CN111376432A - Injection molding packaging system - Google Patents
Injection molding packaging system Download PDFInfo
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- CN111376432A CN111376432A CN201811633843.XA CN201811633843A CN111376432A CN 111376432 A CN111376432 A CN 111376432A CN 201811633843 A CN201811633843 A CN 201811633843A CN 111376432 A CN111376432 A CN 111376432A
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- injection molding
- equipment
- blanking
- linear module
- clamping jaw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14639—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
- B29C45/14647—Making flat card-like articles with an incorporated IC or chip module, e.g. IC or chip cards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/4241—Auxiliary means for removing moulded articles from the robot
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Robotics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an injection molding packaging system. This encapsulation system of moulding plastics includes: the automatic material loading and unloading device comprises typesetting equipment for orderly arranging materials, injection molding equipment for performing injection molding and packaging on the materials and forming blanks, stamping equipment for removing tails of the blanks and forming injection molding packages, automatic loading and unloading equipment for orderly unloading the injection molding packages and a transfer robot for transferring the materials; the typesetting equipment, the injection molding equipment, the stamping equipment and the automatic loading and unloading equipment are sequentially arranged and arranged on the peripheral side of the transfer robot. The injection molding packaging system has the advantages of simple and compact structure, high automation degree, high production efficiency, small occupied space, convenience in blanking, high safety performance, stable structure, stability in operation, high production efficiency and long service life.
Description
Technical Field
The invention relates to the technical field of injection molding, in particular to an injection molding packaging system.
Background
Semiconductor devices are electronic devices that have electrical conductivity between a good electrical conductor and an insulator, and that use the special electrical properties of semiconductor materials to perform specific functions, and can be used to generate, control, receive, convert, amplify signals, and perform energy conversion.
With the development of the technology, the miniaturization and the multiple functions of electronic products become the main development direction, the miniaturization of the electronic products requires that a semiconductor device not only has smaller size, but also needs to ensure the structural strength and the anti-pollution and anti-corrosion performance, so that the semiconductor device needs to be packaged in an injection molding packaging mode; however, the prior art still needs to manually feed the injection molding material; and still need the manual work to the semiconductor panel unloading of encapsulating through the injection molding material, production efficiency is low, very big restriction intelligent equipment's development, consequently, provides a simple structure compactness, the encapsulation system that moulds plastics that production efficiency is high becomes the problem that must solve at present.
Disclosure of Invention
The invention solves the technical problem of providing an injection molding packaging system with simple and compact structure and high production efficiency.
The invention discloses an injection molding and packaging system, which comprises: the automatic material loading and unloading device comprises typesetting equipment for orderly arranging materials, injection molding equipment for performing injection molding and packaging on the materials and forming blanks, stamping equipment for removing tails of the blanks and forming injection molding packages, automatic loading and unloading equipment for orderly unloading the injection molding packages and a transfer robot for transferring the materials; the typesetting equipment, the injection molding equipment, the stamping equipment and the automatic loading and unloading equipment are sequentially arranged and arranged on the peripheral side of the transfer robot.
Preferably, the injection molding and packaging system further comprises: a safety door; the typesetting equipment, the injection molding equipment, the stamping equipment, the automatic loading and unloading equipment and the safety door are sequentially arranged and are arranged around the transfer robot in a surrounding manner.
Preferably, the typesetting equipment is positioned on a first side of the transfer robot, the injection molding equipment is positioned on a second side of the transfer robot, the stamping equipment and the automatic loading and unloading equipment are arranged on a third side of the transfer robot side by side, and the safety door is positioned on a fourth side of the transfer robot; the first side and the third side are arranged oppositely, and the second side and the fourth side are arranged oppositely.
Preferably, the automatic handling equipment comprises:
the rack is provided with a first bearing plate;
the unloading seat is arranged on the first bearing plate; the discharging seat is provided with a bearing groove for limiting the material frame and a discharging bulge for bearing the injection molding packaging part in the material frame, and the bearing plane of the discharging bulge is higher than the groove bottom of the bearing groove;
the blanking robot is arranged on the first bearing plate and is positioned on one side of the blanking seat;
the conveying device is connected with the rack and arranged on one side of the first bearing plate; the conveying device is used for conveying the material box;
and placing the injection molding packaging part on the discharging bulge into the material box through the discharging robot.
Preferably, the rack is further provided with a second bearing plate stacked with the first bearing plate; the automatic handling equipment still includes:
the feeding mechanism is arranged on the second bearing plate; the feeding mechanism comprises a feeding clamp, a vibrating disc for conveying plastic package parts and a feeding device for feeding the plastic package materials to the feeding clamp one by one; the feeding device is located between the feeding clamp and the vibrating disc.
Preferably, the blanking robot includes:
the first linear module is provided with a first sliding table; the first linear module is arranged on the first bearing plate;
the second linear module is arranged on the first sliding table, and a second sliding table is arranged on the second linear module;
the lifting module is arranged on the second sliding table, and a third sliding table is arranged on the lifting module;
the blanking device is arranged on the third sliding table;
the material level detection device is arranged on the blanking device and used for detecting the material height of the injection molding packaging piece stacked in the material box;
the control device is electrically connected with the first linear module, the second linear module, the lifting module, the blanking device and the material level detection device respectively; the control device controls the first linear module, the second linear module and the lifting module to drive the blanking device to clamp the injection molding packaging part and blanking the injection molding packaging part onto the material box according to the material height.
Preferably, the blanking robot further comprises:
the first guide rail is arranged in parallel with the first linear module;
the fourth sliding table is movably connected with the first guide rail; the second linear module is erected on the first sliding table and the fourth sliding table; the fourth sliding table is connected between two end parts of the second linear module.
Preferably, the blanking robot further comprises:
and the protective shell is covered on the blanking device, and at least part of the blanking device is positioned in the protective shell.
Preferably, the blanking device includes:
the variable-pitch driving mechanism comprises a sliding guide rail, a first clamping jaw movably connected with the sliding guide rail and a second clamping jaw movably connected with the sliding guide rail; the first clamping jaw and the second clamping jaw are oppositely arranged;
the limiting part is connected with the variable-pitch driving mechanism and used for limiting the stroke of the first clamping jaw moving towards the direction departing from the second clamping jaw;
the first manipulator is connected with the first clamping jaw and used for clamping a first injection molding package;
the second manipulator is connected with the second clamping jaw and used for clamping a second injection molding packaging part; the first manipulator and the second manipulator are arranged side by side;
the variable-pitch driving mechanism drives the first manipulator and the second manipulator to move, so that the distance between the first manipulator and the second manipulator is changed, and the distance between the first injection molding packaging part and the second injection molding packaging part can be changed during blanking of the blanking device.
Preferably, the stopper includes:
the connecting plate is connected with the body of the variable-pitch driving mechanism;
the first end of the extension arm is connected with the connecting plate, and the second end of the extension arm extends to one side, away from the second clamping jaw, of the first clamping jaw; the second end of the extension arm is provided with an adjusting screw hole;
the fine adjustment screw penetrates through the adjustment screw hole and is matched with the internal thread of the fine adjustment screw hole; the axial direction of fine setting screw with sliding guide's direction is parallel, and the orientation first clamping jaw sets up.
In summary, the present invention provides an injection molding package system; the injection molding packaging system comprises: the automatic material loading and unloading device comprises typesetting equipment for orderly arranging materials, injection molding equipment for performing injection molding and packaging on the materials and forming blanks, stamping equipment for removing tails of the blanks and forming injection molding packages, automatic loading and unloading equipment for orderly unloading the injection molding packages and a transfer robot for transferring the materials; the typesetting equipment, the injection molding equipment, the stamping equipment and the automatic loading and unloading equipment are sequentially arranged and arranged on the peripheral side of the transfer robot. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure, high automation degree, high production efficiency and the like.
Drawings
FIG. 1 is a schematic block diagram of a preferred embodiment of the injection molding packaging system of the present invention.
FIG. 2 is a schematic diagram of the preferred embodiment of the auto-handler of the injection molding and packaging system of the present invention.
Fig. 3 is an enlarged schematic view of region B in fig. 2.
Fig. 4 is a schematic structural diagram of a blanking robot of the injection molding and packaging system according to the preferred embodiment of the invention.
FIG. 5 is a schematic structural diagram of a blanking device of the injection molding and packaging system according to the preferred embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a preferred embodiment of the blanking device of the injection molding and packaging system of the present invention holding a material.
Fig. 7 is an enlarged schematic view of region a in fig. 6.
Fig. 8 is a schematic structural view of the matching of parts of the blanking device of the preferred embodiment of the invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and examples. It should be noted that, if not conflicting, the embodiments of the present invention and the features of the embodiments may be combined with each other within the scope of protection of the present invention.
Referring to fig. 1, the present invention discloses an injection molding packaging system, which includes: the automatic material loading and unloading device comprises a typesetting device 110 for orderly arranging materials on a clamp, an injection molding device 120 for performing injection molding and packaging on the materials and forming blanks, a stamping device 130 for removing tails of the blanks and forming injection molding packages, an automatic loading and unloading device 140 for orderly unloading the injection molding packages and a transfer robot 100 for transferring the materials; the transfer robot is detachably connected with the clamp so as to be convenient for replacing different clamps or other end effectors in the material transfer process; the typesetting equipment 110, the injection molding equipment 120, the stamping equipment 130 and the automatic loading and unloading equipment 140 are arranged in sequence and are arranged on the outer periphery side of the transfer robot 100; the materials can be transported to the processing station of the next procedure along the shortest distance of the production process of the materials, so that the production efficiency of the transfer robot 100 is improved, and the energy consumption is reduced; and the material can be transferred between different devices only by one transfer robot 100. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure, low manufacturing cost, high automation degree, high production efficiency and the like. In this embodiment, the transfer robot 100 may be an articulated robot or an articulated robot arm; in other embodiments, the transfer robot 100 may also be a smart humanoid robot; and is not particularly limited herein.
Preferably, the injection molding and packaging system further comprises: a security gate 150; the typesetting equipment 110, the injection molding equipment 120, the stamping equipment 130, the automatic loading and unloading equipment 140 and the safety door 150 are sequentially arranged and are arranged around the transfer robot 100 in a surrounding manner. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure, small occupied space, high safety performance and the like.
In this embodiment, the typesetting device 110 is located on the first side of the transfer robot 100, the injection molding device 120 is located on the second side of the transfer robot 100, the stamping device 130 and the automatic handling device 140 are arranged side by side on the third side of the transfer robot 100, and the safety door 150 is located on the fourth side of the transfer robot 100; the first side and the third side are arranged oppositely, and the second side and the fourth side are arranged oppositely. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure, low manufacturing cost, high automation degree, high production efficiency and the like. In other embodiments, the typesetting device 110, the injection molding device 120, the stamping device 130, the automatic handling device 140 and the safety door 150 are arranged in sequence and are arranged on the outer periphery of the transfer robot 100 in a circular or fan-shaped surrounding manner, which is not limited herein.
Referring to fig. 2 to 3, the automatic loading and unloading apparatus 140 includes:
a frame 90 provided with a first bearing plate 90 a;
a discharging seat 91 disposed on the first bearing plate 90 a; the unloading seat 91 is provided with a bearing groove 91a for limiting the material frame 91c and an unloading bulge 91b for bearing the injection molding package piece in the material frame 91c, and the bearing plane of the unloading bulge 91b is higher than the groove bottom of the bearing groove 91 a; when the material frame 91c is placed on the bearing groove 91a, the injection molding package is separated from the material frame 91c and stays on the discharging protrusion 91 b;
a discharging robot 92, which is arranged on the first bearing plate 90a and is positioned at one side of the discharging seat 91;
a conveying device 93 connected to the frame 90 and disposed at one side of the first carrier plate 90 a; the conveying device 93 is used for conveying the material box 93 a;
the injection molding package on the discharging protrusion 91b is placed into the magazine 93a by the discharging robot 92. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure, convenience in blanking and the like.
Preferably, the rack 90 is further provided with a second bearing plate 90b stacked with the first bearing plate 90 a; the injection molding and packaging system further comprises:
a feeding mechanism 95 disposed on the second carrier plate 90 b; the feeding mechanism 95 comprises a feeding clamp 95a, a vibrating disc 95b for conveying plastic packages, and a feeding device 95c for feeding the plastic packages one by one to the feeding clamp 95 a; the feeding device 95c is located between the feeding jig 95a and the vibrating plate 95 b. So that the plastic package material is loaded onto the loading jig 95a by the loading mechanism 95. Packaging the plastic packaging material on the semiconductor plate through external equipment to form the injection molding packaging part; in this embodiment, the injection-molded package is a packaged semiconductor board. The injection molding and packaging system has the advantages that the plastic package material can be conveniently loaded on the loading clamp 95a, and meanwhile, the semiconductor plate packaged by the plastic package material can be conveniently unloaded. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure and complete functions.
Referring to fig. 4 to 8, the blanking robot 92 includes:
the first linear module 81 is provided with a first sliding table 81a and a second guide rail (not shown in the figure), and the first sliding table 81a is movably connected with the second guide rail; the first linear module 81 is disposed on the first carrier plate 90 a;
a second linear module 82, a first end of the second linear module 82 is arranged on the first sliding table 81a, so that the second linear module 82 can move along the guide of the first linear module 81; a second sliding table 82a and a third guide rail (not shown in the figure) are arranged on the second linear module 82, and the second sliding table 82a is movably connected with the third guide rail;
the lifting module 83 is arranged on the second sliding table 82a, so that the lifting module 83 can move along the guide of the second linear module 82; a third sliding table 83a and a fourth guide rail (not shown in the figure) are arranged on the lifting module 83, and the third sliding table 83a is movably connected with the fourth guide rail;
the blanking device is arranged on the third sliding table 83 a; so that the blanking device can move along the directions of the three XYZ and axes consisting of the first linear module 81, the second linear module 82 and the lifting module 83, and the blanking manipulator can perform blanking flexibly and conveniently; the blanking device is used for blanking the injection molding packaging parts into the material box, so that the injection molding packaging parts are stacked in the material box, and the space utilization rate of the material box is improved. In this embodiment, the first linear module 81, the second linear module 82 and the lifting module 83 are oriented perpendicular to each other; in other embodiments, the guiding directions of the first linear module 81, the second linear module 82 and the lifting module 83 may also intersect with each other and are not perpendicular, and are not limited herein.
The material level detection device 84 is arranged on the blanking device and used for detecting the material height of the injection molding packaging parts stacked in the material box;
a control device (not shown in the figure) electrically connected to the first linear module 81, the second linear module 82, the lifting module 83, the blanking device and the material level detection device 84 respectively; the control device controls the first linear module 81, the second linear module 82 and the lifting module 83 to drive the blanking device to clamp the injection molding package and blanking the injection molding package onto the material box according to the material height; so as to stably and safely discharge the injection molding packaging part into the material box; avoid unloader and the problem of the encapsulation piece looks collision in the magazine during unloading, still avoid unloader puts down the high too high of encapsulation piece when the unloading, the problem of breaking the encapsulation piece of will moulding plastics. Therefore, the blanking robot provided by the invention has the advantages of simple and compact structure, flexible and convenient blanking, high safety performance and the like.
In this embodiment, the first linear module 81 is further provided with: a first screw (not shown in the figure) arranged side by side with the second guide rail, a first screw nut (not shown in the figure) matched with the first screw, and a first driving motor 81b in transmission connection with the first screw, wherein the first sliding table 81a is connected with the first screw nut; the first screw is driven by the first driving motor 81b to drive the first sliding table 81a to move along the guide of the second guide rail.
The second linear module 82 is further provided with: a second screw (not shown in the figure) arranged side by side with the third guide rail, a second screw nut (not shown in the figure) matched with the second screw, and a second driving motor 82b in transmission connection with the second screw, wherein the second sliding table 82a is connected with the second screw nut; the second screw rod is driven by the second driving motor 82b to drive the second sliding table 82a to move along the third guide rail in a guiding manner.
The lifting module 83 is further provided with: a third screw (not shown in the figure) arranged side by side with the fourth guide rail, a third screw nut (not shown in the figure) matched with the third screw, and a third driving motor 83b in transmission connection with the third screw, wherein the third sliding table 83a is connected with the third screw nut; the third screw rod is driven by the third driving motor 83b to drive the third sliding table 83a to move along the fourth guide rail in a guiding manner; thereby, the blanking device moves along the direction of the XYZ axes composed of the first linear module 81 and the second linear module 82. In other embodiments, the first linear module 81, the second linear module 82 and the third linear module may also be linear motors or linear motion mechanisms composed of a driving motor, a synchronous belt and a synchronous pulley; and is not particularly limited herein.
In the present embodiment, the level detecting device 84 includes an ultrasonic distance sensor; in other embodiments, the level detection device 84 may also include a lidar or a photosensor; and is not particularly limited herein.
Preferably, the blanking robot further comprises:
a first guide rail 85a arranged side by side with the first linear module 81;
the fourth sliding table 85b is movably connected with the first guide rail 85 a; the second linear module 82 is mounted on the first sliding table 81a and the fourth sliding table 85 b; the fourth slide table 85b is connected between both end portions of the second linear module 82. Therefore, the blanking robot provided by the invention has the advantages of stable operation, stable structure and the like.
Preferably, the blanking robot further comprises:
and the protective shell 86 is covered on the blanking device, and at least part of the blanking device is positioned in the protective shell 86. In order to avoid unloader receives influences such as dust pollution to press from both sides and gets the precision, avoids simultaneously the unloader takes place the problem that the striking caused the accident in the motion process. Therefore, the blanking robot provided by the invention has the advantages of simple and compact structure, stable operation, accurate feeding positioning, high safety performance, long service life and the like.
Preferably, the blanking device includes:
a variable-pitch driving mechanism 1, which comprises a sliding guide rail 1a, a first clamping jaw 1b movably connected with the sliding guide rail 1a, a second clamping jaw 1c movably connected with the sliding guide rail 1a, and a driving part (not shown in the figure) for driving the first clamping jaw 1b and the second clamping jaw 1c to move towards each other or move away from each other; the first clamping jaw 1b and the second clamping jaw 1c are oppositely arranged;
the limiting part 2 is connected with the variable-pitch driving mechanism 1 and used for limiting the stroke of the first clamping jaw 1b moving towards the direction departing from the second clamping jaw 1 c; so as to accommodate the spacing between injection molded packages as the material is being removed.
The first manipulator 3 is connected with the first clamping jaw 1b and used for clamping a first injection molding package 71;
the second manipulator 4 is connected with the second clamping jaw 1c and used for clamping a second injection molding package 72; the first manipulator 3 and the second manipulator 4 are arranged side by side;
the variable-pitch driving mechanism 1 drives the first manipulator 3 and the second manipulator 4 to move oppositely or move away from each other, so that the distance between the first manipulator 3 and the second manipulator 4 is changed, and a plurality of injection-molded packages can be clamped simultaneously according to the distance between the injection-molded packages when the blanking device clamps the injection-molded packages; and the blanking device can change the distance between the first injection-molded package part 71 and the second injection-molded package part 72 during blanking so as to adapt to the distance between different blanking stations. In this embodiment, the distance between the first injection-molded package 71 and the second injection-molded package 72 is reduced by the pitch-variable driving mechanism 1, so as to improve the space utilization rate for carrying the injection-molded packages such as the first injection-molded package 71 and the second injection-molded package 72. Therefore, the blanking device provided by the invention has the advantages of simple and compact structure, capability of reducing the space between injection molding packaging parts during blanking, improvement of space utilization rate and the like.
In this embodiment, the pitch-variable driving mechanism 1 is a pneumatic parallel clamping jaw (also called a finger cylinder), and the first clamping jaw 1b and the second clamping jaw 1c of the pneumatic clamping jaw are respectively connected to the first manipulator 3 and the second manipulator 4, so as to drive the first manipulator 3 and the second manipulator 4 to clamp the injection-molded package; in other embodiments, the pitch drive mechanism 1 may also be an electrically powered gripping jaw, and is not limited herein.
Preferably, the stopper 2 includes:
the connecting plate 2a is connected with the body of the variable-pitch driving mechanism 1;
the first end of the extension arm 2b is connected with the connecting plate 2a, and the second end of the extension arm 2b extends to one side, away from the second clamping jaw 1c, of the first clamping jaw 1 b; the second end of the extension arm 2b is provided with an adjusting screw hole;
the fine adjustment screw 2c penetrates through the adjustment screw hole and is matched with the internal thread of the fine adjustment screw hole; the axial direction of the fine adjustment screw 2c is parallel to the guide of the sliding guide rail 1a, and is arranged toward the first clamping jaw 1 b. So as to adjust the distance between the first manipulator 3 and the second manipulator 4 when the blanking device clamps the injection-molded package by adjusting the position of the fine adjustment screw 2 c; so as to adjust the distance between the first robot 3 and the second robot 4 according to the difference of the distance between the injection-molded packages. Therefore, the blanking device has the advantages of simple and compact structure, strong compatibility and the like.
Preferably, the first manipulator 3 comprises:
a first hinge member 10 provided with a relief hole 12; a first hinge seat 11 extends towards the abdicating hole 12 from the side wall in the abdicating hole 12;
a second hinge 20 connected to the first jaw 1 b; the second hinge part 20 extends towards the abdicating hole 12 and is provided with a second hinge seat 21;
the first clamping piece 30, the first hinge seat 11 and the second hinge seat 21 are respectively hinged to the first clamping piece 30 at a first hinge point 31 and a second hinge point 32, and the first hinge point 31 and the second hinge point 32 are both located at a first end of the first clamping piece 30;
a second clamping member 40 connected to the first hinge 10;
the clamping driving mechanism 50 is connected with the first hinge 10 and the second hinge 20 respectively; the first hinge 10 is driven by the gripping driving mechanism 50 to move relatively with respect to the second hinge 20, so as to drive the first end of the first gripper 30 to move, so that the second end of the first gripper 30 and the second gripper 40 together grip the first injection-molded package 71.
Specifically, when the gripping driving mechanism 50 drives the first hinge member 10 to move toward the second hinge member 20, the second hinge seat 21 is inserted into the abdicating hole 12, and the first hinge point 31 moves upward along with the first hinge member 10; thereby driving the second end of the first clamping member 30 to move in a direction away from the second clamping member 40; thereby achieving the opening of the first clamping member 30.
When the clamping driving mechanism 50 drives the first hinge member 10 to move away from the second hinge member 20, the second hinge seat 21 gradually moves away from the abdicating hole 12, and the first hinge point 31 moves downward along with the first hinge member 10; thereby moving the second end of the first clamping member 30 towards the second clamping member 40; thereby effecting clamping of the injection molded package by the first clamp 30; therefore, the clamping device has the advantages of simple and compact structure, stable operation, stable clamping and the like.
In this embodiment, a third hinge seat 13 is further extended from a side wall in the abdicating hole 12 toward the abdicating hole 12, and the third hinge seat 13 and the first hinge seat 11 are oppositely arranged on two side walls opposite to each other in the abdicating hole 12; the relief hole 12 not only facilitates the accommodation of the first hinge seat 11, the second hinge seat 21, the third hinge seat 13, the first clamping member 30 and the second clamping member 40; the weight can also be reduced, so that the blanking device is lighter.
The second hinge base 21 and the third hinge base 13 are respectively hinged to a third hinge point 41 and a fourth hinge point 42 with the second clamping member 40, and the third hinge point 41 and the fourth hinge point 42 are both located at the first end of the second clamping member 40;
the first end of the second clamping member 40 is moved by the relative movement of the first hinge 10 with respect to the second hinge 20, so that the second end of the first clamping member 30 and the second end of the second clamping member 40 together clamp the first injection-molded package 71.
Specifically, when the gripping driving mechanism 50 drives the first hinge member 10 to move toward the second hinge member 20, the second hinge seat 21 is inserted into the offset hole 12, and the fourth hinge point 42 moves upward along with the first hinge member 10; thereby driving the second end of the second clamping member 40 to move in a direction away from the first clamping member 30; thereby enabling the opening of the second clamp 40 and the first clamp 30.
When the clamping driving mechanism 50 drives the first hinge member 10 to move away from the second hinge member 20, the second hinge seat 21 gradually moves away from the offset hole 12, and the fourth hinge point 42 moves downward along with the first hinge member 10; thereby moving the second end of the second clamping member 40 towards the first clamping member 30; so as to realize the clamping of the first injection-molded package 71 by the second clamping piece 40 and the first clamping piece 30; therefore, the clamping device has the advantages of simple and compact structure, stable operation, stable clamping and the like.
In other embodiments, the second clamping member 40 can also be directly and fixedly connected to the first hinge member 10, and only the first clamping member 30 moves towards the second clamping member 40 to clamp the first injection-molded package 71. And is not particularly limited herein.
Preferably, the first clamp 30 includes:
the hinge part 33 is arranged at the first end of the first clamping piece 30 and is respectively hinged with the first hinge seat 11 and the second hinge seat 21;
a connecting arm 34, a first end of the connecting arm 34 is connected to the hinge portion 33, and a second end of the connecting arm 34 extends obliquely downward in a direction away from the second clamping member 40;
a clamping portion 35, a first end of the clamping portion 35 being connected to a second end of the connecting arm 34. It is understood that the second clamping member 40 has the same structure as the first clamping member 30, and thus, the description thereof is omitted. The number of the first hinge seat 11, the third hinge seat 13, the first clamping member 30 and the second clamping member 40 may be one or more, and is not particularly limited herein. The distance between the clamping portion 35 of the first clamping member 30 and the clamping portion 35 of the second clamping member 40 is enlarged by the connecting arm 34 so as to clamp the injection-molded package. Therefore, the blanking device has the advantage of simple and compact structure.
Preferably, the first clamping member 30 further includes:
the holding part 36 is connected to the second end of the clamping part 35, and forms an L-shaped structure with the clamping part 35, so that when the first injection molding package 71 is clamped, the clamping part 35 can be abutted against the side wall of the first injection molding package 71; the supporting portion 36 can support the bottom of the first injection molding package 71 to support the first injection molding package 71. Therefore, the blanking device has the advantages of stable clamping and the like.
Preferably, the hinge portion 33 is provided with a first hinge hole (not shown) and a second hinge hole (not shown) side by side, and the first hinge hole and the second hinge hole are respectively located at the first hinge point 31 and the second hinge point 32. The first clamping member 30 is hinged to the first hinge base 11 through a hinge shaft 37 penetrating through the first hinge hole and hinged to the first hinge base 11; the first clamping member 30 is hinged to the second hinge base 21 through a hinge shaft 37 penetrating through the second hinge hole and hinged to the second hinge base 21. Therefore, the blanking device has the advantages of simple and compact structure, convenience in assembly, low manufacturing cost and the like.
Preferably, the end of the hinge shaft 37 is also provided with a shaft circlip 38 in a clamping manner; to prevent the hinge shaft 37 from falling off. Therefore, the blanking device has the advantages of simple and compact structure, stable and reliable connection, convenience in assembly and the like.
Preferably, the first hinge seat 11 and the third hinge seat 13 are detachably connected to the first hinge 10, respectively. So as to replace the first hinge base 11, the third hinge base 13, the first clamping member 30 and the second clamping member 40 with different sizes according to different sizes of injection molding packages. Therefore, the blanking device has the advantages of convenience in maintenance and assembly, high compatibility and the like.
Preferably, the first hinge member 10 is provided with a limiting groove 14 respectively matched with the first hinge seat 11 and the third hinge seat 13, and the limiting groove 14 is disposed on the side wall of the abdicating hole 12. So as to facilitate the assembly of the first hinge seat 11 and the third hinge seat 13.
Preferably, a through hole (not shown) is provided on the second hinge 20, and the body 51 of the gripping driving mechanism 50 is provided on a side of the second hinge 20 facing away from the first hinge 10; the pushing rod 52 of the gripping driving mechanism 50 penetrates the through hole and is connected to the first hinge 10. Therefore, the blanking device has the advantages of simple and compact structure.
Preferably, the blanking device further comprises:
and a connecting seat 60 respectively connected to the first jaw 1b and a side of the second hinge 20 facing away from the first hinge 10, and provided with a receiving groove 61 for receiving the gripping driving mechanism 50. Therefore, the blanking device has the advantages of simple and compact structure, stable structure, long service life and the like.
In this embodiment, the gripping driving mechanism 50 is an air cylinder; in other embodiments, the gripping driving mechanism 50 may also be an electric push rod, and is not limited herein. It is understood that the second manipulator 4 has the same structure as the first manipulator 3, and will not be described in detail herein.
In summary, the present invention provides an injection molding package system; the injection molding packaging system comprises: the automatic material loading and unloading device comprises a typesetting device 110 for orderly arranging materials, an injection molding device 120 for performing injection molding and packaging on the materials and forming blanks, a stamping device 130 for removing tails of the blanks and forming injection molding packages, an automatic loading and unloading device 140 for orderly unloading the injection molding packages and a transfer robot 100 for transferring the materials; the typesetting equipment 110, the injection molding equipment 120, the stamping equipment 130 and the automatic loading and unloading equipment 140 are arranged in sequence and are arranged on the periphery side of the transfer robot 100. Therefore, the injection molding packaging system provided by the invention has the advantages of simple and compact structure, high automation degree, high production efficiency and the like.
The injection molding and packaging system provided by the present invention is described in detail above, and the principle and the embodiment of the present invention are explained herein by using specific examples, and the descriptions of the above examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be a change in the specific implementation and application scope, and in summary, the content of the present specification is only an implementation of the present invention, and not a limitation to the scope of the present invention, and all equivalent structures or equivalent flow transformations made by the content of the present specification and the attached drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention. And should not be construed as limiting the invention.
Claims (10)
1. An injection molding and packaging system, comprising: the automatic material loading and unloading device comprises typesetting equipment for orderly arranging materials, injection molding equipment for performing injection molding and packaging on the materials and forming blanks, stamping equipment for removing tails of the blanks and forming injection molding packages, automatic loading and unloading equipment for orderly unloading the injection molding packages and a transfer robot for transferring the materials; the typesetting equipment, the injection molding equipment, the stamping equipment and the automatic loading and unloading equipment are sequentially arranged and arranged on the peripheral side of the transfer robot.
2. An injection molding and packaging system according to claim 1, further comprising: a safety door; the typesetting equipment, the injection molding equipment, the stamping equipment, the automatic loading and unloading equipment and the safety door are sequentially arranged and are arranged around the transfer robot in a surrounding manner.
3. The injection molding and packaging system of claim 2, wherein: the typesetting equipment is positioned on the first side of the transfer robot, the injection molding equipment is positioned on the second side of the transfer robot, the stamping equipment and the automatic loading and unloading equipment are arranged on the third side of the transfer robot side by side, and the safety door is positioned on the fourth side of the transfer robot; the first side and the third side are arranged oppositely, and the second side and the fourth side are arranged oppositely.
4. An injection molding and packaging system according to any one of claims 1 to 3, wherein said robot handling apparatus comprises:
the rack is provided with a first bearing plate;
the unloading seat is arranged on the first bearing plate; the discharging seat is provided with a bearing groove for limiting the material frame and a discharging bulge for bearing the injection molding packaging part in the material frame, and the bearing plane of the discharging bulge is higher than the groove bottom of the bearing groove;
the blanking robot is arranged on the first bearing plate and is positioned on one side of the blanking seat;
the conveying device is connected with the rack and arranged on one side of the first bearing plate; the conveying device is used for conveying the material box;
and placing the injection molding packaging part on the discharging bulge into the material box through the discharging robot.
5. The injection molding and packaging system of claim 4, wherein: the rack is also provided with a second bearing plate which is stacked with the first bearing plate; the automatic handling equipment still includes:
the feeding mechanism is arranged on the second bearing plate; the feeding mechanism comprises a feeding clamp, a vibrating disc for conveying plastic package parts and a feeding device for feeding the plastic package materials to the feeding clamp one by one; the feeding device is located between the feeding clamp and the vibrating disc.
6. An injection molding and packaging system as claimed in claim 4, wherein said blanking robot comprises:
the first linear module is provided with a first sliding table; the first linear module is arranged on the first bearing plate;
the second linear module is arranged on the first sliding table, and a second sliding table is arranged on the second linear module;
the lifting module is arranged on the second sliding table, and a third sliding table is arranged on the lifting module;
the blanking device is arranged on the third sliding table;
the material level detection device is arranged on the blanking device and used for detecting the material height of the injection molding packaging piece stacked in the material box;
the control device is electrically connected with the first linear module, the second linear module, the lifting module, the blanking device and the material level detection device respectively; the control device controls the first linear module, the second linear module and the lifting module to drive the blanking device to clamp the injection molding packaging part and blanking the injection molding packaging part onto the material box according to the material height.
7. The injection molding and packaging system of claim 6, wherein said blanking robot further comprises:
the first guide rail is arranged in parallel with the first linear module;
the fourth sliding table is movably connected with the first guide rail; the second linear module is erected on the first sliding table and the fourth sliding table; the fourth sliding table is connected between two end parts of the second linear module.
8. The injection molding and packaging system of claim 7, wherein said blanking robot further comprises:
and the protective shell is covered on the blanking device, and at least part of the blanking device is positioned in the protective shell.
9. An injection molding and packaging system as claimed in claim 8, wherein said blanking device comprises:
the variable-pitch driving mechanism comprises a sliding guide rail, a first clamping jaw movably connected with the sliding guide rail and a second clamping jaw movably connected with the sliding guide rail; the first clamping jaw and the second clamping jaw are oppositely arranged;
the limiting part is connected with the variable-pitch driving mechanism and used for limiting the stroke of the first clamping jaw moving towards the direction departing from the second clamping jaw;
the first manipulator is connected with the first clamping jaw and used for clamping a first injection molding package;
the second manipulator is connected with the second clamping jaw and used for clamping a second injection molding packaging part; the first manipulator and the second manipulator are arranged side by side;
the variable-pitch driving mechanism drives the first manipulator and the second manipulator to move, so that the distance between the first manipulator and the second manipulator is changed, and the distance between the first injection molding packaging part and the second injection molding packaging part can be changed during blanking of the blanking device.
10. The injection molding and packaging system of claim 9, wherein the limiter comprises:
the connecting plate is connected with the body of the variable-pitch driving mechanism;
the first end of the extension arm is connected with the connecting plate, and the second end of the extension arm extends to one side, away from the second clamping jaw, of the first clamping jaw; the second end of the extension arm is provided with an adjusting screw hole;
the fine adjustment screw penetrates through the adjustment screw hole and is matched with the internal thread of the fine adjustment screw hole; the axial direction of fine setting screw with sliding guide's direction is parallel, and the orientation first clamping jaw sets up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811633843.XA CN111376432A (en) | 2018-12-29 | 2018-12-29 | Injection molding packaging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811633843.XA CN111376432A (en) | 2018-12-29 | 2018-12-29 | Injection molding packaging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111376432A true CN111376432A (en) | 2020-07-07 |
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ID=71220539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811633843.XA Pending CN111376432A (en) | 2018-12-29 | 2018-12-29 | Injection molding packaging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111376432A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115241084A (en) * | 2022-05-12 | 2022-10-25 | 深圳市麦思浦半导体有限公司 | Efficient semiconductor packaging equipment and packaging method thereof |
| CN117558669A (en) * | 2024-01-12 | 2024-02-13 | 深圳市杰诺特精密技术有限公司 | Automatic glue feeding mechanism for application of semiconductor plastic packaging auxiliary equipment |
-
2018
- 2018-12-29 CN CN201811633843.XA patent/CN111376432A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115241084A (en) * | 2022-05-12 | 2022-10-25 | 深圳市麦思浦半导体有限公司 | Efficient semiconductor packaging equipment and packaging method thereof |
| CN115241084B (en) * | 2022-05-12 | 2023-03-17 | 深圳市麦思浦半导体有限公司 | Efficient semiconductor packaging equipment and packaging method thereof |
| CN117558669A (en) * | 2024-01-12 | 2024-02-13 | 深圳市杰诺特精密技术有限公司 | Automatic glue feeding mechanism for application of semiconductor plastic packaging auxiliary equipment |
| CN117558669B (en) * | 2024-01-12 | 2024-05-03 | 深圳市杰诺特精密技术有限公司 | Automatic glue feeding mechanism for application of semiconductor plastic packaging auxiliary equipment |
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