Summary of the invention
Technical problem to be solved by this invention mainly is to provide a kind of device that can clean timely and effectively the roll shaft surface in the roll shaft process.
The present invention is achieved by the following technical solutions:
A kind of roll mark spot wiper for rolling mill, it is characterized in that: described wiper comprises by motor-driven sliding spiral pair, sliding spiral pair comprises the screw mandrel that be arranged in parallel with the roll shaft active section, screw mandrel is provided with the thread segment relative with the roll shaft active section, and the length of wire rod thread section is more than or equal to the length of roll shaft active section, the wire rod thread section is provided with the nut that matches with it, nut is fixed with cylinder towards a side of roll shaft active section, piston in the cylinder is provided with piston rod and stretches out outside the cylinder, the end that piston rod stretches out is provided with the wiping head, and the wiping head on the operating position contacts with the outer surface of roll shaft active section.
In when work, the rodless cavity of cylinder constantly has pressed gas to inject, and piston rod is stretched out, the wiping head on the piston rod just with rotate in the working roll outer circumference surface contact, and keep this invariant position; This moment starter motor, the motor-driven screw mandrel, screw mandrel is rotated, nut on the wire rod thread section under the drive of screw mandrel along screw axis to moving linearly, thereby drive moving horizontally of wiping head on the cylinder realization piston rod be fixedly connected with nut, and then reach the purpose of wiping clearly the roll shaft outer circumference surface.Because screw mandrel and roll shaft be arranged in parallel, so the wiping head can contact with the roll shaft outer circumference surface in the process that moves horizontally always; Because the length of thread segment is corresponding more than or equal to axial length and both positions of spiral shell axle active section on the screw mandrel, so when the wiping head moves to the other end from wire rod thread Duan Yiduan, can clean the outer circumference surface of whole roll shaft active section comprehensively; Simultaneously, by regulating the pressure by the pressed gas of piston below, can control the dynamics of a wiping wiping, also can regulate the wiping head to the speed that roll shaft moves, avoid excessive velocities wiping head to impinge upon on the roll shaft.
Further, in actual use, consider that roll shaft is longer, its active section length is usually more than 1M, the screw mandrel length that adapts with it is also more than 1M, the wiping head can be subject to the radial reaction force of roll shaft in the process of wiping roll shaft, this power passes to screw mandrel by the nut that moves horizontally on the screw mandrel, elongated screw mandrel easily produces flexural deformation under the effect of long-time radial load, therefore can increase a support bar and be used for holding nut, thereby increase the rigidity of screw mandrel, avoid the screw mandrel distortion.Support bar and roll shaft lay respectively at the screw mandrel both sides, three's axis is in same plane and parallel to each other, the support bar active section is corresponding with the wire rod thread section, and the length of strut active section is more than or equal to the length of wire rod thread section, support bar can contact with the outer surface of nut with the support bar outer surface with distance between the screw mandrel or gapped being advisable slightly, and the gap is generally in the scope of 0.5mm~0.7mm.
Further again, consider in the course of the work, the outer surface of nut slides at support bar, gets off for a long time, and the wearing and tearing meeting of nut and the contacted outer surface of support bar is larger, therefore, axial pass trough can be offered in the position of matching with support bar on the nut excircle, groove two side and/or bottom land arrange wear block, and part or all of support bar is positioned at groove, and support bar only contacts with friction block, and is separated with friction block or leaves the gap between the bottom land of groove, cell wall.
Wear block can be made by the softer tin bronze of quality, the outer circumference surface of nut when support bar slides, wearing and tearing be wear block, basically do not produce wearing and tearing between support bar and the nut.After wear block is used a period of time, can change after the excessive wear.
Further again, for the layout that makes whole equipment is more compact, preferred piston rod is straight-bar, and piston rod is mutually vertical with the roll shaft axis, and the thread segment on the screw mandrel and the active section on the support bar be the active section on the roll shaft all.
Because the wiping head only is supported on the roll shaft outer circumference surface by piston rod and relatively rotates and move horizontally, piston easily produces in the process that ejects and swings, the wiping head is prone to creeping phenomenon in the process of clear wiping working roll, the action of wiping is unstable, therefore cylinder can be fixedly connected with nut by support, the end that piston rod stretches out cylinder is provided with travel(l)ing rest and is connected with the wiping head, guide post one end parallel with piston rod is fixed on the travel(l)ing rest, other end activity is stretched in the fairlead on the support, the setting of guide post and fairlead, the direction of motion that can guarantee piston only is along on the cylinder-bore axis, descending, avoid a wiping fluctuation of service.
Further again, the position that the wiping head is connected with travel(l)ing rest can be processed as the form that dovetail groove cooperates: wiping head bottom is processed as swallow-tail form, be big top and small bottom trapezoidal, travel(l)ing rest is provided with dovetail groove with matching, because the wiping headband has certain elastomer material material to make, therefore the dovetail of wiping head partly slightly can be inserted after the compression in the dovetail groove on the travel(l)ing rest and fix, installing/dismounting is easy like this, and fixation degree is reliable.
Further again, can set up travel switch and link to each other with motor by control circuit, this is because the rotation of screw mandrel makes nut make linear slide, owing to sliding distance, being the restriction of thread segment length, screw rod must reverse when nut is positioned at extreme position, thereby makes the nut reverse slide.The rotating of screw rod realizes by the control motor positive and inverse, motor positive and inverse can be by manually control, also can control by travel switch, during work, press lower stroke switch, electric motor starting, after after a while, the wiping head moves to an end of wire rod thread section, travel switch work this moment, control motor reversal, a wiping counter motion, so circulation.
Further again, the threaded portion of preferred screw mandrel adopts one start screw, when motor outage rear screw partly can be good at self-locking, makes things convenient for equipment in time to stop.Simultaneously, sliding spiral pair has adopted trapezoidal thread transmission commonly used, the angle of thread of screw thread, refer to that namely the adjacent two tooth top-cross angles of screw thread are 30 °, the large footpath of the screw thread pair of this thread form and path place have that equal radial clearance, root of the tooth intensity are high, the good manufacturability of screw thread, internal and external threads with the conical surface fit, centering is good, it is loosening to be difficult for.
The present invention has following beneficial effect:
1. because this whole process that is used for the roll mark spot wiper of rolling mill is all carried out automatically, thoroughly stop the various potential safety hazards in the artificial wiping roller process, ensured workman's safety in production;
2. because in process of production, in case the roll shaft surface produces spot or product surface is found roll marks, operating personnel will carry out cleaning to the work roll surface that spot is arranged at once by this device, can in time remove the spot on roll shaft surface, distance between wiping head and work roll surface need not too much adjustment, wipes satisfactory for resultly clearly, and product quality has obtained maximum guarantee;
3. owing to the spot that can remove timely and effectively for the roll mark spot wiper of rolling mill on the roll shaft, the time interval of therefore changing roll shaft is extended for 2 times of artificial wiping roller, greatly reduces the production cost of product;
4. owing to utilizing travel switch to realize automatically wiping roller, can further reduce workman's operation easier, simple to operation, easy left-hand seat;
5. the present invention is simple in structure, the maintaining cost is low, substantially can not cause extra financial burden to enterprise.
Specific implementation method
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is the front view of a preferred embodiment of the present invention, screw mandrel 2 is by bearing 4, bearing block 5 is installed on the base 6, thread segment 3 on the screw mandrel be positioned at roll shaft active section 1 under, the transmission of power and the kind of drive of changing the employing screw pair, the output shaft of motor 18 is by reduction box 17, shaft coupling 16 links to each other with screw mandrel 2, cover has a nut 9 that cooperates with it on the wire rod thread section 3, nut 9 tops, one side of nearly roll shaft active section 1 is installed a support 15, cylinder 14 is housed on the support 15, wiping 10 is fixed on the travel(l)ing rest 8 of piston rod 13 upper ends of cylinder 14, and be fixed with guide post 11 on the travel(l)ing rest 8, an end of guide post 11 activities stretches in the fairlead 12 on the support 15.
The two ends of corresponding roll shaft active section 1 are provided with limit induction device 21 on the support bar 7, limit induction device 21 links to each other with travel switch 22 by signal transmission line road 23, travel switch 22 links to each other with motor 18 by control circuit 24, when nut 9 bottoms when support bar 7 moves to limit induction device 21 position, limit induction device 21 sends signal to travel switch 22,18 counter-rotatings of travel switch 22 control motors, thus realize the automatic reverse of wiping 10.
Fig. 2 is the left view of Fig. 1, and Fig. 4 is the local enlarged diagram of Fig. 2.Support bar 7 is fixed under the wire rod thread section 3, and nut 9 is processed with a groove 19 with the outer wall that support bar 7 joins, and groove 19 two sides are provided with wear block 20, and the outer surface of support bar 7 contacts with friction block 20, and and bottom land between leave the gap.
When using the roll mark spot wiper that this is used for rolling mill, at first, injection pressure gas in the rodless cavity of piston makes wiping 10 move to roll shaft active section 1, adjusts the closeness of contact of wiping 10 and roll shaft active section 1 and keeps this invariant position; Then, start travel switch 22, drive screw mandrel 2 rotations after when motor 18 energisings, by reduction box 17 decelerations, this moment, the nut 9 on the screw mandrel 2 drove supports 15 together along the axis moving linearly of screw mandrel 2, the piston rod 13 of support 15 upper cylinders 14 is vertical with the axis of roll shaft active section 1, the wiping of adjusted good position 10 is at moving linearly on the roll shaft active section 1 in rotation just under the effect of screw pair on the piston rod 13, and then reaches the purpose of wiping clearly roll shaft active section 1.