CN111375567A - Pepper color sorting and sundry removing equipment - Google Patents
Pepper color sorting and sundry removing equipment Download PDFInfo
- Publication number
- CN111375567A CN111375567A CN202010283414.5A CN202010283414A CN111375567A CN 111375567 A CN111375567 A CN 111375567A CN 202010283414 A CN202010283414 A CN 202010283414A CN 111375567 A CN111375567 A CN 111375567A
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- China
- Prior art keywords
- sorting
- color
- spray valve
- channel
- vibrator
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3425—Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
- B07C5/366—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means during free fall of the articles
Abstract
The invention discloses color selection and sundries removal equipment for peppers, which structurally comprises a mechanical part and a control system part; the automatic sorting machine comprises a mechanical part, a feeding mechanism, a vibrator, a sorting channel, an optical sorting box, a receiving hopper, an air path system, an electric control box and a control panel, wherein the feeding mechanism is arranged at the upper part of a Z-shaped rack of the mechanical part; the sorting device is simple and reasonable in structural design, the sorting effect can be improved through the design of the control system, the sorting device is a technical innovation of one-time expansibility in the prior art, and the sorting device has good popularization and use values.
Description
Technical Field
The invention relates to the field of pepper color sorting machines, in particular to pepper color sorting and impurity removing equipment.
Background
The color selector is grain finish machining equipment, has higher requirements on the quality of raw materials, and the raw materials need to be subjected to screening, stone removal, peeling, dust removal, polishing and other treatments, otherwise, the raw materials contain too large impurities and much dust, and the color selection effect can be reduced. For example, patent 2018214528045 provides a machine vision-based prickly ash color sorter which can distinguish various colors, adopts a U-shaped flat groove with a wide material channel in the inner cavity, and solves the problem of blockage, but the color sorting effect and the sundries classification effect are still to be improved.
Disclosure of Invention
The invention mainly solves the technical problem of how to provide a color sorting and sundries removing device for peppers, which can improve the color sorting and sundries classifying effects.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a prickly ash look is selected and debris elimination equipment which characterized in that: the structure comprises a mechanical part and a control system part; wherein the feed mechanism that mechanical part Z style of calligraphy frame upper portion set up, the vibrator is installed to perpendicular to feed mechanism's discharge gate department, vibrator material outlet slope is provided with the letter sorting passageway, the letter sorting passageway bottom of Z style of calligraphy frame middle part is provided with the optical separation case, the sorting bottom of the case bottom is provided with and connects the hopper, the frame bottom connects hopper one side to be provided with the gas circuit system, it is connected with dust collecting system to connect the hopper bottom, be provided with the electrical control case on the shell of Z style of calligraphy frame middle part letter sorting passageway, be provided with control panel on the optical separation case shell.
Preferably, the optical sorting box is arranged at an angle of 30 degrees to the ground level, and the installation angle between the optical sorting box and the sorting channel is 90 degrees; the optical sorting box comprises a visible light source, a background plate and a visible light sensor which are sequentially arranged from bottom to top on the part above the outlet of the sorting channel, and a visible light source, a background plate, a spray valve and a visible light sensor which are sequentially arranged from top to bottom on the part below the outlet of the sorting channel.
Preferably, the sorting channel is mounted 60 ° inclined to the ground level.
Preferably, the receiving hopper is provided with a waste cavity, a finished product cavity and a rebound material cavity from left to right in sequence.
Preferably, the air path system is arranged on the left side and the right side of the rack and respectively comprises an oil mist filter, a spray valve working pressure gauge and a pressure regulating valve arranged on the lower portion of the spray valve working pressure gauge, the oil mist filters on the two sides are connected through a connecting hose, an air inlet is arranged on one side and is sequentially connected with the water droplet separator, the main path filter, the cold dryer, the air storage tank and the air compressor through pipelines, and compressed air with high cleanliness is provided for the whole machine.
Preferably, the control system part comprises a start button, a stop button, a color display screen, a spray valve work instruction and an internally arranged main control chip which are arranged outside the control panel, and the main control chip is respectively connected with the switching system, the feeding mechanism, the vibrator, the visible light sensor in the optical sorting box, the spray valve, the air path system and the dust collection system.
Furthermore, an ethernet interface is arranged behind the color display screen, and the device is accessed to a local area network and the internet and is connected with a remote monitoring system to realize remote operation and control.
Preferably, the starting process in the control system part comprises the steps of pressing a main power supply starting button for about two seconds, turning on the power supply of the whole machine → clicking a main interface spray valve for self-checking, checking the spray valve if necessary, changing the working parameters of the machine if necessary, clicking to set the sensitivity, correspondingly adjusting the interface change parameters → clicking a feeding switch, starting color selection → setting the key to have the bidirectional functions of running and stopping, and clicking again to change the key into the stopping state.
The optical sorting box can effectively solve the problems in the prior art, the optical control system observes materials through the visible light sensor when the materials enter the optical sorting box, the obtained material signals are accurately reflected to the signal processing system, and the later distinguishes finished products or defective products.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a view of the internal gas circuit connections of the machine of the present invention;
FIG. 4 is a schematic view of the machine of the present invention showing the air path connections to the external portion of the aerosol filter of FIG. 3;
FIG. 5 is a control panel of the present invention;
FIG. 6 is a boot flow diagram of the present invention;
FIG. 7 is a schematic view of the adjustment of the vibrator of the present invention;
1-a feeding mechanism; 2-a vibrator; 3-sorting channels; 4-optical sorting box; 41-visible light source; 42-background plate; 43-visible light sensor; 44-a spray valve; 5-a receiving hopper; 51-a waste chamber; 52-product chamber; 53-rebound chamber; 7-a gas path system; 71-an oil mist filter; 72-spraying valve working pressure gauge; 73-pressure regulating valve; 74-a hose; 75-a water droplet separator; 76-main path filter; 77-cold drying machine; 78-gas storage tank; 79-air compressor; 6-an electrical control box; 8-a control panel; 81-start button; 82-stop button; 83-color display screen; 84-indication of operation of the spray valve; 9-adjusting the screw rod; and 10, locking the nut.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, in an embodiment of the present invention, a color sorting and sundries removing device for peppers includes a mechanical part and a control system part; wherein feed mechanism 1 that mechanical part Z style of calligraphy frame upper portion set up, vibrator 2 is installed to perpendicular to feed mechanism 1's discharge gate department, the slope of 2 material outlets of vibrator is provided with letter sorting passageway 3, the 3 bottoms of letter sorting passageway in Z style of calligraphy frame middle part are provided with optical sorting case 4, 4 bottoms of sorting case are provided with and connect hopper 5, the frame bottom connects 5 one sides of hopper to be provided with gas circuit system 7, connect 5 bottoms of hopper to be connected with dust collecting system and be used for the dust absorption to clear away debris, be provided with electric control box 6 on the shell of Z style of calligraphy frame middle part letter sorting passageway 3, be provided with control panel 8 on the 4 shells of optical sorting.
In the specific implementation process, the optical sorting box 4 is installed at an angle of 30 degrees inclined to the ground level, and the installation angle between the optical sorting box 4 and the sorting channel 3 is 90 degrees; the internal structure of the optical sorting box 4 comprises a visible light source 41, a background plate 42 and a visible light sensor 43 which are sequentially arranged from bottom to top on the part above the outlet of the sorting channel 3, and the visible light source 41, the background plate 42, a spray valve 44 and the visible light sensor 43 which are sequentially arranged from top to bottom on the part below the outlet of the sorting channel 3.
In a specific implementation, the sorting channel 3 is installed at an angle of 60 ° to the ground level.
In the specific implementation process, the receiving hopper 5 is provided with a waste material cavity 51, a finished product cavity 52 and a rebound material cavity 53 from left to right in sequence.
In the specific implementation process, the air path system 7 is installed on the left side and the right side of the rack and respectively comprises an oil mist filter 71, a spray valve working pressure gauge 72 and a pressure regulating valve 73 installed on the lower portion of the spray valve working pressure gauge 72, the oil mist filters 71 on the two sides are connected through a connecting hose 74, an air inlet is formed in one side and is sequentially connected with a water droplet separator 75, a main path filter 76, a cold dryer 77, an air storage tank 78 and an air compressor 79 through pipelines, and compressed air with high cleanliness is provided for the whole machine.
In the specific implementation process, the control system part comprises a start button 81, a stop button 82, a color display screen 83, a spray valve working instruction 84 and a main control chip arranged inside the control panel 8, wherein the start button 81, the stop button 82, the color display screen 83, the spray valve working instruction 84 and the main control chip are arranged outside the control panel 8, and the main control chip is respectively connected with the switching system, the feeding mechanism, the vibrator and the visible light sensor, the spray valve and the air path system in the optical sorting.
In the specific implementation process, an Ethernet interface is arranged behind the color display screen, the equipment is accessed to a local area network and the Internet and is connected with a remote monitoring system, and remote operation and control are realized.
In the specific implementation process, as shown in fig. 6, the startup process in the control system part of the present invention includes pressing the main power start button for about two seconds, turning on the power supply of the whole machine → clicking the main interface spray valve for self-checking, checking the spray valve if necessary → changing the working parameters of the machine if necessary, clicking to set the sensitivity to correspondingly adjust the interface change parameters → clicking the feed switch, starting color selection → setting the key to have the bidirectional functions of running and stopping, and clicking again to change the state to the stop state.
In the specific implementation process, the vibrator is a feeding vibration mechanism of the whole machine, and the alternative materials are conveyed to the channel in a vibration mode.
In the specific implementation process, the sorting channel 3 is a passageway for accelerating the material to slide downwards, which ensures that the material entering the sorting box is uniformly distributed at a consistent speed, thereby ensuring the color sorting effect, and in order to avoid material jumping when the material slides downwards, the back of each group of channels is provided with a heating device which is controlled by an air switch and an automatic temperature regulating system in an electric control box 6, so that the temperature of the channel is maintained at about 50 ℃. Meanwhile, the front surface of each group of channels is provided with a group of anti-bouncing devices, and anti-bouncing films with corresponding widths can be selected according to the sizes of the selected material particles.
In the specific implementation process, a dust suction opening is attached to the front side of the receiving hopper, the caliber of the dust suction opening is 100mm, and a user configures a dust suction system.
The air suction quantity requirement is as follows: the total amount of the air suction quantity at the two sides is more than 900m3/h(CG8>800M3/h,CG4>400m3H) with a minimum wind speed of 18 m/s.
In the concrete implementation process, the adjustment of the vibrator is shown in fig. 7, after the machine is installed, the vibrator is started, the vibrator is touched by hands, whether the vibration quantities of the plurality of vibrators are basically consistent or not is checked, if the vibration quantities of the plurality of vibrators are not consistent, the locking nut 10 is loosened, and the adjusting screw rod 9 is rotated left and right by a straight-head screwdriver. Rotating clockwise, increasing the vibration amount, and otherwise, decreasing the vibration amount; and (4) screwing the locking nut after proper adjustment.
The working principle of the whole machine is shown in figure 2, materials enter the machine from a top feeding hopper, enter the upper end of a channel through the vibration of a vibrator, fall into an observation area in a sorting box along the channel in an accelerated mode, penetrate through an observation sensor and a background plate, the sensor receives the materials to reflect and transmit to form synthetic light under the action of a light source, an output signal is generated after the synthetic light is processed by a control system, a spraying valve is driven to act, removed materials are blown to a waste material cavity of a receiving hopper to flow away, and the rest materials continuously fall into a finished product cavity of the receiving hopper, so that the purpose of material selection is achieved.
The above description is only an example of the present invention, and is not intended to limit the present inventionPatent applicationThe scope of the invention is to be determined by the following claims, and all modifications and equivalents thereof, whether direct or indirect, are intended to be included within the scope of the present invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The color sorting and impurity removing equipment for the peppers is characterized by comprising a mechanical part and a control system part; wherein the feed mechanism that mechanical part Z style of calligraphy frame upper portion set up, the vibrator is installed to perpendicular to feed mechanism's discharge gate department, vibrator material outlet slope is provided with the letter sorting passageway, the letter sorting passageway bottom at Z style of calligraphy frame middle part is provided with optical separation case, the separation case bottom is provided with and connects the hopper, the frame bottom connects hopper one side to be provided with gas circuit system, it is used for the dust absorption to be connected with dust collecting system and clears away debris to connect the hopper bottom, be provided with the electrical control case on the shell of Z style of calligraphy frame middle part letter sorting passageway, be provided with control panel on the optical separation case shell.
2. The pepper color sorting and debris removing apparatus according to claim 1, wherein the optical sorting bin is installed at an angle of 30 ° to the ground level, and the installation angle between the optical sorting bin and the sorting channel is 90 °; the internal structure of the optical sorting box comprises a visible light source, a background plate and a visible light sensor which are sequentially arranged on the part above the outlet of the sorting channel from bottom to top, and the visible light source, the background plate, a spray valve and the visible light sensor are sequentially arranged on the part below the outlet of the sorting channel from top to bottom;
the sorting channel 3 is arranged at an angle of 60 degrees to the ground level;
the receiving hopper 5 is provided with a waste cavity, a finished product cavity and a rebound material cavity from left to right in sequence.
3. The device for color sorting and sundries removal of peppers according to claim 1, wherein the gas path system is installed on the left side and the right side of the frame and comprises oil mist filters, a spray valve working pressure gauge and pressure regulating valves installed below the spray valve working pressure gauge respectively, the oil mist filters on the two sides are connected through connecting hoses, and an air inlet is arranged on one side and is sequentially connected with the water droplet separator, the main path filter, the cold dryer, the air storage tank and the air compressor through pipelines, so that compressed air with high cleanliness is provided for the whole device.
4. The device for color sorting and impurity removing of peppers according to claim 1, wherein the control system part comprises a start button, a stop button, a color display screen, a spray valve operation indication and an internally arranged main control chip which are arranged outside the control panel, and the main control chip is respectively connected with the switch system, the feeding mechanism, the vibrator, the visible light sensor in the optical sorting box, the spray valve and the gas path system.
5. The device for color selection and sundries removal of peppers according to claim 4, wherein an Ethernet interface is arranged behind the color display screen, and the device is connected to a local area network and the Internet and is connected with a remote monitoring system to realize remote operation and control.
6. The device for color selection and sundries removal of peppers as claimed in claim 4, wherein the start-up procedure in the control system portion includes pressing a main power start button for about two seconds, turning on the power supply of the whole device → clicking a main interface spray valve for self-checking, checking the spray valve if necessary → changing the working parameters of the machine if necessary, clicking to set the sensitivity to correspondingly adjust the interface change parameters → clicking a feed switch, starting color selection → the key is set to have a bidirectional function of running and stopping, and clicking again becomes a stop state.
7. The pepper color sorting and debris removing apparatus according to claim 1, wherein the vibrator is a feeding vibration mechanism of the whole machine, and conveys the candidate material to the channel in a vibration manner;
the sorting channel is used as an accelerating device for materials to accelerate and slide down, which ensures that the materials entering the sorting box are uniformly distributed and have consistent speed, thereby ensuring the color sorting effect, in order to avoid the material jumping when the materials slide down, the back of each group of channels is provided with a heating device, and an air switch and an automatic temperature regulating system in an electric control box are used for controlling, so that the temperature of the channels is maintained at about 50 ℃; meanwhile, the front surface of each group of channels is provided with a group of anti-bouncing devices, and anti-bouncing films with corresponding widths can be selected according to the sizes of the selected material particles.
8. The device for color selection and sundries removal of peppers as claimed in claim 1, wherein a dust suction opening is attached to the front side of the receiving hopper, the caliber of the dust suction opening is 100mm, and a dust suction system is configured by a user;
the air suction quantity requirement is as follows: the total amount of the air suction quantity at the two sides is more than 900m3/h(CG8>800M3/h,CG4>400m3H) with a minimum wind speed of 18 m/s.
9. The device for color sorting and impurity removal of peppers according to claim 1, wherein the materials enter the machine from a top feed hopper, enter the upper end of the channel through vibration of the vibrator, fall into the observation area in the sorting box along the channel in an accelerated manner, pass through the observation sensor and the background plate, are reflected and transmitted by the materials to form synthetic light under the action of the light source, generate an output signal after being processed by the control system, drive the spray valve to act, blow the rejected materials into the waste material cavity of the receiving hopper to flow away, and continuously fall into the finished product cavity of the receiving hopper, so that the material sorting is achieved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010283414.5A CN111375567A (en) | 2020-04-13 | 2020-04-13 | Pepper color sorting and sundry removing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010283414.5A CN111375567A (en) | 2020-04-13 | 2020-04-13 | Pepper color sorting and sundry removing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN111375567A true CN111375567A (en) | 2020-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010283414.5A Pending CN111375567A (en) | 2020-04-13 | 2020-04-13 | Pepper color sorting and sundry removing equipment |
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| CN (1) | CN111375567A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113351525A (en) * | 2021-05-31 | 2021-09-07 | 四川家和原味香料有限公司 | Device and process for color sorting of peppers |
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| CN207479033U (en) * | 2017-09-12 | 2018-06-12 | 湖南金之香米业有限公司 | A kind of apparatus of selecting rice color |
| CN108435602A (en) * | 2018-05-22 | 2018-08-24 | 安徽捷迅光电技术有限公司 | A kind of color selector dust-collecting type discharge bucket |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202844840U (en) * | 2012-09-19 | 2013-04-03 | 北京锐业制药有限公司 | Air compression system |
| CN204159564U (en) * | 2014-09-05 | 2015-02-18 | 东莞市新泰粮食有限公司 | Apparatus of selecting rice color |
| CN105478009A (en) * | 2015-12-31 | 2016-04-13 | 合肥水泥研究设计院 | Movable impulse type compressed air soot blower and using method thereof |
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| CN107617619A (en) * | 2017-10-31 | 2018-01-23 | 安徽宏实光机电高科有限公司 | A kind of color selector for improving efficiency of dust collection |
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| CN113351525A (en) * | 2021-05-31 | 2021-09-07 | 四川家和原味香料有限公司 | Device and process for color sorting of peppers |
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Application publication date: 20200707 |