CN111391014A - Intelligent control's mud slitter - Google Patents
Intelligent control's mud slitter Download PDFInfo
- Publication number
- CN111391014A CN111391014A CN202010322212.7A CN202010322212A CN111391014A CN 111391014 A CN111391014 A CN 111391014A CN 202010322212 A CN202010322212 A CN 202010322212A CN 111391014 A CN111391014 A CN 111391014A
- Authority
- CN
- China
- Prior art keywords
- slitting
- driven shaft
- shaft
- gear
- driving shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010802 sludge Substances 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
Abstract
The invention belongs to the technical field of sludge slitting machines, and particularly relates to an intelligent control sludge slitting machine which comprises a machine case, a slitting driving shaft, a slitting driven shaft and a slitting cutter, wherein one end of the slitting driving shaft is a power input end, the other end of the slitting driving shaft is provided with a gear transmission system, the slitting driving shaft drives the slitting driven shaft to rotate through the gear transmission system, one side of the power input end is provided with a linear driver, the movable end of the linear driver is rotatably connected with one end of a connecting rod, the other end of the linear driver is rotatably connected to the machine case, the other end of the connecting rod is connected to a rotating shaft, the rotating shaft is rotatably connected to the machine case and is connected with the slitting driven shaft through a connecting plate so as to drive the slitting driven shaft to rotate by taking the rotating shaft as the circle center, arc-shaped guide grooves are respectively and symmetrically arranged at the slitting driven shafts at two sides, the sludge slitter is used for monitoring the slitting driven shaft, the sensor and the linear driver are connected with the intelligent control system, and the sludge slitter can ensure that large foreign matters fall down smoothly without stopping, and can solve the problem that the slitting driven shaft frequently moves to influence slitting quality.
Description
Technical Field
The invention belongs to the technical field of sludge strip cutting machines, and particularly relates to an intelligent control sludge strip cutting machine.
Background
Because the sludge contains foreign matters, if the foreign matters are too large, the foreign matters can be clamped between the two slitting cutters, and the failure is easy to occur, in the prior structure, a compression spring is generally arranged on one side of a driven cutter shaft, when the foreign matters are clamped between the slitting cutters, the driven cutter shaft presses the compression spring and moves outwards, the gap between the slitting cutters is enlarged, the foreign matters fall down smoothly, the driven cutter shaft returns under the action of the compression spring to reduce the failure rate, but the structure has certain defects, the dynamic force of the common compression spring changes greatly, even if small foreign matters pass through, the common spring also deforms frequently, the driven cutter shaft moves frequently, and the slitting quality is influenced, particularly after long-time use, the common spring is aged and obviously reduced in performance, the common spring is generally arranged in a groove, the installation and replacement are troublesome, and the maintenance is not beneficial, in the existing structure, the driven shaft cutter is asynchronous to the driving shaft cutter after being displaced, and the driven shaft cutter and the driving shaft cutter can generate tooth beating after returning, so that the use duration is seriously influenced.
Disclosure of Invention
The invention provides an intelligent control sludge slitter which can solve the problems pointed out in the background technology.
An intelligently controlled sludge slitter comprises a case, a slitting driving shaft, a slitting driven shaft and a slitting cutter, wherein one end of the slitting driving shaft is a power input end, the other end of the slitting driving shaft is provided with a gear transmission system, the slitting driving shaft drives the slitting driven shaft to rotate through the gear transmission system, one side of the power input end is provided with a linear driver, the movable end of the linear driver is rotatably connected with one end of a connecting rod, the other end of the linear driver is rotatably connected onto the case, the other end of the connecting rod is connected onto a rotating shaft, the rotating shaft is rotatably connected onto the case and is connected with the slitting driven shaft through a connecting plate so as to drive the slitting driven shaft to rotate by taking the rotating shaft as a circle center, the slitting driven shaft at two sides of the case is respectively and symmetrically provided with arc-shaped guide grooves, the slitting driven shaft can reciprocate in the arc-shaped guide grooves, and the, the device is used for monitoring the slitting driven shaft, and the sensor and the linear driver are connected with an intelligent control system.
Preferably, the intelligent control system is a P L C controller, the sensor is electrically connected with the P L C controller, signals are fed back to the P L C controller, and the linear driver is controlled to act after the signals are processed by the P L C controller.
Preferably, gear drive system includes slitting initiative shaft gear, slitting driven shaft gear and two at least gear wheels, slitting initiative shaft gear and one of them gear wheel meshing, slitting driven shaft gear and another gear wheel meshing, mutual meshing between the gear wheel.
Preferably, the linear actuator may be an electric push rod or an oil cylinder or an air cylinder.
Preferably, the sensor is a photoelectric sensor and is used for monitoring the position of the slitting driven shaft.
The invention provides an intelligently controlled sludge slitter, wherein an elastic element (5) can be an air spring or a hydraulic support rod.
Position through sensor monitoring slitting driven shaft, when sensor monitoring slitting driven shaft moved to the outside, it is great to explain foreign matter this moment, may cause the trouble, at this moment the sensor passes to the P L C controller with the signal, the action of P L C controller control linear actuator, and the slitting driven shaft rotates to the outside under the drive of connecting rod, it is long when the action of setting for linear actuator through P L C controller, the foreign matter falls down smoothly, the return of P L C controller control linear actuator, continue the slitting, this mud slitting machine can guarantee that big foreign matter falls down smoothly, do not shut down, can solve the frequent removal of slitting driven shaft again, influence the problem of slitting quality.
Drawings
FIG. 1 is a side view of the linear actuator of the present invention,
FIG. 2 is a schematic view of one side of the gear transmission system of the present invention,
figure 3 is a schematic top view of the present invention,
figure 4 is a schematic view of the transmission of the linear drive of the present invention,
figure 5 is a logic control schematic of the present invention,
description of reference numerals:
reference numbers in the figures: 1-a chassis; 2-slitting the driving shaft; 3-slitting the driven shaft; 4-slitting cutter; 5-a linear drive; 6-connecting rod; 7-a rotating shaft; 8-connecting plates; 9-arc guide groove; 10-a sensor; 11-an intelligent control system; 12-a mounting seat; 13-slitting drive shaft gear; 14-a slitting driven shaft gear; 15-gearwheel.
Detailed Description
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the embodiment.
Example (b):
as shown in fig. 1-5, an intelligently controlled sludge slitter provided in an embodiment of the present invention includes a chassis 1, a slitter driving shaft 2, a slitter driven shaft 3, a slitter cutter 4, and a comb plate, wherein both ends of the slitter driving shaft 2 and the slitter driven shaft 3 are rotatably connected to the chassis 1 by bearings, one end of the slitter driving shaft 2 is a power input end, and the other end of the slitter driving shaft is provided with a gear transmission system, the slitter driving shaft 2 drives the slitter driven shaft 3 to rotate through the gear transmission system, one side of the power input end is provided with a linear driver 5, the linear driver 5 may be an electric push rod or an oil cylinder or an air cylinder, the movable end of the linear driver 5 is rotatably connected to one end of a connecting rod 6, the other end of the linear driver 5 is rotatably connected to the chassis 1 by a mounting seat 12, the other end of the connecting rod 6 is connected to a rotating shaft 7, the rotating shaft 7 is rotatably connected to the chassis 1 and is connected to the slitter driven shaft 3 by a connecting plate 8, the driving slitter 3 to rotate the driven shaft 7, the rotating shaft 7 is provided with the rotating shaft 633, the driven shaft 3 is provided with an arc guide groove 359, a sensor is provided for controlling a linear sensor, the linear sensor is provided for controlling the linear sensor, the linear sensor is provided with a linear sensor 3, the linear sensor is provided for controlling the linear sensor, the linear sensor for controlling the linear sensor.
Combine fig. 2 to show, gear drive system includes slitting driving shaft gear 13, slitting driven shaft gear 14 and two at least gear wheels 15, slitting driving shaft gear 13 and 15 meshing of one of them gear wheel, slitting driven shaft gear 14 and another gear wheel 15 meshing, mutual meshing between gear wheel 15, in the current structure, slitting driving shaft gear 13 and 14 direct meshing of slitting driven shaft gear, but because slitting driven shaft gear 14 can move to the outside to break away from with slitting driving shaft gear 13, cause to rotate asynchronously, when slitting driven shaft gear 14 return, tooth phenomenon can appear in both, influence live time.
The working principle of the sludge slitter comprises the steps that the position of the slitting driven shaft 3 is monitored through the sensor 10, when the slitting driven shaft 3 is monitored to move outwards through the sensor 10, the fact that the outward thrust force applied to the slitting driven shaft 3 exceeds the maximum thrust force of the linear driver 5 is shown, the fact that a foreign matter is large at the moment and a fault is possibly caused is shown, the sensor 10 transmits a signal to the P L C controller, the P L C controller controls the linear driver 5 to act, the slitting driven shaft 3 rotates outwards under the driving of the connecting rod 6, the acting duration of the linear driver 5 is set through the P L C controller, the foreign matter falls smoothly, the P L C controller controls the linear driver 5 to return to continue slitting, and the sludge slitter can guarantee that the large foreign matter falls smoothly, achieves non-stop, and can solve the problems that the slitting driven shaft moves frequently and affects slitting quality.
The above disclosure is only for a few specific embodiments of the present invention, however, the present invention is not limited to the above embodiments, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.
Claims (5)
1. The utility model provides an intelligent control's mud slitter, includes quick-witted case (1), slitting driving shaft (2), slitting driven shaft (3), slitting cutter (4), the one end of slitting driving shaft (2) is power input end, and the other end is equipped with gear drive system, drives slitting driven shaft (3) through gear drive system slitting driving shaft (2) and rotates its characterized in that: power input end one side is equipped with sharp driver (5), the expansion end of sharp driver (5) rotates with the one end of connecting rod (6) to be connected, the other end of sharp driver (5) rotates to be connected on quick-witted case (1), the other end of connecting rod (6) is connected on pivot (7), pivot (7) rotate to be connected on quick-witted case (1) to be connected with slitting driven shaft (3) through connecting plate (8), rotate with pivot (7) as the centre of a circle to drive slitting driven shaft (3), the both sides slitting driven shaft (3) punishment of machine case (1) do not the symmetry and are equipped with arc guide way (9), slitting driven shaft (3) can be at arc guide way (9) inner reciprocating motion, slitting driven shaft (3) punishment are equipped with sensor (10) for monitoring slitting driven shaft (3), sensor (10), The linear drivers (5) are all connected with an intelligent control system (11).
2. The intelligent control sludge slitter as claimed in claim 1, wherein the intelligent control system (11) is a P L C controller, the sensor (10) is electrically connected with the P L C controller, and feeds back signals to the P L C controller, and the signals are processed by the P L C controller to control the linear driver (5) to operate.
3. The intelligently controlled sludge slitter according to claim 1, wherein: the gear transmission system comprises a slitting driving shaft gear (13), a slitting driven shaft gear (14) and at least two large gears (15), the slitting driving shaft gear (13) is meshed with one of the large gears (15), the slitting driven shaft gear (14) is meshed with the other large gear (15), and the large gears (15) are meshed with each other.
4. An intelligently controlled sludge slitter according to any of claims 1-3, wherein: the linear driver (5) can be an electric push rod or an oil cylinder or an air cylinder.
5. An intelligently controlled sludge slitter according to any of claims 1-3, wherein: the sensor (10) is a photoelectric sensor and is used for monitoring the position of the slitting driven shaft (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010322212.7A CN111391014A (en) | 2020-04-22 | 2020-04-22 | Intelligent control's mud slitter |
Applications Claiming Priority (1)
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---|---|---|---|
CN202010322212.7A CN111391014A (en) | 2020-04-22 | 2020-04-22 | Intelligent control's mud slitter |
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CN111391014A true CN111391014A (en) | 2020-07-10 |
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CN202010322212.7A Pending CN111391014A (en) | 2020-04-22 | 2020-04-22 | Intelligent control's mud slitter |
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CN201227822Y (en) * | 2008-06-20 | 2009-04-29 | 浙江工业大学 | Meat cutting machine |
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CN204038706U (en) * | 2014-09-18 | 2014-12-24 | 苏州安洁科技股份有限公司 | Adjustable transfer roller |
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KR101571747B1 (en) * | 2015-04-28 | 2015-11-25 | (주)구주시스템 | Cutting width adjusing apparatus for slitter |
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CN208930428U (en) * | 2018-11-02 | 2019-06-04 | 晋江特锐模具有限公司 | A kind of circular pressing and cutting machine of adjustable die station |
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JP2019217610A (en) * | 2018-06-22 | 2019-12-26 | 坂崎彫刻工業株式会社 | Power transmission device of sheet cutting machine |
CN210210566U (en) * | 2019-04-16 | 2020-03-31 | 斯奈尔环保科技(苏州)有限公司 | Be used for mud slitting forming device |
CN210252565U (en) * | 2019-06-20 | 2020-04-07 | 德州雄新电力有限公司 | Sludge slitting device |
CN111391013A (en) * | 2020-04-22 | 2020-07-10 | 德州雄新环保工程有限公司 | Novel sludge strip cutting machine |
CN212396929U (en) * | 2020-04-03 | 2021-01-26 | 德州雄新环保工程有限公司 | Multi-linkage sludge slitter |
CN212498067U (en) * | 2020-04-22 | 2021-02-09 | 德州雄新环保工程有限公司 | Intelligent control's mud slitter |
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CN201217229Y (en) * | 2008-01-30 | 2009-04-08 | 迅普精工株式会社 | Cutting apparatus for continuous form paper |
CN201227822Y (en) * | 2008-06-20 | 2009-04-29 | 浙江工业大学 | Meat cutting machine |
TW201038378A (en) * | 2009-04-16 | 2010-11-01 | Ten Sheeg Machinery Co Ltd | Control module capable of automatically adjusting positions of slitting blades |
CN202225260U (en) * | 2011-08-11 | 2012-05-23 | 湖北京山轻工机械股份有限公司 | Die cutting clearance adjusting mechanism for corrugated board printing die cutting machine |
CN203957192U (en) * | 2014-05-21 | 2014-11-26 | 东莞市利拿实业有限公司 | A kind of mill of high accuracy dancer rools spacing |
CN204019619U (en) * | 2014-07-07 | 2014-12-17 | 安徽索亚装饰材料有限公司 | Decorating film cutting edge adjustment structure |
CN204038706U (en) * | 2014-09-18 | 2014-12-24 | 苏州安洁科技股份有限公司 | Adjustable transfer roller |
CN204454007U (en) * | 2015-02-12 | 2015-07-08 | 南通海利特橡塑机械有限公司 | A kind of bar cutter clamping pay-off |
KR101571747B1 (en) * | 2015-04-28 | 2015-11-25 | (주)구주시스템 | Cutting width adjusing apparatus for slitter |
CN205258265U (en) * | 2015-08-20 | 2016-05-25 | 石曾矿 | Mud slitting device |
KR20180014521A (en) * | 2016-08-01 | 2018-02-09 | 주식회사 제타 | Apparatus for cutting diagnostic card |
CN208305179U (en) * | 2018-06-14 | 2019-01-01 | 丁泽 | fresh meat cutting machine |
JP2019217610A (en) * | 2018-06-22 | 2019-12-26 | 坂崎彫刻工業株式会社 | Power transmission device of sheet cutting machine |
CN109159189A (en) * | 2018-09-14 | 2019-01-08 | 广东粤威环境技术有限公司 | A kind of removal of impurities of sugarcane and cutting equipment |
CN208930428U (en) * | 2018-11-02 | 2019-06-04 | 晋江特锐模具有限公司 | A kind of circular pressing and cutting machine of adjustable die station |
CN209466300U (en) * | 2018-11-30 | 2019-10-08 | 山东福航新能源环保股份有限公司 | A kind of sludge molding machine |
CN209793818U (en) * | 2018-12-28 | 2019-12-17 | 山西米亚索乐装备科技有限公司 | Cutting device |
CN210210566U (en) * | 2019-04-16 | 2020-03-31 | 斯奈尔环保科技(苏州)有限公司 | Be used for mud slitting forming device |
CN210252565U (en) * | 2019-06-20 | 2020-04-07 | 德州雄新电力有限公司 | Sludge slitting device |
CN212396929U (en) * | 2020-04-03 | 2021-01-26 | 德州雄新环保工程有限公司 | Multi-linkage sludge slitter |
CN111391013A (en) * | 2020-04-22 | 2020-07-10 | 德州雄新环保工程有限公司 | Novel sludge strip cutting machine |
CN212498067U (en) * | 2020-04-22 | 2021-02-09 | 德州雄新环保工程有限公司 | Intelligent control's mud slitter |
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