CN111378080A - Nano micro needle and photosensitive material composition for micro needle array production and preparation method thereof - Google Patents

Nano micro needle and photosensitive material composition for micro needle array production and preparation method thereof Download PDF

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Publication number
CN111378080A
CN111378080A CN202010256463.XA CN202010256463A CN111378080A CN 111378080 A CN111378080 A CN 111378080A CN 202010256463 A CN202010256463 A CN 202010256463A CN 111378080 A CN111378080 A CN 111378080A
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nano
material composition
photosensitive material
microneedle
micro
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毕亚龙
王灯旭
张善荣
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Shandong Shengyou High Tech New Materials Co ltd
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Shandong Shengyou High Tech New Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • C08F283/105Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule on to unsaturated polymers containing more than one epoxy radical per molecule
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/006Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
    • C08F283/008Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00 on to unsaturated polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/01Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to unsaturated polyesters
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0053Methods for producing microneedles

Abstract

The invention belongs to the technical field of photocuring materials, and particularly relates to a photosensitive material composition for manufacturing nano microneedles and microneedle arrays and a preparation method thereof. The coating consists of 75-90 parts by mass of light-cured monomer, 5-25 parts by mass of light-cured resin, 0.1-5.0 parts by mass of photoinitiator and 0.5-5.0 parts by mass of auxiliary agent. The photosensitive material composition for manufacturing the nano microneedle and the microneedle array has high processing precision and excellent performance, is suitable for manufacturing the nano microneedle and the microneedle array by using a laser direct writing technology, can realize batch production, overcomes the defects of the traditional metal microneedle or photoetching process, can be widely used for manufacturing the nano microneedle and the microneedle array with various sizes, and has wide industrial utilization value.

Description

Nano micro needle and photosensitive material composition for micro needle array production and preparation method thereof
Technical Field
The invention belongs to the technical field of photocuring materials, and particularly relates to a photosensitive material composition for manufacturing nano microneedles and microneedle arrays and a preparation method thereof.
Background
The micro-needle administration is a novel transdermal administration mode, and provides a painless and minimally invasive method for administration, namely, a tiny needle of the micro-needle is utilized to pierce the outermost layer, namely stratum corneum, of the skin, then the medicine enters the body to play a role, and the micro-needle is widely applied to the field of transdermal administration with the advantages of effectiveness, safety, no pain and the like. Solid microneedles are typically made of materials with relatively high hardness, such as silicon, metals, polymers, etc. Among them, the silicon material is relatively mature in the processing technology of the MEMS, and is the material which is used for manufacturing the microneedle for the first time and is used for researching the transdermal delivery of the drug, however, the processing cost of the silicon material using the MEMS is high, and the defect that the silicon material is easy to break in the using process is gradually eliminated. The traditional photoetching process for preparing the nano micro-needle and the micro-needle array needs the processes of plating a metal seed coating, spin coating, pre-baking, exposure, development and the like, and meanwhile, the high-precision micro-needle array has high requirements on a mask, so that the manufacturing cost is increased.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: providing a photosensitive material composition for manufacturing nano micro-needles and micro-needle arrays; the composition has high processing precision and excellent performance, is suitable for manufacturing nano micro needles and micro needle arrays by a laser direct writing technology, and can realize batch production; the invention also provides a preparation method thereof.
The photosensitive material composition for preparing the nano micro-needle and the micro-needle array comprises the following raw materials in parts by mass:
Figure BDA0002437517730000011
wherein:
the light-cured monomer is one or more of acrylate, acrylate modified organosilicon monomer or acrylate modified organosilicon oligomer, wherein the light-cured group n is more than or equal to 2, preferably more than or equal to 3, and the viscosity is 50-1500 centipoises.
The light curing monomer is one or more of (methyl) acrylate, a (methyl) acrylate modified organic silicon monomer or a (methyl) acrylate modified organic silicon oligomer.
Preferably, the photocurable monomer is trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, ethoxylated trimethylolpropane triacrylate, 3 (ethoxy) trimethylolpropane triacrylate, ethoxylated (6) trimethylolpropane triacrylate, (9) ethoxylated trimethylolpropane triacrylate, ethoxylated (15) trimethylolpropane triacrylate, ethoxylated (20) trimethylolpropane triacrylate, one or more of pentaerythritol triacrylate, 3 (propoxy) glycerol triacrylate, tris (2-hydroxyethyl) isocyanurate triacrylate, ditrimethylolpropane tetraacrylate, pentaerythritol tetraacrylate, 4 (ethoxy) pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, or Ormocomp (manufacturer micro resistance technology company).
The light-cured resin is any one or more of bisphenol A epoxy acrylate, polyurethane acrylate or polyester acrylate.
The urethane acrylate is one or two of aliphatic urethane acrylate (preferably UT53956 in Australia chemical engineering) or aromatic urethane acrylate (preferably EBECRYL 220 in America).
The photoinitiator is a free radical photoinitiator, the free radical photoinitiator is one of a cracking type (I type) photoinitiator or a hydrogen abstraction type (II type) photoinitiator, preferably acyl phosphine oxide Irgcure819 (phenyl bis (2,4, 6-trimethylbenzoyl) phosphine oxide) or α -amine alkyl aryl ketone Irgcure369 (BDMB: 1-p-morpholine phenyl-2-dimethylamino-2-benzyl-1-butanone), more preferably the acyl phosphine oxide Irgcure819 is 1.0 part by mass, and the α -amine alkyl aryl ketone Irgcure369 is 2.0 parts by mass.
The auxiliary agent is one or more of gamma-glycidoxypropyltrimethoxysilane, 2- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane or polymethyl methacrylate, preferably polymethyl methacrylate.
The preparation method of the photosensitive material composition for manufacturing the nano-micro-needle and the micro-needle array comprises the steps of mixing the photo-curing monomer, the photo-curing resin, the photoinitiator and the auxiliary agent at normal temperature, filtering by using a vacuum filtration replaceable membrane filter, and sealing and storing under the condition of keeping out of the sun or yellow light to obtain the photosensitive material composition.
Preferably, the preparation method of the light-sensitive material composition for manufacturing the nano-micro-needle and the micro-needle array comprises the steps of adding the light-cured monomer and the light-cured resin into a double-planet stirrer in proportion, stirring for 25-35 minutes, preferably 30 minutes, fully mixing uniformly, adding the photoinitiator and the auxiliary agent in proportion under the condition of light shielding or yellow light, stirring for 1-3 hours, preferably 2 hours, filtering by using a vacuum filtration replaceable membrane filter, and injecting into a brown bottle for sealing and storing.
The application of the photosensitive material composition provided by the invention adopts one of curing modes such as a laser direct writing technology, near-infrared femtosecond laser two-photon polymerization or multi-photon polymerization and the like, and realizes the direct manufacture of complex three-dimensional nano micro-needles and micro-needle arrays without masks or molds on the photosensitive material composition.
Preferably, the invention uses the laser direct writing technology, and utilizes the ultrashort laser pulse to expose the predefined three-dimensional micro-nano structure to realize the direct manufacture of the complex three-dimensional nano microneedle and the microneedle array without a mask or a mold on the photosensitive material.
Compared with the prior art, the invention has the following beneficial effects:
(1) the prepared nano microneedle and the photosensitive material composition for manufacturing the microneedle array are suitable for a laser direct writing technology on one hand, and the complex three-dimensional nano microneedle and the microneedle array which do not need a mask or a die are directly manufactured on a photosensitive material by exposing a predefined three-dimensional micro-nano structure through ultrashort laser pulses; on the other hand, according to the requirements of an application end, the excellent performances of the nano micro-needle and the micro-needle array in extensibility, impact resistance, skin penetrability, high peeling strength, tearing strength and the like can be realized, the defects of the traditional metal micro-needle or photoetching process are overcome, and the nano micro-needle and the micro-needle array with various sizes can be widely used for manufacturing.
(2) The photosensitive material composition for manufacturing the nano microneedle and the microneedle array has high processing precision and excellent performance, is suitable for manufacturing the nano microneedle and the microneedle array by using a laser direct writing technology, can realize batch production, overcomes the defects of the traditional metal microneedle or photoetching process, can be widely used for manufacturing the nano microneedle and the microneedle array with various sizes, and has wide industrial utilization value.
Detailed Description
The present invention is further described below with reference to examples.
Examples 1 to 5
The light-sensitive material composition for fabricating the nano-micro-needles and the micro-needle arrays described in example 1 comprises the raw materials of the light-curable monomer, the light-curable resin, the photoinitiator and the auxiliary agent, the raw materials of examples 2 to 5 are the same as those of example 1, and the specific raw material compositions of the light-sensitive compositions of examples 1 to 5 are shown in table 1.
The preparation method of the light-sensitive material composition for manufacturing the nano-micro-needles and the micro-needle array described in the embodiment 1 comprises the steps of adding a light-cured monomer and a light-cured resin into a double-planet stirrer in proportion, stirring for 30 minutes, fully mixing uniformly, adding a photoinitiator and an auxiliary agent in proportion under the condition of keeping out of the sun or yellow light, stirring for 2 hours, filtering by using a vacuum suction filtration replaceable membrane filter, and injecting into a brown bottle for sealing and storing; examples 2-5 were prepared in the same manner as in example 1.
The photosensitive material compositions prepared in examples 1 to 5 were applied to the preparation of three-dimensional nano microneedles and microneedle arrays:
by adopting a laser direct writing technology, the direct manufacture of the complex three-dimensional nano microneedle and the microneedle array without a mask or a mold is realized on the photosensitive material composition prepared in the embodiment 1-5 by using the ultrashort laser pulse exposure predefined three-dimensional micro-nano structure, and the performance detection is carried out on the microneedle forming shape and the bonding property of the microneedle to the glass substrate, and the results are shown in table 1.
Comparative examples 1 to 2
The raw material composition of the photosensitive material composition for the fabrication of the nano-micro needles and the micro-needle array described in comparative examples 1-2 is shown in table 1; the preparation method of the photosensitive material composition is the same as that of example 1, and the method of applying the photosensitive material composition to the preparation of the nano-micro needles and the micro-needle array is the same as that of example 1.
TABLE 1 photosensitive material composition raw material composition and performance test results of nano-micro-needle and micro-needle array prepared from the photosensitive material composition
Figure BDA0002437517730000031
Figure BDA0002437517730000041
Figure BDA0002437517730000051
Therefore, the high-precision photosensitive material composition for manufacturing the nano micro-needle and the micro-needle array, which is suitable for batch production, and the preparation method thereof, provided by the invention, overcome the defects of the traditional metal micro-needle or photoetching process, can be widely used for manufacturing nano micro-needles and micro-needle arrays with various sizes, and have wide industrial utilization value.
The above examples are merely illustrative of the principles of preparation and use of the present invention and are not intended to limit the invention. Modifications and variations can be made to the above-described synthetic examples and embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (9)

1. A photosensitive material composition for manufacturing nano micro needles and micro needle arrays is characterized in that: the composite material consists of the following raw materials in parts by mass:
Figure FDA0002437517720000011
2. the photosensitive material composition for the fabrication of nano-microneedles and microneedle arrays according to claim 1, wherein: the light-cured monomer is one or more of acrylate, acrylate modified organosilicon monomer or acrylate modified organosilicon oligomer, wherein the light-cured group n is more than or equal to 2, and the viscosity is 50-1500 centipoises.
3. The photosensitive material composition for the fabrication of nano-microneedles and microneedle arrays according to claim 1, wherein: the light-curing monomer is one or more of trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, ethoxylated trimethylolpropane triacrylate, 3 (ethoxy) trimethylolpropane triacrylate, ethoxylated (6) trimethylolpropane triacrylate, (9) ethoxylated trimethylolpropane triacrylate, ethoxylated (15) trimethylolpropane triacrylate, ethoxylated (20) trimethylolpropane triacrylate, pentaerythritol triacrylate, 3 (propoxy) glycerol triacrylate, tris (2-hydroxyethyl) isocyanurate triacrylate, ditrimethylolpropane tetraacrylate, pentaerythritol tetraacrylate, 4 (ethoxy) pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, or Ormocomp.
4. The photosensitive material composition for the fabrication of nano-microneedles and microneedle arrays according to claim 1, wherein: the light-cured resin is any one or more of bisphenol A epoxy acrylate, polyurethane acrylate or polyester acrylate.
5. The photosensitive material composition for the fabrication of nano-microneedles and microneedle arrays according to claim 4, wherein: the urethane acrylate is one or two of aliphatic urethane acrylate or aromatic urethane acrylate.
6. The photosensitive material composition for the fabrication of nano-microneedles and microneedle arrays according to claim 1, wherein: the photoinitiator is a free radical photoinitiator, and the free radical photoinitiator is one of a cracking photoinitiator or a hydrogen abstraction photoinitiator.
7. The photosensitive material composition for the fabrication of nano-microneedles and microneedle arrays according to claim 1, wherein: the auxiliary agent is one or more of gamma-glycidoxypropyltrimethoxysilane, 2- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane or polymethyl methacrylate.
8. The use of the photosensitive material composition for the preparation of nano-microneedles and microneedle arrays according to claim 1, wherein: the method adopts one of a laser direct writing technology and a near infrared femtosecond laser two-photon polymerization or multi-photon polymerization curing mode to realize the direct manufacture of the complex three-dimensional nano microneedle and the microneedle array without a mask or a mould on the photosensitive material composition.
9. A method for preparing the nano-micro-needle and the photosensitive material composition for micro-needle array fabrication according to claim 1, wherein the method comprises the following steps: mixing the photo-curing monomer, the photo-curing resin, the photoinitiator and the auxiliary agent at normal temperature, filtering by using a vacuum filtration replaceable membrane filter, and sealing and storing under the condition of keeping out of the sun or yellow light to obtain the photosensitive material composition.
CN202010256463.XA 2020-04-02 2020-04-02 Nano micro needle and photosensitive material composition for micro needle array production and preparation method thereof Pending CN111378080A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114456334A (en) * 2021-09-30 2022-05-10 浙江大学 Preparation method of porous microneedle, porous microneedle micro-needle and needle array drug delivery system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101034258A (en) * 2006-10-25 2007-09-12 深圳市飞世尔实业有限公司 Liquid light curing resin composition
CN103184029A (en) * 2013-04-18 2013-07-03 深圳市飞世尔实业有限公司 Light curing adhesive for splicing capacitive touch screen and preparation method of light curing adhesive
CN103242796A (en) * 2013-05-24 2013-08-14 汕头市骏码凯撒有限公司 Ultraviolet curing liquid state optical cement and preparation method thereof
CN105131201A (en) * 2015-09-21 2015-12-09 东莞市盟大塑化科技有限公司 UV (ultraviolet)-curable photosensitive material and application thereof to photocuring 3D printer
CN108619081A (en) * 2018-05-22 2018-10-09 浙江理工大学 A kind of photosensitive micropin and preparation method thereof, controlled release method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101034258A (en) * 2006-10-25 2007-09-12 深圳市飞世尔实业有限公司 Liquid light curing resin composition
CN103184029A (en) * 2013-04-18 2013-07-03 深圳市飞世尔实业有限公司 Light curing adhesive for splicing capacitive touch screen and preparation method of light curing adhesive
CN103242796A (en) * 2013-05-24 2013-08-14 汕头市骏码凯撒有限公司 Ultraviolet curing liquid state optical cement and preparation method thereof
CN105131201A (en) * 2015-09-21 2015-12-09 东莞市盟大塑化科技有限公司 UV (ultraviolet)-curable photosensitive material and application thereof to photocuring 3D printer
CN108619081A (en) * 2018-05-22 2018-10-09 浙江理工大学 A kind of photosensitive micropin and preparation method thereof, controlled release method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114456334A (en) * 2021-09-30 2022-05-10 浙江大学 Preparation method of porous microneedle, porous microneedle micro-needle and needle array drug delivery system

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