CN113523989B - Online surface treatment device for steel wire - Google Patents
Online surface treatment device for steel wire Download PDFInfo
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- CN113523989B CN113523989B CN202110838920.0A CN202110838920A CN113523989B CN 113523989 B CN113523989 B CN 113523989B CN 202110838920 A CN202110838920 A CN 202110838920A CN 113523989 B CN113523989 B CN 113523989B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 100
- 239000010959 steel Substances 0.000 title claims abstract description 100
- 238000004381 surface treatment Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 81
- 238000005406 washing Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000000227 grinding Methods 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 10
- 238000005498 polishing Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种钢丝在线表面处理装置，包括摩擦去除部、水洗清理部和放线涨紧部，所述摩擦去除部包括沿待加工钢丝轴线排布的若干组摩擦块，所述摩擦块表面沿长度方向设置供钢丝贯穿的凹槽，所述摩擦块的背部设置有能够推动摩擦块向钢丝施加恒压力的施力机构，且待加工钢丝外部不同朝向的摩擦块间隔排布；所述水洗清理部包括能够作用在摩擦块工作位置的循环水流供应机构；所述放线涨紧部布置在水洗清理部的两端，所述放线涨紧部的放线高度和涨紧度恒定，本钢丝在线表面处理装置通过摩擦块打磨的方式，扩大实际工作接触面积，保证打磨效果，降低成本，且便于针对不同要求的钢丝进行组线调整。
The invention discloses an online surface treatment device for steel wire, which includes a friction removal part, a water cleaning part and a wire tensioning part. The friction removal part includes several groups of friction blocks arranged along the axis of the steel wire to be processed. The friction blocks The surface is provided with grooves for the steel wire to penetrate along the length direction, and the back of the friction block is provided with a force-applying mechanism that can push the friction block to apply constant pressure to the steel wire, and the friction blocks with different orientations outside the steel wire to be processed are arranged at intervals; The water washing and cleaning part includes a circulating water supply mechanism that can act on the working position of the friction block; the tensioning parts are arranged at both ends of the washing and cleaning part, and the height and tension of the tensioning part are constant. This steel wire online surface treatment device uses friction blocks to grind, expanding the actual working contact area, ensuring the grinding effect, reducing costs, and facilitating wire assembly adjustments for steel wires with different requirements.
Description
技术领域Technical field
本发明涉及钢丝氧化层处理设备技术领域，具体为一种钢丝在线表面处理装置。The invention relates to the technical field of steel wire oxide layer treatment equipment, specifically an online surface treatment device for steel wires.
背景技术Background technique
钢丝在经过热处理工艺后，其表层会产生一层氧化层，为保证后续加工质量，需要将其表层的氧化层去除，现在的处理手段是酸洗，属于化学除锈方式，酸具有挥发性，对大气环境造成污染，产生的排放物会对土地，水环境产生污染，排放物二次处理工艺复杂，成本高，不符合现有的节能环保发展趋势，部分厂家提出采用砂轮打磨的方式进行氧化层去除，但是砂轮打磨时，砂轮和钢丝相对与机架均处于运动状态，且砂轮与钢丝的接触为仅为一点，其打磨效果有限，不能持续对钢丝进行打磨，难以保证钢丝圆周表面的打磨效果，且在打磨过程中，砂轮的工作位置较为集中，工作点温升较快，打磨碎屑难以及时排出，造成打磨效果衰退速度上升，砂轮损耗速度加剧，需要频繁更换砂轮，方能达到设计要求的效果，使用成本和效率均难以满足需求。After the steel wire undergoes a heat treatment process, an oxide layer will be formed on the surface. In order to ensure the quality of subsequent processing, the oxide layer on the surface needs to be removed. The current treatment method is pickling, which is a chemical rust removal method. The acid is volatile. It causes pollution to the atmospheric environment, and the emissions produced will pollute the land and water environment. The secondary treatment process of the emissions is complex and costly, which is not in line with the current development trend of energy conservation and environmental protection. Some manufacturers propose to use grinding wheels for oxidation. However, when the grinding wheel is polishing, the grinding wheel and the steel wire are in motion relative to the frame, and the contact between the grinding wheel and the steel wire is only at one point. The grinding effect is limited, and the steel wire cannot be continuously polished, and it is difficult to ensure that the circumferential surface of the steel wire is polished. In addition, during the grinding process, the working position of the grinding wheel is relatively concentrated, the temperature of the working point rises quickly, and the grinding debris is difficult to discharge in time, causing the grinding effect to decline faster and the grinding wheel to wear faster. Frequent replacement of the grinding wheel is required to achieve the design. The required effect, usage cost and efficiency are difficult to meet the demand.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有的缺陷，提供一种钢丝在线表面处理装置，通过摩擦块打磨的方式，扩大实际工作接触面积，保证打磨效果，降低成本，且便于针对不同要求的钢丝进行组线调整，可以有效解决背景技术中的问题。The technical problem to be solved by the present invention is to overcome the existing defects and provide an online surface treatment device for steel wires, which can expand the actual working contact area through friction block grinding, ensure the grinding effect, reduce costs, and facilitate the processing of steel wires with different requirements. Adjusting the line assembly can effectively solve the problems in the background technology.
为实现上述目的，本发明提供如下技术方案：一种钢丝在线表面处理装置，包括摩擦去除部、水洗清理部和放线涨紧部，所述摩擦去除部包括沿待加工钢丝轴线排布的若干组摩擦块，所述摩擦块表面沿长度方向设置供钢丝贯穿的凹槽，所述摩擦块的背部设置有能够推动摩擦块向钢丝施加恒压力的施力机构，且待加工钢丝外部不同朝向的摩擦块间隔排布；In order to achieve the above object, the present invention provides the following technical solution: a steel wire online surface treatment device, including a friction removal part, a water cleaning part and a wire tensioning part. The friction removal part includes a number of wires arranged along the axis of the steel wire to be processed. Assemble a friction block, the surface of the friction block is provided with grooves for the steel wire to penetrate along the length direction, the back of the friction block is provided with a force applying mechanism that can push the friction block to apply constant pressure to the steel wire, and the outside of the steel wire to be processed has different orientations. The friction blocks are arranged at intervals;
所述水洗清理部包括能够作用在摩擦块工作位置的循环水流供应机构；The water washing and cleaning part includes a circulating water supply mechanism that can act on the working position of the friction block;
所述放线涨紧部布置在水洗清理部的两端，所述放线涨紧部的放线高度和涨紧度恒定。The wire-releasing and tightening parts are arranged at both ends of the water washing and cleaning part, and the wire-releasing and tightening parts have a constant wire-releasing height and tension.
作为本发明的一种优选技术方案，所述水洗清理部包括上水箱和下水箱，所述上水箱内部水能够溢流至下水箱，所述下水箱内设置有能够将内部水汲取至上水箱的水泵，所述摩擦去除部放置在上水箱内部，且上水箱的溢流高度高于钢丝贯穿时的实际高度；As a preferred technical solution of the present invention, the water washing and cleaning part includes an upper water tank and a lower water tank. The water inside the upper water tank can overflow to the lower water tank. The lower water tank is provided with a water tank that can draw the internal water to the upper water tank. Water pump, the friction removal part is placed inside the upper water tank, and the overflow height of the upper water tank is higher than the actual height when the steel wire penetrates;
通过上下水箱的分体式设计，使摩擦去除部处于上水箱内，水泵的汲取水通过上水管作用在摩擦块的工作区，将打磨掉的氧化皮冲走，且上水箱的溢流高度高于钢丝的高度，即钢丝始终浸泡在水中，隔绝氧气，且为钢丝降温，避免打磨产生的高温使钢丝表层再次快速氧化，且处于低温的钢丝同样能够有利于其表层的氧化层去除，氧化皮随水流溢流至下水箱，下水箱容积较大，有助于氧化皮杂质的沉淀，水泵对上层清液进行汲取，实现水源的循环利用，降低水资源的浪费。Through the split design of the upper and lower water tanks, the friction removal part is located in the upper water tank. The water drawn by the water pump acts on the working area of the friction block through the upper water pipe, washing away the polished oxide scale, and the overflow height of the upper water tank is higher than The height of the steel wire, that is, the steel wire is always immersed in water, isolates oxygen, and cools the steel wire to prevent the high temperature generated by grinding from quickly oxidizing the surface of the steel wire again. Moreover, the steel wire at low temperature can also facilitate the removal of the oxide layer on its surface, and the oxide scale will follow. The water flow overflows to the lower water tank. The lower water tank has a larger volume, which helps in the precipitation of scale impurities. The water pump draws the supernatant liquid to realize the recycling of water sources and reduce the waste of water resources.
作为本发明的一种优选技术方案，所述摩擦去除部包括沿钢丝进给方向相对固定布置的导向架，所述摩擦块滑动插入导向架，相邻两组摩擦块分别从导向架不同侧插入，相邻两组摩擦块的滑动轴线平行且不重叠；As a preferred technical solution of the present invention, the friction removal part includes a guide frame that is relatively fixedly arranged along the wire feeding direction, the friction block is slidably inserted into the guide frame, and two adjacent groups of friction blocks are inserted from different sides of the guide frame. , the sliding axes of two adjacent groups of friction blocks are parallel and do not overlap;
通过设置导向架对摩擦块的滑动方向进行限制，且摩擦块采用活动安装的形式，便于对摩擦块进行更换，更换过程中无需停机，实现持续生产。The sliding direction of the friction block is limited by setting up a guide frame, and the friction block adopts a movable installation form to facilitate the replacement of the friction block. There is no need to stop the machine during the replacement process, achieving continuous production.
作为本发明的一种优选技术方案，所述摩擦块的滑动方向为竖直向，且处于上端的摩擦块顶部固定设置有配重块，处于下端的摩擦块与导向架沿相对滑动方向设置有弹性件，所述摩擦去除部内设置有调控弹性件压缩量的调节螺栓；As a preferred technical solution of the present invention, the sliding direction of the friction block is vertical, and the top of the friction block at the upper end is fixed with a counterweight block, and the friction block at the lower end and the guide frame are provided with a counterweight along the relative sliding direction. Elastic member, the friction removal part is provided with an adjusting bolt for regulating the compression amount of the elastic member;
上端的摩擦块在配重块压力的作用下，当底部出现磨损后，能够自动下降，对磨损量进行补偿，从而满足钢丝表面的打磨需求，下端的摩擦块在底部弹性件的作用下，同样能够对摩擦块进行磨损量的补偿，且上下端的摩擦块对钢丝的正压力不变，即对钢丝的摩擦力不变，从而保证对钢丝表面的打磨效果不变。Under the action of the pressure of the counterweight block, the friction block at the upper end can automatically descend when the bottom is worn to compensate for the wear amount, thereby meeting the grinding needs of the steel wire surface. The friction block at the lower end, under the action of the bottom elastic member, can also The wear amount of the friction block can be compensated, and the positive pressure of the upper and lower friction blocks on the steel wire remains unchanged, that is, the friction force on the steel wire remains unchanged, thereby ensuring that the polishing effect on the surface of the steel wire remains unchanged.
作为本发明的一种优选技术方案，所述摩擦块的滑动方向为竖直向，所述摩擦去除部横向截面内平行布置有若干组摩擦块，所述导向架沿钢丝进给方向分割为若干节，一节导向架布置有两组朝向相反的摩擦块，且处于上端的摩擦块顶部固定设置有配重块，同一横向截面内处于下侧的摩擦块下方固定同一下托板，所述下托板下方设置升降板，所述升降板与基板之间设置有调整间距的调节螺栓，所述升降板与下托板之间沿竖直方向设置有弹性件；As a preferred technical solution of the present invention, the sliding direction of the friction block is vertical, several groups of friction blocks are arranged in parallel in the transverse section of the friction removal part, and the guide frame is divided into several groups along the wire feeding direction. Each section of the guide frame is arranged with two sets of friction blocks facing opposite directions, and the top of the friction block at the upper end is fixed with a counterweight block, and the same lower supporting plate is fixed below the friction block at the lower side in the same transverse section. A lifting plate is provided below the supporting plate, an adjusting bolt for adjusting the distance is provided between the lifting plate and the base plate, and an elastic member is provided in the vertical direction between the lifting plate and the lower supporting plate;
通过多组摩擦块的平行排布，实现多组钢丝的同步加工，共用同一组水洗清理部，节约水资源。Through the parallel arrangement of multiple sets of friction blocks, multiple sets of steel wires can be processed simultaneously, sharing the same set of water washing and cleaning parts, and saving water resources.
作为本发明的一种优选技术方案，所述摩擦块的滑动方向为水平向，所述摩擦块的尾端设置固定夹，所述固定夹尾端沿摩擦块滑动方向设置有导向柱，所述导向柱外部滑动设置有限位板，所述限位板与导向架之间设置有用于调整间隙的调节螺栓，所述限位板与固定夹之间的导向柱外部设置有弹性件；As a preferred technical solution of the present invention, the sliding direction of the friction block is horizontal, the tail end of the friction block is provided with a fixed clip, and the tail end of the fixed clip is provided with a guide post along the sliding direction of the friction block. A limit plate is slidably provided on the outside of the guide column, and an adjustment bolt for adjusting the gap is provided between the limit plate and the guide frame. An elastic member is provided on the outside of the guide column between the limit plate and the fixed clip;
区别于竖直方向布置的摩擦块，水平布置的摩擦块便于调整内穿钢丝的居中度，且两侧调整方式相同，且避免了摩擦块自身重量对其施加在钢丝表面正压力大小的影响。Different from the friction blocks arranged in the vertical direction, the friction blocks arranged horizontally facilitate the adjustment of the centering degree of the inner steel wire, and the adjustment methods on both sides are the same, and avoid the influence of the friction block's own weight on the positive pressure exerted on the surface of the steel wire.
作为本发明的一种优选技术方案，所述摩擦去除部内等间隔布置有导向辊，所述导向辊包括轴线水平的轨道轮和两组对称布置且轴线竖直的导辊，所述轨道轮和导辊的公切线与摩擦块表面凹槽轴线重叠；As a preferred technical solution of the present invention, guide rollers are arranged at equal intervals in the friction removal part. The guide rollers include track wheels with horizontal axes and two sets of symmetrically arranged guide rollers with vertical axes. The track wheels and The common tangent line of the guide roller overlaps the groove axis on the surface of the friction block;
通过间隔布置的导向辊，有效保证钢丝的直线度，即保证钢丝与摩擦块接触面呈线状，当摩擦块表面凹槽为U形槽时，其接触面为面状，通过保证钢丝的直线度，保证钢丝圆周面各位置的正压力一致，即打磨效果一致；Through the guide rollers arranged at intervals, the straightness of the steel wire is effectively ensured, that is, the contact surface between the steel wire and the friction block is ensured to be linear. When the groove on the surface of the friction block is a U-shaped groove, the contact surface is planar. By ensuring the straightness of the steel wire degree to ensure that the positive pressure at each position on the circumferential surface of the steel wire is consistent, that is, the polishing effect is consistent;
作为本发明的一种优选技术方案，其中一组导辊轴线与待打磨钢丝轴线垂直，另一组导辊轴线在前一组导辊和钢丝共同所在平面前倾或后倾1-5°，沿长度方向相邻两组导辊的倾斜方向相反，且倾斜角度不同；As a preferred technical solution of the present invention, the axis of one set of guide rollers is perpendicular to the axis of the steel wire to be polished, and the axis of the other set of guide rollers is tilted forward or backward by 1-5° on the plane where the previous set of guide rollers and the steel wires lie together. The two adjacent groups of guide rollers along the length direction have opposite inclination directions and different inclination angles;
钢丝与导辊的圆周面相切，当钢丝经过导辊时，会带动钢丝旋转，从而使钢丝在摩擦去除部不同长度区域内获得不同面与摩擦块正压力方向打磨的能力，从而保证钢丝表面打磨更加均匀，且相邻两组导辊倾斜方向相反，即使相邻两处钢丝具有相反的转向，即避免了钢丝持续向一个方向旋转的问题。The steel wire is tangent to the circumferential surface of the guide roller. When the steel wire passes through the guide roller, it will drive the steel wire to rotate, so that the steel wire can obtain different surfaces and the positive pressure direction of the friction block in different length areas of the friction removal part, thereby ensuring that the surface of the steel wire is polished. It is more uniform, and the adjacent two sets of guide rollers are inclined in opposite directions, even if the two adjacent steel wires have opposite turns, it avoids the problem of the steel wire continuing to rotate in one direction.
与现有技术相比，本发明的有益效果是：本钢丝在线表面处理装置通过沿钢丝轴线布置的若干组摩擦块，对钢丝进行持续摩擦去除氧化皮，保证氧化皮的清除效果，且摩擦块后方设置恒力的施力机构，使摩擦块施加在钢丝表面的正压力恒定，即摩擦力恒定，保证摩擦块对钢丝不同位置的打磨效果始终如一，保证产品的一致性，且能够自动及时对摩擦块的磨损余量进行补偿，从而保证摩擦块的工作效果，并且通过水洗清理部提供持续的循环水冲洗，对工作部位进行降温，同时带走清理掉的氧化皮，保证工作效果。Compared with the existing technology, the beneficial effects of the present invention are: the steel wire online surface treatment device continuously rubs the steel wire to remove oxide scale through several sets of friction blocks arranged along the axis of the steel wire, ensuring the removal effect of the oxide scale, and the friction blocks A constant-force force-applying mechanism is set at the rear to make the positive pressure exerted by the friction block on the surface of the steel wire constant, that is, the friction force is constant, ensuring that the friction block has a consistent grinding effect on different positions of the steel wire, ensuring the consistency of the product, and being able to automatically and timely polish the steel wire. The wear allowance of the friction block is compensated to ensure the working effect of the friction block, and the water washing and cleaning part provides continuous circulating water flushing to cool down the working part and take away the cleaned oxide scale to ensure the working effect.
附图说明Description of the drawings
图1为本发明结构示意图；Figure 1 is a schematic structural diagram of the present invention;
图2为本发明侧视图；Figure 2 is a side view of the present invention;
图3为本发明第一种实施例摩擦去除部立体图；Figure 3 is a perspective view of the friction removal part according to the first embodiment of the present invention;
图4为本发明第一种实施例摩擦去除部主视图；Figure 4 is a front view of the friction removal part according to the first embodiment of the present invention;
图5为本发明第一种实施例摩擦去除部截面示意图；Figure 5 is a schematic cross-sectional view of the friction removal part of the first embodiment of the present invention;
图6为本发明第二种实施例摩擦去除部立体图；Figure 6 is a perspective view of the friction removal part of the second embodiment of the present invention;
图7为本发明第二种实施例导向架示意图；Figure 7 is a schematic diagram of the guide frame according to the second embodiment of the present invention;
图8为本发明第二种实施例摩擦去除部截面示意图；Figure 8 is a schematic cross-sectional view of the friction removal part of the second embodiment of the present invention;
图9为本发明第三种实施例摩擦去除部立体图；Figure 9 is a perspective view of the friction removal part of the third embodiment of the present invention;
图10为本发明第三种实施例摩擦去除部俯视图；Figure 10 is a top view of the friction removal part of the third embodiment of the present invention;
图11为本发明第三种实施例摩擦去除部截面示意图。Figure 11 is a schematic cross-sectional view of the friction removal part of the third embodiment of the present invention.
图中：1、摩擦去除部；101、导向辊；102、导向架；103、摩擦块；104、弹性件；105、基板；106、调节螺栓；107、下托板；2、水洗清理部；201、上水箱；202、下水箱；203、水泵；204、上水管；3、放线涨紧部。In the picture: 1. Friction removal part; 101. Guide roller; 102. Guide frame; 103. Friction block; 104. Elastic member; 105. Base plate; 106. Adjusting bolt; 107. Lower support plate; 2. Washing and cleaning part; 201. Upper water tank; 202. Lower water tank; 203. Water pump; 204. Upper water pipe; 3. Wire tensioning part.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一：Example 1:
请参阅图1-5，本发明提供一种技术方案：一种钢丝在线表面处理装置，包括摩擦去除部1、水洗清理部2和放线涨紧部3，摩擦去除部1包括沿待加工钢丝轴线排布的若干组摩擦块103，摩擦块103表面沿长度方向设置供钢丝贯穿的凹槽，摩擦块103的背部设置有能够推动摩擦块103向钢丝施加恒压力的施力机构，且待加工钢丝外部不同朝向的摩擦块103间隔排布；Please refer to Figures 1-5. The present invention provides a technical solution: a steel wire online surface treatment device, including a friction removal part 1, a washing and cleaning part 2 and a wire tensioning part 3. The friction removal part 1 includes a steel wire along the steel wire to be processed. Several groups of friction blocks 103 are arranged on the axis. The surface of the friction block 103 is provided with grooves for the steel wire to penetrate along the length direction. The back of the friction block 103 is provided with a force applying mechanism that can push the friction block 103 to apply constant pressure to the steel wire, and is to be processed. The friction blocks 103 with different orientations outside the steel wire are arranged at intervals;
水洗清理部2包括能够作用在摩擦块103工作位置的循环水流供应机构；The water washing and cleaning part 2 includes a circulating water supply mechanism that can act on the working position of the friction block 103;
放线涨紧部3布置在水洗清理部2的两端，放线涨紧部3的放线高度和涨紧度恒定。The wire-releasing and tightening parts 3 are arranged at both ends of the water washing and cleaning part 2, and the wire-releasing height and tension of the wire-releasing and tightening parts 3 are constant.
水洗清理部2包括上水箱201和下水箱202，上水箱201内部水能够溢流至下水箱202，下水箱202内设置有能够将内部水汲取至上水箱201的水泵203，摩擦去除部1放置在上水箱201内部，且上水箱201的溢流高度高于钢丝贯穿时的实际高度；The water washing and cleaning part 2 includes an upper water tank 201 and a lower water tank 202. The water inside the upper water tank 201 can overflow to the lower water tank 202. The lower water tank 202 is provided with a water pump 203 that can draw the internal water to the upper water tank 201. The friction removal part 1 is placed on Inside the header tank 201, and the overflow height of the header tank 201 is higher than the actual height when the steel wire penetrates;
通过上下水箱的分体式设计，使摩擦去除部1处于上水箱201内，水泵203的汲取水通过上水管204作用在摩擦块103的工作区，将打磨掉的氧化皮冲走，且上水箱201的溢流高度高于钢丝的高度，即钢丝始终浸泡在水中，隔绝氧气，且为钢丝降温，避免打磨产生的高温使钢丝表层再次快速氧化，且处于低温的钢丝同样能够有利于其表层的氧化层去除，氧化皮随水流溢流至下水箱202，下水箱202容积较大，有助于氧化皮杂质的沉淀，水泵203对上层清液进行汲取，实现水源的循环利用，降低水资源的浪费。Through the split design of the upper and lower water tanks, the friction removal part 1 is located in the upper water tank 201. The water drawn by the water pump 203 acts on the working area of the friction block 103 through the upper water pipe 204, washing away the polished oxide scale, and the upper water tank 201 The overflow height is higher than the height of the steel wire, that is, the steel wire is always immersed in water, isolating oxygen, and cooling the steel wire to prevent the high temperature generated by grinding from quickly oxidizing the surface of the steel wire again, and the steel wire at low temperature is also conducive to the oxidation of its surface. The lower water tank 202 has a larger volume and is helpful for the precipitation of impurities in the oxide scale. The water pump 203 draws the supernatant liquid to realize the recycling of water sources and reduce the waste of water resources. .
摩擦去除部1包括沿钢丝进给方向相对固定布置的导向架102，摩擦块103滑动插入导向架102，相邻两组摩擦块103分别从导向架102不同侧插入，相邻两组摩擦块103的滑动轴线平行且不重叠；The friction removal part 1 includes a guide frame 102 arranged relatively fixedly along the wire feeding direction. The friction blocks 103 are slidably inserted into the guide frame 102. Two adjacent groups of friction blocks 103 are inserted from different sides of the guide frame 102. The two adjacent groups of friction blocks 103 The sliding axes are parallel and do not overlap;
通过设置导向架102对摩擦块103的滑动方向进行限制，且摩擦块103采用活动安装的形式，便于对摩擦块103进行更换，更换过程中无需停机，实现持续生产。The sliding direction of the friction block 103 is restricted by setting the guide frame 102, and the friction block 103 adopts a movable installation form to facilitate the replacement of the friction block 103. There is no need to stop the machine during the replacement process, thereby achieving continuous production.
摩擦块103的滑动方向为竖直向，且处于上端的摩擦块103顶部固定设置有配重块，处于下端的摩擦块103与导向架102沿相对滑动方向设置有弹性件104，摩擦去除部1内设置有调控弹性件104压缩量的调节螺栓106；The sliding direction of the friction block 103 is vertical, and a counterweight block is fixed on the top of the friction block 103 at the upper end. The friction block 103 at the lower end and the guide frame 102 are provided with elastic members 104 along the relative sliding direction. The friction removal part 1 An adjusting bolt 106 is provided inside to regulate the compression amount of the elastic member 104;
上端的摩擦块103在配重块压力的作用下，当底部出现磨损后，能够自动下降，对磨损量进行补偿，从而满足钢丝表面的打磨需求，下端的摩擦块103在底部弹性件104的作用下，同样能够对摩擦块103进行磨损量的补偿，且上下端的摩擦块103对钢丝的正压力不变，即对钢丝的摩擦力不变，从而保证对钢丝表面的打磨效果不变。Under the pressure of the counterweight, the friction block 103 at the upper end can automatically descend when the bottom is worn to compensate for the amount of wear, thereby meeting the grinding needs of the steel wire surface. The friction block 103 at the lower end plays the role of the elastic member 104 at the bottom. Down, the wear amount of the friction blocks 103 can also be compensated, and the positive pressure of the upper and lower friction blocks 103 on the steel wire remains unchanged, that is, the friction force on the steel wire remains unchanged, thereby ensuring that the polishing effect on the surface of the steel wire remains unchanged.
摩擦去除部1内等间隔布置有导向辊101，导向辊101包括轴线水平的轨道轮和两组对称布置且轴线竖直的导辊，轨道轮和导辊的公切线与摩擦块103表面凹槽轴线重叠；Guide rollers 101 are arranged at equal intervals in the friction removal part 1. The guide roller 101 includes a track wheel with a horizontal axis and two sets of symmetrically arranged guide rollers with a vertical axis. The common tangent of the track wheel and the guide roller is consistent with the surface groove of the friction block 103. axes overlap;
通过间隔布置的导向辊101，有效保证钢丝的直线度，即保证钢丝与摩擦块103接触面呈线状，当摩擦块103表面凹槽为U形槽时，其接触面为面状，通过保证钢丝的直线度，保证钢丝圆周面各位置的正压力一致，即打磨效果一致；Through the guide rollers 101 arranged at intervals, the straightness of the steel wire is effectively ensured, that is, the contact surface between the steel wire and the friction block 103 is ensured to be linear. When the groove on the surface of the friction block 103 is a U-shaped groove, the contact surface is planar. By ensuring The straightness of the steel wire ensures that the positive pressure at each position on the circumferential surface of the steel wire is consistent, that is, the polishing effect is consistent;
其中一组导辊轴线与待打磨钢丝轴线垂直，另一组导辊轴线在前一组导辊和钢丝共同所在平面前倾或后倾1-5°，沿长度方向相邻两组导辊的倾斜方向相反，且倾斜角度不同；The axis of one set of guide rollers is perpendicular to the axis of the steel wire to be polished, and the axis of the other set of guide rollers is tilted forward or backward by 1-5° on the plane where the previous set of guide rollers and steel wires are located. The two adjacent sets of guide rollers are along the length direction. The tilt direction is opposite and the tilt angle is different;
钢丝与导辊的圆周面相切，当钢丝经过导辊时，会带动钢丝旋转，从而使钢丝在摩擦去除部1不同长度区域内获得不同面与摩擦块103正压力方向打磨的能力，从而保证钢丝表面打磨更加均匀，且相邻两组导辊倾斜方向相反，即使相邻两处钢丝具有相反的转向，即避免了钢丝持续向一个方向旋转的问题。The steel wire is tangent to the circumferential surface of the guide roller. When the steel wire passes through the guide roller, the steel wire will be driven to rotate, so that the steel wire can obtain different surfaces in the different length areas of the friction removal part 1 and the ability to be polished in the positive pressure direction of the friction block 103, thereby ensuring that the steel wire The surface is polished more evenly, and the adjacent two sets of guide rollers are inclined in opposite directions. Even if the two adjacent steel wires have opposite directions, the problem of the steel wires continuing to rotate in one direction is avoided.
实施例二：Example 2:
请参阅图6-8，本发明提供一种技术方案：摩擦块103的滑动方向为竖直向，摩擦去除部1横向截面内平行布置有若干组摩擦块103，导向架102沿钢丝进给方向分割为若干节，一节导向架102布置有两组朝向相反的摩擦块103，且处于上端的摩擦块103顶部固定设置有配重块，同一横向截面内处于下侧的摩擦块103下方固定同一下托板107，下托板107下方设置升降板，升降板与基板105之间设置有调整间距的调节螺栓106，升降板与下托板107之间沿竖直方向设置有弹性件104；Please refer to Figures 6-8. The present invention provides a technical solution: the sliding direction of the friction block 103 is vertical, several groups of friction blocks 103 are arranged in parallel in the transverse section of the friction removal part 1, and the guide frame 102 is along the wire feeding direction. Divided into several sections, one section of the guide frame 102 is arranged with two sets of friction blocks 103 facing oppositely, and the top of the friction block 103 at the upper end is fixed with a counterweight block, and the same horizontal section is fixed below the friction block 103 at the lower side. Lower supporting plate 107, a lifting plate is provided below the lower supporting plate 107, an adjusting bolt 106 for adjusting the distance is provided between the lifting plate and the base plate 105, and an elastic member 104 is provided in the vertical direction between the lifting plate and the lower supporting plate 107;
通过多组摩擦块103的平行排布，实现多组钢丝的同步加工，共用同一组水洗清理部2，节约水资源。Through the parallel arrangement of multiple sets of friction blocks 103, multiple sets of steel wires can be processed simultaneously, sharing the same set of water washing and cleaning parts 2, and saving water resources.
实施例三：Embodiment three:
请参阅图9-11，本发明提供一种技术方案：摩擦块103的滑动方向为水平向，摩擦块103的尾端设置固定夹，固定夹尾端沿摩擦块103滑动方向设置有导向柱，导向柱外部滑动设置有限位板，限位板与导向架102之间设置有用于调整间隙的调节螺栓106，限位板与固定夹之间的导向柱外部设置有弹性件104；Please refer to Figures 9-11. The present invention provides a technical solution: the sliding direction of the friction block 103 is horizontal, a fixed clip is provided at the rear end of the friction block 103, and a guide column is provided at the rear end of the fixed clip along the sliding direction of the friction block 103. A limit plate is slidably provided on the outside of the guide column. An adjustment bolt 106 for adjusting the gap is provided between the limit plate and the guide frame 102. An elastic member 104 is provided on the outside of the guide column between the limit plate and the fixed clip;
区别于竖直方向布置的摩擦块103，水平布置的摩擦块103便于调整内穿钢丝的居中度，且两侧调整方式相同，且避免了摩擦块103自身重量对其施加在钢丝表面正压力大小的影响。Different from the friction blocks 103 arranged in the vertical direction, the friction blocks 103 arranged horizontally facilitate the adjustment of the centering degree of the inner steel wire, and the adjustment methods on both sides are the same, and avoid the positive pressure exerted by the weight of the friction block 103 on the surface of the steel wire. Impact.
在使用时：通过两端放线涨紧部3进行放线和涨紧，使钢丝从导向架102内部以绷紧的状态持续穿过，与两侧的摩擦块103接触摩擦，通过控制接触的摩擦块103数量，调整摩擦效果，同时配合操作现场的视觉监控系统，对加工效果进行监控，且通过将调节螺栓106替换为气缸或丝杠升降机，并将该驱动机构的控制系统接入远程控制系统，实现远程终端对摩擦块103正压力的调控，当正压力足够小时，即钢丝与摩擦块103脱离不接触，即减少实际工作的摩擦块103，从而实现实际工作摩擦块103数量的调整，实现远程控制，同时能够通过改变不同位置摩擦块103的正压力，实现远程改变实际工作的摩擦块103位置，通过实际工作的摩擦块103位置和数量，实现不同的打磨效果。When in use: Pay out and tighten the wire through the tensioning parts 3 at both ends, so that the steel wire continues to pass through the guide frame 102 in a taut state, and contacts and rubs with the friction blocks 103 on both sides. By controlling the contact The number of friction blocks 103 can be adjusted to adjust the friction effect, and at the same time, cooperate with the visual monitoring system at the operation site to monitor the processing effect, and replace the adjusting bolt 106 with a cylinder or screw lift, and connect the control system of the driving mechanism to remote control The system realizes the remote terminal's regulation of the positive pressure of the friction block 103. When the positive pressure is small enough, that is, the steel wire and the friction block 103 are out of contact, that is, the number of actual working friction blocks 103 is reduced, thereby realizing the adjustment of the actual number of working friction blocks 103. Remote control is achieved, and at the same time, the position of the actual working friction block 103 can be remotely changed by changing the positive pressure of the friction block 103 at different positions, and different polishing effects can be achieved by changing the position and number of the actual working friction block 103.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN207787297U (en) * | 2017-11-20 | 2018-08-31 | 马鞍山市顺泰稀土新材料有限公司 | A kind of prestress wire pickling-free, without phosphatization drawing equipment |
| KR200489598Y1 (en) * | 2018-02-08 | 2019-07-09 | 김근순 | Pre-grinding machine for cold-drawn steel bars for rack bars |
| CN110936274A (en) * | 2019-10-07 | 2020-03-31 | 浙江谋皮环保科技有限公司 | Steel wire rust removal production line and rust removal process |
| CN210730573U (en) * | 2019-10-08 | 2020-06-12 | 大连三联特殊钢丝制造有限公司 | Steel wire drawing rust cleaning grinding device |
| CN211989962U (en) * | 2020-04-15 | 2020-11-24 | 山东经纬钢帘线科技有限公司 | Steel wire wet-type wire cleaning device |
| CN212762535U (en) * | 2020-06-30 | 2021-03-23 | 安徽机电职业技术学院 | Surface treatment device for steel wire |
| CN213164718U (en) * | 2020-08-29 | 2021-05-11 | 郑州聚成电气技术有限公司 | Major diameter insulating rod surface polisher |
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2021
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| CN110936274A (en) * | 2019-10-07 | 2020-03-31 | 浙江谋皮环保科技有限公司 | Steel wire rust removal production line and rust removal process |
| CN210730573U (en) * | 2019-10-08 | 2020-06-12 | 大连三联特殊钢丝制造有限公司 | Steel wire drawing rust cleaning grinding device |
| CN211989962U (en) * | 2020-04-15 | 2020-11-24 | 山东经纬钢帘线科技有限公司 | Steel wire wet-type wire cleaning device |
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| CN113523989A (en) | 2021-10-22 |
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Denomination of invention: A steel wire online surface treatment device Granted publication date: 20240312 Pledgee: Industrial and Commercial Bank of China Limited Jiyuan branch Pledgor: HENAN JULI WIRE ROPE MANUFACTURING Co.,Ltd. Registration number: Y2024980059391 |
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