CN111374322A - Plant protein meat manufacturing process - Google Patents

Plant protein meat manufacturing process Download PDF

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Publication number
CN111374322A
CN111374322A CN202010056879.7A CN202010056879A CN111374322A CN 111374322 A CN111374322 A CN 111374322A CN 202010056879 A CN202010056879 A CN 202010056879A CN 111374322 A CN111374322 A CN 111374322A
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China
Prior art keywords
putting
meat
taking out
protein
vegetable protein
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CN202010056879.7A
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Chinese (zh)
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魏先继
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Individual
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Priority to CN202010056879.7A priority Critical patent/CN111374322A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L35/00Food or foodstuffs not provided for in groups A23L5/00 – A23L33/00; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a vegetable protein meat manufacturing process, belonging to the technical field of artificial meat, comprising the following steps: the first step is as follows: primary processing of raw materials; the second step is that: processing a muscle part; the third step: processing a fat part; the fourth step: processing and molding pork skin; the invention uses original ecological mushroom crude fiber to achieve the fiber effect of animal lean meat through physical reaction, the appearance, the taste, the color (after cooking), the nutrient content are extremely similar to the animal meat, and the taste and the mouthfeel of the animal meat are achieved by matching with proper seasonings; and the process is simple, the manufacturing cost is low, most of the current meat products can be replaced, the burden of the breeding industry is reduced, and the environment is more environment-friendly.

Description

Plant protein meat manufacturing process
Technical Field
The invention belongs to the field of food processing, and particularly relates to a process for manufacturing plant protein meat.
Background
With the increase of the commercialization degree of the breeding industry, pursuing high profit becomes a great importance for breeding enterprises, the addition of hormones and antibiotics in the feed becomes a normal form, completely healthy animal meat is difficult to find, overeating poultry becomes an important reason for sub-health constitution, the existing vegetarian meat products in the market do not show fiber shredded meat, and meat flavor essence is added to form a flavor similar to meat, so that plant meat food with high similarity can be obtained, but the food has great influence on the body of an eater, and the taste of meat without the addition of the food additive cannot achieve the desired effect; the existing animal meat generally has the problems of hormone and antibiotic overproof, and the excessive eating affects the health of human beings; the excessive development of the breeding industry puts pressure on the global environmental protection problem, and therefore, a plant protein meat manufacturing process is provided.
Disclosure of Invention
The invention aims to provide a vegetable protein meat manufacturing process to solve the problems in the background technology
In order to achieve the purpose, the invention provides the following technical scheme:
a vegetable protein meat manufacturing process comprises the following steps: the first step is as follows: preliminary processing of raw materials
Firstly, selecting animal leg bones, animal cortex, mushrooms, pleurotus eryngii, flammulina velutipes and bean wire-drawing protein for cleaning, removing dirt on raw materials of the animal leg bones, the animal cortex, the pleurotus eryngii, the flammulina velutipes and the bean wire-drawing protein, and airing the surface moisture of the pleurotus eryngii, the flammulina velutipes and the bean wire-drawing protein after cleaning; during the processing, the water-soluble glass fiber is subjected to a treatment,
placing animal leg bone into mixed solution of white vinegar and water, heating to boil, removing floating substances, taking out, filtering to remove fat to obtain concentrated soup;
dissolving animal cortex in hydrochloric acid enzyme, decocting with clear water, filtering to remove impurity skin, stirring to obtain paste, removing impurities from the residual colloid part after removing impurity skin, mixing the colloid part after removing impurities again with the impurity skin paste, and stirring to obtain cement paste;
putting the mushrooms into a steamer after cleaning, steaming in a water-proof way, taking out and stirring to form mud, completely separating fiber tissues of raw materials by processes of squeezing, beating, hand tearing and the like of the pleurotus eryngii and the flammulina velutipes to allow small blocks to exist, and then spin-drying and dehydrating;
mixing the concentrated soup with clear water, putting into a container, putting the needle mushroom shreds into the container, heating to boil, keeping the temperature for a period of time, taking out, draining, adding beet root pigment into the raw juice, adding the needle mushroom shreds into the raw juice, fully coloring, taking out, and draining;
soaking the bean wire-drawing protein in a mixed solution of cooking wine, white vinegar and clear water for a period of time, fishing out and draining water, cleaning again, putting into a container, adding clear water, concentrated soup and plant spices, heating for a period of time, taking out and draining water, completely separating fibrous tissues of the raw materials by squeezing, beating, hand tearing and other processes, putting into the raw juice, fully coloring, fishing out and draining;
adding sodium chloride into flour in a stirrer, fully stirring, adding clear water and beetroot pigment, kneading into dough, putting the kneaded dough into the stirrer again, filling a fine leakage net below the dough, adding clear water to submerge the dough, starting alternate stirring in the positive and negative directions, separating the colored protein and starch, and filtering out the protein with the colloid part by using the fine leakage net;
the second step is that: muscle part processing
Putting the bean protein silk starch, the needle mushroom silk and the chromoprotein in the first step, olive oil, plant spice, sodium glutamate and sodium chloride into a stirrer together, fully stirring, taking out, putting into a mold, and paving;
the third step: fat fraction processing
Putting the pleurotus eryngii shreds, the color proteins, the starch, the olive oil, the konjac flour, the sodium glutamate and the sodium chloride into a stirrer together, fully stirring, taking out, putting the mixture above a muscle part of a mould and paving the mixture;
the fourth step: processing and shaping of pork skin
And (3) fully stirring the concentrated soup, the daub and the mushroom paste in the first step, taking out the mixture, putting the mixture above the fat part of the mould, paving the mixture, cooling and condensing the mixture, and then pressing and molding the mixture.
The pleurotus eryngii shreds and the flammulina velutipes shreds are dehydrated until the water content is 30%.
The beet root pigment can be replaced by black rice pigment.
The flour and sodium chloride are added according to the proportion of 100: 1-100: 3.
The bean-drawing protein is soaked for 12 hours and then heated to 80 ℃ for 3 hours.
The mixing ratio of the colloid part to the mixed skin mud is 1: 2.
Compared with the prior art, the invention has the beneficial effects that:
1) the vegetable protein meat analogue has extremely similar shape, taste, color (after being cooked) and nutrient components, can achieve the effect of being fake, and can achieve the taste and the taste of animal meat by being matched with proper seasonings;
2) the process is simple, the manufacturing cost is low, the burden of the breeding industry is lightened, and the environment is more environment-friendly.
Detailed Description
In order to make the description of the invention as clear as possible, the specific implementation is as follows:
a vegetable protein meat manufacturing process comprises the following steps: the first step is as follows: preliminary processing of raw materials
Firstly, selecting animal leg bones, animal cortex, mushrooms, pleurotus eryngii, flammulina velutipes and bean wire-drawing protein for cleaning, removing dirt on raw materials of the animal leg bones, the animal cortex, the pleurotus eryngii, the flammulina velutipes and the bean wire-drawing protein, and airing the surface moisture of the pleurotus eryngii, the flammulina velutipes and the bean wire-drawing protein after cleaning; during the processing, the water-soluble glass fiber is subjected to a treatment,
sawing animal leg bone into small segments, soaking in clear water at 15-20 deg.C for 5 hr, adding clear water into container, adding white vinegar, heating to boil, removing floating substances, soaking at 80 deg.C for 12-16 hr, taking out, filtering to remove fat to obtain thick soup,
unhairing animal cortex, cleaning oil, putting into a container, firstly adding hydrochloric acid enzyme to dissolve for 2-8 hours, then adding clear water at 80 ℃ to boil for 12-15 hours, filtering off impurity skin, stirring the impurity skin into mud, removing impurities from the residual colloid part after removing the impurity skin, mixing the colloid part after removing the impurities again and the impurity skin mud according to the proportion of 1: 2, and stirring into daub;
putting the mushrooms into a steamer after cleaning, steaming in a water-proof way, taking out and stirring to form mud, and dehydrating; completely separating fiber tissues of raw materials of pleurotus eryngii and flammulina velutipes by processes of squeezing, beating, hand tearing and the like, allowing small blocks to exist, and then spin-drying and dehydrating until the water content is 30% for later use;
mixing the concentrated soup with clear water, putting into a container, putting the needle mushroom shreds into the container, heating to boil, keeping the temperature at 80 ℃, soaking for 20 minutes, taking out, draining, adding beetroot pigment into the raw juice, adding the needle mushroom shreds into the raw juice, fully coloring, taking out, draining;
putting the bean wire-drawing protein into a mixed solution of cooking wine, white vinegar and clear water, soaking for 12 hours, fishing out and draining water, cleaning again, putting into a container, adding clear water, concentrated soup and plant spices, heating to 80 ℃, keeping for 3 hours, taking out and draining water, completely separating fiber tissues of raw materials by processes of squeezing, beating, hand tearing and the like, putting into the raw juice, fully coloring, fishing out and draining;
adding sodium chloride into flour in a stirrer according to the proportion of 100: 1-100: 3, fully stirring, adding clear water and 0.005% beet root pigment, kneading into dough, then putting the kneaded dough into the stirrer again, filling a fine screen below the dough, adding clear water to submerge the dough, starting stirring alternately in the positive and negative directions, separating the colored protein and starch, and then filtering out the protein with the colloid part by using the fine screen;
the second step is that: muscle part processing
Putting the bean protein silk starch, the needle mushroom silk and the chromoprotein in the first step, olive oil, plant spice, sodium glutamate and sodium chloride into a stirrer together, fully stirring, taking out, putting into a mold, and paving;
the third step: fat fraction processing
Putting the pleurotus eryngii shreds, the color proteins, the starch, the olive oil, the konjac flour, the sodium glutamate and the sodium chloride into a stirrer together, fully stirring, taking out, putting the mixture above a muscle part of a mould and paving the mixture;
the fourth step: processing and shaping of pork skin
Taking the concentrated soup, the daub and the mushroom paste in the first step, fully stirring, taking out, putting the mixture above a fat part of a mould, paving the mixture, cooling and condensing, then pressing and forming, determining the size of the mixture according to an edible mode, slicing, performing vacuum packaging by using a vacuum packaging bag after slicing is completed, and then performing freeze preservation on the packaged plant protein meat.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The manufacturing process of the plant protein meat is characterized by comprising the following steps:
the first step is as follows: preliminary processing of raw materials
Firstly, selecting animal leg bones, animal cortex, mushrooms, pleurotus eryngii, flammulina velutipes and bean wire-drawing protein for cleaning, removing dirt on raw materials of the animal leg bones, the animal cortex, the pleurotus eryngii, the flammulina velutipes and the bean wire-drawing protein, and airing the surface moisture of the pleurotus eryngii, the flammulina velutipes and the bean wire-drawing protein after cleaning; during the processing, the water-soluble glass fiber is subjected to a treatment,
placing animal leg bone into mixed solution of white vinegar and water, heating to boil, removing floating substances, taking out, filtering to remove fat to obtain concentrated soup;
dissolving animal cortex in hydrochloric acid enzyme, decocting with clear water, filtering to remove impurity skin, stirring to obtain paste, removing impurities from the residual colloid part after removing impurity skin, mixing the colloid part after removing impurities again with the impurity skin paste, and stirring to obtain cement paste;
putting the cleaned mushrooms into a steamer, steaming in a water-proof way, taking out and stirring to form mud, completely separating fiber tissues of raw materials by processes of squeezing, beating, hand tearing and the like of pleurotus eryngii and flammulina velutipes to allow small blocks to exist, and then spin-drying and dehydrating;
mixing the concentrated soup with clear water, putting into a container, putting the needle mushroom shreds into the container, heating to boil, keeping the temperature for a period of time, taking out, draining, adding beet root pigment into the raw juice, adding the needle mushroom shreds into the raw juice, fully coloring, taking out, and draining;
soaking the bean wire-drawing protein in a mixed solution of cooking wine, white vinegar and clear water for a period of time, fishing out and draining water, cleaning again, putting into a container, adding clear water, concentrated soup and plant spices, heating for a period of time, taking out and draining water, completely separating fibrous tissues of the raw materials by squeezing, beating, hand tearing and other processes, putting into the raw juice, fully coloring, fishing out and draining;
adding sodium chloride into flour in a stirrer, fully stirring, adding clear water and beetroot pigment, kneading into dough, putting the kneaded dough into the stirrer again, filling a fine leakage net below the dough, adding clear water to submerge the dough, starting alternate stirring in the positive and negative directions, separating the colored protein and starch, and filtering out the protein with the colloid part by using the fine leakage net;
the second step is that: muscle part processing
Putting the bean drawing protein, the starch, the needle mushroom shreds and the coloring protein in the first step, olive oil, plant spice, sodium glutamate and sodium chloride into a stirrer together, fully stirring, taking out, putting into the bottom of a mould, and paving;
the third step: fat fraction processing
Putting the pleurotus eryngii shreds, the color proteins, the starch, the olive oil, the konjac flour, the sodium glutamate and the sodium chloride into a stirrer together, fully stirring, taking out, putting the mixture above a muscle part of a mould and paving the mixture;
the fourth step: processing and shaping of pork skin
And (3) fully stirring the concentrated soup, the daub and the mushroom paste in the first step, taking out the mixture, putting the mixture above the fat part of the mould, paving the mixture, cooling and condensing the mixture, and then pressing and molding the mixture.
2. The process for preparing vegetable protein meat according to claim 1, wherein the vegetable protein meat is prepared by the following steps: in the first step, the pleurotus eryngii shreds and the flammulina velutipes shreds are dehydrated until the water content is 30 percent.
3. The process for preparing vegetable protein meat according to claim 1, wherein the vegetable protein meat is prepared by the following steps: the beet root pigment can be replaced by black rice pigment.
4. The process for preparing vegetable protein meat according to claim 1, wherein the vegetable protein meat is prepared by the following steps: the flour and sodium chloride are added according to the proportion of 100: 1-100: 3.
5. The process for preparing vegetable protein meat according to claim 1, wherein the vegetable protein meat is prepared by the following steps: the bean-drawing protein is soaked for 12 hours and then heated to 80 ℃ for 3 hours.
6. The process for preparing vegetable protein meat according to claim 1, wherein the vegetable protein meat is prepared by the following steps: the mixing ratio of the colloid part to the mixed skin mud is 1: 2.
CN202010056879.7A 2020-01-17 2020-01-17 Plant protein meat manufacturing process Pending CN111374322A (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112931680A (en) * 2021-03-26 2021-06-11 江南大学 Method for preparing vegetable protein meat by using inulin composite gel as substitute fat
CN113142379A (en) * 2021-05-24 2021-07-23 宁波市素莲食品有限公司 Preparation method of vegetable protein shrimp meat
CN113170858A (en) * 2021-06-09 2021-07-27 四川大学 Plant-based salted egg yolk and marinated meat rice dumplings and preparation method thereof
CN114073272A (en) * 2020-08-12 2022-02-22 白象食品股份有限公司 Vegetarian meat with meat flavor and taste and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1093539A (en) * 1993-04-14 1994-10-19 林铭华 With beans, mushroom is the technology of raw material production of animal protein imitation food
CN101884420A (en) * 2009-05-16 2010-11-17 何宏锋 Method for manufacturing bionic meat food
CN102132885A (en) * 2011-02-18 2011-07-27 福州素天下食品有限公司 Method for preparing simulation Dongpo pork
CN107334146A (en) * 2017-07-27 2017-11-10 贵州省贝真食业有限公司 A kind of plain meat with healthcare function and preparation method thereof

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Publication number Priority date Publication date Assignee Title
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CN101884420A (en) * 2009-05-16 2010-11-17 何宏锋 Method for manufacturing bionic meat food
CN102132885A (en) * 2011-02-18 2011-07-27 福州素天下食品有限公司 Method for preparing simulation Dongpo pork
CN107334146A (en) * 2017-07-27 2017-11-10 贵州省贝真食业有限公司 A kind of plain meat with healthcare function and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114073272A (en) * 2020-08-12 2022-02-22 白象食品股份有限公司 Vegetarian meat with meat flavor and taste and preparation method thereof
CN112931680A (en) * 2021-03-26 2021-06-11 江南大学 Method for preparing vegetable protein meat by using inulin composite gel as substitute fat
CN113142379A (en) * 2021-05-24 2021-07-23 宁波市素莲食品有限公司 Preparation method of vegetable protein shrimp meat
CN113170858A (en) * 2021-06-09 2021-07-27 四川大学 Plant-based salted egg yolk and marinated meat rice dumplings and preparation method thereof

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Application publication date: 20200707

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