranged on the side wall of the frame (1) and located at the position corresponding to the mask stacking mechanism (8), and the control electric box (10) is fixedly arranged on the side wall of the frame (1).
2. The full-automatic high-speed wire bonding earphone according to claim 1 is characterized in that the private clothes clamp earphone mechanism (4) comprises a lifting motor (11), an earphone wire clamp private clothes motor (12), an earphone wire clamp (13) and an earphone wire baffle (14).
3. The fully automatic high speed wire bonding earphone according to claim 1 is characterized in that the private wire drawing mechanism (5) comprises a private wire drawing linear motor (15), a wire drawing clamp (16), a pneumatic scissors mounting seat (17) and an ear wire outlet cylinder (18).
4. The full-automatic high-speed welding lug machine according to claim 1, characterized in that the lug end pressing and lifting mechanism (6) comprises a lifting cylinder (19) and a lug end pressing column (20), and the lug end pressing column (20) is fixedly arranged at the tail end of a piston rod of the lifting cylinder (19).
5. The full-automatic high-speed welding lug machine according to claim 1, wherein the mask stacking mechanism (8) comprises a pressing cylinder (21), a stacking motor (22) and a conveying belt (23), and the conveying belt (23) is driven and driven by the stacking motor (22).
6. The fully automatic high speed wire bonding earphone according to claim 1 is characterized in that the top of the ear wire coil placing mechanism (7) is provided with an ear wire coil placing rod (24).
7. The fully automatic high speed wire bonding earphone according to claim 4 wherein the number of the lifting cylinders (19) is two and the number of the earphone end pressing columns (20) is four.
8. The fully automatic high speed wire bonding earphone according to claim 3 wherein the number of the lug wire clamps (16) is two and the number of the pneumatic scissors mounts (17) is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010340766.XA CN111391332A (en) | 2020-04-26 | 2020-04-26 | Full-automatic high-speed welding lug machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010340766.XA CN111391332A (en) | 2020-04-26 | 2020-04-26 | Full-automatic high-speed welding lug machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111391332A true CN111391332A (en) | 2020-07-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010340766.XA Pending CN111391332A (en) | 2020-04-26 | 2020-04-26 | Full-automatic high-speed welding lug machine |
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| Country | Link |
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| CN (1) | CN111391332A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111660576A (en) * | 2020-07-16 | 2020-09-15 | 季广春 | Ultrasonic wave sponge gauze mask production facility |
| CN111844789A (en) * | 2020-07-27 | 2020-10-30 | 龙海市安得马富机械有限公司 | Automatic mask production equipment |
| CN111960163A (en) * | 2020-07-13 | 2020-11-20 | 三门杉飘医疗器械有限公司 | Medical treatment gauze mask carries hold-down mechanism |
| CN112407421A (en) * | 2020-10-20 | 2021-02-26 | 浙江龙潇医疗科技有限公司 | Material collecting device for producing mask |
-
2020
- 2020-04-26 CN CN202010340766.XA patent/CN111391332A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111960163A (en) * | 2020-07-13 | 2020-11-20 | 三门杉飘医疗器械有限公司 | Medical treatment gauze mask carries hold-down mechanism |
| CN111660576A (en) * | 2020-07-16 | 2020-09-15 | 季广春 | Ultrasonic wave sponge gauze mask production facility |
| CN111660576B (en) * | 2020-07-16 | 2021-12-28 | 季广春 | Ultrasonic wave sponge gauze mask production facility |
| CN111844789A (en) * | 2020-07-27 | 2020-10-30 | 龙海市安得马富机械有限公司 | Automatic mask production equipment |
| CN112407421A (en) * | 2020-10-20 | 2021-02-26 | 浙江龙潇医疗科技有限公司 | Material collecting device for producing mask |
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